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ADV3604 PAGE 0 Overview of BAE SYSTEMS Platform Solutions ADV3604

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ADV3604 PAGE 0

Overview of BAE SYSTEMS Platform Solutions

ADV3604

ADV3604 PAGE 1

BAE SYSTEMS plc

Systems, defense, and aerospace

Global business in a global market

Turnover $18 billion

Nearly 100,000 employees

ADV3604 PAGE 2

BAE SYSTEMS — A Global Systems, Defense, and Aerospace Company

U.S. 25,000

U.K. 50,000

Saudi 5,000

Australia 3,000

Italy 4,000

Sweden 6,500

Germany 3,500

France 4,500

P0804

Mike Turner Chief Executive

Mark Ronald COO & President

BAE SYSTEMS NA

Executive Council

Steve Mogford COO

Sir Charles Masefield Vice-Chairman

Alastair Imrie Group HR Director

George Rose Group Finance Director

Michael Lester Group Legal Director

Mike Rouse Group Marketing Director

Sir Richard Evans Chairman

Ian King GMD CS&S

Jim McDowell CEO BAE SYSTEMS

Australia

Stephen Henwood GMD International

Partnerships

Mike O’Callaghan MD Operations

Clive Richardson MD RO Defence

Nigel Stewart MD CVF Prime

Contract Terence Black

MD BAE SYSTEMS Capital

Nick Franks GMD Avionics

Alastair Imrie GMD Shared Services

& Ventures

Chris Geoghegan COO

MD BAE SYSTEMS

Andrew DaviesGroup Strategy Director

Hugh Colver Group Communications Director

George MayhewChief of Staff

Grenville HodgeDirector of Audit

Kevin Taylor MD Military Air

Solutions & Support

Peter Wilson MD

International Programmes

Neil Masom MD Operational

Services Rory Fisher

MD Land and Sea

Harry Bradford MD CS&S Australia

Marshall Banker President Information

Systems

Jim Scanlon President Platform Solutions

Galen Ho President Information &

Electronic Systems Integration (IESI)

Robert Murphy President

Technology Solutions

Nigel Whitehead GMD Air

Phill Blundell GMD C4ISR

Alison Wood GMD Network Enabled Capability & NITEworks

Brian Phillipson GMD Major Programmes

Assurance

Vic Emery MD Naval Ships

Murray Easton MD Submarines

Andy Williams MD Underwater

Systems

BAE SYSTEMS plc

ADV3604 PAGE 4

BAE SYSTEMS North America

ADV3604 PAGE 5

Leadership

Sr. VP Finance & CFO

Gary Slack

ExecutiveVice President

Walt Havenstein

Sr. VP Operations

Gary Mucha

Sr. VP Engineering &

Technology

Bob Stow

Sr. VP

Sr. VP Acquisitions &

Strategy

Lucy Reilly Fitch

BAE SYSTEMS North America

Mark Ronald President & CEO

Platform Solutions

Sector

Jim Scanlon President

Information Systems

Sector

Marshall Banker President

Info & Elect Sys Integration

Sector

Galen Ho President

Technology Solutions

Sector

Bob Murphy President

Sr. VP Gov’t Relations &

Marketing

Bob Fitch

Sr. VP Human Resources

Curtis Gray

Sr. VP Export Marketing

Tony Ennis

Sr. VP & General Counsel

Sheila Cheston

ADV3604 PAGE 6

~$4 billion in annual revenue for North American group

$2 billion in annual revenue for other company activities in North America

More than 25,000 employees

Major operations in 30 U.S. states, District of Columbia, and U.K.

85% of business in defense market

90% of sales domestic in U.S.

Core competencies in defense electronics, information technology and systems engineering

BAE SYSTEMS North America Profile

ADV3604 PAGE 7

BAE SYSTEMS North America

Industry leader in electronic warfare systems, such as the electronic combat suite for the F-22 and the Joint Strike Fighter, and the Band 9/10 jammer for the EA-6B

World leader in full-authority digital engine controls and an industry leader in flight control systems

The world’s premier developer and producer of IFF systems

A leading developer of command, control, communications, intelligence, and surveillance systems and subsystems

A leader in avionics upgrade and modernization

ADV3604 PAGE 8

A major systems engineering and technical service support supplier to all branches of the U.S. DoD, the FAA, and NASA

A leader in sensor-to-shooter systems, providing mission planning systems for every U.S. military stealth vehicle

An leader in high-quality exploitation systems for mapping, charting, and geodesy applications

BAE SYSTEMS North America

ADV3604 PAGE 9

Naval Systems Design, integration, and test of shipboard combat systems; provides major acquisition program management support

Land and Information Systems Designs, integrates, fabricates, and tests real-time command and control systems

Technical Services Operation and maintenance of test ranges; design, fabrication, and installation of range instrumentation radar

Electronic Systems Software engineering, reengineering, and migration

Systems engineering, in-service engineering, and base operations support to DoD, FAA, and NASA

Ordnance Systems Manufacture, storage, and shipment of military high explosives

Headquarters: Rockville, MD 6,800 employees

Technologies Services Sector

ADV3604 PAGE 10

Integrated Systems Large-scale system of systems architecture, design, development, and system integration, including large-scale site operations

Information Systems Sector

Imagery and Geospatial Systems Image management and exploitation systems for mapping, charting, geodesy, intelligence, and map production

Enterprise Systems Full-service provider of information technology solutions, including work-group integration and network operations

Talisin Commercial Products Photogrammetry, intelligence analysis, and 3-D visualization of geospatial data

Test and Space Systems Test solutions for advanced electronic systems, including aircraft, munitions, spacecraft, and telecommunications

Imagery and Information Systems Image processing, mission management, and sensor-to-shooter technologies

Software and systems for imagery, mission planning, and IT applications

Headquarters: San Diego 3,300 employees

ADV3604 PAGE 11

Integrated Defense Solutions Systems integration, chemical detection, camouflage, expendable countermeasures, dispensers, low-cost precision guidance; aircraft modification, testing, and installation; drone conversions

Communication, Navigation, Identification, and Reconnaissance Link 16 data links, wideband communications, C4I, doppler navigation, and precision landing systems

Advanced Systems Identification of Friend or Foe — transponders, interrogators, and systems; airborne display systems; and acoustic underwater decoys

Information and Electronic Warfare Systems Aircraft self-protection systems; tactical surveillance and intelligence systems; microwave, mission, and space electronics; infrared imaging; and automated mission planning systems

Reconnaissance and Surveillance Systems Information and electronic warfare systems; reconnaissance and navigation systems; visible and infrared focal planes for medical, space, and military use

Information & Electronic Systems Integration Sector

Hardware systems and systems integration for defense and aerospace applications

Headquarters: Nashua, NH 9,000 employees

ADV3604 PAGE 12

Platform Solutions Sector

Aerospace Controls Provides aircraft flight controls, avionics, mission computers, and space controls

Power Systems Provides electronic controls for aircraft, and hybrid propulsion and power management systems for land vehicles

Integrated Solutions Provides integrated systems for military and commercial fixed- and rotary-wing air vehicles and UAVs

Inertial Products Provides inertial systems for the control, navigation, and guidance of fixed- and rotary-wing aircraft, missiles, UAVs, target/drones, tanks, and fighting vehicles

Provides inertial systems for the control, navigation, and guidance of

wing aircraft, missiles, UAVs, target/drones,

Avionic Systems Supplier of avionic displays, including head-up and helmet-mounted displays; video systems; flight controls; integrated platform management control systems; and UAV systems

Control subsystems for aerospace, ground, and marine applications; man-machine interface systems; and inertial measurement products Headquarters: Johnson City, NY 6,200 employees

ADV3604 PAGE 13

BAE SYSTEMS North America Sites

Rome, NY

Ft. Monmouth/Pennsauken, NJ Wayne, NJ

Mt. Vernon, NY

New London/Groton, CT Newport, RI Braintree, MA Boston, MA

Bath, ME

Lansdale, PA Pittsburgh, PA

Corporate Headquarters, Rockville, MD

Nashua, NH

Palmdale, CA

Ontario, CA

San Diego, CA

Ventura, CA

Pasadena, CA

Mojave, CA

Redmond, WA

Keyport/ Silverdale, WA Bayview, ID

Holloman AFB/ White Sands, NM

Austin, TX

Dallas/Ft. Worth, TX

Hawaii Gautier, MS

Eglin AFB/ Ft. Walton Beach, FL

Kings Bay, GA

Norcross, GA

Butler, GA

Omaha, NE

Wellington, KS St. Louis,

MO

Charleston, SC

Holston AAP Kinsgport, TN

Fayetteville, NC

Dahlgren, VA Chesapeake, VA

California, MD Maryland/North VA/DC

Marlton/Lakehurst, NJ

Atlanta, GA

Los Angeles, CA

Seattle, WA

Johnson City, NY

500-999 >1000

Corporate Headquarters

BAE SYSTEMS North America No. of employees = 22,000

10-49 50-99

100-499 Regional Marketing

Offices

Sector Headquarters

Long Island, NY

Colorado Springs, CO

Ft. Wayne, IN Hawthorne, NV

Montgomery, AL Westlake Village, CA

Cheshire, CT

Heath, OH

UK Sites Edinburgh Plymouth Rochester

ADV3604 PAGE 14

Platform Solutions Sector

ADV3604 PAGE 15

Operations Dave Herr

Vice President

Engineering William M. Berical

Vice President

General Counsel Lyle F. Nyberg Vice President

Human Resources Mary E. Vohringer

Vice President

Strategic Development Ehtisham U. Siddiqui

Vice President

Aerospace Controls Michael L. Austill

Vice President

Integrated Solutions Thomas Herring

Vice President

Finance Gregory J. White

Vice President

Power Systems Henry J. McGlynn

Vice President

President James D. Scanlon

Inertial Products Art Siegel

Vice President

Avionic Systems Sue Wood

Managing Director

Platform Solutions

Business Development Dean McCumiskey

Vice President

ADV3604 PAGE 16

Facilities

Ontario, California

Johnson City, New York • Platform Solutions Sector

headquarters • Design, development,

production, test - Aerospace Controls - Power Systems

Los Angeles • Design, development, production, test – Integrated Solutions

Westlake Village, California • Design, development, production, test – Inertial Products

Heath, Ohio •USAF guidance system depot

Cheshire, Connecticut •Inertial Products production

• SEI Level 2/3/5• ISO 9001-registered• ISO 14001-registered• FAA/JAA-certified• D1-9000A-certified

Redmond, Washington

Wayne, New Jersey • Design, development,

production, test – Inertial Products

Fort Wayne, Indiana • Production • Aftermarket service

United Kingdom

Plymouth• Design, development,

production, test – Inertial Products

Rochester and Edinburgh •Design, development production, and test displays, flight controls, avionics

ADV3604 PAGE 17

Core Competencies

Vehicle management and control systems

Flight-critical software and certification

Power and analog electronics

Subsystems for severe operating environments

Subsystems integration and innovative solutions

Precision inertial systems

Avionics and man- machine interface

ADV3604 PAGE 18

Platform Solutions’ Global Reach

• 280 airlines

• 30 OEMs

• 25 Air Forces

• In more than 100 countries

Worldwide sales, service, and support

ADV3604 PAGE 19

Breakdown by Business Area

Aerospace Controls

15%

Power Systems

17%

Inertial Products

23%

Integrated Solutions

10% Avionic

Systems 35%

ADV3604 PAGE 20

Power Systems

ADV3604 PAGE 21

Engine Controls

Aircraft Signals

Alternator

Sensors

Actuators

Valves

Ignition Excitation

Pump Fuel

Control Unit

Fuel Nozzles

Full-Authority Digital Engine Control

ADV3604 PAGE 22

Engine Controls Products

Supervisory electronic control with hydromechanical control

CFM56-5C FADEC (A340)

F110 DEC (F16) F414-400 FADEC (F-18 E/F) T700 DEC (APACHE)

RB211 (B757)

Primary electronic control with hydromechanical backup

Dual-channel full-authority digital engine control with flow body

FJ44 (Premier1)

• F-18 • F-117 • AH-64• H-60 • B-1B • VC-25A (AF1) • KC-135R • E-6A • E-3 • A-10 • S-3 • SH-2G • AH-1W • Bell 214 • JAS 39

• F-16 • B-2 • SK-60 • LCA • F-14D • F-2 • U-2

• F/A-18 E/F • YF-23 • YF-22 • T-50 • X-45

Military Engine Controls

Commercial Engine Controls

• A300 • A319 • A320 • A321 • A330 • A340 • B717 • B737 • B747 • B767 • B777 • CRJ-700 • EMB-170 • EMB-190 • MD11

Aircraft with BAE SYSTEMS Engine Controls

• B737 • B747 • B757 • B767 • A300 • A310 • RB211 • S340 • CN235 • CRJ • DC-8R • CL-601 • H-2G • TU-204

Military Commercial Military Commercial

• Premier I • SJ-30

Military Commercial

ADV3604 PAGE 23

Commercial Engine Controls

GE90 FADEC II (CFM56/CF6) FADEC I (CFM56/CF6) CF34

CF6-80C Power Management Computer

CF6-80A Power Management Computer

CFM56 Power Management Computer

RB211 FJ44 BR715

ADV3604 PAGE 24

Mission Success — Commercial Fleet

Aircraft in Service

Flights per Month

Engine Hours per Month Cum Hours

FADEC 3108 341K 1833K 112M Total Fleet 7897 844K 3315K 380M

FADEC dispatch reliability > 99.99% FADEC IFSD (per million hours) < 0.6

(03/02)

A successful aircraft departure every 3 seconds

ADV3604 PAGE 25

HybriDriveTM Propulsion System

ADV3604 PAGE 26

Hybrid Transit Bus Market Leader

700,000 revenue-service miles

Significant improvements in emissions, fuel economy

325 buses on order for MTA New York City Transit

Many other cities considering hybrids; closely watching New York program

18 buses in demonstration service from coast to coast

– New York

– Boston

– San Francisco

– Fresno

– Torrance

ADV3604 PAGE 27

Family Medium Tactical Vehicles Demonstration

Energy Storage & Management System

Master Propulsion Control System

AC Induction Motors

PM Generator

Forward Axle Motor Control

Future Combat System Platform Attribute Demonstration • Program sponsored by FCS LSI (Boeing/SAIC), U.S. Army, and NAC

• Demonstrate durability and maturity of HEV technology to support the Milestone B decision process

• FMTV vehicle utilizes Platform Solutions’ commercial HybriDrive™ propulsion system

• Demonstration is approximately 6 weeks at Aberdeen Proving Grounds with objective of 4,000+ miles

• Vehicle fully instrumented to assess fuel economy benefits and potential reduction to logistics footprint

HybriDrive™ propulsion system demonstrated in a military platform

ADV3604 PAGE 28

Military Unmanned Vehicles — UGCV

UGCV power management and propulsion subsystems

• Program sponsored by DARPA as a technology demonstration to support U.S. Army’s Future Combat System

• Objective: to develop and demonstrate a prototype unmanned ground vehicle with enhanced mobility

• Power Systems is responsible for the UGCV’s power management and hybrid electric propulsion subsystems

DARPA Unmanned Ground Combat Vehicle Program

ADV3604 PAGE 29

Locomotive Products

Logic Power Supply (1 per loco)

Phase Controller (3 per loco)

Cycle Skipper (3 per loco)

EFI (1 per loco)

ADV3604 PAGE 30

Aerospace Controls

ADV3604 PAGE 31

Aerospace Controls

Pilot Stick & Throttle

Actuators

Cockpit Displays

Sensors

ADV3604 PAGE 32

Military Aircraft Products

Cockpit Panels

Actuator Remote Terminals

Side Stick Controller

Flight Control Computers

Solid State Rate Gyro Assembly

ADV3604 PAGE 33

C-17

Core Integrated Processor

Video Integrated Processor

Electronic Flight Control System

ADV3604 PAGE 34

C-17 System Controllers and Cockpit Indicators

Caution Aural Warning System Hydraulic System

Controller

Subsystem Utilities

Overhead Panel Set

Aerial Delivery Controllers

ADV3604 PAGE 35

Joint Strike Fighter

Active Throttle Assembly

Solid State Rate Gyro Assembly (SSRGA)

VMC

ADV3604 PAGE 36

F-22

Line-Replaceable Modules (51 per Shipset)

Vehicle Management Subsystem – Actuator Interface Module – Analog Discrete Interface Module – Linear Discrete Interface Module

Solid-State Rate Gyro Assemblies

ADV3604 PAGE 37

F-15E

Rate Gyro Assembly

Engaging Panel

Assembly

Stick Force Sensor

Flight Control Computer

Accelerometer Sensor Assembly

Pressure Sensor

Assembly

ADV3604 PAGE 38

V-22

Vehicle Management System

ADV3604 PAGE 39

F/A-18

F414 FADEC

Electronic Flight Control System

ADV3604 PAGE 40

Solid State Rate Gyro Assembly (SSRGA)

Acceleration Sensor Assembly

(ASA)

Digital Flight Control Computer (DFCC)

Throttle Quadrant System Active Control Stick

Assemblies (2)

Flight Control Panel

Handling Qualities Simulator

Flight Test/Flutter

Control Panel

T/A-50

Engine Controls

ADV3604 PAGE 41

B-2

Flight Control Computer

Actuator Remote Terminals

ADV3604 PAGE 42

P-3

Control Panel Control Panel

Baro Altimeter Baro Altimeter Pitch, Roll, Yaw Monitor Computer

Rate Gyro Rate Gyro

Lateral Accelerometer Normal Accelerometer

Force Wheel Force Wheel

ADV3604 PAGE 43

Fly-By-Wire Flight Control Computer

DIGITAL COMPUTER

PEDAL POSITION SENSORS

CANARD SERVOS

LEADING EDGE FLAP SYSTEM WING SERVOS

RUDDER SERVO ACCELEROMETERS,

GYROS

JAS 39

ADV3604 PAGE 44

Navigation Interface Autopilot Computer

Flight Control Computer

Autopilot Control Panel

Flight Control Systems Panel

F-117

ADV3604 PAGE 45

ALX

Autopilot Control Panel

Flight Control

Computer

Actuator

ADV3604 PAGE 46

Indigenous Defensive Fighter

Digital Flight Control Computer Flight Control Panel

Side Stick Controller

ADV3604 PAGE 47

F-16

Quad Redundant Side Stick Controller

Quad-Redundant Fly-by-Wire Flight Control Computer

H/W

ADV3604 PAGE 48

KTX-1

AHRS

Engaging Panel

Trim Control Unit

ADV3604 PAGE 49

F-5

ADV3604 PAGE 50

Atlas V Controls

URCU (1 per vehicle) ORCA (4 per vehicle)

RRGU (2 per vehicle) BRCU (1 per vehicle)

ADV3604 PAGE 51

Titan IV Solid Rocket Motor Upgrade

• Building three electronic controls: - High-Energy Firing Unit - Signal Conditioning Unit - Power Switch Assembly

ADV3604 PAGE 52

Inertial Products

ADV3604 PAGE 53

Inertial Products Business Area

Composed of:

– Heritage Condor Pacific Industries Westlake Village, CA Cheshire, CT Heath, OH

– Inertial systems portion of BAE SYSTEMS Communication, Navigation, & Identification business unit

– BAE SYSTEMS Inertial Systems Division

ADV3604 PAGE 54

Heritage Condor Pacific Industries

Major supplier of gyroscopic devices for military applications

Sales: 20% commercial; 80% military

Facilities: 230,000 sq. ft. (Westlake Village and Cheshire) – 10 assembly clean rooms – Modern manufacturing areas – Full engineering department, all disciplines

ADV3604 PAGE 55

Westlake Site — Production

170 employees

72,000 sq. ft. of production, engineering, support

Delivers about 4,500 inertial systems and sensors per year

Production areas encompass: – 3 clean rooms supporting dry and floated gyro assembly

– Sensor and system test areas

– Environmental test areas

– Machine shop

– Materials and processing lab

– Incoming material inspection lab

ADV3604 PAGE 56

Westlake Site — Quality

Quality system is compliant to MIL-I-45208A & MIL-Q-9858A – Work to ISO 9001

Quality assurance manual and procedures

Internal and supplier audits

Calibration of test equipment

Failure Action Report (FAR) provided for all field returns

– Verification of reject, cause, corrective action, implementation, as required

ADV3604 PAGE 57

Cheshire Site — Production

380 employees

160,000 sq. ft. production site with: – Clean rooms supporting dry and floated gyro assembly

– Sensor and system test areas

– Machine shop

– Materials and processing lab

– Winding areas

– Precision inspection lab

– Plating / heat treat / air abrade

– Tool shop

ADV3604 PAGE 58

Product Base (Westlake & Cheshire)

Instruments – STARS/STAARS

– Rate and rate integrating gyro

– Dynamically tuned gyro

– Gas-displacement gyro

– Gas-bearing gyro

Systems – Rate gyro package (two- and three-axis)

– Inertial sensor assembly (three-axis)

– Inertial measurement unit (rate and acceleration)

ADV3604 PAGE 59

Major Customers Rate Gyros, Rate Integrating Gyros, Tuned Gyros Gas Displacement Gyros, Gas Bearing Gyros

Sikorsky Aircraft

Bell Helicopter

Lockheed Martin

Boeing

Northrop Grumman

Rockwell Collins

HR Textron

General Dynamics

Elbit

Korea

Taiwan

General Motors

U.S. Army/Navy/Air Force

Honeywell

BAE SYSTEMS

Astrium

Thales

Gyro Data

Inertial Sciences

Alenia

Rafael

ADV3604 PAGE 60

Platforms/Applications Rate Gyros, Rate Integrating Gyros, Tuned Gyros Gas Displacement Gyros, Gas Bearing Gyros

YRS-65 FCS M1 ABRAMS TANK F-4, F-5, F-14, F-15, F-16, F-18, F-22

UH 6O BLACKHAWK BRADLEY FIGHTING VEHICLE

IDF

SH 60 SEAHAWK KI TANK JAS 39

CH 53 SEA STALLION AVENGER KC-10, KC-135

AH-1W SUPER COBRA M-60 TANK P-3

AH-64 APACHE A-4, A-6, A-10, AV-8B RR TRACK SURVEY

212/412 HELICOPTERS BQM 74E, BQM 34 BOREHOLE SURVEY

0H-58 KIOWA C5, C-130 SPACE VEHICLES

S-76 HELICOPTER EA-6B, E-2C RECONNAISSANCE SYSTEMS

ADV3604 PAGE 61

STARS/STAARS

AMRAAM

AIM-9X IMU

TOW FIRE & FORGET IMU

LONGBOW IMU

JASSM RATE SENSORS

BAT P3I RATE SENSOR

MISSILE RATE SENSOR PACKAGE

MISSILE RATE SENSOR PACKAGE

MISSILE RATE SENSOR PACKAGE

MISSILE GYRO

POINTING & STABILIZATION GYRO

RAYTHEON MS

RAYTHEON MS

RAYTHEON MS

NORTHROP GRUMMAN

LOCKHEED MARTIN

NORTHROP GRUMMAN

RAFAEL

OTO MELARA

ELBIT

TAIWAN

ALENIA

APPLICATIONS MAJOR CUSTOMERS

ADV3604 PAGE 62

STAARS IMU Products

ADV3604 PAGE 63

4 cu in STAARS IMU Configuration

ADV3604 PAGE 64

SiGRS Sensor Assembly

ADV3604 PAGE 65

SiIUM02 Programs

SiIMU02 Architecture – 4 cu in gun hard IMU, software configurable for program specifics

– BAE SYSTEMS inductive resonator

– Software-controlled digital gyro loops

– Endevco 7500 series accelerometers

– Potential to use BAE SYSTEMS accelerometer

SiIMU02 Product Family – Generic configurable SiIMU02, Longbow SiIMU

– Proposed for XM982 IMU

– Potential retrofit into SiIMU01, and SiARS programs

ADV3604 PAGE 66

Heath Site

Located in Heath, Ohio,OH, at the former Newark AFB (now Central Ohio Aerospace & Technical Center)

50 employees

Primary business — USAF Guidance and Metrology Depot – Currently a Boeing (host) facility comprising numerous OEMs consisting

of Bionetics, Condor Pacific, Draper Labs, Honeywell, Northrop Grumman, Singer Kearfott, Smiths Industries

Multiple long-term contracts; secret, NOFRN, need-to-know basis

ADV3604 PAGE 67

Heath Overview

Core competencies: – High-accuracy (sub-nautical mile) guidance components total

weapons system support Core focus: – Engineering services (design, analysis, test) – Engineering design (technology enhancements and infusion

of advanced concepts) – Manufacturing (process assessment / control, fault isolation /

cause analysis, statistical process assessment / control, metrics management, technician training, production control)

– Customer satisfaction 94% customer satisfaction rating Team used by customer to benchmark others resulting in continued

contract growth / market penetration Proven team capabilities resulting in a four-fold MTBF increase

to >350,000 hours

ADV3604 PAGE 68

Inertial Products — Wayne Site

• Located in Wayne, NJ

• $56M sales of inertial products

• 275 employees

Products: • Gyros • Inertial

measurement units

ADV3604 PAGE 69

Technical Capabilities

Core Capabilities – Software development, integration, and test

Real-time, embedded functions Simulators and network controllers Broad range of languages and operating systems

– Low-cost navigation and inertial sensor systems Doppler Navigation, Altimeters, and Precision

Landing Precision Weapon Guidance Packages

Processes (ISO-900-certified) – Software: SEI/CMM L-3, Fagan early defect detection – Hardware: DSSM trained and implemented – Customer Focus: Internal and external satisfaction

assessments

ADV3604 PAGE 70

Operations Capabilities

Manufacture, assembly, and test complex electronic systems– RF and digital circuit card assembly and test – Chassis assembly and test – LRU Integration and test – Full environmental test capability

Procurement – Electronic components through complete assemblies – Integrated procurement quality assurance

Logistics – Depot repairs– ILS manuals– Training and field service

Support – Product assurance – Concurrent engineering – Process development

Information Technology – Integrated business system on line

ADV3604 PAGE 71

Navigation for Smart Weapons

Inertial Measurement Units (IMUs) – WCMD – Enhanced Paveway III – Longbow – Brimstone – BAT – JASSM

Instruments

– Javelin – Paveway – Longbow GRS – AGM-130 – TWGSS

Rate Sensor Packages – FLIR – Felix – ESSM – Starstreak

Seeker stabilization, mid-course guidance and control

ADV3604 PAGE 72

Covers Pick-off Sub-Assembly

Header/Electronics Sub-Assembly

Case Extender

Motor Sub-Assembly

Inertial Facilities More than 65,000 instruments and 5,000 IMUs shipped to date Current rate exceeds 1,500 instruments and 450 IMUs per month

Dedicated multisensor assembly and test facility contains 16,500+ square feet of manufacturing space

IMU Integration facility contains 6,500+ square feet of manufacturing space

ADV3604 PAGE 73

Inertial Products – Plymouth, UK, Site

Plymouth Plymouth Site

Overseas office: – Fort Worth, Texas

ADV3604 PAGE 74

Plymouth — Key Facts and Figures

• Facilities – 21,000 m2 of factory and office space – 13,000 m2 of assembly area– 2,250 m2 of clean room facility

• 700 employees

ADV3604 PAGE 75

Solid-State Aerospace and Products

A world leader in silicon micro-machined (MEMS) inertial sensors and systems

Technology

Products

Market Navigation, guidance, platform stabilization, attitude, and heading systems for military and high-performance commercial applications

High-performance solid-state MEMS rate sensors, inertial measurement units, and navigation systems providing small, low-cost, highly reliable solutions

ADV3604 PAGE 76

Navigation — Systems and Technologies

TERPROM ® — the world’s leading digital terrain system

Integrated INS/GPS/GPWS*

Mission planning systems

* Inertial Navigation System/Global Positioning System/Ground Proximity Warning System

ADV3604 PAGE 77

Rotating Sensor Gyros and Subsystems

Major Defense Programs

Rapier ALARM Sea Dart

Sea Skua Seawolf Apache

Longbow Penguin

Products

Mechanical gyros Vibrating structure gyros

3-axis gyro systems Inertial measurement units

Missile actuation Flight data recorders

ADV3604 PAGE 78

Solid-State Commercial — Inertial MEMS Technology

A world leader in silicon micro-machined (MEMS) inertial sensors, designed and developed at Plymouth In volume production through Silicon Sensing Systems, a joint venture with Sumitomo Precision Products of Japan

Technology

Commercial

Automotive Inertial sensing products for automotive braking and safety applications Innovative design and application of inertial sensors to provide total vehicle dynamics data, enhancing safety and stability

A range of innovative inertial sensor products for commercial markets, including transport, marine, medical, antenna stabilisation, and consumer goods A range of off-the-shelf products, plus world-class inertial systems design capability

Segway Human Transport

ADV3604 PAGE 79

Integrated Solutions

ADV3604 PAGE 80

Large Aircraft — Flight Control Systems

Actuator Control Electronics

777

Spoiler Control Electronics

717

ADV3604 PAGE 81

Regional Aircraft — Flight Control Products

CRJ-700

Nose Wheel Control

LearJet 45

Spoiler & Nose Wheel Steering Electronic Control Unit

ADV3604 PAGE 82

NAV/FLIGHT MANAGEMENT SYSTEM MCDU

WITH GPS (OPTIONAL)

VHF VOR VOR DME ILS/MB ADF XPNDR

PANEL MOUNTED RADIO TUNING UNIT (RTU)

COM/NAVCOM ARINC-429/CSDB)

ARINC 429 BUS (HS) (ATTITUDE/HDG & AIR DATA)

ARINC 429 BUS (LS) (NAV/COM) (FROM RADIOS/NAV COM)

COM/NAVCOM

ARINC 429 BUS (ATTITUDE/HDG & AIR DATA)

ARINC 429 BUS (NAV/COM) (FROM RADIOS/NAV COM)

DISPLAYS/COCKPIT INTEGRATED

SENSOR UNIT

SYNCHRO 3 WIRE

DC ANALOG

BARO-CORRECTION (ALTIMETER): ARINC-429

AOA (RIGHT) SYNCHRO TAT (TEMP) Ps, Pt MAD/FLUX VALVE

AHRS AIR DATA • •

ALT-4000 RADIO ALTIMETER R/T

STALL WARNING/ DETECTION SYSTEM

VHF 422 VHF COMM

TRANSCEIVER

WEATHER RADAR

EMERGENCY LOCATOR

TRANSMITTER

ALTIMETER ANTENNA

GLIDESLOPE ANTENNA

MARKER BEACON ANTENNA

COMM/NAV ANTENNA

VIR-432 NAVIGATION RECEIVER

VIR-32 NAVIGATION RECEIVER

VHF COMM TRANSCEIVER

COMBINED CVR/FDR

TDR-94 TRANSPONDER

ADF-462 ADF RECEIVER

EGPWS

DME-462 DME R/T

AUTOPILOT/ FLIGHT

DIRECTOR

XPDR ANTENNA

ADF ANTENNA

DME ANTENNA

AIL SERVO ELE SERVO RUD SERVO TRIM SERVO PILOT CONTROLLER

DISPLAYS/COCKPIT

BARO-CORRECTION (ALTIMETER):

ARINC-429

AOA (LEFT) SYNCHRO

TAT (TEMP) Ps, Pt

MAD/FLUX VALVE

AHRS AIR DATA • •

SYNCHRO 3 WIRE

DC ANALOG

INTEGRATED SENSOR

UNIT

Avionics Integration

ADV3604 PAGE 83

Eclipse 500 twin-engine jet offers breakthrough technology and price – Leverages on latest commercial technology advancements

– 1/4 price of nearest competition

– Enables lower-cost, point-to-point travel to more than 10,000 U.S. airports

Eclipse’s first flight successfully accomplished in August 2002BAE SYSTEMS supplies avionics, engine control, and navigation systems

Aircraft Integrated

Electronic Unit

Integrated Sensor

Unit

Business Jet Subsystems — Eclipse 500

ADV3604 PAGE 84

Integrated Systems – M346

Control Stick and Pedal Assembly (Front and Rear)

Cockpit Control Panels• FCS Status Control• Control Surface Display• FCS Sel/Trim Control• TE Flap Control

Aileron Actuators (L and R)

Airbrake Actuator Rudder

Actuator

Horizontal Tail Actuator

Trailing Edge Flap Power Drive Unit

and Actuator

Flight Control Computers (4)

Aircraft Transducer

Units (4)

Air Data Sensors • Pressure • Flow Angles • TAT

Leading Edge Flap Power Drive Unit and Actuator

FCS Selection/Trim Control Panel

Aircraft Transducer

Units FCS Status Control Panel Flight

Control Computer

Actuator

ADV3604 PAGE 85

Magnetic Flux Valve

Flight Control Panel

Engine Control Panel (2)

Multi-Axis Control Stick

Digital Flight Control Computer

Rotary-Wing Aircraft Systems RAH-66

Integrated Engine Control Unit

ADV3604 PAGE 86

Fuel Management Computer

DC Fuel Probes

Flap Controller Solid State

Magnetometer

Integrated Sensor Unit Flight Control Computers

Integrated Flight/ Engine Control Panel

Altitude/Heading Reference System (AHRS)

Integrated Flight/Propulsion Control System

Fuel Quantity Management System

BA609

ADV3604 PAGE 87

Fuel Management Systems

U.S. Army UH-60 Auxiliary Fuel Management

System (AFMS)

USAF KC-135R Fuel Savings Advisory System

(FSAS)

DC fuel probes Low-weight wiring

harnesses

Instrumented panel-mounted integrated control/display unit

Fuel Management Advisory Computer

Interface/Fuel Management Panel

ADV3604 PAGE 88

Integrated Nav/Guidance/Control System

AIR DATA MODULES

JAS-39 JSF

BA609

AFDS BQM-74 Pioneer Hunter

IMU

GPS RECEIVER

I/F CARD (OPTIONAL)

POWER SUPPLY MODULE

CPU/IO CARD

MIAG

MAGNETOMETER

DPNSU

NSU

ADV3604 PAGE 89

Solid-State Rate Gyro Assemblies

P0833

Best value for rate gyro assemblies

A-7

B-777

JSF

S-3

AH-1

UH-1

T/A-50

P-3

F-15

SSRGA

Form-fit-function replacement or new designs

• Leading-edge technology used for solid-state gyro assembly • Long-term BAE SYSTEMS commitment • Flight control system-level expertise • 2-level maintenance reduces logistics costs • No cooling required

• Low-risk F3I solution • Designed to accept evolving technology sensors • No moving parts • Fully qualified • Aircraft carrier suitability tested • Available in single, dual, and triplex configurations

• MTBF greater than 45,000 hours. Typically outlasts operating aircraft.

• DMS greater than 20 years

• Growth capability for processing & added functions

• Low acquisition cost

• Low life cycle cost • No technical/

management risk • Minimum spares

required • No cooling required • No periodic

maintenance required

Applications: For new aircraft and retrofits

F-22

ADV3604 PAGE 90

System Integration

Gyrostabilized VTOL UAV Eagle ARV

Unmanned Aerial Vehicle Systems

ADV3604 PAGE 91

Avionics Systems — UAVs and Targets

KMR-30E Mirach 100-5 Pioneer

Skyeye® BQM-74 Q-4 AFCC

ADV3604 PAGE 92

Autonomous Free-Flight Dispenser System

Unpowered free flight

GPS/IMU guidance system

Low- to high-altitude deployment

7.5 — 34 kilometer standoff

Large release basket

MIL-STD data bus compatible

Autonomous all-weather

Variety of submunitions available

ADV3604 PAGE 93

ILS, MLS, GPS NAVIGATION AIDS

ALG TRANSITION POINT

VISUAL TRANSITION POINT

LANDING OR TAKE-OFF

MISSED APPROACH

ALG PROCESSOR

HUD PROCESSOR

CURSIVE/RASTER HEAD-UP DISPLAY

94 GHz ANTENNA/TRANSCEIVER

Autonomous Landing Guidance Concept

ADV3604 PAGE 94

HUD symbology & MMW radar image Cockpit camera

Low Visibility at Oakland International Airport February 1999

Approximate 200 Foot AGL Recorded During C-130 Flight Test

Autonomous Landing Guidance (cont’d)

ADV3604 PAGE 95

ADV3604 PAGE 96

DDG-51 APU AAFARS

MAGS AGSS

Support Systems

ADV3604 PAGE 97

Ground Systems

P0791

Advanced Land Navigation System

Air Defense Surveillance Radar Family

AN/UPS-3, ADSR-40, ADSR-60

Mark V Muzzle Velocity Radar

ADV3604 PAGE 98

Composite Fabrication

EMI Shielding Custom Shroud

Coil Dish & Inner Tail Cone

Resin Transfer Molded Computer Case

Bellmouth for Boeing 777 APU

Radar Absorbing Structural Ballistic Panels

ADV3604 PAGE 99

Avionic Systems

ADV3604 PAGE 100

Main office: Rochester, U.K.

Employment: 2,500

Principal products – Head-up displays – Helmet-mounted displays – Video systems – Flight controls – Platform management

controls – UAV systems

About Avionic Systems

Edinburgh 350 employees

Rochester 2,150 employees

ADV3604 PAGE 101

People

Avionic Systems employs 2,500 people, of whom

– 1,100 are in Engineering

– 700 are in Operations and Procurement, of whom

400 are skilled or semi-skilled shop floor employees

A further 100 Business Acquisition and Customer Relations staff support the Marketing, Sales, and Commercial functions

ADV3604 PAGE 102

Business Acquisition and Customer Relations

Capability Management (Including Technology)

Operational Framework

Vehicle Mgmt

Systems MMI

Displays MMI

Helmets Mission Systems

Engineering, Project Management and Quality, Operations / Procurement, Facilities/ Business Improvement, Finance, HR

Support

ADV3604 PAGE 103

Equipment Platform Customer Flight Control Computer Hardware Eurofighter EADS Flight Control Computer Software EADS Stick Sensor Interface Control Assembly EADS Wing Pylon Station Unit Alenia AER Spoiler Electronic Control Unit RJ 200 Bombardier Slat Flap Control Computer Airbus A3XX Series Liebherr Aerospace

Primary Flight Computer Boeing 777 Boeing Active Inceptor System JSF Lockheed Martin Integrated Fuel Management Computer KC-135 BAE SYSTEMS Aircraft Controls Side Stick Controller Assembly F-22 Lockheed Martin Helicopter Electronic Actuation Technology EH-101 Westlands Automatic Flight Control System Lynx Westlands Stores Management System Tornado BAE SYSTEMS Warton Weapons Interface Unit Tornado Teldix

Eurofighter

Eurofighter Eurofighter

Vehicle Management Systems

ADV3604 PAGE 104

Equipment Platform Customer British MOD BWB (German MOD)

Eurofighter Helmet Electronics Assembly

Eurocopter TIGER Integrated Helmet Sight System

Other Helmet

Eurofighter Helmet Electronics Assembly

Gentex US NAVY Crusader Helmet

Man-Machine Interface Helmets

ADV3604 PAGE 105

Equipment Platform Customer BAE SYSTEMS Warton Eurofighter Head Up Display BAE SYSTEMS Warton Eurofighter Electronic Control Symbol Generator BOEING C-17 Head Up Display LOCKHEED F-16 Head Up Display LOCKHEED F-16 Advanced Electronics Unit LOCKHEED F-22 Head Up Display SSM (Turkish MoD) DSTA (Singapore MoD)

F-5 Head Up Display

HONEYWELL Gulfstream Visual Guidance System Other Displays

Head Up Display F-5

Man-Machine Interface Displays

ADV3604 PAGE 106

Equipment Platform Customer Open Systems Video Map Generator Harrier ES (Air) RAF Wyton Global Digital Map Unit C130 Lockheed Martin Digital Moving Map Super Puma Singapore Technologies Aerospace Ltd TV Tabulated Display Tornado MoD - DLO Wyton

Hawk BAE SYSTEMS (Operations) Ltd Mission Computer Crash Survivable Memory Unit Eurofighter Marconi Selenia Communications Adv. Radar/Map Display Integ. Subsystem Tornado ES (Air) RAF Wyton EFA2000 HUD Camera Eurofighter AS Rochester Cockpit TV System F16 Lockheed Martin F-22 Camera Redesign F-22 Lockheed Martin - via AS Rochester ASTA Facsimile MHDD 6"x6" Eurofighter BAE SYSTEMS (Operations) Ltd

Mission Systems

ADV3604 PAGE 107

Key customers – Ministry of Defense (land, sea, and air), BAE SYSTEMS,

Panavia/Tornado – Lockheed, U.S. Navy, Boeing – Boeing, Bombardier, Airbus, Gulfstream, Civil Airlines

Key products – Tech pubs and training services – Contractors logistics support augmented logistics support – Post-development support – Spares and repairs– Printed circuit board center of excellence

Key platforms – Eurofighter, Tornado, Phoenix UAV, Harrier, VC10, Hawk, Jaguar,

Merlin, Sea King, Nimrod, Lynx, Jindivik, RB199, frigates, submarines – JSF, F-14, F-16, F-22, F-5, C-17, C-130 – Boeing, Airbus, Bombardier, Gulfstream aircraft

Support

ADV3604 PAGE 108

Global customer base — civil and military

Widespread product range covering many technologies

Many customer support initiatives under way

Lots of potential for working together on programs

Summary

ADV3604 PAGE 109

Points of Contact James D. Scanlon President Platform Solutions Sector (607) 770-3200 [email protected] Sue Wood Managing Director Avionic Systems +44 1634 205252 [email protected] Hank McGlynn Vice President Power Systems (607) 770-2500 [email protected] Art Siegel Vice President Inertial Products (607) 770-2048 [email protected]

Michael L. Austill Vice President Aerospace Controls (607) 770-2197 [email protected] Tom Herring Vice President Integrated Solutions (323) 298-6310 [email protected] Dave Herr Vice President Operations (260) 434-5100 [email protected] Dean McCumiskey Vice President Business Development [email protected] +44 1634 205064