Overview of ICAMR -

International Consortium for

Advanced Manufacturing Research

1

Florida Photonics Cluster MeetingDecember 8, 2016

Teresa Pace, PhD

Industry

•Emerging Technologies

•Manufacturing

•Commercialization

Universities

•Universities in U.S.,

Europe, and Asia

•Funded research

•New ideas and approaches

•Partnered research capabilities

Government

• International

• State of Florida

• National research labs and agencies

• Attract joint funds

Suppliers

•Equipment

•Materials

•Software

• Industry R&D Labs & Programs

Innovation Networks & Open Innovation Programs That

Bring Industry, Universities And Governments Together

ICAMR: A New Era of International Collaboration

University/Lab Research

CONCEPT:

Creative Ideas

Centers of Excellence

Novel Techniques &

innovative technologies

Fundamental Research

Intelligence

ICAMR INTEGRATION: Accelerate high potential technologies into

next generation products & systems

ICAMR and partners develop and provide

commercialization infrastructure

Capability for proof of concept, custom

development, pilot production

IP Protection

COMMERCIALIZATION:

Integration of advanced silicon

based devices

Sensors & Photonics

Nanotechnologies

Biomedical devices/products

NEMS / MEMS

Emerging technologies

3-D Integration / Packaging

Advanced Imagers & Lasers

Integrated Systems

Industry

Open Innovation PlatformNavigate Path from Concept to Commercialization

Smart Sensors

Built-in computational resources to process data and present it in a more accurate, efficient, and informative way

Includes ‘intelligence’ in the equation

Next disruptive market explosion will be ‘semiconductor-based’ connected devices – led by advanced

sensors and complimentary photonic devices

Smart Sensors

UV sensors detect

skin cancer in the

shower

IR/LADAR imagers -

Advanced Driver

Assistance Systems

(ADAS)

Hyperspectral

Imagers – Detect crop

safety and stresses

Multiband Imagers

detect intruders,

immediately alert first

responders

Improve productivity, efficiency, and overall quality of life

Microfluidic sensors

- Perspiration to detect

diabetic attack

Bio/Chem sensors

detect food spoilage

IoT and IoE

IoT

Network of physical objects or “things” (devices, webcams, phones, vehicles, buildings, and toys) embedded with electronics, software, sensors, that are connected in order to collect and exchange data

99.4% physical objects are still unconnected

Vulnerable to security attacks, malicious intent

IoE

Incorporates people, processing, data, connectivity, and applications

Transfer, storage, and interpretation of massive amounts of data

Includes the analysis required to turn data information into actionable information

Business value creation has shifted to power of connections and to ability to create intelligence from them

Must include security 5

Rapid Financial

Growth of IoE,

IoT, Sensors

Improving Performance, Efficiency, and People’s Lives

2024 2026 2028 2030

Internet of Things

Imagers and Chem/Bio Sensors

$50B

$15T

$200B

$800B

$28B

$20T

$35T

$500B

• Provide smart sensor semi-conductor technology solutions and

pilot-line production

• Integration of smart sensors, imagers, and photonic devices on CMOS leveraging

2.5/3D integration - SoC & SiP

• Emphasis on novel materials (i.e. III-V) on Si

• Manufacturing scale-up of III-V materials and next generation smart sensors⁻ Faster performance at lower power, wide band gap, high voltage and frequency stability, chemical and extreme

environment robustness

⁻ Development of High Volume manufacturing processes, equipment, supply chain for transition to

• Pilot-line for Low Volume / High Mix / High Value products

• Addressing and providing solutions to array of challenges in embedded security,

anti-tamper and anti-counterfeit for new and legacy systems

• Partnered with imec FL’s System and Design Center to develop

advanced sensors, imagers, photonics, and optics

• Other local industry partners include: PhotonX, Tupperware,

Aurora Semi, and Harris

ICAMR Role In IoT/IoE

• $168M from Osceola

County

• Design/Build and

equip 109,000

square foot center

• 20 acres plus in-kind

support for power,

water, and waste

disposal

• 50 surrounding acres

to support industry

cluster (ISIMM)

$10M non-state and non-tuition funds to design and build center and start-up costs

$7M in-kind for focused hires and resource support

30 year lease of center from Osceola County at $1 per year

• $1M for initial

operating cost

• Up to $5M matching

funds over five years

for specific research

projects

• $750K from USF, FIU

and UF

• $5M/yr for

Operations

• $10M Tools

• $2M QACF

Osceola County UCF FHTCC State of FL

>$200M in Committed Funds

$17M

Start-up Funding

95

75

10

4

95

75

PensacolaJacksonville

Orlando

Tampa

Miami

Kissimmee

Cape CanaveralSanford

Central Florida is an ideal hub

Key partners and participants local and national

Strong academic presence

Leader in production of STEM graduates

FloridaMakes MEP, established by NIST

Broad Industry

Aviation/Aerospace

Optics & Photonics

Defense and Homeland Security

Health Life Sciences

Key Academic Partners

Other Academic Partners

ICAMR

LEGEND

• 20 commercial service airports

• 2 space ports

• 15 deepwater seaports

• 3,000 miles of freight rail tracks

• >122,000 miles of highway

LEGEND

ICAMR

International

Airport

Seaport

Kennedy

Space Center

Interstate

ICAMR Strategically Located

ICAMR – Square Footage breakdown

• 26,500 sq/ft Class 1k main cleanroom

• 26,500 sq/ft Lab & equipment support sub fab

• 10,000 sq/ft Lab - Class 10k cleanroom

• 10,000 sq/ft Office area, break room, huddle rooms.

73,000 sq/ft = Total operational space

• 36,800 sq/ft Central utilities, electrical distribution, HVAC,

shipping and receiving, corridors, elevators, stairs,...

Gross Square Footage: 109,654 sq/ft

1st Floor 54,816 sq/ft

2nd Floor 54,838 sq/ft

Initial Building Summary Specs

NIST Open Topic MII Funding Opportunity

Mission: Establish a domestic industrial-led Manufacturing Innovation Institute (MII) for the

design, manufacture, testing, assembly, and packaging for novel materials for transformational

sensors and imagers that addresses common manufacturing challenges across the entire

integrated sensor ecosystem.

Federal Objective: Bring government, industry and academia together with the goal of

organizing the current fragmented domestic capabilities in sensor and imager materials

technology and better position the U.S. relative to global competition.

Contracting Agency: Department of Commerce / NIST FFO 2016-NIST-NNMI-01

Federal Funding (cooperative agreement): $70 million over 5 years

Cost Matching Required: Min 1:1

Business Model: Industry Led Consortium Institute, Self sustaining by year 6

Full Proposal Submitted: July 22, 2016

Site Visit/Presentation: Sept 19-Oct 4, 2016

NIST Followup Questions: Nov 2016

Proposal Award/Funding: Q1, 2017

Institute of Sensor and Imager Materials and Manufacturing

Proposed 3:1 cost share commitment for a total contract award of $280M

$145.2 M (cash and in kind) committed at time of submittal ($185.2M if include recurring state funding in plan over 4 yrs)

At proposal submission 70% of total program cost committed

113 letters of support received from partners at time of submittal

6 letters of support received from existing MIIs

Down selected to present at NIST on Sept 29th

Completed 3 of the 5 steps toward the final award with the following 2 items remaining:

4. Ranking and Selection – The Evaluation Panel will rank applications and submit the results of their evaluation to the Selecting Official who will make final selection(s) and provide their final recommendation for award to the NIST Grants Officer.

5. Agency Review and Awards – Final review and issuance of an award by the NIST Grants Management Division.

ICAMR Proposed ISIMM

Ongoing Program: 2.5/3D IntegrationTech Challenges

Scale Up of Novel Materials

Fab and Device Integration x

Modeling, Simulation, and

Design Tools

x

PDKs and Device Libraries

Reliability, Test and Eval

Advanced Packaging x

System Product Integration x

First MWIR Photon Detector With 35mK Sensitivity

That Is Not Cryogenically Cooled (uses TEC).

Ref: Northrop Grumman, S. Yoo and K. Green

Revolution in LWIR Thermal Detectors

Occurred with Wafer Level Packaging.

From 50K$ to 199$ in 10 Years Ref: Seek

Thermal (Results of DARPA Funding)

Future PbSe Sensors Includes Multiband with Graphene Functionality

UCF: Debashis ChandraDARPA Requirements for the WIRED Program

Polycrystalline on Silicon Provides for High

Performance Imaging in the MWIR while

affordable

Developing Program: PbSe MWIR

Tech Challenges

Scale Up of Novel Materials

Fab and Device Integration x

Modeling, Simulation, and

Design Tools

x

PDKs and Device Libraries

Reliability, Test and Eval

Advanced Packaging

System Product Integration

+ 5 other partners

QCDs Are Deposited Directly on the ROIC

With an Encapsulant Transparent Electrode

QCD Deposited Directly onto Silicon

Readout Integrated Circuits (RTI)

Hyperspectral SWIR Has Been Shown To Have

Significant Potential in Gas/Chemical Detection

SWIR Has A Significant Opportunity in Food Health Analytics

SWIR Image from Recent

Breakthrough in QCD SWIR Imagers

Tech Challenges

Scale Up of Novel Materials x

Fab and Device Integration x

Modeling, Simulation, and

Design Tools

PDKs and Device Libraries

Reliability, Test and Eval

Advanced Packaging

x

System Product Integration

5 partners

Developing Program: QCD SWIR Imagers

Gallium Nitride (GaN)-based High Electron Mobility Transistors

(HEMT)s have been shown to be a viable solution for a myriad

of chemical and biological sensing applications (e.g., gases,

toxins, cancers, biomarkers such as glucose, heavy metals,

and marine pathogens

Schematic for Protein Detection with High

Electron Mobility Transistors (HEMT)

Developing Program: GaN Medical Sensors

+ 4 other partners

Tech Challenges

Scale Up of Novel Materials

Fab and Device Integration x

Modeling, Simulation, and

Design Tools

PDKs and Device Libraries

Reliability, Test and Eval x

Advanced Packaging

x

System Product Integration

Standoff Gas/Chemical Detection is Important in Industrial

Operations, Safety, and Defense/Security

Wafer Level Spectral Sensors Provides for Inexpensive

Gas/Chemical Detection Sensors. Can Use PbSe, PbS,

QCD, and uBolometers. Optics will be Chalcogenide.

Cost from 100K$ to 100$

Absorption Spectrum for Hydrocarbon Gases

+ 5 other

partners

Tech Challenges

Scale Up of Novel Materials x

Fab and Device Integration x

Modeling, Simulation, and

Design Tools

PDKs and Device Libraries

Reliability, Test and Eval

Advanced Packaging

x

System Product Integration x

Developing Program: Gas Sensors Imagers

AECOM

BAE Systems

Boeing

DRS Technologies

Duke Energy

EA Sports

ECS, Inc.

EctoScan 3D

Duke Energy

Flex BioTech

Florida Hospital Association

GE Global Research

Harris

IDEA Integration

IZON Technologies, Inc.

Leidos

Lockheed Martin

Massey Services

NanoSpective, Inc

Ocean Optics, Inc.

Orlando Utilities Commission

Northrop Grumman

Photon-X, Inc.

Raytheon

Rebellion Photonics, Inc.

Siemens Energy

St. John’s Optical Systems

Stryker Corporation

Tupperware

National Labs, Institutes

Academia

CareerSource Central Florida

Florida Advanced Technological

Education Center

Laser-Tec

Junior Achievement of Central

Florida

Nanotechnology Applications and

Career Knowledge (NACK)

National Center for Photonics and

Optics Education (OP-TEC)

Osceola County School District

Economic Development

East Central Florida Regional

Planning

Economic Development Council,

Space Coast

Economic Development Council,

Orlando

Enterprise Florida

Florida Chamber and Foundation

Florida Economic Development

Council

Florida High-Tech Corridor

Florida Research Consortium

Greater Osceola Partnership for

Economic Development

Greater Phoenix Econ Dev

Osceola County Chamber of

Commerce

Space Florida

Industry

Air Force Research Lab

Argonne National Lab

Draper National Labs

imec FL

Lawrence Livermore

Los Alamos National Lab

National Aeronautics and Space

Administration

National Renewable Energy Lab

Night Vision and Electronic

Sensors Directorate

Oak Ridge National Lab

Pacific Northwest National Lab

Sandia National Labs

Education, Workforce, Tech Tnsf

Arizona State University

Florida Institute of Technology

Florida International University

Grand Canyon University

Indian River State College

Polk State College

University of Central Florida

University of Florida

University of South Florida

Valencia State College

Government

U.S. Senator Bill Nelson

U.S. Senator Marco Rubio

Florida State Senator Andy

Gardiner

Florida State Representative

Robert Cortes

Florida State Representative

Mike Miller

Florida State Representative

Debbie Wasserman Schultz

Florida Legislative Support

(17 signatories)

Mayor Jim Swan, City of

Kissimmee, Florida

County Manager Don Fisher,

Florida

State of Florida

Aurora Semiconductor, LLC

Bruker AXS

Bruker Nanosurfaces

ClassOne

EV Group

JABIL

KLA-Tencor

SCREEN Semiconductors Inc.

Sensor Films, Inc.

Sun Hydraulics

SUSS MicroTec

Veeco Process Equipment

Synopsis

PlasmaTherm

Supply Chain

FloridaMakes

California Manufacturing Technology

Consulting

Georgia Manufacturing Extension

Partnership

Illinois Manufacturing Excellence Ctr

Mid-America Manufacturing Technology

Center ( KS)

Michigan Manufacturing Technology

Center

New Hampshire Manufacturing

Extension Partnership

New Jersey Manufacturing Extension

Program, Inc.

Oregon Manufacturing Extension

Partnership

Texas Manufacturing Assistance Ctr

MassMEP (MA)

Vermont Manufacturing Extension

Center

Alliance for Manufacturing and

Technology (NY)

Florida Photonics Cluster

Manufacturers Association of Central

Florida

MEMS+Sensors Industry Group

National Center for Simulation

Optical Society of America

SEMI

UF-Institute of Food and Agricultural

Sciences (IFAS) Extension, Osceola

County

American Society of Mechanical

Engineers (ASME)

Manufacturing Ext Partnerships

Industry Associations

AIM Photonics

DMDII

IACMII

LIFT

NextFLEX

CESMII

Power America

1 National Need, Impacts,

and Broad Benefits

Manufacturing Innovation Inst

Supporting Partners

ICAMR – Bridging the Gap between Innovation

and Commercialization

18Basic Research Market PenetrationProduct Development

Commercialization Resources

Research Resources

CONTACT

ICAMR - 407-742-4254

400 W. Emmett Street

Kissimmee, FL 34741

19www.icamr.net