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FEB.21 200ff

Assembly ond lnstrucfion Monu<rl

For SAFETY during Assembly

To safely assemble and use this robot,please be careful of the fol lowing points:

O Read the instruction manual thoroughly and be sure thatyou understand it before beginning assembly. Follow theinstructions carefully to ensure correct assembly.

O Exercise sufficient care when using tools.

OTo provide the required functions, some kit parts may besmall, have sharp edges, or be made of metal or glass.Parts should be handled carefully around small childrento prevent them from putting the parts in their mouth orinjuring themselves with the parts. lf a child swallows apart or bag, consult a doctor immediately. Also, be sureto tear the bags which contains the parts and discardthem where they cannot be reached by children.

O Follow the instructions regarding heat dispersion for partswhich generate heat.

OAssemble the kit according to the instructions in thismanual.Attempting to change the product specifications (pressureresistance, electric current, etc.) from those specified bythis company at the time of design may result inmalfunction or an accident.

O nOeOTlC ARM EDGE specifications, shape ,etc. aresubject to change without notice.

Addit ional caut ions regarding ROBOTIC ARM EDGE

OWhen using batteries, please be careful of thefollowing points:

1. Insert batteries with the polarity(+7-; terminalspositioned correctly

2. Do not short-circuit battery terminals, disassemblebatteries, apply heat to them, or discard them in fire.Doing so may result in heat generation, liquid leakage,or explosion.

3. After use, be sure to remove the batteries.

4. Keep batteries and the battery holder from getting wet.lf they get wet, remove the batteries and wipe thebatteries and battery holder dry with a cloth.

ELPFUL HINTS Before ASSEM

fCutting of partsUse a penknife to cut small parts off therunners. Cut the parts so that burrs remainon the parts, and then file off the burrsfrom the small parts after cutting them freeoff the runners.

f Using tapping screwstapping screws, like wood screws, can cutthreads in the materials they are screwedinto at the same time as they fasten partsto that material.lf you tighten a tapping screw in onemotion, it will become hard to turn thescrew at a certain point, it may becomeimpossible to fully tighten the screw, andthe screw head may break. A better way isto tighten the screw until it becomesdifficult to tighten further, then loosen thescrew slightly before retightening it further.Repeat this action severaltimes untilthescrew is completely tightened.

f lgntening of screws and nutslf screws and nuts are not tightenedsufficiently, they may loosen whenROBOTIC ARM EDGE is operated,resulting in parts falling off duringoperation. On the other hand,overtightening may cause parts to becomewarped, making movement difficult, or inthe worst cases, impossible. Tightenscrews and nuts sufficiently, but withoutovertightening.

f Mecnanical Parts ListParts required for assembly are maintained in themechanical parts list. This will help identify parts in theassembly process.

a. A good way oftightening thetapping screws

1. Screw in.2. Looseen a little.3. Screw in again.

Nuts""-p

Contents

ROBOTIC ARM EDGE :

1 . Product Introduction

2. Tools You May Need

3. Mechanical Parts List

4. Plastic Parts

5. MechanicalAssembly

P.1

P.1

P.2

P.3

P.5

Wired Control Box:

1. Product Introduction .. . .-.-. p.z7

2. Tools You May Need ..' p.27

3. Mechanical Parts List . p.2T

4. Pfastic Parts . ... p.z8

5. MechanicalAssembly . p.2A

How it Works p.31

Trouble Shooting .. p.33

Circuit Diagram .. . p.33

AfiAMI

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Wth RoboticArm Edge, command the gripper toopen and close, wrist motion of 120 degrees, anextensive elbow range of 300 degrees, base rotationof 270 degrees, base motion of 180 degrees,vertical reach of 15 inches, horizontal reach of12.6 inches, and lifting capacity of 1009.WOW! Some of the added features include asearch light design on the gripper and a safety gear

audible indicator is included on allfive gear boxesto prevent any potential injury or gear breakageduring operation.

Maximum lift: 1009.D imens ions :9"L x 6 .3" W x 15" HWeighfi 558 g

Power source required:4 x"D" batteries(not included)

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Wired Control Box

Using five levers to controlthe RoboticArm Edgemoves up and down, left and right, another on-offswitch to controlthe search light.Connect with main unit by a 100cm flat cable.

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O wiring

O Finished Product

M2:Wrist Motion

M1:Gripper

M3:Elbow Motion

Search Light

M5:Base Rotation

30

M4:Base Motion

1. Push any lever on the wired controller to start operation.

2.The different 12 movements of the RoboticArm Edge as shown below:

++ =C,' =C= +

3 1

3.Working area:

4. All the five gearboxes equipped with safety gear, when the arm open, close, up orlower to the maximum position, and user keeps pushing the buttons, the safetygear will start to work to protect the gearbox and make'da, da, da...' sound.

5. To extend the life of gearbox, release the buttons once you hear the safety gearemit 'da, da, da'sound.

1. Ensure allwirings are correct.(Please refer0@on page 23,24)

2. lf the RoboticArm Edge does not have any response to the wired controller, pleasecheck if the 'BATTERY' and 'GND' connectors are in right position, and also if thebatteries are placed in correct polarity.(Please refer(Don page 13 )

3. lf the Robotic Arm Edge moves wrong direction, please check if wiring of Ml , M2,M3, M4, M5 are reversed.(Please referO@on page23,24)

4. lf the searchlight does not light, please check if the 'L' connector is correct.(Please refer(D(Eon page 23,24)

Wired Control Box

Robotic Arm Edge

33