32
SEARS OWNER'S MANUAL Model No. 919,329150 m4PORTANT; Read the Safety Guidelines and All Instructions Carefully Before OpsmUng 120/240 VOLT • 5500 WATT GENERATOR • SAFETY GUIDELINES • ASSEMBLY OPERATION MAINTENANCE TROUBLESHOOTING REPAIR PARTS Sold by Sears R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A. D2Gs_ Rev.o e/WOO

OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

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Page 1: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

SEARSOWNER'SMANUAL

Model No.

919,329150

m4PORTANT;

Read the Safety Guidelinesand All Instructions CarefullyBefore OpsmUng

120/240 VOLT • 5500 WATT

GENERATOR

• SAFETY GUIDELINES

• ASSEMBLY

• OPERATION

• MAINTENANCE

• TROUBLESHOOTING

• REPAIR PARTS

Sold by Sears R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A.

D2Gs_ Rev.o e/WOO

Page 2: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

Warranty ...................................................... 2

Safety Guidelines ..................................... 3-8

Assembly ................................................ 9-11

Operation ............................................. 12-15

Maintenance ........................................ 16-17

Service Adjustments ................................ 18

Storage ...................................................... 18

Troublesho_ing Guide ............................. 19

Generator Parts ................................... 20-24

Engine Parts ........................................ 25-29

Emissions Statement .......................... 30-31

How To Order Parts .................... Back Cover

IDATEPUR_:

I

MODELNO: --

SI_RIALNO:

STORE WHERE PURO_D;.

ADDRESS:

CITY:. ....

TELEPHONE: ......

Reoord the above information about your unitso that you will be able to provide it in case oflose or theft.

[ !

HORSE POWER 10 HP iGASOLINE CAPACITY' 7 GALLON IOIL CAPACITY 26 07-

MAINTENANCE AGREEMENT

"TheCraftsman Wartime, plusa Maintenance Agreement,provide maximum value for your Seam products. Con-toct your nearast _nrs store for detmls.

CUSTOMER RESPON$1BIUTIES

Reed and observe the safety rules.

Follow a regular sohedule in maintaining, caringfor andusing your generator.

Follow the instructions under "Customer Resporalbll|-ties" and "Storage" sections of tbls owner's manual.

FULL ONE YEAR WARRANTY ON SEARS GENERATORS

Foroneyearfromthe date of purchase,whenthisSearsgetlarater!8mainle4nedandoperatedamm_lingto the Instruc-tJon8inthb owner'smaflual,Seamwillrepolr,free of charge,anydefect Inmatedel_nd workmanship.

IfyourSearsGenerateris usedfo_commemlalormntaipurposes,thiswsrrenlyappliesfor only90d_yefromthe ordinaldale of purchase.

FULL ONE YEAR WARRANTY ON SEARS ENGINE

Forone yearfromthedateof pur_., whenthisT_ engineismaintained ;Indoperatedam_=rdingtothe Isetmc-Uoi18inthisowner'smanual,:SeerswiJ!mJ_, frm)of charge,orff defe_ inmaterialandworlqcanshfp.

Ifyour Te¢t_ hengineis usedfor commercialor rentalpurposas,this warrantyapplies_ for gOdw_'sfromthedat_of purchase.Ths warrantydoes not cove.,:.Expandable]tamssuchasspark_ug8 end airfirm. which becomew_rnduringnormaluse,

_oaJm ne__ becau_o of opa_tor _use or negll_ense, Including damage rea_tln_ from no _1 being 8uppfled toIRe englne or fallem to maintein the equll_nalt eccar_ng to _ Irm_uctic_s €_tsinea in thl8 owners manU_, are notcovered under wwr_.WARRANI'Y SERVIGE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEAP_ SERVICE CENTER._dS warrardy givse yOUSpeolflC legal rlghle _ yOu may aiso have other rights, which vow from b-lATE TO STATE.

Seam, Roebuck and Co,, DI817 WA, Hoffman I=otates, IL 60179

Page 3: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

ThismanualcontainsinformeflcmthatIII important for you to Know and underetond. This information relates toproteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information,we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm.

DANGER Indicatesan imminentlyhazardoussituation CAUTION ledlcakm a potentiallyhazardousedtuaifonWhich,W_Otavoided, will resultin_ whloh,if notavoided,may nmJR in

mWARNING ]ndi_tea a potentiallyhazardouss;tuation CAUTION used withoutthesafety alertsymbolindicmesawhich, ifnot avoided,_ resultIn_ potentiallyhazardoUssifuatlanwhich, if riotavoided+may],1,_. .e_if inmua_ubnm_.

This produot is not equipped with a spark arresting muffler. If the pmduot will be used around flammablematerials, or on land covered with materials such as agrtcuRumlcrops, forast, brush, grass, or other similar items,then an approved spark arrester must be installed and is legally required In the stats of CaJ'rromia.It is a violationof California statutes section 130050 and/or sections 4442 and 4443 of the CalifOrnia PubAc;Rasoumes Code,unless the engine is equipped with a spark arrestOr,as defined In section 4442, and maintained in effectiveworking order. Spark amJotem sre also required on soma'U. S. Forest sarvioe land and may also be legallyrequired under other statutes and ordinances..

This product may oofltain ohernicale known to the state of California to cmJsetender, birth defects, or otherreproductive harm. This warning is given in compliance w!th California Proposition 65, as detestable amounts ofchemic.sissubject to proposition 65 may be contained inthis product.

• SAVE THESE INSTRUCTIONS •

When using this produot basis precautions should always befollowed including the following:

Attempting to €onnect generatordirectly to the electrical system of anbuilding atruotum.

Back feeding alastrk:ity through abullding's electrical system to theoutside otillty fe_ lines could en-danger repair persons a_terepting to

: restore service.

Attempting to connast to the incom-Ing ut_ltyservice oould result inek_ctrooation.

RastoratJonof ekm_cal service whilethe generator is connected to theincoming ufflitycould mouJtin • fire orserious damage ifa Isolator switch Isnot installed.

Falklre to use a double throw transferswitch when connsoting to aatruefure's alect_cal system condamage appllanoes and WILL VOIDthe manufacturer's warranty.

Never baskfeed electricity througha structure's electrify/system.

To conneot to a struutum'a electri-cal system in a safe manner.always have s Double-ThrewTransferSwitch installed bY aqualified electrician and in oompli-ands w_th10o81o_:linancas. (Wheninstalling a Double-Threw"rransf_ b-'witch,a minimum of1° gauge wiring must be used.)

3 -- ENG ¢ao_e p_e_

Page 4: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

READ AND UNDERSTAND ALL WARNINGS BEFOREATTEMPTING TO OPERATE GENERATOR.

B!$K OF ELECTROCUTION AND FIRE (€ont'd)

.t

HAZARD

Operation of generator in rain. wet,icy, or flooded conditions.

of worn damaged, undersizedor ungroundodextension cords.

Placing generator on or againsthighly conductive surrane, such asa steel walkway or metal roof.

Improper connectionof itemstogenerator.

operation of unitwhen damaged.or witll guards Orpanels removed.

WHAT COULD HAPPENi,, .., .,,

Water is an ex0ellent €onduofor ofelectricity| Water wh|oh €ornea incontact with aleottlcafly chargedcomponents can transmit electdolty tothe frame and other sudace8, rnsuttingin electrical shock to anyone €ontact-ing them,

Contactwithwornordamagedextensioncendscould resultinebctmcutlon.

Use of underslse exter'dsldncordscould msuRIn overheating of thewires or attanhed Items, resulting Infire.

Use of ungrounded €ordsofs couldprevent operation of olmuit breakersand result in electrical shock.

Ac_Jdentelleakage of electricaJcurrent could charge conductivesurfaces in contact with the gonemtor.

Exceeding the loadcapacityof thegenm_torby atta_ir_ too manyitems,or itemswithveryhighloadratingsto It couldresultInoverheatingof some Items or theirattm,-hmantwidng rasuNng in fireor electricalshock.

Attempting to use the unit when it hasbeen damaged, orwhen it is notfunctioning normally onuld msuit intim or electrocution.

Removal of guardin9 could exposeeisstrioslly charged compononte andmsdt in eisctrocutlon.

HOW TO PREVENT IT

Operate generator in a €lean, dry.well vonti|ated area. Make sum

hands are dry before touching unit.

Irmpcotextension c_rds beforeuse and raplane with new cord ifmqulred.

Use proper size (wire gauge)co_ism for applbaelon See chert inthe Auombly section of thismareJaJ.

Alwaysusea €ordsethavingagroundingwirew;thonappropriategroundingplug. DO NOTuse anungroundedpkJg.

Place ge_leratoron low conductiv-ity surfaoesuch a.sa concreteslab.

ALWAYS operate generator aminimum of six feet from anyconductive surface.

Read the load rating chart andirmtruetlorBin the Wsttage Calcu-lation section. Make sum that thesummatlco of elec'zdcalloads forall attachments does not exceedthe load rating of the generator.

Do not operate generator with' meohaNcel or electrical problem.Have unit repaired by an Autho-rized Service Center.

Do not operate generator with:_mtestlvegua_ling removed.

_o41m R¢_ 0 e/Woo 4 -- ENG

Page 5: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

READ AND UNDERSTAND ALL WARNINGS BEFOREATTEMPTING TO OPERATE GENERATOR.

i

.,,

Attempting to fill the fuel tank whilethe engine is running.

Sparks,fire, hotobjects

Ir_proper storegsof fuL_ '

Inadequate ventilation for generator

Tampering with factory set enginespeed settings,

Overtllling the fuel tank - fuel s_ll-age.

i,,

WHAT ¢OLILD HAPPEN

Gasoline end gasoline vapors sanbecome ignited by coming in €omactwith hot components such as themuffler, engine exhaust gases, oren eled,ztcal spark,

Cigarettes, sparks, rims, or other hotobjects can cause gasoline or gaso-line vapors to ignite.

improperlystored fuelcould load to ac-cidental Ignliton. Fuel improperly co-outed could get into the hands of chil-dren or other unqualified pemor,.s.

Materials placed against or near thegenerator oroperating the generato_ Inareas where the temperature exceeds

- 104° F.ambient (such 8sstorage roomsor garages)can interferewith its properventilation fasfum_ causing overhast-ing end possible ignition of the materi-als or buildings.

,, ,,,

Engine speed has been factory set toprovidesafe operation. Tampering withthe engine speed adjustment could m- ;suit in overheating of attachments aidcould cause a fire,

Spilledfuel endits vaporscanbecomeignitedfromhot surfaces or sparks.

HOW TO II_EVERIr I1"

Turn engine off and allow It to coolbefore eddlng fuelto the tank. Equiparea of oper_lon with a tim extin-guishercertified to handle gasolineor fuel fire==.

Add fuel tO tank in well ventilmedarea. Make sure there ==re nosource=of ignitionnear the genera-tor.

8tom fuelIn a OSHA approved €on-tainer demgned to hold gasoline.Store container Inseems location to)invent use by others,

Operate generator in a oleen, dry,well ventilated area a minimum offour feet from any building, objector wall, DO NOT OPEFL_TIEUNITINDOORS OR IN ANY CONFINEDAREA.

Never attempt to "speed-up e theengine to obtainmore pe_/orrrmnee.Both the output voltage end fre-quency will foethrown out of Slrall-dam by this practice, endangeringattachments end the user.

Use cam In fillingthe tank to avoidspillingfuel. Meko sum fuel cap issecured _ghtly and dteok enginefor fuel leaks before starlingengine. Move gene_dot awayfrom refueling area or any spillagebefore starting engine. /_low forfuel expansion. Keep maximumfuel level _ inch below the tip ofthe fualtank. Never refuel with theengine running.

Page 6: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

READ AND UND_AND ALL WARNINGS BEFOREAT'rEMPTING TO OPERATE GENERATOR.

Risk of Inlurv and pronertv Damage WhenTransnortlna Generator

i

WHAT GOULD HAPPEN

Fuel or oU can leak or q_ill end couldresult in fire or breathing hazard, serfoue Injury or death can result. Fuel oroil leaks will damage oarpet, paint orother surfaces in vehicles or trailers.

iii iiii J

HAZARD

Rre, Inhalation, Damage toVehicle Surfaces

HOW TO PREVENT IT

if genemtor'is equipped with a fillshut-off valve, turn the valve to theoff position betom transporting toavoid fue_leaks. If generator is notequipped with a lust shut-off valve,dmJnthe fuelfTomtank befumVans-porting. Transport fuel only in anOSHA approved aonta_ner, Alwaysplace generator on a pmmctive matwhen transportingto protectsgs/nstdamage to vehicle from leaks. Re-move generator _ vehicle frame-dimly upon arrivalat your destina-tion

r_:',_!"__,'_ L."_w i RISK OF BREATHING - INHALATION HAZARD

HAZARD

;asolineengines pmdul:e toxic oar-_onmonoxide exhaust fumes.

WHAT _OULD HAPPEN

Breathingexhaust fumeswilloauesriousIqlu_ or death.

Ui

HOW TO PREVENT IT

Operate generator in alean, dry, wellventJlat_l ema. Never opem_ Unitin enolesed aress esoh as garageS,bm_nonts, storage, sheds, or inamy/oca_onoocupled by hurna_ oranimals. Keep d"llldmn, pl_ andothers away from area of operatingun_

Page 7: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

READ AND UNDERSTAND ALL WARNINGS BEFOREATTEMPTING TO OPERATE GENERATOR.

ii

HAZARD

Operation of generator in carsiesemanner.

Operationofvoltagesensitiveappli-ancaswithouta volfagesurge pro-tector.

Raising or suspending generatorsequipped with lift rings Improperly

Operating generator while sue-pended

RISK OF UNSAFE OptERAT!ON

U i

WHAT COULD HAPPEN

All sources of energy Include the po-tential for injury. Unstde operation ormalrdenan_e of your generator couldlead to _dous Injury ordee_l to you orothers.

' Any gasoline operated household gen-erator wJilincurvoifage variationscaus_Ing damage to voltage sensJtlve appl-ancse or ¢oukf result In tire.

Generator o0uld fal_Causing serious in-

jury or death to you or oth_n.

Improper raising or suspending cancause damage to the generator.

i i i

HOW TO PREVENT IT

• Review and undemtand aJlofthe operating instruc_ns andwarnings in this manual.

• Become familiar with theoperation and cootmls of thegenerator. Know how to shut itoff quickly.

• Equip llma of operation with afire extinguisher certitk_ tohandle gasoline or fuel tim,

• Keep children or others awayfrom the generotor at all times.

Always use a U.L listedwltage ser--sltlve surge protector to connectvoltage sensitive appliances (TV,computer, stereo, etc.). Fagum touse a U.L. listed voltage surgeprc_mtor will vofd the wurranty onyour generator.

Notice: A multiple outlet strip is nota surge protectormake sum youusea U.L listed voltage surge protec-t_.

Always use proper connecting pro-cedurse as described in this manualwhen connecting cables, chains, orstrapsfor raisingor suspendinggen-erators equipped with lift rings_

Nways use cables, chains, or strapsrated at 2000 Ibs working load ormore to raise or SUspasdgenerotor.

Generator willnot operate properlyandwill cause damage to the generator andcould cause sedous injury or dse_ toyou or others.

Never operate generator whlie sus-)ended or in an unlevel position.Always operate generate on a flat,leveJ asda_.

Page 8: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

READ AND UNDERSTAND ALL WARNINGS BEFOREAI"FEMPTING TO OPERATE GENERATOR.

RISK OF HOT SURFACES

imlll

HAZARD

Cont_ot with hat engine and genera-tot components.

i i

HAZARD

Contact with moving parts can re-sult in serious injury.

WHAT COULD HAPPEN

Co_=t with hot surfaces, such as en-gines exhaust components, €ould re-sult in serious bums.

RISK OF MOVING PAI_S

WHAT GOULD HAPPEN

The generator containsp_ts which ro-tate at high speed during operation.These parts am covered by guardingto prevent injury.

I!OW TO PREVENT IT

During operation, touch only the€ontrol surfaces of the generator.Keep children away from the gen-erator at all times. They may not beable to recognizethe hazards of thisproduct.

HOW TO PREVENT IT

Never operate generatorwith gusrd-ing or cover plates removed. Avoidwearing loose fftUng'-JothlngorJew-elrywhich could be caught by mov-ing parts,

HAZARD

Lifting8 veryheavyobject.

RISK FROM UFTING

WHAT €OULD HAPPEN

8edous injury ran result from attempt-Ing to lift too heavy on ol_act.

HOW TO PREVENT rr

The generator is too heavy to belifted by one person. Obtain e,_i_-tance from others before you try tomove it.

Page 9: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

CARTON CONTENTS

1 - Generat_

1 - Parts Bag

1 - Owner'l MamJZd

1 - Parts Box

I - 8/tG-18 • :1.4b I - Star Wudler 1 - 8/t Ik.18r.ap Z_,mm Lock Nuls 2-Wlme rods

,0 0 I @" _ _ I@1 _Jllack Negative nntleW Cable (bla_M

t - "L" Ba4tmy Ilmcket

t - P.edPodd_ BeUeW c_e (me) w_h b*u,ny Ix_s

_, "_ _ _ iiHi]JrflNlUflliflllllllillli111l I

2 - BateW Bolt HoM Pewn

Page 10: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

,,,,, ,|

Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ ]Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions. ;

TOOLS NEEDED FOR ASSEMBLY1- Box Cutter or Knife

2 - 9/16 "Wrenches

2 - 1/2" Wrenches

1 - 1' thick x 1' square piece of wood

REMOVE GENERATOR FROM CARTON

* Open carton from top.

• Cut carton along dotted lines.

Remove all carton inserts.

* Remove generator through opening in carton.

, Using a 9/16 inch socket remove the two shipl_ngblocks from under the generator head. Unscrewthe bolts and remove the wood blocks. No'rE Itis very Important that these are removed beforestarting your generator.

IMPORTAJI_h Before any attempt to start your genera-tor be sure to check engine oil (See Adding Engine Oilparagraph in _e Operation section on page 14 of th/smanual.)

INSTALLATION OF BATTFJ:IY

Recommended Battery for Electric Start: 12V - 45 A H.or 210 CCA (Cold Cranking Amps)

Purchase bake W and battery hardware separately, notincluded with unit,

Place batfeP/in reck with terminals faning l_wardsgenerator head.

Place better/" bracket _ over battery as shown(opposite battery terminals).

"7)

Place "L° belt (B) through top and bottom brack-ets end aeoure with wing nut (C).

• Locate the solenoid on the left side of the unit.

/ S,cdenold

Lawn & Garden baitarlea

_in come In two terminal configurations. ThePositive (÷) and Negative (-) terfninale can beoriented so that they ere +/- or -/÷. In theunlikely event that the bartmy termlnale ampunmarked, we nmommeed that you return _mbattery to the retailer for exchange for 8 Imperly marked battery or let an authorized servicecenter Install the battery for you, Failure toconnect the battery properly can possiblycause bodily Injury. In addition, extensiveengine electrical damage nat be covered underw_rranty ©an result,

I-]-- _ +r-] I

the red _osit_e) cable to the positive (÷)terminld before ¢enneclfng the binck negative

I cable.• Remove the nut from the solenoid post closest to

the engine. Place one end of the pcaitive (red)battery cable onto the post. Reassemble nut ar)dtighten securely.

* Slide protective cover over solenoid post,

8efeneld

• Attach the other end of the positive (red)batt_m_fcable to the positive {+) terminal on the battery.

lO -- ENG

Page 11: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

NOTE: Make aura red batteey boots coverpositive battery oable ton'ninals at battery midemkmoid

Attimh one end of the negatNe (black) cable te thenegative (-) terminal on the battery.

Attach the other end of the negative (blaok)cableto the tYanteas shown. Install the star washerbetween the cable and the frame,

IMPORTAN'r: See Caution on page 10before assembling batter/.

GROUNDING THE GENERATOR

A grounding lug Is suppNed with the generator for usewhen required by ]oQelelectrical ordinances. Refer toarticle 250 of the National Ek_ctrlcalCode to clarityany needed grounding information. Your Ioeel electricoompany or s certified electflclan should be able tohelp you with this informetlon.

NOTE:Yourengineis already g_unded tOthe frameby a groundingstrap.INSTALLING WHEEL KIT

The Craftsman Wheel Kit was dse|gned to gmmlyimprove the portabll/ty of your generator.

JI UlJ?-'okit. Fallengine.

assembling the portabilitykit. Failure to die so will cause damxge to the

NOTE: AJwaysfollow stets regulations for proper elldispcesi.

Place generator on level ground; d_dn allgas andoil from the engine (sea engine manual for ocrmctpressure).

• Piaceal'thiokxl"squampleceofwoodontheground In front of the engine, With the help of

11 -- ENG

anether potash. _t the generat_ and rset therm_l abl_er en the wood. _ This will supportthe gaecane engine dudnO n_mrnbly and mekeassembly easier.

• Plaoe a handle cap (7) onto _ end of handleprior to Inatalletfon,

• The handle should be installed on the eleetdcaloutlet end of the generator.. Place one washer (12)on long cap screws (1t). Align the handle brack-ets with the upper holes pro-drilled in the gerlem-for frame. Place mentioned screws through frameand handle brackets. Secure with lock nuts(8) and tighten.

• Locate the engine support. Place one wheel_'ackst (4) 0_1top of support as shown in Ilisetra-tion. Align with the pre,.drilledholes in support.Piece 2 cap screws (9) through holes in bracketand support. Secure with 2 lock nuts (8) endtighten.

• Insert nee shoulder bolt (2) into Wheel (1). Insertthreaded end of her through wheel bracket,secure with look nut (3) and tighten. NOTE: Thewheel wHI not rub frame If instannod properly,

• Repeat the above steps for the opposite side.

• insert the threaded stud of rubber foot (10)through the middle hole of the foot bracket (5),Secure with lock nut (8) and t_ghten.

• Lecete the support under the elestrioal outlet endof the generator. Position foot bracket (5), withrubber foot instead, under the support and al)gnthe holes In the foot bracket (5) with the slots inthe support. Place one sap screw (9) through eachslot in the support end the holes in the footbracket. Secure with the lock nuts (8) and tighten.

• Once completed, the wheel Mt is ready for use,

112

8

g1o

DtoJ|lr _o_

Page 12: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

KNOW YOUR GENERATOR

l "Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustrelion with your generator to familiarize yourself with the location of various controls and adiustments. Save themanual for future references.

FUEL CAP

FUEL TANK

120 VOLT RECHOKESWITCH

AIR CLEANER

2.40 VO

CIRCUIT BREAKERS

OFF/RUN/START

SWITCH ENGINE OIL FILL

FUEL TANK- Capacity of 7 US gallons,

CHOKE SWITCH- Lever used to start cold engirle.

ENGINE OIL FILL- Place where engine oil is poured.

ENGINE OFF/RUN/START SWITCH- Used to start

and stop engine,

CIRCUIT BREAKER_ Each receptacle has a circuitbreaker _o protect the generator from overloading,

120 VOLT RECEPTACLES- Used to supply 2750 watts

of electrical power per receptacle or a combination of5500 watts on the 120 side for operations. Protected bycircuit breakers.

240 VOLT TWISTLOCK RECEPTACLE- Used to

supply 5500 watts of electrical power for' operations.Protected by circuit breakers.

AIR CLEANER- includes filter element and foam

pro-cleaner that limits the amount of dirt that entersthe engine.

RECEPTACLES

Your generator is equipped with duplex 120 voltreceptacles end a twiatlock 240 volt receptacle,

The unit is also equipped with circuit breakers toprotect the generator against electrical overload. If thecircuit breaker, trips, unplug electrical load fromreceptacle. Let circuit breaker cool down and thenpush circuit breaker button to re, st.

b2f_,_m a.- I,lw#n,j 12 _ ENG

Page 13: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

LOW OIL SHUTDOWN

Your Craftsmen generator engine is equipped withLow Oil Shutdown. Low (311Shutdown is a safetydevice designed to protest your engine from damageJnthe event the olt level in the crankosee is low.

If while the engine is running, the oll gets low, it willautomatically shut itself down and will net msteft untilthe oil is added. If the oHis low before start-up, thegenerator willnot start until oll is added.

NOTE: The Low Oil Shutdown mechanism is very sen-sitive. You must fill the engine to the _Jll mark on thedipatk::kto inactivate tl'dssidaty devicEL

GENERATOR CAPACITY

Exceeding the rated capacity of your generator canresult in serious damage to your generator andconnected eleotdaal devices. You should observe thefollowing to prevent overloading the unit:

• Starting end running w,=ttage requimrnents shouldalways be e_lculated when matching a generatorswattage capacity to the 8pplianoe or tool.

There ere two types of elantricel appliances thatcan be powered by your gerlerator:

A. Items such as radios, light bulbs, tdevisionsets. end mk=roweves have a "resistive lead'.Starting wattage and running wattage am theSI_TIO,

B. Items such as refrigerators, sir compressors,washer, dryer, and hand tools that use anelantdcal motor have an "induotlva load".Inductive load appHan_se and tools requireapproximately 2 to 4 times the listed wattagefor _ the equipment. This initial loadonly lasts for a few seconds on atart-up but isvery important when figuring your totalwattage to be used.

NOTE: Some inductive appliances and tools will liston the motor name plate, the turfing and runningvoltage and amperage requirements. Use the follow-ing formula to convert voltage and amperage towattage: (Volts XAmp = Watts)

', Always start your large.st electric motor first, andthen plug in other items, one at a time.

NOTE: On 120-volt loads the maximum starting watt-age should NOT exceed one half of the rated generatorwattage. Example: a 5000 rated wattage generator ==2500 maximum starting wattage.

The guide is provided to assist you in determining theappliances end tools that can be ran with the wattagecapec;ity of your generator.

nltllll!!

OBTAINING ELECTRICITY FROMGENERATOR

There am baskmlly two ways to obtain eleot_o{tyform• generator:

- Use of extension cords directly from the genera-tor to the appliance, lights, tools, etc.Use of a double-throw transfer switoh installeddirectly to the rosin electrical supply outside ofthe house.

Extension Cord

When using an appliance st' fed at s €onsiderabledistance from the generator, a 3-wire extension cordthat has e 3-blade grounding plug and • 3-slotreeeptocis that accepts the toors plug MUST beused in order to reduce the riskof electrioal shock. Acord of adequate size must be used. A mLnlmum of 12gauge wire size with at least • 20 amp draw can beused. When amperage exceeds 20 amps e 10 gaugewim size should be used.

I,

I hot

Repstr or replace damaged exfenston €oldsImmediately.

13 -- ENG ezo4Ja_1,,v.o_

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Connecting Generator To Main ElectricalSupply

PotantfaJhazards exist whorl s electrical generator isoonnected to the main elecVtaal supply oomleg intothe house. It is st that point that the generator couldfeed back into the utility company's system causingpogldble electrocution of workers who am repaJltngelectrical lines, To avoid beck feeding of ele,.-td_ty intoutility systems, a double-throw transfer switchshould be installed between the generator and utif;typower. This device should be inst-Jled by a licensedelectrician and in compliance with all local eisctdcalcodes.

NOTE: When installing a Double-Throw TransferSwitch. a minimum of 10 gauge wiring must be used.

BEFORE STARTING ENGINE

Alwayscheck engineo, levelbefore every start. Running

engine low of ell or out of oil could result inserious damage to the engine.

Adding EngineOn

Your generator has been elllpped without oil in theengine. Begin by removing the oil dipstick end plug.Start pouring the oil In slowly.

The engine will hold approximately 28 ounce4;of oil. Tocheck the oil, clean end replace the dipstick. Do nots_rew the dip stink in when checking the ONlevel. NeXt,remove the dipstick to check the level. The oil dipstickis elasdy marked with lines that tell you when theengine has enough oil. Do not fill sb;'ve this point.

NOTE: When adding ollto the engine _ar_,..case, use ahigh quality detergent eli classified "For ServiceSF,SG,SH" rated SAE30 weight. Use no spadaladd_ve_Select theoil'sviscoldtygrade accordingto yourexpectedoperating temperatures.

• Remove gas cap.

Add unJeadedgasoline, alowty, to fuel tank.

Use (:lean, fresh, mgulor unleaded gaecllne with aminimum of 85 ootane. Do not mix oil with gasoline.

Never fill fuel tank €orn-

plntely. Fill tank to 1/2"below the bottam of the filler neck to providespaoe for fuel expansion. Wipe any fuel spillagefrom engine and equipment bofum starting

eng ,k_e.

Do not overfill.

migine hi running or hot. DO not smoke whenfilling fuel tank.

To Start Your Generator

inenclosed, poor ventUatedm, fingine athaust contains cerben monox-ide, en odorless end doa_qy gas.

IMPORTANT;. Make sum the battery is properlyserviced, fully charged, end assembled before starting.

• Open the fuel shut-Off valve. Turn counter clock-wise until the valve stops,

Move the choke control located on the engine to"FULL CHOKE" pasRIon.

_t_ _lmm; plmt_4

Gasoline

Your generator engine is 4 cycle. Use unleaded fuelonly. Never mix ell with gasoline.

0zo41t _0_m0 14 -- ENG

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NOTE: No choke is required on wa_n ehginex. Mikesurechoke is in the "NO CHOKE" posRIon on warmengine atal_,

[ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any loadI lmll_lll:l from the geosr_or before| tarring to prevent pern-4nent damage Io anyI applisn©es.

For electric start:

Plaoe OFFIRUN/START sw)tsh in the STARTposition.

NOTE: When the engine starl_ the switch willremain in the RUN position.

F_ rm=_ sta_'.

Place OFFIRUN/STARI" switch in the RUN posi-tion.

STOPPING ENGINE

• Dlscoonect all elecffical loads.

* "nJrrlOFF/RUN/START switoh to 'oFF" position.

Cle=mfuel shut-off valve.

indoors, or in enclosed, poorly ventilated orees or Iwhere fuel fum_ may reach an open {lame.

Grasp handle on rope starter lind pull slowly untilroslatance is felt. Let the rope rewind slowly. Pullrope with a rapid full arm stroke. Let rope rewindslowly. Repeat if necessa W,

NOTE: IF ENGINE OIL LEVEL IS TOO LOW, EN-GINE WILL NOT START. CHECK OIL LEVEL ANDADD IF NECESSARY,

When engine warms up, gradually push chokecontrol In to the N° CHOKE posit!on.

IMPORTANT: Allow generator to run at no loadfor 5 minutes upon eilch Initial start-up to allow Iengine end generator to stabilize,

CONNECTING ELECTRICAL LOADS

• Lat onglne mn and warm up for five minutes afteraterdng with no electrical lead.

COnnect loads in the following manner to preventdamage to equipment:

• Connect inductive IoQdequipment first, inductiveloads oon_;at of refrigerators, freezers, waterpumps, air conditionem, or small hand toots.Connect the items that requirethe most wattagefirst.

• Connect the lights next.

Voltage sensitive equipment should be the lastequipment oonnectad to the generator. Plugvoltage sensitive appliances such at TV's, VCR's.mi_rowavos, over.s, oomputem, and cordlesstelephones into a UL listed voltage surge protec-tor, then oonne_t the UL Ilstad voltage surgeprotector to the genmtor.

IMPORTANT: You should always add up the ratedwatts of all lights, tools and appllan_s you arepowedng at one tim, This total should notexceed the rated oapacPff of you generator orolmuit breaker rating of the receptaole supplyingpower.

15 --L:NG O_4Nq,_oul_

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CUSTOMER RESPONSIBILITIES TABLE ., ,

M_NTENAN_T_K

Checko_IIovsl

.Chwlge olicreanAlr RlterAasembTy

CheckSpark PlugPrepareUnit forStorage

Before eachUsD

X'

Every aSHours of EverySeason

Sea Nollm2

Bvory50Horn of EvewSeea_

_ Note I

Every 100Houm of EverySeason

X

X x ,Prepare unit for storage if it is to remain idle for more than 30 dayo.

Note 1: Change oil after first two (2) operating houm and every50 operating hours thenmfter, more often if operatedin extreme dusty or dirty conditions.

Note 2: Check oil _ler S hours of operation (See the Oil paragraph on page 15 of this section)

GENERAL RECOMMENDATIONS

The warranty of the generator does not cover itemsthat have Peon eubje¢'md to operator abuse or negli-gence. To receive full value from the warranty, opera-tor must maintain the generator as instructed in thismanual.

Someadjustmentswillneedto be made periodicallytomaintainyourgenerator.

GENERATOR MAINTENANCE

Your generator should be kept clean and dry at alltimes. The generator should not be stored or oper-ated in environments that include _cesslve moisture,dust or any corrosive vapom. If these substanoes weon the generator, eleen with a cloth or soft bristlebrush. DO not use a garden hose or anyU1ingwithwater pressure to clean the generator. Water mayenter the cooling air slo_ and could possibly damagethe rotor, stator end the internal windings of thegenerator head,

All adjustments in the Malntananoe section of thismanual should be made at least once eanh smmon.

ENGINE MAINTENANCE

NOTIG_ Maintenanoe, mplacemeet _trspalr oftheemission _troi devices and rams may beperformed by any nooroed engine repatt mdabllahmentor indMdual. Howe--, to obtoln no _mRle mpaimunder 1shetmlns and provlkllonll of _ ehg_nemamJ_aoturers warranty ststoment_ any servloe oremiaslco ©ontrsl part repair or nqplacement must bepertm.med by a tom_ory astlmdamd dealer.

0il

OII level _'_uld be shacked prior to each use andat least every 5 hours of operation. To shack oilSeeAdding Engine O|1paragraph in the Operationsection on page 14.

Changing Engine Oil

For a new engine, change oil after the first 2 oparatlRghours. Thereafter, change oil after every 50 hours ofoperation.

Change the oil while the engine is still warm. The allwill flow freely and catty away more impurities. Makesure the engine is level when filling, checking orchanging OIL

Change the oil aa follows:

* To keep dirt, grass clippings, etc. out of _leenglne_otsan the area around the drain plug anddlpstickbefore removing it.

. Remove the oil dr_n plug and dipstick. Tilt theengine slightly towerde the oil drain to obtainbetter drainage. Be sure to allow ample time forcomplete drainage.

0_o4. _oem,o 16 -- ENG

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Reinstall the drain plug. Make lure it is tightenedsecurely.

Fill the erankeaee with new oil of the proper type(See Adding Engine Oil In the Operation Section),to the Full msrk on the dipstick, Always oheck the

level with the dipstick before adding. more oil.

securely.

Service Air Cleaner

NOTE: Do not use petroleum solvents, e.g.. kerosene.which will cause the cartridge to deteriorate. Do notuse pressurized airto clean cartridge. Pressurized airCan damage the cartridge,

To _Jce air cleaner follow these stops:

Unscrew wing nut. Remove cover and air (:leanereartddge.

• Remove cartridge from €over.

To service cartridge, dean by rapping gently on a flatservioe, DOnot oil cartridge, Replaoe If dirty or dam-aged.

Replaoe air cleaner r.,e_fdge. Place (:ever overcartridge and tighten nut finger tight and then turnit one more complete turn.

PAPER FIL'nER

HUT

Glean Guard/Muffler

Do not ,,Jeanwtth a fomeful _otay of water hecausewater oould oont_nlnate fuel system, With a brush orcloth clean finger guard after every use to preventengJrmdamage caused by overheating. Before runningengine, clean muffler area to remove all €ombustll:dedebds.

Clean and Replace Spark Plug

Check spark plug yearly or every 100 opamtiog hours.

• Clean area around spark p_ug.

• Remove and inspect spark plug.

• Replace spark plug If electrodes are pitted, burnedor porcelain is cracked. For replacement USeChampion RJI?LM resistor spark plug.

• Check electrode gap with wire feeler gauge andset gap .030 if necessary.

• Install spark, tighten secure/y.

_lSm4WlM_

17 -- ENG _o41e_,_o_v_

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Garburetor

The carbumtur of your generator is pm-_at at the fag-tory. The o_oumtor should not be tampered wl_ If yourgenerator is used at an altitude in excess of 4000 fontperformance may be affected. If so consult with yournearest Craftsman Service Center regardinghighaltitudesat oh_nges.

Governor

Your engine governor maintains the oonstant operatingspeed of your generator. DO NOT tamper with the en-gine governor which is factory set for pl'oper enginespeed.

Over_=sedlngyour engineabesefactoP/highq=endset-tlagcan be dangerousand couldpossiblycause pereenal Injuryor propertydamage If you be,evethe an=ginsis runningtoofastorslow,takeyourgeneratorto aAuthorizedCraftsmanServiceCenterforrepairand ad-justment

_r_j_ Low engine speeds Impose a_heavyload on the engine and ]when aufflelent power Is not available the engine I

I life could be .hortaned. I

If you am going to stere your generator for more then30 days. use the following information as a guide to)mpare the generator fOrstorage.

Never store generator with- - - fuel in the tank Indoors er

in enclosed, poorly ventilated areas, wherefumes can reach an open time, qpark or pilotlight as on a furnace, water heater, clothesdryer or other gas appliances.

Engine Preparation

Add fuel stabilizer to fuel tank to minimize theformation of fuel gum doposRs during storage.

• Run engine at least 10 minutes after addingatabillzel" to allow It to enter the fuel mjatera.

Disoonnent the spark plug wire and remove thespark plug.

Add one teaspoon of oll through the spark plUghole

Pku_ rag over eperk plug hole and pull the recoil afew times to lubricate the oombustion chamber.

Replene the _ plug, but do not connect thespark plug wire

NOTE: If a fuel stabilir.e_"is not used, all gasoline mustbe drained from the tank end carburetor to prevem gumdepOsitsfrom forming on these parts and causing pos-sible malfunction of the engine

Generator

Clean the generator as outlined in the GeneratorMelntananee paragraph on page 18

- Check that cooling air slots end openings ongenerator are open end unobstructed.

Battery• Store battery as described by the battery menu-

factumr.

NOTE: After sterlng battery for ellong period of time itmay lose it's charge, ff the battery loses it's r,harge,manually start the engine with the battery connected.The engine will recharge me battery en It runs

_ P_ __WWJ 1B -- ENQ

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ii

PROBLEMEnsUewdJ'not=tart

No elecfK_aloutput

Repeated circuitbreakertripping

Genorator overheating thecircuit I_oaker depressed

i iii n • ii

CAUSE1. Low on fuel or o11.

2. Igrdtion switch In "Off' position.

3. Faultyep_k p|ug.

4. Choke Inwrong position.

5. Fuel shut-off valve in do_md

position.

8. Unit loaded during start-up.

7. Spark plug wire loose.

1. Faulty reaep_acla.

2, Circuit breaker kicked out.

3. Oefectlve capacitor.

4. Faulty power oord,

5. GFCI receptacle c/muir breakerkicked out.

1. Ovadoad

2. Faulty cords or equipment.

1. Generator overloaded.

2. Insufficient ventilation.

ii

CORRECT/ON1. Add fuol or oil.

2. Tumto 'ON' polltlon

3. Replace spark plug.

4. Adjust choke accon:lingly.

5. Open fuel shut-off valve.

6, Remove load from unit.

7. Attach wire to spark plug.

1. HaveAuthodzed Sears ServiceCenter replace.

2. Depress and reset.

3. Have Authodzad Sears ServiceCentor replace capacitor,

4. Repair or replace cord.

S, Det_mw and _et.

1. Reduce load.

2. Cheokfordamaged,bare,orfrayedwireson equipment.Replace.

1, R_uoaload.

2. Move to adequate supply offresh air.

ii =l

19 -- ENG _u e,,,,.owL_o

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CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO

No_123456?89101112q314

15161718192122232425262728293O

m _ NUMa_FUELTANKSCREWS 81896680FUELTANK G8-0795FUELGAP GS-O443FUELHOSE GS-0P.,25FUELLINECLAMP GS.0227DRAINCOCKGROMMET GS.0448FUEl.SHUT-OFFVALVE GS-0437ENOCOVER G8-0077SCREW#10-24x 9/16 SSF-553-1ISOLATOR GS..0033WASHER1-1/20D SSN-1014-ZNLOCKNUT _-16 SSF.8111-ZNGROUNDLUG GS-0117SCREW5/16-18 x 3/4 SS-12=CDSCREW3/8-18 x I 68F-3140-ZN

NUT 5/16'-18 $8F-8150SCREW,HEX HEAD5/16-18 8SF-99S-1LOCKWASHER BEN-1819-ZNGROUNDSTRAP GS,-0110._'_IGIN_e(modelHM100-159462R)FRAMEASSEMBLY D20_4HEATSHiB.D GS_-ISCREW5/18-18 X .5 SSF_541)PANELASSEMI_.y D20528SPACER_IGINE GS,.0746WASHER.87500.3751D .083"11,-IK .S_hF832LABEL,OPERATION LA-3O29-1LABEL.WARNING LA-2911LABEL,PANEl. 1:)20502

*SEE ENGINEPAGES

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CRAFI'SMAN emoo OlINERAlrOR 019.,_m180

33

37

43 _ a_o o,;VNoQROOyE.mR'roF==

KEY_o. gr=_BteZL_31 CAP SCREW 5/16 - 24X132 ROTOR ASSEMBLY33 STATORTHRU BOLT34 STATORASSI_IBLY35 WASHER 11/18OD x 11/'3236 NUTS/10-2437 ROTOR THRU BOLT38 BF,ARING SUPPORT39 HE)( NUT 1/4-2040 CAPACITOR41 CAPACITOR BRACKET42 SCREW 10 - 24 x g/1643 O-RING44 DRIVE END ADAPTER45 LOCK WASHER 3/8

SSF-616-ZNGS-0883GS-0110GS-0884SS-6506-CDSSF-576G8-0091-1GS-0861SSF..575GS-0873GS-O595SSF-S,T_IGS-0862GS-0511SS-1503-CD

21 -- ENG u=s4e__ o

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ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180

47 TORQUE2-10 IN-LB,S

46 TOFIQUE2-10 IN..LB8 4g TORQUE2-10 IN-LBS

KEYug, _ pJJ_:CJmzm)_46 SCREW #6 - 32 X .5 TORX SSF-58347 NUT, 10 - 9 X .SO PLASTffE SSF-315849 NUT,,HEX JAM "I/16 $8F-59550 SPEED NUT #6 - 32 8SF-58451 WASHER 3/8 S.R-1525-CD52 SWITCH ON/OFF GS-004853 COVER, PANEL GS-059854 DUPLEX RECEPTACLE GS..00195S 4 PRONG TWISTLOCK GS-045556 CIRCUIT BREAKER 25A 020573

KEYNO. _57 SCREW, 1/4-20x.75 8189568058 LOCK WASHER SSN-1019-ZN59 GROUND STRAP GS,.011860 NUT, 1/4-20 SSF-57561 SOLENOfD GS-054562 CABLE ASSY

(SOLENOID-STN=Ci'ER) 132O54O

_o,,ee FI_ ns/eim 22 -- ENG

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6

2 8

1 8

810

Key

t Wheel (2 used) AC_0142 Shoulder Bolt (2 used) CAC-603 Loc,k NUt 3/8"-I 6 (2 use¢l) .,_F-8111-ZN4 Wh_m_B,"acket(2 used) GS-05815 Foot Bl'scket GS-05828 HlmdFe GS-05647 H_dle Cap (2 used) es-os6s8 Lock Nut 5/1_"-78 (9 UaMK_ $8F_1509 CIp Screw S/16"-18 x 3/4"

(6 used) SS-12-CD10 Isolator Foot GS-058711 Cap Screw 5/16-18 x 1.75"

ur,ed) _F.-Sge-112 Washer (2 used) SS-eS06-CD

23 -- ENG m_ _o_wao

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€_tA_ s'JOOGlflqEHAYORe_J_5'_tolso

CONTROL PANELREARVIEW

_rP,TotqLr_J_ I1._)

guNIX.

W

J|!

I!o

-. J

_yl_ uNf

1 WIRE #12 AWG:_ WIRE #12 AWG3 WIRE #1(5 AWG4 WIRE 112 AWG

S WIRE #12 AWe6 WIPE e12 AWG7 WIRE #12 AWG8 WIRE #12 AWG

9 WIRE #12 AWG

GREEN

REI_GREENBLACKBLACKREDGREENGREEN

ORANGE

D2OdN"_. _ 24 _ ENG

Page 25: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e

_4

m,

CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO

_212345878

11

12

13

P,_r No. ia_sr,BIEzto.N590598A Spring Pin (Incl. 4)590600 W,_her590678 Retainer590601 Washer590878 Brake Spdng590680 Stirrer Dog590412 Dog Spring 2590681 Pulley & Rewind

Spring Assembly 1590747 Starter Housing

Assembly 159O,535 Starter Rope

(Le_lh _' x9/64' dla,) 1590701 Starter Handle 1

9.rY111112

lrr_ #_o7o4 {o_ioo_)

13

NO12345678

1112

13

_Frr NO.5106_ Spring Pin (Incl. 4)590800 Washer590696 Retainer590601 Washer590897 Brake Spring 15908o8 St_.er Dog 259o699 Dog Spdng 259O700 Pulk_y&

Rewind Swing Ass'y. 1590705 Starter Housing Ass'y. 1SSO6SS S_ter Ro_

(98" X 9/64" dia.) 1590701 Starter Handle 1

1112

25 -- ENG _o48e _ a S/WOO

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_MAN _00 GllNEP,ATOR es0,,1_ltso

400

I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R

182

t11A

Page 27: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

I_I_APT8M&N 6800 _ II111,_1191E0

RE_BaSZ._LO. J_liBr.d_lE2tQ_ o'rv

1 35948A Gyinder _ld. 2 20 & ?2)2 276_2 Dowel Pin14 28277 Washer15 9O065C Governer Rod (Ir_. 15A & 188)ISA 30700 Go_mor Yoke13B 850494 8omw, 6-40 x 5/16"16 374_'W Gov_nor Ltwer _ni. 21P.A)17 29916 Govaltof Lever Clemp18 6510_8 8crew, Torx T-15, 6.32 x 3/8'20 35319 Oil Seal25 36460 BloWer HoulslMgBaffle25A 36244 Air Ew_]e26 650561 Screw. 1/4-20 x 5/8"20 30a22 Look Nut, 8-3230 3T302 Crankarmft35 29826 Screw. 1Q-32 x 3/4"36 20910 Lock Washer37 29216 Lock Nt_ 10"3233 23642 Retaining Ring40 35776A Pistol1, P_n& Ring Set (Std.)40 35777A Piston. Pin & Ring 8M (.010" O6)40 35TZBA Pleto_t.Pin & Ring Set (,020' OS}41 35773A I_Jdon& Pin A_'y, (gtd.) (In0f, 43)4t 35774A Piston & Pin Ass',,/.(.010_ OS) (Incl. 43)41 35775A Pietoo & Pin Ass'y. (,020 OS)(Incl. 43)42 35779 Ring Set (STY.)42 357o0 Ring Set (,OLO"08)42 35781 Ring Set (.020" OS)43 35772 Piety1 Pin Retaining Ring45 3sege Connecong Rod .,_s',/, _-_ol.47 & 49)47 ,651(_3 Corme©tlngRod Bol(48 34034 Valve Ll_ar49 3€,896 OHDip_r50 35375 Camshaft (MCR_60 33273A Glower Honslng Extension05 650138 S_mW. 10-24 x 1/2'69 37342 Cylinder Cover Gasket70 35376 Cyfinder Germ 0ncl. 71, 75 & 9O)71 35377 Crankshaft Bush_72 27642 Oil Drain Plug75 35319 OffSeal80 318A8 GoVernor Shaft81 30590A wuh_32 35378 Goverr_ Gear Ass_/(incl. 81)83 36588A GoYwnor Spool84 29193 Ftatain._gRing36 6_0833 Screw, 1/4--20 x 1-3/16'37 650832 Screw, 114-20 • 1-11/16"

. 32539 RF_= Key90 61 t 09392 060080 Lo¢k War_er9_ 650081 Rywheel Nut94 _101B Lock NI_, 10-3295 30_36A F.xtanmon8pdn998 30645A R.RM. A.d_kletk_ElOIt100 35t65A 8olld Stete Ignition101 610118 Spark Plug Cover102 651024 8ofld State Mounffi_ b'tud1o_ 651007 _rew, Torx1"-15,t0-;_4 x 15/18"110 35589 Ground111 611220 Low O_ Shut.Oown 8wl_=h (Ind. t 12)111A 611223 Low Oil kl(deator Light112 35067A Gusket, Oil Sensor113 65659o S_,_v, Torx T-;_, 16.24 x 5/8 °119 36451 Cyfl_nde_H_ld G68ket120 83440 Cylinder Head125 27870A Exlhat_t Val_ (dtd..)Jlncl.151)1_'5 27880#. F_d'.auoi[VelVe (1132 C_)0ncl. 151)126 34035 Intake VaJve(did,) (Incl. 1$1)127 8308_1 Washer120 850690 Bffll_vl]feWasher

BEE

130130A185139140140149A150t5116_170171172

_17_174

1170la3184

212A2_3

N

N_75

1P1

2 287

1 :'921 29o1 3111 314I 3157

1 N1I 3231 324

1 _ZSA

1 3811 37O1 371_1_, $70K2 870L

1P41P1111 41899

OARBUIqfflTOItHODEL dl14M100,,111e481_. ,,,.,

_,w_. m m'_6506_1A 8crew. 5/16-15 X 2" 9651031 8crow, 1/4-20 x 9/13" 133638 Redetor Spark Plug (RJ171.M) 133361; Go_rno_ Gear Bnmket 165033_ 8_rew, 10-24 X 1/2" 2_73_2 vabe Spdn_ Cap 135882 Valve Spdng Cap 127881 Valve_ 232581 ValVe_)drlg Keeper 227_ B_uher 6aud<et 2 P2O423 Brother Body 126424 Breather Element 128425 ValveCovet 133350 Bmether Tube 1650128 S_rew, t0-24 x 1/2" 2297_. Nut & Lock Washer. 1/4-2B 130658A Scow, t14-28 x I" 293263 Cerbumtor To Intake Pipe G_ 1 P33877 Inm_¢ePipe I37448 Throttle Link 188288 Bu_hlng • I65G379 Scrmv, Tom 1"-30,5/16-18 X 1-1/8 927915& Intake pibe Gasks( 1 P28820 Screw, 10-32 x 1/2" 227272A Air Clsaoer Gasket 1 P33286 Air Gle4_r Bracket I33267 Air Cleaner Bracket 1_3208 Air Gleaner _ I33239A Air _ Cover 137444 Wtng Nut, 1/4-20 18_4OA BloWerHouslr)g 1650?88 Screw, 5/16-18 x 3/4" 229?478 SOnsW,"rOB1"-40.5/16-24 X21/'32" 26508O2 SCn_w, 114-20 X-_US" 133272D Gyl_lde_Head Cover 134185B Muffler 131588 Locking Pl_te • 1650729 Screw, 5/18-18 x 3_/16 235985B Starter Cup 123752 Nut & Lock Washer, 1/4-28 430_H_2 Fuel Une 126465 Fue_Line Clamp 23427OB Fuel I_dter(ff_l. 092) 1351141 Gll RII Plug 18508?3 Screw. 114-23 x 3/4" 2811113 Altenlato_ Co_l

13AIlI) OC)(_cl. 32,1-32_) 1611161 Diode 18109_1 Coflrmctor Body 1610022 Temlln_ 233177 TemllnaJ I29443 Wire C_ip I27275 Wke CglP 13008_ Screw, Ton(T-30, 1/4_.20Xl/2" 165C99o S¢'rew,T-30, 1/4-20 _ 1/2" • 4345261 Identification De¢aJ 13,,4274 IP,etmotion Decet 13SS0S Smd_ Deoal 156980 Low Oq De_d 1_402110_ _o_ (in_d. 184 & 21P..A) 189O746 Rewind 8rater I58880 Elec_lo 8tertar Motor (12 VOlO 1

NOTE: 11_15ongkm cot_l have bmeflbulRwRh 590704 _art_.4O0 364O2B Gsld(_ _et

(Ind. Items Marked PK In Notes) I

_I), _5317 {I), 8_87A (I), 30451 {1), 37342 (I)34479A Spark Arrestor Kit (Irl_. 4t ?){Optional) 1

27 -- ENG _,o4ee_ oe_oo

Page 28: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

CRAFTM4SN OS00 r, ENFRA1 OR oto,slStlO ¢AA_ MODm,. 164,0S_gOS

171

I

27

"$7

B_B.T.B_L__ nn,1 _k32798 11_tUe 8_t & Lev6r Assembly II A 38288 Throttle Link Bu_11ng 12 631970 Throttlo Return Spdn9 14 631184 Duet Seal Washer 1 p5 631183 _ Seal (rhroffie) 1 p6 640108 'll_oUle 8hurter 17 650606 ShuIwr $orew_4-40 X 114" 2 P10 632740 0hoke _18fl & Lover A_m-nbly 111 632043 Choke Return Spdno 112 631184 Dust Seal Washer I P13 63111_ Dust $msl (CtnoKe) I P14 63175S C;_oke_ndter 115 630735 Choke _nlng 8prlh9 1

16 623164 'throttle-FuelRffingcm_;crew/ 117 _lO'aI_IJeSpeed Screw 1

18 IS30766 Tension Spdng 120 84002_ Idle Rlldrlotor Seamy 1

BE£No. _urr_ m aft20A 840053 Idle Resfric_arSorew Cap 125 621M7 Float Bowl 127 631024 ROilt Shllft I P28 632019 Float 129 8310_8 FIOl Bowl O-Ring 1 P30 6310_1 Ird_ Neaple, Seat & Olip gnc:f.31) 1 P

31 .1_J2 bh_ -Nm_l_=dng Clip. 136 840113 Tube 137 632547 Main Noezle Tube "O" I_ng 2 P40 640137 High Speed Bowl Nut 144 27110A it_Vl N_ Wa_er 147 630748 WeJchPlug, k:lle_Wd 1P48 631027 Weldn l_g, _= Vent 1 P6O 63276O Rapelr k;t

tlncl. Irons Ivlmked p In Notes) 1

Page 29: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

C_L_MANHO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180

15

14

P*S'T_. B an,1 _2798 Throttle Shaft & Levw AsHmbly 11A 36"288 Throttle Link Bushing 11 _k_ 1 DustCover 12 3Se42 Re_ Rk_g 13 _,_._o ,SpdngRetainer 14 33er,_. ,_'_'..dtilt Sprit,9 1

370G0 Gear & Nut (InGL2_ 17 33450 LockNut 2s ._eo4 DriveEndCap _'y. 19 3S_ _ 110 _ Houldh9Aml'y. 1

,,,,,,

P-EENO. E_Z.B_ m o'ry

12 3_196 Brush&_ Kit 114 S5897 1Y,m_ Wmher 11_ M896 Bol_,10-32 X 4-t 1i_L" 215 3Mgg End Cap &8rush C4m Ass'y.

_.12,14,17,18) 117 8_168 Washer I18 _ Nut 220 650000 Somw,TorxT-30,1/4-2O x lS/'J2" •

29 -- _'_IG _ n_oeAvuo

Page 30: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT

The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). the G_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _.

eq_pmenl engine, _ _. nN 1_ =.d kaeruWymd _wn ard =_be _ mt_no=mu_b=d_naa, bu_cadequ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_ltee must bedefigned, 0uiRand eqtdppe4014 tho ffme of eale, to meet rite U.& EPA _aUenm for mind non-reed ant_nes. Te_amQhProducts Co, w_l wen'ant 1he emhudoa €ordro;syld(ml on yo_' uLqltyor lean and gasden equlpm_l _9_ _ _ _a _ U_listed bek)w, provided Ihoro hH bean no alum, nogle_., tmapproved modifJ_16o_,or improper maintenonoe of y_ur uglby m' lawnand garden equipmenl e_lirm.

Your emission control syslem may Include p_ts such as Ihe cmbwelor, ignJ_m system and _ aystarll. Also Jack.red maybe Ihe compression release syldem and other imlh_don-relMed asNmblies.

Wherea warrenr_e €ondi_onexlm, Tenumeel_ProduclSCo.wigrepe_your_ or tam andgm'e. _uipment engineatnocosttoyoufordiagnosis,partsandr_x.

MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE

Emission €astro] sys_en_son 1S95 w_d _er model year California uti/Ity end _ 8rid 01uriah equipment en_mm af_ wanludedfor two yam as hereirtafler notecL Inotherstetes, 19_Tendlalermodelyeafenginesgceidsowarmi_ledfortwoyears. If.dtll_such war'_n_ period, any amiulon-relaled pert on yaw arena Jsdefects in n_e_Vs or wodm_nshlp, the pad wm be repairedor replaced by Tecufl-,aeh Pmducls Co.

OWNER'S WARRANTY RESPONSIBILITIES

_ theuli_y or _w and Oan_mequllpme_anginaow_, yo_are _ _r Ihe p_.ormm of _ _ _mI_ted inyourOwrr_r'sManold,butTecuree_ Pmdu_l CO.WIllnotdeny.wu'rm_ sol_ydueto Itm_ _ _ _ _ __rum topmvk_ v_lnenevkkmm ofUwpeKom_noeo_ellscheduled_

_ theuUl_,yor lean and g_den equlpmen_e_lino or,w.er,youal_dd, however,I_eaware#_t Tecums_ Pr0ducu_Co. maydenyyouwarranly€overa0eifynor_dil_ or I_m and 0e..denequ_rmnlora pat the_m__ _ _ _ _. _.k,pro_- malmenoe_ or unolspmv__.

You am responsible for pceserfdngyo_ uity or lean wld prden equipment engkw M a T_h A_d _ _(e,'ly Tecumuh Reg_red Sea,ice DHI_, Tecumeeh Aulhod,/.edServl_t Obbib_lor or Tecumlmh Cen_';d Wltmhoum Dlsvibu-(or) Im scol as a la_t_lm eslsts. The wMmmy re_ _lOtdd be €oaSted bl a relisonal_le afflour4 d Ume, hal Io uceed 30days,

WMr_lly urvlco osn be ampn4_e_by €offlaclJngIv_01e_'a Te_cumsahAul_oY_zed8er,4ce Outlet of by €olltacldnOTe_lmsenProduc_ CO., _'o _mdoe Manager, En0tne and Ttans_ulon Group _ Dtv]skm, 000 Notlh 8mat, Gref_on, _4 53024-t499.Telel_hone 1-2_.3Y'r-270o, _r sea your kx:adbde_ho_e yellow p_es under"EnglMs, GasoJJne"for d_ename, eddrm;s _ndtelephone number of a Tecumseh _utho_ed 8endce Ouht r,e_' you.

IMPORTANT NOTE

Thiswemm_y_nt explainsyour_hla andol_illaio_ underihe _ Conf_ol8ymamWen'anty_S _ .whichIs provl4edto youby Te_seh PmdudsCo.pumuareto GaWomixlaw, Teoanmh PmdudaCO,also W0vfde_to od_lMpurcham_ o( now Te_nmmh ProductsCo. _. The Tecunmh P._ Co, Lk_ed Vv_nin_s fo_NewTecsa_h En_end _ 10nl6onModlulm(-rmh Produc_Co.Wan_ v_k:h Is endoHd v4h _dlnow TecumNh Pmduds_en0_mmonmupwa_e eheeL The ECswamlr4y mp_lNe,_y tod_eem_doncnntrolqamm_ofyournoweq_ne, Todwexter_IJ_t IfmmI_any mrdllctIntannobete,.mm_e EG8W_ru_ andI_ Tectanuh Pradu_s_. _, _ _S _ __y _m=q=t _qm_f dlt_r_tsn_es _ t_:h Ihe Te_m_seh P_ C_ W_ M_y p_de = k_gor w_ period. B_h

Wanenty Mtd Ihe Tecurneah Produots Co, W_n'an_ de_dbe k11po_umtdgh_ end o_ v*tthnml_ _oyour flew

o.-a,0e_ a_,,=_ 30 -- ENG

Page 31: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

EMISSION CONTROL SYSTEM WARRANTY

2. Free from de_ls kl madlrleb and _ip vdlkit, M stay lime dudqi 1heECS _P_, wW_ • _imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedm to Ill piut el dNcrbld _ _ _m m_0

for _em_itJon.

C. The ECS WwTamy only pe_Jns to embldoni_m_-d IMnl on your er,glne, N tolmvs:

urger the EC$ Wanamy _rmUbe w_ranled for eny reminder of _ EGS Wamm_ P_!od,

2. Any wmn-_lmd._ pofl which II I_hl4ulld _lly lot'mgllklr klspe_on lUl Ii_ldlled irl ihe _s _shaUbewan'a_ed forme ECliWammlyPerlod. Aslidenm_lnsu_v, tl_en _lt',lefredof mpak'o_ml_

_ bev_me_d f_rd_ Nd_d o_0meW_ _oU_Am_k_ed _ _ to_thd_t _mep_t f__ p_r_the Ik_ _d_ed_led mp_c4pm_ the p_lehe8 M mpe_d or re_a_d by Tecum_h ProduCe Co, _oon_no _ S_

4. Ropeir _, _ d Imy_m__. emlell_nll,4_lktedJ_l_t under IbisECS WlmllV_ ehaJlbe i_lld Id no _ _"o_fler _T_ Te_u_ms41__ _k_ ov0_ ....

_. The mWl_ IhMI no_be _hmged fo_d_wi_ _whk:h kmd_ tn toe _on _h_ • p4_ _ _ _Wamm_ J__ f_s de_m_, pm_ed _ such d_ms_€ work ,., p_k_ned m _ Tecums_ _ed Se_ O_

7. l_oughout dl_ ECS W_m_dy Pedo_ ToourmmhPriers Co, _ rr_n_n a supp_/of wen-arid er_es_n-mle_ed F_ulssu_€_ent to m_H_tIhO expec_d _ml_l for _ om_mion-r_aled par_.

o, Any TImumuh _ Co, imlhodzed lind Ipl_oved emluk_releled mpl_;en_nt I_rl my be _ In_e p_o_i_ ECS Wanm_y rmdnlen_ ot'mpak an4 _dll be Ffovk_4 _ charSe Io thwo_tix. Sigh me ehall nol red_0eTe_rnleh Products Co. EC$ Wanrlnly obl_llions.

9. UnaPpmveda(_d`_n_rntu_ii_od_44snvnynaib_uud_m_d_jry_f_Tan_m1sehPr_du¢_C_im_ St_huN

iu_, _n_ add-_,ormd_d llt.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING:

u_Carb_mr ge_e__ake p_pe

Page 32: OWNER'S MANUAL - Sears Parts Direct › mmh › lis_pdf › OWNM › L0011114.pdf · riousIqlu_ or death. Ui HOW TO PREVENT IT Operate generator in alean,dry,well ventJlat_l ema

imml

For in-home major brand repair service:

Call 24 hours a day, 7 days s week

1-800-4-MY-HOME _" (1_)Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811

In Canada for all your service and parts needs call -- 1-800-665-4455

Au Canada pour tout le service ou les pk_ces

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

Parts Direct"1-800-366-PART (1-_0-se_7_s)

Pars ordenar plezas con entrega e domicillo -- 1-800-1659-7084

For the location of a Seam Parts and Repair Center in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222 ,

For Information on purchasing a Sears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am -- 5 pm, Monday -- Saturday

1-800-827-6655

SEARSi iii

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