OWNER'S MANUAL - Water Control Corporation · NXT- Network controller uses on-board communication capabilities to link multiple valves (via off-the-shelf CAT3, CAT5, or better cables)

Water Control Corporation

7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665

www.watercontrolinc.com

© Water Control Corporation

MF Series Commercial Water Softeners

OWNER'S MANUAL

12/22/2017

ModelSeries

Number

Exchange Capacity*(grains)

Flow Rate (gpm) Pipe Size (inches) BackWash(gpm)

Resin(cu ft)

Brine Tank

Capacity (lbs)

Regen.Time(min)

Tank Size (in) Approx.Ship

Weight(lbs)Min 1 Mid 2 Max 3 Cv 7 psid

Cont.15 psid

Peak25 psid Service Drain Resin Salt

MF-48 34000 48000 52000 8.3 22 32 42 1 ½ 1 3.5 2 300 90 12 X 52 18 X 33 185

MF-60 33000 60000 64000 8 18 28 40 1 ½ 1 3.5 2 300 90 12 X 52 18 X 33 210

MF-90 63000 90000 96000 8.4 22 30 42 1 ½ 1 5 3 670 90 14 X 65 24 x 50 300

MF-120 84000 120000 128000 9 24 33 45 1 ½ 1 7 4 640 92 16 X 65 24 x 50 360

MF-150 105000 150000 160000 8.2 22 30 41 1 ½ 1 7 5 600 94 16 X 65 24 x 50 425

MF-180 126000 180000 192000 10.2 27 40 51 1 ½ 1 12 6 590 90 21 X 62 24 x 50 475

MF-210 147000 210000 224000 10.4 28 40 52 1 ½ 1 12 7 560 92 21 X 62 24 x 50 510

MF-240 168000 240000 256000 11.2 30 42 56 1 ½ 1 15 8 525 94 24 X 72 24 x 50 700

MF-300 210000 300000 320000 10.8 29 40 54 1 ½ 1 15 10 490 96 24 X 72 24 x 50 850

- FOR TWIN TANK AND TRIPLEX SYSTEMS, CV RATNGS, EXCHANGE CAPACITIES, FLOW RATES AND RESIN QUANTITIES SHOULD BE DOUBLED OR TRIPLED RESPECTIVELY.

1 Based on 6 lbs salt per cubic foot.



All “MF” Series softeners utilize series 2850 controllers, pre-wired with 3-prong connectors, 120 VAC, 60 Hz, 5 Amps or less (One G.F.I. wall outlet is required for each resin tank in system).

* Exchange capacity based on treating water with 10 gpg total hardness as CaCo3 and 400 ppm total dissolved solids. Capacities may vary with different influent water characteristics and other factors. Due to varying water conditions, tank sizes and water pressures, the above should only be used as a guideline.

MF SERIESWATER SOFTENERS

Water Control “MF” Series softeners feature 1½” service connections, heavy duty electronic control valves, non-corrosive high-strength fiberglass mineral tanks, and long-lasting synthetic cation resin. This series is perfectly designed for apartments, commercial laundry, schools, hospitals, industrial facilities, and cooling towers. Available options include single, twin, triplex, and quad systems. Steel resin tanks, brine reclamation, and Accu-Pipe skid systems are also available.

SPECIFICATIONS

We have team members throughout the US and Canada who are ready to serve you.To get started, please talk with your local sales representative, or contact our Technical Support Department: 1-866-405-1268 or [email protected]

Water Control Corporation7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665www.watercontrolinc.com

© Water Control Corporation 0317

WITH OVER 45 YEARS OF EXPERIENCE IN THE WATER CONDITIONING AND PLUMBING INDUSTRIES, WATER CONTROL

CAN DESIGN AND MANUFACTURE EQUIPMENT FOR VIRTUALLY ANY APPLICATION. WE OFFER A COMPLETE MENU OF SERVICES, INCLUDING WATER TESTING, SYSTEM

SIZING, BIM MODELING (REVIT™), DELIVERY, SETUP, STARTUP, AND AFTER-MARKET SERVICE PLANS. WE MAINTAIN A UNIQUE FOCUS ON MECHANICAL ENGINEERS,

CONTRACTORS, AND THE PLUMBING INDUSTRY. DEPEND ON US TO PROVIDE QUALITY, INNOVATIVE SOLUTIONS FOR ALL YOUR COMMERCIAL WATER CONDITIONING NEEDS.

HOW TO SPECIFY “MF” SERIES SOFTENERS:

ORDER CODE:

MODEL (from other side)

SYSTEM SIZESingle tank:Two Tank:Three Tank:

Additional Options: (check options below)☐ Brine Reclamation: Re-uses brine solution for significant salt savings (approx 30%)

☐ Steel Tank(s) (optional ASME Rating)

☐ Accu-Pipe Skid-Mounted System (pre-plumbed, pre-wired system, mounted on heavy-duty skid)

☐ Accu-Pipe LS: Same as Accu-Pipe System, less skid base (piping/wiring only)

☐ Brine Silo (large volume salt storage / brine generation & delivery system)

☐ Salt Sock and Access Door (lockable) for blow-in salt delivery

Specialty Filter Options: (check options below)

☐ Carbon

☐ Tannin

☐ Acid Neutralizer (Calcite)

☐ Dealkalizer

☐ Additional media options available, call for details

*For a detailed, model-specific specification, please contact Water Control Corporation. Detailed drawings also available upon request (CAD™ or Revit™).

Water softening system requires a minimum inlet water pressure of 30 psig and maximum of 120 psig. If storage tank is subject to vacuum, an adequate vacuum relief valve must be properly installed. Tank warranty is void if subjected to vacuum. Feed water temperature shall be between 40⁰F and 100⁰F. Each control valve requires a 120 volt GFCI wall outlet.

SIMPLEX (MR)TWIN

TRIPLEX

MF - -

We have team members throughout the US and Canada who are ready to serve you.To get started, please talk with your local sales representative, or contact our Technical Support Department: 1-866-405-1268 or [email protected]

All dimensions are approximate and subject to change without notice. Please consult our technical department for additional system information.

Water Control Corporation7150 143rd Ave NW • Ramsey, MN 55303

Phone: 763-427-9638 • Fax: 763-427-5665www.watercontrolinc.com

© Water Control Corporation 0317

SingleTank ModelsWATER SOFTENER DIMENSIONS

ModelSeries

Number

(A) (B) (C) (D) (E) (F)

Resin Tank Diameter

(in.)

Resin Tank Height (in.)

Inlet/ Outlet Height (in.)

Overall Height (in.)

Brine Tank Diameter

(in.)

Overall Length

(in.)

MF-48-MR 12.1 53.4 55.2 59.9 18 34.1

MF-60-MR 12.1 53.4 55.2 59.9 18 34.1

MF-90-MR 14.5 66.1 67.9 72.6 18 36.5

MF-120-MR 16 66.2 68 72.7 24 44

MF-150-MR 16 66.2 68 72.7 24 44

MF-180-MR 22 67.1 68.9 73.6 24 50

MF-210-MR 22 67.1 68.9 73.6 24 50

MF-240-MR 24.3 74.1 75.9 80.6 24 52.3

MF-300-MR 24.3 74.2 76 80.7 24 52.3

FILTRATION & PROCESS

FEATURES/BENEFITS

On-screen multilingual support: English, French, German, Portu-guese, SpanishTime of day super capacitor backup for power loss 2 line/ 16 character full text LCD backlit displayLeft arrow button allows digit selecting in programming modeNetworks two to four valves via off-the-shelf CAT3, CAT5, or better cablesField-configurable for all system types

LED Status indicatorBlue: In serviceFlashing Blue: Regeneration QueuedGreen: RegenerationFlashing Green: StandbyRed: Error with codes

Auxillary inputs and outputsProgrammable relay output Programmable chemical pump outputRemote lockout and regen input

Easy installation with plug-in wiring harnesses

Easy electronic programming

DiagnosticsCurrent Flow RatePeak Flow Rate (can be reset)Totalizer (can be reset)Hours between last two regenerationsHours Since Last RegenerationVolume Remaining (adjustable)Valve AddressSoftware Version

FLECK NXT CONTROLLER

ON-BOARD COMMUNICATION CAPABILITIES TO LINK MULTIPLE VALVES

FLECK® NXT

ADVANCED SYSTEM NETWORK CONTROLLER

SYSTEM TYPE

System Type 4, 5, 6, 7, 9, 14

VALVE TYPE

27502850s28502900s

31503900 7000 (excludes system 14)

FILTRATION & PROCESS5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209P: 262.238.4400 | F: 262.518.4404 | WWW.PENTAIRAQUA.COM | CUSTOMER CARE: 800.279.9404

All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their

respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.

Pentair is an equal opportunity employer.

42693 REV B NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

REGENERATION TYPE

Meter Delayed Fixed ReserveMeter ImmediateRemote Signal Start ImmediateTime Clock Delayed

REGENERATION FLOW

DownflowUpflow Fill FirstUpflow Brine First

ELECTRICAL RATING

24V Transformers:115V AC +/- 20% input, 24V AC output230V AC +/- 20% input, 24V AC output

GENERIC METER GUIDELINES

Open collector outputPulse rate generated must not exceed 100 pulses per second (100Hz) or 6,000 pulses per minuteSupport for meter outputs in the range of 1-255 gallons (25.5m3) for every 1-255 pulses. Meter must operate at 5 VDC

SYSTEM SYSTEMDESCRIPTION NUMBER OF TANKS/CONTROLS TYPE

4 Single Unit 1

Time Clock: No MeterImmediate: One Meter

Delayed: One MeterRemote: No Meter

5 Interlocked 2, 3, or 4 Immediate: All MetersRemote: No Meter

6 SeriesRegeneration 2, 3, or 4

Immediate: One MeterDelayed: One MeterRemote: No Meter

7 TwinAlternaiting 2 Immediate: One Meter

Remote: No Meter

9 Multiple TankAlternating 2, 3, or 4 Immediate: All Meters

Remote: No Meter

14 Demand Recall 2, 3, or 4 Immediate: All Meters

SPECIFICATIONS

FILTRATION & PROCESS FLECK 2850 COMMERCIAL CONTROL VALVES

IDEAL FOR SMALL COMMERCIAL AND INDUSTRIAL APPLICATIONS

FLECK® 2850

COMMERCIAL CONTROL VALVES

FEATURES/BENEFITS

Lead free brass valve body for superior strength and durability Continuous service flow rate of 46 GPM with a backwash of 47 GPMBackwash capability accommodates softener tanks up to 36" and filter up to 24" in diameterFully adjustable 3 or 5 cycle control for efficient and reliable water treatment systemDesigned for single or multiple tank systems

Environmental protective cover for water resistance, corrosion resistance, and UV stabilityTime-tested, hydraulically-balanced piston for service and regenerationRugged-built electromechanical timer designed with heavy duty 3/8" wide plastic gears

OPTIONS

Filter or softener control valvesNo hard water bypass pistonBrine cam auxiliary switchElectro-mechanical timer auxiliary switchHot water Versatile top or side mountManual lever operations

NXT- Network controller uses on-board communication capabilities to link multiple valves (via off-the-shelf CAT3, CAT5, or better cables) for system types 4,5,6,7,9,and 14.XT- Offers a two-line, 16 character LCD backlit display for easy entering of master and user programing as well as view of diagnostics.SXT-Large LCD display and user-selectable time clock or metered function; usable for filtration and softener systems.Electro-mechanical Timer- Simple to adjust and easy to service with quick access to all internal components.

TESTED and CERTIFIED by the WQA to NFS/ANSI Standard 61 Section 8 Material Safety Only.

TESTED and CERTIFIED by the WQA to NFS/ANSI Standard 372 for Lead Free Compliance.

Restriction of Hazardous Substance Compliant

UL recognized to 979





40726 REV D NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

VALVE SPECIFICATIONS

Valve Material Lead-free brass*Inlet/Outlet 1-1/2" NPTFCycles 3 or 5

FLOW RATES (50 PSI INLET) – VALVE ALONE

Continuous (15 psi drop) 46 GPM top-mounted (10,4 m3/h)Peak (25 psi drop) 60 GPM top-mounted (13,6 m3/h)Cv (flow at 1 psi drop) 12Max. Backwash (25 psi drop) 47 GPM (10.7 m3/h)

REGENERATION

Downflow/Upflow Downflow onlyAdjustable Cycles YesTime Available Electromechanical:

164 minutes SXT: 0 - 99 minutes per cycle NXT: 0-240 minutes per cycle XT: 0-240 minutes per cycle

METER INFORMATION

Meter Accuracy 0.7 - 40 GPM +/- 5% (1") 1.5 - 75 GPM +/- 5% (1-1/2")

Meter Capacity Range (gal.) 1" Standard: 310 - 5,270

1" Extended: 1,150 - 26,350 1.5" Standard: 625 - 10,625 1.5" Extended: 3,125 - 53,125 NXT:1-9,900,000 XT: 1,000 - 9,900,000

DIMENSIONS

Distributor Pilot 109" O.D.Drain Line 1" NPTMInjector Brine System 1600 or 1650: 3/8"

1700 or 1710: 1/2"Brine Line 3/8" and 1/2"Mounting Base 4"– 8 UNHeight from Top of Tank 6.5"

TYPICAL APPLICATIONS

Water Softener 14" - 36" diameterFilters 14" - 30" diameter (based on 10 GPM/ft.2)

ADDITIONAL INFORMATION

Electrical Rating 24V, 100V, 220V; 50 Hz, 60 HzEstimated Shipping Weight Time Clock: 7 lbs Metered Valve: 10 lbsPressure Hydrostatic: 300 psi

(20 bar) Working: 20 - 125 psi

(1,4 - 8,5 bar)Temperature Cold Water Valve 34-110°F (1-43°C) Hot Water Valve 34-180°F (1-82°C) Filter, Time Clock, 1600 Brine System

Hot Water Valve 34-150°F (1-66°C) Meter or 1700 Brine System

*As defined in the U.S. EPA Safe Drinking Water Act; the product also meets California Proposition 65 Standards for lead-free brass.

FILTRATION & PROCESSING SOLUTIONS FLECK METERS

FLECK®

METERS

A Pentair® Fleck meter provides a high-efficiency method of monitoringwater usage and initiating timely regenerations. The results are salt,water and energy savings. The large variety of meters types and sizesfrom ¾” - 3” can fit commercial, industrial and large-volumeresidential applications. Metered units allow users to select reservevolume and choose from multiple regeneration types.

MULTIPLE APPLICATIONS

LONG-LASTING

DURABLE MATERIALS

FLEXIBILITY

CONVENIENCERELIABILITY

HIGH EFFICIENCY AND TIMELY REGENERATIONS

Meters can be used with single and multi-tank systems, and virtually any system can enjoy the benefits from regenerations based on water usage

Simple and reliable design hasmeter impeller (turbine or paddlewheel) as the only in-stream moving part

Made of lead-free brass, brass nickel plated, or corrosion-resistant Noryl® to provide dependable service

Electro-mechanical standard andextended range meters can bespecified for low to extreme waterhardness conditions

A few meters include unions for easier maintenance

Mechanical meters register evenduring power outages

ORDERING INFORMATION

METER TYPE MAX FLOW RATE(GPM)

PRESSURE DROP @ MAX FLOW RATE (PSI)

K-FACTOR (PULSES/GALLON)

*ACCURACY RANGE+/- 5% (GPM)

STANDARD RANGE (GAL)

EXTENDEDRANGE (GAL) CV

3/4” PADDLE 15 4.9 20 .25-15 125-2,125 625-10,625 6.8

3/4” TURBINE 15 2.3 133 .25-15 N/A N/A 10

1” PADDLE 40 4.9 8 .7-40 310-5,270 1,550-26.350 18

1-1/4” TURBINE 50 3.6 80 1-50 N/A N/A 26

1-1/2” PADDLE 75 4.3 4 1.5-75 625-10,625 3,125-53,125 36

2” PADDLE 150 4.6 2 3.0-150 1,250-21,250 6,250-106,250 70

3” PADDLE 300 9.0 0.67 7.0-300 3,750-63,750 18,750-318,750 100





43540 REV A NV13 © 2013 Pentair Residential Filtration, LLC. All Rights Reserved.

*Allow inlet straight pipe runs of at least ten pipe diameters and outlet pipe runs of at least five pipe diameters of the same size of the flow meter for best results.

WIRING

(black) = Ground(green) = Signal(red) = +VDC

©2013 Pentair Residential Filtration, LLC www.pentairaqua.com

FLECK® 3200 NXTSERVICE MANUAL

2 • FLECK® 3200 NXT Service Manual

TABLE OF CONTENTSJOB SPECIFICATION SHEET ................................................2INSTALLATION .....................................................................3TIMER OPERATION ..............................................................3SYSTEM DEFINITIONS .........................................................5SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND RECALL) ..........................................6FLOW IN A FOUR-UNIT SYTEM (SYSTEM 14-DEMAND RECALL) ..........................................7TIMER DISPLAY FEATURES .................................................7TIMER DISPLAY - SCREEN EXAMPLES (SYSTEM 4 THROUGH 6) ......................................................7TRANSFORMER AND GROUND CONNECTIONS .................8NETWORK/COMMUNICATION CABLES AND CONNECTIONS ............................................................8MASTER PROGRAMMING MODE FLOW CHART ..................9USER PROGRAMMING MODE FLOW CHART .....................11DIAGNOSTIC PROGRAMMING MODE FLOW CHART .........122750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY...................................................143150/3900 UPPER & LOWER POWERHEAD ASSEMBLY ...16METER ASSEMBLY PLASTIC .............................................181-INCH METER ASSEMBLY BRASS ...................................201-1/2 INCH METER ASSEMBLY BRASS .............................212-INCH METER ASSEMBLY BRASS ...................................223-INCH METER ASSEMBLY BRASS ...................................23SINGLE PISTON WIRING DIAGRAM ...................................24DUAL PISTON WIRING DIAGRAM ......................................25REMOTE TIMER WIRING DIAGRAM ...................................262750/2850 REMOTE TIMER WIRING DIAGRAM .................272900 REMOTE TIMER WIRING DIAGRAM ..........................283900 REMOTE TIMER WIRING DIAGRAM ..........................293150 REMOTE METER WIRING DIAGRAM .........................30TROUBLESHOOTING ..........................................................31CALIFORNIA PROPOSITION 65 WARNING ........................31

JOB SPECIFICATION SHEETPlease Circle and/or Fill in the Appropriate Data for Future Reference:

Programming Mode:Feed Water Hardness: _______ Grains per Gallon or LitersRegeneration Time: Delayed ______ AM/PM or ImmediateRegeneration Day Override: Off or Every __________ DaysTime of Day: _____________________________________

Master Programming: System Type: 4 - Single Unit 5 - Parallel Unit 6 - Parallel Series Regen 7 - Twin Alternating 9 - Alternating 14 - Demand Recall Valve Type: 2750 2850 2900s 3150 3900System Size: 2 Valves 3 Valves 4 ValvesValve Address: #1 #2 #3 #4Regenerant Flow: Downflow or Upflow Brine Draw First or Brine Fill FirstDisplay Format: US Gallons or LitersUnit Capacity: ________________ Grains or grams CaCO3

Capacity Safety Factor: Zero or ___________________ %Feed Water Hardness: _____Grains or milligrams CaCO3/L Trip Points (Gallons or M3):_____ Point 1 _____ Point 2 _____ Point 3Trip Delays: Delay 1 ______ Delay 2 ______ Delay 3 ______Regeneration Cycle Step #1: _ _ : _ _ : _ _Regeneration Cycle Step #2: _ _ : _ _ : _ _Regeneration Cycle Step #3: _ _ : _ _ : _ _Regeneration Cycle Step #4: _ _ : _ _ : _ _Regeneration Cycle Step #5: _ _ : _ _ : _ _Timed Auxiliary Relay Output Window: Off or Start Time _ _ : _ _ : _ _ End Time _ _ : _ _ : _ _Chemical Pump Output Auxiliary Relay: Off or Volume (Gallons or Liters) Time _ _ : _ _ : _ _Fleck Flow Meter Size: Paddle: 1-inch 1.5-inch 2-inch 3-inch Turbine: 1-inch 1.5-inchGeneric Flow Meter: Maximum Flow Rate: Add _ _ Gallons every _ _Pulses

FLECK® 3200 NXT Service Manual • 3

INSTALLATIONWater PressureA minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate effectively.

Electrical Facilities An uninterrupted alternating current (A/C) supply is required. NOTE: Other voltages are available. Please make sure your

voltage supply is compatible with your unit before installation.

TIMER OPERATIONSetting the Time of DayNOTE: Set Time of Day on the Lead Unit (#1) and the rest of

the units in the system will update the Time of Day within 10 seconds.

1. Press and hold the Up or Down button for 2 seconds.2. Press the Shift button to select the digit you want

to modify.3. Press the Up or Down buttons to adjust the valve.4. Press the Extra Cycle button to return to the normal

display screen, or wait for a 5 second timeout.NOTE: The “D” button (Diagnostic) can be pressed to exit

without saving.

Manually Initiating a Regeneration1. When timer is In Service or Stand By, press the Extra Cycle

button for 5 seconds on the main screen.2. The timer advances to Regeneration Cycle Step #1, and

begins programmed time count down.3. Press the Extra Cycle button once to advance valve to

Regeneration Cycle Step #2 (if active).4. Press the Extra Cycle button once to advance valve to



Regeneration Cycle Step #5 (if active).7. Press the Extra Cycle button once more to advance the

valve back to In Service.NOTE: A manually initiated or queued regeneration can

be cleared by pressing the Extra Cycle button for less than 5 seconds. A system queued regeneration can only be cleared by stepping through a manual regeneration. If regeneration occurs for any reason prior to the delayed regeneration time, the manual regeneration request shall be cleared. Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately.

IMPORTANT PLEASE READ: • The information, specifications and

illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice.

• This manual is intended as a guide for service of the controller only. System installation requires information from a number of suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.

• This unit is designed to be installed on potable water systems only.

• This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be required at the time of installation.

• If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must be installed.

• Do not install the unit where temperatures may drop below 32°F (0°C) or above 110°F (43°C).

• Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.

• Do not strike the controller or any of the components.

• Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly condition water, or damage to product.

• A prefilter should be used on installations in which free solids are present.

• Correct and constant voltage must be supplied to the controller to maintain proper function.


Timer Operation During RegenerationIn the Regeneration Cycle step display, the timer shows the current regeneration cycle number the valve is in, or has reached, and the time remaining in that step. Once all regeneration steps are complete the timer returns to In Service and resumes normal operation.

Example: 12 minutes remaining in Cycle 1 (Backwash)Press the Extra Cycle button during a system queued Regeneration Cycle to immediately advance the valve to the next cycle step position and resume normal step timing.

Flow Meter Equipped TimerAs treated water is used, the Volume Remaining display counts down from the calculated system capacity to zero. When zero is reached a Regeneration Cycle begins if no other units are in regeneration.

Timer Operation During ProgrammingThe timer enters the Program Mode in Standby or Service Mode as long as it is not in regeneration. While in the Program Mode the timer continues to operate normally monitoring water usage. Timer programming is stored in memory permanently.

Timer Operation During A Power FailureAll program settings are stored in permanent memory. Current valve position, cycle step time elapsed, and time of day are all stored during a power failure, and will be restored when power is re-applied. Time is kept during a power failure, and time of day is adjusted upon power up (as long as power is restored within 12 hours).NOTE: The time of day on the main display screen will flash

for 5 minutes when there has been a power outage. The flashing of the time of day can be stopped by pressing any button on the display.

Remote Lockout The timer does not allow the unit/system to go into Regeneration until the Regeneration Lockout Input signal to the unit is cleared. This requires a contact closure to activate the unit. The recommended gauge wire is 20 with a maximum length of 500 feet. See P4 remote inputs in the wiring diagrams in the service manual.

Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value, the Regeneration Cycle starts if no other unit is in Regeneration. If other units are in regeneration, it is added to a regeneration queue. This occurs regardless of the remaining volume available.

WARNING: Transformer must be grounded and ground wire must be terminated to the back plate where grounding label is located before installation.

TIMER OPERATION CONTINUED


SYSTEM DEFINITIONSSystem Number

System Description

# of Tanks/

Controls

Type Operation Discussion

4 Single Unit 1 Time Clock: No MeterImmediate: One MeterDelayed: One MeterRemote Signal Start: No Meter

Single tank configuration.

5 Interlocked 2, 3, or 4 Immediate: All MetersRemote Signal Start: No Meter

All tanks in parallel supplying treated water. Each unit in the system will have its own flow meter/sensor input. The control will delay the start of Regeneration if another unit is already in Regeneration. Once that unit has completed a Regeneration cycle, and has returned to Service,the unit with longest regeneration queue time will begin Regeneration. No more than one unit will be in Regeneration at a time.

6 Series Regeneration

2, 3, or 4 Immediate: One MeterDelayed: One MeterRemote Signal Start: No Meter

All tanks in parallel supplying treated water. Only #1 control will monitor flow meter/sensor input. When a regeneration is required for the system, it will regenerate valve address #1 first, immediately followed by #2, then #3, then #4 if installed. No more than one unit will be in Regeneration at a time.

7 Twin Alternating

2 Immediate: One MeterRemote Signal Start: No Meter

One tank online supplying treated water, one tank in Standby. Only #1 control will monitor its flow meter/sensor input. Regeneration of a unit will begin after the other control has left Standby and returned to Service. When the Regeneration cycle is complete, the regenerated unit will enter Standby. Standby on each tank is controlled by the lower drive output terminals on the NXT circuit board.

9 Multiple Tank Alternating

2, 3, or 4 Immediate: All MetersRemote Signal Start: No Meter

One, two, or three tanks online supplying treated water, one tank in Standby. Meter/sensor input is required on each tank. Regeneration of a unit will begin after the other control has left Standby and returned to Service. When the Regeneration cycle is complete, the regenerated unit will enter Standby. Standby on each tank is controlled by the lower drive output terminals on the NXT circuit board.

14 Demand Recall

2, 3, or 4 Immediate: All Meters Meter input is required on each tank. Unit #1 will begin In Service with #2, #3, and #4 (if installed) will begin in Standby. At least one unit is In Service at all times. When flow rate to the Primary Service Unit increases to a user specified rate, the next unit in sequence will move from Standby to Service. As the flow rate falls below the user specified rate subsequent tanks will return to Standby. When the Primary Service Unit regenerates, the next unit in sequence will become the new Primary Service Unit. As each units capacity is reached the controller will initiate a Regeneration of that unit. Depending on the number of units in the system, and flow rate demand the regenerated unit will then be placed either into Standby or Service. Only one unit will be in Regeneration at a time.


SYSTEM OPERATION IN SERVICE (SYSTEM 14-DEMAND RECALL)The system operates as part of a multi-valve regeneration system.Each valve in the system will have an active flow meter input, even in Standby.The number of valves in service depends on the flow rate.

Examples of a Four-Unit System:1. One Valve is in service at all times (the “primary valve”).

In Service (Primary Tank) Standby

1 2 3 4

2. The total flow rate to the primary valve increased past the first trip point programmed rate. The flow stayed past the trip point delayed time. The next valve (least volume remaining) changes from Standby to In Service. This valve then splits the total flow between two meters.

In Service

1 2 3 4

StandbyFirst Trip Point (Primary Valve)

Total Flow Split Between Two Meters

3. The flow rate demand decreased below the first trip point. The valve returns to Standby.

Standby

Flow Rate Demand Below First Trip Point

(Primary Valve)

1 2 3 4

4. Total flow rate demand increased past a second trip point programmed rate. The second and third valve (least volume remaining) changes from Standby to In Service. The total flow is split between the three meters.

Standby

Flow Split Between Three Meters

1 2 3 4

5. The third valves returns to stand by as demand decreases past the second trip point.

StandbyFlow Split Between Two Meters

1 2 3 4

6. Valves return to stand by due to decreased total flow rate and trip points programmed. The valve with the most remaining volume will be the first to go into Standby.

Full Capacity 4th in Standby (Primary Valve)

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity 2nd in Standby

1/4 Capacity 1st in Standby

7. The primary valve regenerates. The next valve with the least remaining volume becomes the new primary valve. The valve with the next least volume remaining will be the first trip point programmed rate. Valves continue operating in this order.

Full Capacity 4th in Standby

3/4 Capacity 3rd in Standby

1 2 3 4

1/2 Capacity First Trip Point

Programmed Rate

1/4 Capacity New Primary Tank

System Operation in Regeneration:

If two valves are In Service and both reach Volume Remaining = 0, the other two valves will shift from Standby to In Service. The lead valve with Volume Remaining = 0 will start regeneration. The second valve with Volume Remaining = 0 will enter Standby. If flow increases past the trip point a third valve needs to enter In Service. The valve in Standby with Volume Remaining = 0 will shift into In Service to maintain a steady flow. Operating for extended periods in this mode may degrade the water quality.


FLOW IN A FOUR-UNIT SYTEM (SYSTEM 14-DEMAND RECALL)

In Service In Service

1 2 3 4

Standby Standby

Steady Flow:

Volume Remaining = 0

Volume Remaining = 0

Regeneration (Volume

Remaining = 0)

In Service (Volume

Remaining = 0)

1 2 3 4


Flow Increases Past the Trip Point:

Regeneration Standby

1 2 3 4


Flow Stays Steady:

TIMER DISPLAY FEATURES

System Number

Valve Address

Valve State (SBY, SRV, INI, CHG, LCK)

Flow Indicator

Time of Day

Shift ButtonAdjusts Values to the Left

Up Button Adjusts Values Up

Down Button Adjusts Values Down

Volume Remaining

Status LED

Display ScreenTime of Day alternates with Error Screen Example: Valve #, Volume Remaining, Errors

Diagnostic ButtonView Flow Rate, Peak Flow Rate, Totalizer, Hours Between Last Two Regenerations, Hours Since Last Regeneration, Adjustable Volume Remaining, Valve Position, Send & Receive Errors, Software VersionExtra Cycle ButtonCycle Valve in Regeneration/Cycle Programming Steps

Figure 1

Valve StateCHG (Change of State) - CHG will be displayed when the lower drive changes from one state to another in dual piston valves.

INI (Initializing) - INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming.RGQ (Regeneration Queued) -RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued. When in the main screen, press the Extra Cycle button to toggle service (SRV) with RGQ.Service (SRV) - SRV will display when the unit is in service.LCK (Lock) - Lock will be displayed when the terminal/remote input block P4 on the circuit board is switched to “lock”. See the “Network/Communication Cables & Connections” section of this manual.

LED Status LightsBlue LED - Illuminates while the unit is in service and no errors exist. A blinking blue light indicates the timer is in service, and queued for regeneration.Green LED - Illuminates when the unit is in Regeneration mode, unless an error condition exists. A blinking green light indicates the timer is in Standby, and not in Regeneration.Red LED- Illuminates when there is an error.

Flow IndicatorA rotating line (appearing as a rotating star shape) will display on the screen when flow is going through the meter.

TIMER DISPLAY - SCREEN EXAMPLES (SYSTEM 4 THROUGH 6)1. In Service: System 4 Time Clock

4# SRV 03:45PM

REGEN IN 07 DAYS

2. In Service: System 4 Flow Meter Initiated or System 4 Flow Meter Delayed

4# SRV* 03:45PM

VOLUME 1000 g

3. In Service: System 5 Flow Meter Initiated (Lead Unit)

5#1 SRV* 03:45PM

VOLUME 1000 g

4. In Service: System 5 Flow Meter Initiated (Lag Unit #3)

5#3 SRV 03:45PM

VOLUME 1000 g

5. In Service: System 6 Flow Meter Initiated (Lead Unit)

6#1 SRV* 03:45PM

SYSVOL 4000 g


TRANSFORMER AND GROUND CONNECTIONS2750/2850/2900 Valves:

3150/3900 Valves:

IMPORTANT: Earth ground wire must be installed.Installing the Transformer:1. Locate the ground label to find the screw to attach the

ground wire on the transformer.2. Remove the screw and attach the ground wire, and

re-attach the screw.

NETWORK/COMMUNICATION CABLES AND CONNECTIONSUse either a CAT3 or CAT5 Network/Communication cable.Connect the network/communication cable first before programming.The maximum cable length between timers is 100 feet.Connect each unit together from one communication port to the next communication port. It does not matter which one goes to the next one.

Communication PortsGround

Lock Regen

Figure 2 Current NXT Circuit Board


VALVE ADDRESS:

#2

Options: Valve Address #1 (First Control Valve) Valve Address #2 (Second Control Valve) (Default) Valve Address #3 (Third Control Valve) Valve Address #4 (Fourth Control Valve)

SYSTEM TYPE: 4

SINGLE UNIT

Options: System 4 (single unit) System 5 (2-4 units) Parallel Interlock System 6 (2-4 units) Parallel Series Regeneration System 7 (2 units) Alternating System 9 (2-4 units) Alternating System 14 (2-4 units) Demand Recall

Example:System Type 4, Single Unit

Example:Valve Address #2 (Second Control Valve) (Default)

Example:U.S. Gallons (Default)

SELECT LANGUAGE:

ENGLISH

Options: English Espanol Portugues Deutsch Francais

Example:English

VALVE TYPE:

2750

Options: 2750 (Default) 2850 2900 3150 3900 Stager - Notch Cam

Example:2750 (Default)

REGEN TYPE:

TIME CLK DELAYED

Options: Time Clock Delayed (System 4 Only) (Default) Meter Immediate (All System Types) Meter Delayed Fixed Reserve (Systems 4 & 6 Only)

Example:Time Clock Delayed (Default)

REGENERANT FLOW:

DOWNFLOW

Options: Downflow (Default) Up Flow UF Fill First

Example:Downflow (Default)

REMOTE SIGNAL

START: 00:06:00

Options: 00:06:00 (Default)Range: 1 second to 99 minutes (1 hour, 39 minutes)NOTE: This display will not be viewed in System 4

Example:00:06:00 (Default)(Hours:Minutes:Seconds)

NOTE: This screen will not display for System Type 4.

SYSTEM SIZE:

2 VALVES

Options: 2 Valves in the System (Default) 3 Valves in the System 4 Valves in the System

Example:2 Valves in the System (Default)

Range: 2 to 4 Valves in the SystemNOTE: This screen will not display for System Type 4.

DISPLAY FORMAT:

US-GALLONS

Options: U.S. - Gallons (Default) Eu Metric - Liters (Metric)

NOTE: In European Units - Liters (Metric) mode, the display will be in 24-hour time.

NOTE: In U.S. - Gallons mode, the display will be in 12-hour time.

UNIT CAPACITY:

00000000 GRAINS

Options: Grains (in U.S. Format) (Default) Grams (in Metric Format)

Example:Grains (Default)

NOTE: Use the Shift button to move to the left.

Range: 1 to 9,900,000 Grain Capacity in U.S. Format 1 to 198,000 grams CaCO3 Capacity in Metric Format

Example:00% (Default)

CAPACITY SAFETY

FACTOR: 00%

Range: 0 to 50%NOTE: Use the Shift button to move to the left.

FEED WATER

HARDNESS: 15 GPG

Range: 1 to 199 Grains/Gallon (U.S. Format) 20 to 1,999 miligrams CaCO3/L (Metric Format)

Example:15 GPG (U.S. Format) (Default)

NOTE: Use the Shift button to move to the left.NOTE: This screen will only display on the lead unit for System Types 6 & 7.For all other System Types, it will display for all units.

TRIP POINT 1:

000 gpm

NOTE: Display will not appear unless timer is programmed as valve position #1. Use the Shift button to change each decimal position.

REGENERATION DAY

OVERRIDE:OFF

Example:Off (Default)On (Default for time clock)

REGENERATION DAY

OVERRIDE:01 DAYS

Options: Off (Default for meter) or On

Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM

Example:2:00 A.M. (Default)

Options: A.M. (U.S. Format) HR (Metric Format)NOTE: Regeneration time will not appear unless Regeneration Day Override is on.

CYCLE 1 00:00:00

BACK WASH

Example:Cycle 1 in Back Wash Mode

Options: Regeneration Cycle Step #1 Regeneration Cycle Step #2 Regeneration Cycle Step #3 Regeneration Cycle Step #4 Regeneration Cycle Step #5NOTE: Please refer to the “Regenerant Flow Default Cycle Steps & Times” in the Master Programming Mode section of the manual.NOTE: If Stager is chosen for Valve Type, the Regeneration Cycle Step description will not display.

AUXILIARY RELAY:

DISABLED

Example:Auxiliary Relay is Disabled

Options: Enabled Disabled (Default)

AUX RELAY OUTPUT

START 1 00:00:00

Example:Auxiliary Relay Output in Start 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00NOTE: Only displayed if Auxiliary Relay is enabled in previous screen. Auxiliary Relay will only display if Chemical Pump is OFF for System Types 6 & 7.

AUX RELAY OUTPUT

END 1 00:00:00

Example:Auxiliary Relay Output in End 1 at 0 hours, 0 minutes, & 0 seconds

Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED

Example:Chemical Pump is Disabled

Options: Enabled Disabled (Default)NOTE: This screen will only display on the lead unit for System Types 6 & 7. For all other System Types, it will display for all units.

CPO AUX RELAY

VOLUME: 000 g

Example:Energize Chemical Pump Relay Every 50 GallonsEnergize Chemical Pump Relay Every 200 L

Range: 1 to 999 gallons in U.S. Format 1 to 9.999 L in Metric FormatNOTE: Only displayed on units that physically have a meter (Lead always has a meter). Only shown if Auxiliary Relay is disabled on System Types 6 & 7.

CPO AUX RELAY

TIME: 00:00:00

Example:Each Time the Chemical Pump Relay is on, Run for 30 Seconds (00:00:30)

Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE

Example:1.0 Paddle Flow Meter

Options: 1.0 Paddle (Fleck) 1.0 Turbine (Fleck) 1.5 Paddle (Fleck) 1.5 Turbine (Fleck) 2.0 Paddle (Fleck) 3.0 Paddle (Fleck) Generic (Non-Fleck)NOTES: Default flow meter type is based on the valve type. This screen will only display on the lead unit for System Types 6 & 7. All other system types it will display for all units.

MAXIMUM FLOW

RATE: 0000 gpm

Example:Maximum Flow Rate of 0 gpm

Range: 20 - 2,000 gpm (U.S. Format) 20 - 200.0 L (Metric Format) NOTE: Only displayed if “Generic” is chosen for the flow meter.

Range: 1 - 255Gallons (U.S. Format) 0.1 - 09.9 L (Metric Format) Pulses: 1 - 255

Options: Gallons (U.S. Format) Liters (Metric Format)

ADD 01 GALLONS

EVERY 001 PULSES

Example:Add 1 Gallon for Each Pulse in U.S. Format

NOTE: Only displayed if “Generic” is chosen for the flow meter.

PROGRAMMING UNIT

PLEASE WAIT...

Example:Master Programming Mode is Exiting

NOTE: Display will not appear unless timer is programmed as valve position #1. Use the Shift button to move one space to the left.

TRIP DELAY 1:

30 SECONDS

NOTE: Display will not appear unless timer is programmed as valve position #1. System size must be 3 or 4 to appear. Use the Shift button to move one space to the left.

TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm

NOTE: Display will not appear unless timer is programmed as valve position #1. System size must be 4 to appear. Use the Shift button to move one space to the left.

TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

MASTER PROGRAMMING MODE FLOW CHARTCAUTION Before entering Master Programming, please

contact your local professional water dealer.NOTE: Depending on current option settings, some displays

cannot be viewed or set.

Entering Master Programming Mode1. Press and hold the Shift and Up buttons for 5 seconds.

Press the Extra Cycle button once per display until all displays are viewed and Normal Display is resumed. Option setting displays may be changed as required by pressing either Up or Down button. Use the Shift button to move one space to the left.

2. Depending on current valve programming, certain displays may not be viewed or set.

NOTE: If the “D” button is pressed while in master programming, no changes will be saved.

Exiting Master Programming Mode1. Press the Extra Cycle button once per display until all

are viewed. Master Programming Mode is exited and the normal display screen appears.

2. To exit the Master Programming Mode without saving changes, press the Diagnostic button.

NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if there is a power failure, no changes will be saved, and the unit will go back to the main display screen.

ResetsSoft Reset: Press and hold the Up and Down buttons for 25 seconds until 12:00PM (or 12:00HR) appears. This resets all parameters except for the flow meter totalizer volume.Master Reset: Hold the Extra Cycle button while powering up the unit. This resets all of the parameters in the unit. Check and verify the choices selected in Master Programming Mode.NOTE: If the “D” button is pressed while in master

programming, no changes will be saved.

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


Trip Points 1, 2, and 3 (System 14 only)This program step selects up to three Trip Points programmed on the master timer only (Valve Address #1).The actual required number of Trip Points in a system is one less than the number of valves in the system.Trip Point 1 represents the system flow rate at which a second valve will be brought In Service or Standby.Trip Point 2 represents the system flow rate at which a third valve will be brought In Service or Standby. Trip Point 3 represents the system flow rate at which a fourth valve will be brought In Service or Standby.

Trip Point 1 Trip Point 2 Trip Point 3

Range: 1 – 997 GPM

U.S.: Value of Trip Point 1 plus 1 to 998

U.S.: Trip Point 2 plus 1 to 999

Range: 0.01 – 9.97

M3/M

Metric: Value of Trip Point 1 plus .01 to

9.98

Metric: Trip Point 2 plus 0.01 to 9.99

Trip Delays 1, 2, and 3 (System 14 only)This program step selects each Trip Delay time that is addressed with each Trip Point and will be programmed on the Master timer only (Valve Address #1). The Trip Delay time represents a minimum amount of time the system flow rate is required to be equal or greater than the Trip Points to bring a unit In Service. It also is the minimum amount of time the system flow rate is required to be less than the Trip Points to remove a unit from In Service to Standby.

Trip Delay 1 Trip Delay 2 Trip Delay 3

Default: 30 SecondsRange:

30 - 99 SecondsRange:

30 - 99 SecondsRange:

30 - 99 Seconds

Regeneration Cycle StepsThis step programs the Regeneration Cycle step times 1 through 5. Please Refer to the chart below for regenerant flow default cycle steps and times.

Regenerant Flow Cycle 1 Time Cycle 2 Time

Downflow Backwash 10 Minutes

Brine & Slow Rinse 1 Hour

UF Brine Draw Brine & Slow Rinse 1 Hour Backwash 10

Minutes

UF Fill First Brine Tank Fill

12 Minutes

Brine Making 1 Hour

Regenerant Flow Cycle 3 Time Cycle 4 Time

Downflow Rapid Rinse 10 Minutes

Brine Tank Fill

12 Minutes

UF Brine Draw Rapid Rinse 10 Minutes

Brine Tank Fill

12 Minutes

UF Fill First Brine & Slow Rinse 1 Hour Backwash 10

Minutes

Regenerant Flow Cycle 5 Time

Downflow Pause N/A

UF Brine Draw Pause N/A

UF Fill First Rapid Rinse 10 Minutes

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

MASTER PROGRAMMING MODE FLOW CHART CONTINUED

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


USER PROGRAMMING MODE FLOW CHARTEntering User Programming ModeHold the Set Up and Set Down buttons for 5 seconds.NOTE: User Mode is only displayed when a metered option

is chosen under System Type. Depending on current option settings, some displays cannot be viewed or set.

NOTE: User Mode cannot be entered on the Lag unit for System 6.

FEED WATER

HARDNESS: gpg

REGENERATION DAY

OVERRIDE: OFF

REGENERATION DAY

OVERRIDE:99 DAYS

REGENERATION

TIME: 02:00AM

MASTER PROGRAMMING MODE FLOW CHART CONTINUED

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS

VALVE ADDRESS:

#2


SYSTEM TYPE: 4

SINGLE UNIT





SELECT LANGUAGE:

ENGLISH


Example:English

VALVE TYPE:

2750



REGEN TYPE:

TIME CLK DELAYED



REGENERANT FLOW:

DOWNFLOW



REMOTE SIGNAL

START: 00:06:00




SYSTEM SIZE:

2 VALVES




DISPLAY FORMAT:

US-GALLONS




UNIT CAPACITY:

00000000 GRAINS






CAPACITY SAFETY

FACTOR: 00%


FEED WATER

HARDNESS: 15 GPG




TRIP POINT 1:

000 gpm


REGENERATION DAY

OVERRIDE:OFF


REGENERATION DAY

OVERRIDE:01 DAYS


Example:1 Day

Range: 1 to 99 Days

REGENERATION

TIME: 02:00AM



CYCLE 1 00:00:00

BACK WASH



AUXILIARY RELAY:

DISABLED



AUX RELAY OUTPUT

START 1 00:00:00



AUX RELAY OUTPUT

END 1 00:00:00


Range: 00:00:00 to 18:00:00

CHEMICAL PUMP:

DISABLED



CPO AUX RELAY

VOLUME: 000 g



CPO AUX RELAY

TIME: 00:00:00


Range: 00:00:00 to 02:00:00

FLOW METER:

1.0 PADDLE



MAXIMUM FLOW

RATE: 0000 gpm





ADD 01 GALLONS

EVERY 001 PULSES



PROGRAMMING UNIT

PLEASE WAIT...



TRIP DELAY 1:

30 SECONDS


TRIP DELAY 2:

30 SECONDS


TRIP POINT 2:

gpm


TRIP POINT 3:

gpm


TRIP DELAY 3:

30 SECONDS


DIAGNOSTIC PROGRAMMING MODE FLOW CHARTEntering Diagnostic Programming Mode1. Push and release the "D" button.2. Press the Extra Cycle button once per display until all

displays are viewed and Normal Display is resumed.3. Push and release the"D" button at anytime during

diagnostic mode and the timer will exit the mode.4. Depending on the current controller programming, certain

displays may not be able to be viewed or set.

Overview Diagnostic ModeThe current diagnostic will be displayed until Extra Cycle key is pressed. There is no time limit on each display. The timer will display local information, not system information. In the event of a regeneration occurring while displaying diagnostics, the regeneration step and time remaining will be displayed. When regeneration has been completed, the display will return to the main screen.

CURRENT FLOW

RATE: 0 gpm

PEAK FLOW RATE:

0 gpm

TOTALIZER:

130 g

LAST TWO REGENS:

0 HOURS

LAST REGEN

0 HOURS

VOLUME REMAIN:

1000 g

VALVE ADDRESS

#2

VERSION:

X.XX

NOTE: If a System 6, Unit #1 of “Tank Remaining” will display “System Remaining”.

Example:Flow rate at this time.

Example:Peak flow since last regeneration.

Example:Gallons at the outlet since installation.

Example:Hours between the last regeneration and the one before it.

Example:Hours since last regeneration.

Example:Volume remaining (can be adjusted).

Example:Controller unit number.

Example:Installed software level of the controller in use.


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2750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY

37 3531

41 39

32

197

6303632

40

20

38

33

22

1221

13

44

16

14

15

14 1716 46

25 16

261

42

23

46

2

114

3 5

67

10

19

32 28 29

186

11 439

8

32

24

61501-3200NXT-2_Page2_REVA

27

4547 48

51

49

50


Item No. QTY Part No. Description 1 ..............1 ...... 18697-15 .........Backplate, Hinged 2 ..............1 ...... 60219-02 .........Cover Assy, Environmental,

Black 3 ..............1 ...... 60160-15 .........Drive Cam Assy, Stf, Blue 4 ..............1 ...... 10909 ..............Pin, Link 5 ..............2 ...... 14923 ..............Screw, Pan Hd Mach,

4-40 X 1 6 ..............5 ...... 10302 ..............Insulator, Limit Switch 7 ..............3 ...... 10218 ..............Switch, Micro 8 ..............2 ...... 10231 ..............Screw, Slot Hex,

1/4 - 20 X 1/2 9 ..............1 ...... 42579 ..............Motor, Drive, 24V, 50/60 Hz 10 ............1 ...... 12777 ..............Cam, Shut-Off Valve 11 ............2 ...... 10338 ..............Pin, Roll, 3/32 X 7/8 12 ............1 ...... 42469 ..............Transformer, Us, 120V, 24V,

40VA ....... 41049 ..............Transformer, Euro, 230V/24V

108VA ....... 41050 ..............Transformer, Aust, 230V/24V,

108VA 13 ............1 ...... 19691 ..............Plug, .750 Dia, Recessed,

Black 14 ............2 ...... 19800 ..............Plug, .140 Dia, White 15 ............1 ...... 15806 ..............Plug, Hole, Heyco #2693 16 ............9 ...... 19801 ..............Plug, .190 Dia, White, Heyco

#0307 17 ............1 ...... 17967 ..............Fitting Assy, Liquid Tight, Blk 18 ............1 ...... 10896 ..............Switch, Micro 19 ............4 ...... 11805 ..............Screw, Rd Hd, 4-40 X 5/8

Type 1 20 ............1 ...... 40943 ..............Wire Harness, Lower Drive,

W/Molded Strain Relief 21 ............1 ...... 13547 ..............Strain Relief, Flat Cord,

Heyco #30-1 22 ............1 ...... 19121 ..............Meter Cable Assy, 3200NT ....... 19121-08 .........Meter Cable Assy, NT, 35-

inch W/Connector ....... 19121-09 .........Meter Cable Assy, NT, 99.5-


inch W/Connector 23 ............1 ...... 14202-01 .........Screw, Hex Wsh Mach,

8-32 X 5/16 24 ............1 ...... 40941 ..............Wire Harness, Upper Drive 25 ............1 ...... 17421 ..............Plug, 1.20 Hole, Heyco #2733 26 ............2 ...... 41581 ..............Plug, Hole, .125 Dia, White 27 ............1 ...... 60217-02 .........Cover Assy, 2900, Lower,

Black, Environmental 28 ............1 ...... 18626 ..............Spacer, Indicator 29 ............1 ...... 18746 ..............Bearing, Connecting Rod

30 ............2 ...... 11224 ..............Screw, Hex Hd 5/16 - 18 X 5/8, SS

31 ............1 ...... 10250 ..............Ring, Retaining 32 ............7 ...... 10872 ..............Screw, Hex Wsh, 8-32 X

17/64 33 ............1 ...... 18709 ..............Backplate, Lower 34 ............1 ...... 11381 ..............Pin, Roll, 2900/3900 35 ............1 ...... 14759 ..............Link, Piston Rod 36 ............1 ...... 14769 ..............Bracket, Motor, 2900 37 ............1 ...... 14775 ..............Cam, Drive, 2900 38 ............2 ...... 16346 ..............Nut, Hex, Jam, 5/16-18,

18-8-SS 39 ............1 ...... 18725 ..............Indicator, Service/Standby 40 ............1 ...... 42580 ..............Motor, Drive, 24V, 50/6 0Hz,

SP 41 ............1 ...... 14813 ..............Pin, Spring, Connecting Rod 42 ............1 ...... 41102 ..............Label, 3200NT, Ground 43 ............1 ...... 10269 ..............Nut, Jam, 3/4 - 16 44 ............1 ...... 10712 ..............Fitting, Brine Valve 45 ............1 ...... 61763 ..............Kit, Can Communication

Cable 46 ............1 ...... 42466-11 .........Timer Assy, Nxt, Right Hand 47 ..................... 60050-23 .........Drive Assy, 2750, 2850,

2900S Upper, STF, 24V 50/60 Hz

....... 60050-26 .........Drive Assy, 2850S, STF, 24V 50/60 Hz

48 ..................... * ......................Powerhead Assy, 2750, 2850, 2900S Upper

....... * ......................Powerhead Assy, 2850S 49 ..................... * ......................Powerhead Assy, Lower

2900S 50 ..................... * ......................Powerhead Assy, Upper and

Lower 2900S 51 ..................... 60055-53 .........Lower Drive Assy, 2900,

24/60*Call you distributor for a Part NumberNOTE: For all other service part numbers, see the Service

Manual that accompanies the control valve.

Item No. QTY Part No. Description

2750/2850/2900S UPPER & 2900S LOWER POWERHEAD ASSEMBLY CONTINUED


3150/3900 UPPER & LOWER POWERHEAD ASSEMBLY

5

1

432

67

5

9

2726 11

46

7

812

6

47

4042

4

11

4515

25

35

16

432344

1817

20

2122

31

23

27 2611

10 8

13

1211 19 15

25 1716

24

34 9 14

2829

32

2838 30 50

2428

49

32 52

3748

2331

222120

18

33

52

61501-3200NXT-3_Pg2_REVA

39

39

51

41

3114

36

53

55

54

56

57


Item No. QTY Part No. Description 1 ..............1 ...... 19304-04 .........Backplate, 3150/3900 2 ..............1 ...... 15120 ..............Bracket, Motor MTG,

3150/3900 3 ..............1 ...... 42581 ..............Motor, Drive, 24V, 50/60 Hz,

SP 4 ..............8 ...... 11224 ..............Screw, Hex HD,

5/16 - 18 X 5/8, SS 5 ..............4 ...... 16346 ..............Nut, Hex, Jam, 5/16 - 18, 18-

8-SS 6 ..............2 ...... 17797 ..............Bracket, Switch, Mounting,

3150/3900 7 ..............5 ...... 10302 ..............Insulator, Limit Switch 8 ..............4 ...... 10218 ..............Switch, Micro 9 ..............2 ...... 16053 ..............Bracket, Brine Side 10 ............2 ...... 12624 ..............Screw, Phil Pan, 40 X 1 1/2 11 ............4 ...... 16052 ..............Bushin, 3150/3900 12 ............4 ...... 17567 ..............Screw, Hex, Wsh HD,

8 X 1/2 13 ............1 ...... 16494 ..............Cam Assy, 3150/3900 14 ............8 ...... 10231 ..............Screw, Slot Hex, 1/4 - 20 X

1/2 18-8 SS 15 ............2 ...... 16046 ..............Gear, Drive 16 ............3 ...... 11774 ..............Ring, Retaining 17 ............2 ...... 16047 ..............Link, Drive 18 ............2 ...... 11709 ..............Pin, Drive Link 19 ............1 ...... 16048 ..............Bearing, Drive Link 20 ............2 ...... 11898 ..............Clip, 3150/3900 21 ............2 ...... 16045 ..............Pinion, Drive 22 ............2 ...... 11381 ..............Pin, Roll, 2900/3900 23 ............7 ...... 10872 ..............Screw, Hex Wsh, 8-32 X

17/64 24 ............8 ...... 11235 ..............Nut, Hex, 1/4 - 20 25 ............2 ...... 16050 ..............Ring, Retaining 26 ............2 ...... 16059 ..............Washer, SS, .88, 3150/3900 27 ............2 ...... 16051 ..............Ring, Retaining, Bowed 28 ............8 ...... 19800 ..............Plug, .140, White 29 ............1 ...... 15806 ..............Plug, Hole, Heyco, #2693 30 ............1 ...... 19591 ..............Plug, .8750 Hole, Recessed,

Black 31 ............3 ...... 11080 ..............Screw, FLT HD Mach,

8-32 X 3/8 32 ............2 ...... 17967 ..............Fitting Assy, Liquid Tight, Blk 33 ............1 ...... 40941 ..............Wire Harness, Upper Drive 34 ............1 ...... 40943 ..............Wire Harness, Lower Drive

W/Molded Strain Relief

35 ............1 ...... 42469 ..............Transformer, US, 120V, 24V, 40VA

....... 41049 ..............Transformer, Euro, 230V/24V 108VA

....... 41050 ..............Transformer, Aust, 230V/24V, 108VA

36 ............1 ...... 19121 ..............Meter Cable Assy, 3200NT ....... 19121-08 .........Meter Cable Assy, NT, 35-



inch W/Connector 37 ............1 ...... 14202-01 .........Screw, Hex Wsh, 8-32 X 5/16 38 ............1 ...... 17421 ..............Plug, 1.20 Hole 39 ............2 ...... 60240-02 .........Cover Assy, 3150/3900, Env,

Black 40 ............1 ...... 42581 ..............Motor, Drive, 115V, 50/60Hz,

SP 41 ............1 ...... 19305 ..............Backplate, 3900, Lower, Env 42 ............1 ...... 16086 ..............Bracket, Motor Mounting 43 ............1 ...... 19315 ..............Indicator, Service/Standby,

3900 44 ............1 ...... 18726 ..............Spacer, Indicator 45 ............1 ...... 16048 ..............Bearing, Drive Link 46 ............2 ...... 11805 ..............Screw, RD HD, 4-40 X 5/8,

Type 1 47 ............1 ...... 16495 ..............Cam Assy, 3900, Lower 48 ............1 ...... 41102 ..............Label, 3200NT, Ground 49 ............1 ...... 19801 ..............Plug, .190 Dia, White 50 ............1 ...... 19691 ..............Plug, .750 Dia, Recessed,

Black 51 ............1 ...... 61763 ..............Kit, Can Communication

Cable 52 ............1 ...... 42466-11 .........Timer Assy, Nxt, Right Hand 53 ..................... 60057-03 .........Drive Assy, 3150, 3900 Upper,

24V 50/60 Hz 54 ..................... 60058-03 .........Lower Drive Assy, 3900, 24V

50/60 Hz 55 ..................... * ......................Powerhead Assy, 3150, 3900

Upper 56 ..................... * ......................Powerhead Assy, 3900 Lower 57 ..................... * ......................Powerhead Assy, 3900 Upper

& Lower* Call your distributor for Part NumberNOTE: For all other service part numbers, see the Service

Manual that accompanies the control valve.


3150/3900 UPPER & LOWER POWERHEAD ASSEMBLY CONTINUED


METER ASSEMBLY PLASTIC

65

3

4

2

15

6

78

910

1112

1314

15

1617

1819

20


Item No. QTY Part No. Description 1 ..............1 ...... 17542 ..............Flow Straightener, 1-1/2 inch 2 ..............2 ...... 40576 ..............Clip, H, Plastic, 7000 3 ..............1 ...... 40577 ..............Turbine Meter Assy, 7000 4 ..............1 ...... 41555 ..............Body, Inline Meter 5 ..............2 ...... 40951 ..............O-ring, -220 6 ..............2 ...... 40563-01 .........Connector Assy, 1-inch NPT,

Plastic, w/O-ring 7 ..............2 ...... 40563-11 .........Connector Assy, 1-inch BSP,

Plastic, w/O-ring 8 ..............2 ...... 40565-01 .........Connector Assy, 1-1/4 inch

NPT, Plastic, w/O-ring 9 ..............2 ...... 40565-11 .........Connector Assy, 1-1/4 inch

BSP, Plastic, w/O-ring 10 ............2 ...... 41242-01 .........Connector Assy, 1-inch &

1-1/4 inch, Sweat, w/O-ring 11 ............2 ...... 41243 ..............Connector, 1-1/4 inch &

1-1/2 inch Sweat, 7000 ....... 41243-01 .........Connector Assy, 1-1/4 inch &

1-1/2 inch, Sweat, w/O-ring 12 ............2 ...... 61561 ..............Connector Assy, 1-inch NPT,

Brass, w/O-ring 13 ............2 ...... 61561-10 .........Connector Assy, 1-inch BSP,

Brass, w/O-ring 14 ............2 ...... 61562 ..............Connector Assy, 1-1/2 inch

NPT, Brass, w/O-ring 15 ............2 ...... 61562-10 .........Connector Assy, 1-1/2 inch

BSP, Brass, w/O-ring 16 ............2 ...... 42414-01 .........Connector 3/4-inch NPT,

Plastic, w/O-ring 17 ............2 ...... 42414-11 .........Connector, Assy, 3/4-inch

BSP, Plastic, w/O-ring 18 ............3 ...... 42241-01 .........Connector Assy, 1-1/2 inch

NPT, Plastic, w/O-ring 19 ............3 ...... 42241-11 .........Connector Assy, 1-1/2 inch

BSP, Plastic, w/O-Ring

20 ..................... 61560 ..............Meter Assy, 1-1/2 inch INLN, ELEC, PLAS, w/o Nipples, TURB

....... 61560-01 .........Meter Assy, 1-inch, INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-02 .........Meter Assy, 1-inch, INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-03 .........Meter Assy, 1-1/4 inch INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-04 ........Meter Assy, 1-1/4 inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-05 .........Meter Assy, 1-inch & 1-1/4 inch, INLN, SWT, ELEC, PLAS, SWT Nipples, TURB

....... 61560-06 .........Meter Assy, 1-1/4 inch & 1-1/2 inch, INLN, SWT, ELEC, PLAS, SWT Nipples, TURB

....... 61560-07 .........Meter Assy, 1-inch INLN, NPT, ELEC, PLAS, BRS Nipples, TURB

....... 61560-08 .........Meter Assy, 1-inch INLN, BSP, ELEC, PLAS, BRS Nipples, TURB

....... 61560-09 .........Meter Assy, 1-1/2 inch INLN, NPT, ELEC, PLAS, BRS Nipples, TURB

....... 61560-10 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, PLAS, BRS Nipples, TURB

....... 61560-11 .........Meter Assy, 3/4-inch INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-12 .........Meter Assy, 3/4-inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-13 .........Meter Assy, 1-1/2 inch, INLN, NPT, ELEC, PLAS, PLAS Nipples, TURB

....... 61560-14 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, PLAS, PLAS Nipples, TURB

Not Shown ....... 19791-02 .........Meter Cable Assy, Turbine

35-inch ....... 19791-04 .........Meter Cable Assy, Turbine

100-inch ....... 19791-05 .........Meter Cable Assy, Turbine

304-inch


METER ASSEMBLY PLASTIC CONTINUED


1-INCH METER ASSEMBLY BRASS

Item No. QTY Part No. Description 1 ..............1 ...... 14716 ..............Meter Cap Assy, Elec, Plastic

Paddlewheel 2 ..............1 ...... 13847 ..............O-ring, -137 3 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 4 ..............4 ...... 12473 ..............Screw, Hex WSH,

10-24 x 5/8 5 ..............1 ...... 14959-20 .........Body, Meter, 1-inch, BSP,

Metric, Brass 6 ..............1 ...... 13882 ..............Post, Meter Impeller 7 ..............1 ...... 13509 ..............Impeller, Meter 8 ..............1 ...... 14960 ..............Flow Straightener, 1-inch 9 ..............1 ...... 13287 ..............O-ring, 123 10 ............1 ...... 14961-10 .........Fitting, 1-inch Quick

Connector, BSP 11 ............1 ...... 14962 ..............Nut, Quick Connect NPT 12 ............1 ...... 60613 ..............Meter Assy, 1-inch Inline,

NPT, Electronic, Brass, PDL ....... 60613NP .........Meter Assy, 1-inch Inline,

NPT, Electronic, Nickel, PDL ....... 60613-20 .........Meter Assy, 1-inch Inline,

BSP, Electronic, Brass, PDL

6

7

1

3

4

2

109

11

12

85

5

Not Shown ....... 19121-08 .........Meter Cable Assy, NT,

35-inch, w/Connector ....... 19121-09 .........Meter Cable Assy, NT,

99.5-inch, w/Connector ....... 19121-10 .........Meter Cable Assy, NT,

303.5-inch w/Connector



1-1/2 INCH METER ASSEMBLY BRASS

Item No. QTY Part No. Description 1 ..............1 ...... 14716 ..............Meter Cap Assy, Elec, Plastic

Paddlewheel 2 ..............1 ...... 13847 ..............O-ring, -137 3 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 4 ..............4 ...... 12473 ..............Screw, Hex WSH, 10-24 x 5/8 5 ..............1 ...... 17569-20 .........Body, Meter, BSP, 1-1/2 inch

Quick Connector Brass 6 ..............1 ...... 13882 ..............Post, Meter Impeller 7 ..............1 ...... 13509 ..............Impeller, Meter 8 ..............1 ...... 17542 ..............Flow Straightener, 1-1/2 inch 9 ..............1 ...... 12733 ..............O-ring, -132 10 ............1 ...... 17544-10 .........Fitting, 1-1/2 inch Quick

Connector, BSP 11 ............1 ...... 17543 ..............Nut, Quick Connect 1-1/2

inch

5

6

1

12

11

8 910

5

4

3

7

2

12 ............1 ...... 60614 ..............Meter Assy, 1-1/2 inch Inline, NPT, Electronic, Brass Body, PDL

....... 60614NP .........Meter Assy, 1-1/2 inchINLN, NPT, ELEC, BRS BDY, NP, PDL

....... 60614-01 .........Meter Assy, 1-1/2 inch INLN, NPT, ELEC, BRS BDY, PDL, 1-inch SLV

....... 60614-01NP....Meter Assy, 1-1/2 inch INLN, NPT, ELEC, BRS BDY, NP, PDL, 1-inch SLV

....... 60614-20 .........Meter Assy, 1-1/2 inch INLN, BSP, ELEC, BRS BDY, PDL, 1-inch SLV

....... 60614-20NP....Meter Assy, 1-1/2 inch INLN, BSP, ELEC, BRS BDY, NP, PDL, 1-inch SLV

Not Shown ....... 17790 ..............Sleeve, Meter, 1-1/2 inch x 1 ....... 19121-08 .........Meter Cable Assy, NT,







Item No. QTY Part No. Description 1 ..............1 ...... 14456 ..............Body, Meter 2-inch 1 ...... 14456-20 .........Body, Meter, 2-inch,

BSP,Metric 1 ...... 14456-20NP....Body, Meter, 2-inch,

BSP,Metric, NP 2 ..............1 ...... 15432 ..............Shaft, Impeller, SS 3 ..............1 ...... 15532 ..............Seat, Impeller Shaft, Hex 4 ..............1 ...... 15374-01 .........Impeller, 2-inch Meter 5 ..............1 ...... 15381 ..............Plug, Impeller 2-inch Meter 6 ..............1 ...... 17798 ..............Screw, Slot Hex WSH HD 7 ..............1 ...... 13847 ..............O-ring, -137 8 ....................... 14716 ..............Meter Cap Assy, ELEC,

Plastic, Paddlewheel 9 ..............4 ...... 12473 ..............Screw, Hex WSH,

10-24 x 5/8 4 ...... 21716 ..............Screw, Hex Head, M5 x 16 10 ..................... 61439 ..............Meter Sleeve w/O-ring,

MACHD 11 ............2 ...... 16080 ..............O-ring, -032 12 ............1 ...... 14680 ..............Flow Straightener 13 ............1 ...... 14568 ..............Fitting, Nipple, 2-inch 1 ...... 14568-10 .........Fitting, Nipple, 2-inch, BSP,

Brass 1 ...... 14568-10NP....Fitting, Nipple, 2-inch, BSP,

Brass, NP 14 ............1 ...... 14679 ..............O-ring, -227

1

7

15

16

13

3

2

5

4

6

8

11

12

9

10

14

12 16

13

14

1

3

2

5

4

6

8

9

7 17

15 ............1 ...... 14569 ..............Nut, Quick Connect 16 ..................... 60615 ..............Meter Assy, 2-inch INLN,

NPT, ELEC, BRS, PDL, 1.5-inch SLV

....... 60615NP .........Meter Assy, 2-inch INLN, NPT, ELEC, NP, PDL, 1.5-inch SLV

....... 60615-20 .........Meter Assy, 2-inch INLN, BSP/MET, ELEC, BRS, PDL, 1.5-inch SLV

....... 60615-20NP....Meter Assy, 2-inch INLN, BSP/MET, ELEC, NP, PDL, 1.5-inch SLV

17 ..................... 60616 ..............Meter Assy, 2-inch INLN, NPT, ELEC, BRS, PDL

....... 60616NP .........Meter Assy, 2-inch INLN, NPT, ELEC, NP, PDL

....... 60616-20 .........Meter Assy, 2-inch INLN, BSP/MET, ELEC, BRS, PDL

....... 60616-20NP....Meter Assy, 2-inch INLN, BSP/MET, ELEC, NP, PDL








Item No. QTY Part No. Description 1 ..............1 ...... 14716-01 .........Meter Cap Assy, 3-inch

ELEC, Plastic, Paddlewheel 2 ..............1 ...... 17798 ..............Screw, Hex Washer Head,

#8-16 x 0.38 3 ..............3 ...... 15707 ..............O-ring, -236 4 ..............1 ...... 16254-20 .........Body Meter, 3900, BSP 5 ..............1 ...... 16279 ..............Shaft, Impeller, SS 6 ..............1 ...... 16574 ..............Washer, Plain, SS 7 ..............1 ...... 16252 ..............Impeller, 3900 8 ..............1 ...... 15381 ..............Plug, Impeller, 2-inch Meter 9 ..............2 ...... 16328-10 .........Adapter, Flange, 3-inch BSP 10 ............1 ...... 16280 ..............Flow Straightener 11 ............8 ...... 40118 ..............Screw, SCKT HD, 1/2-13 UN 12 ............8 ...... 16386 ..............Nut, Hex, Jam, 1/2-13, 18-8

S.S. 13 ............6 ...... 12473 ..............Screw, Hex Washer Head,

#10-24 x 0.625

132

1

7

118

9

5

6

4

10

12

3

3

3

9

11

14

14 ..................... 60617 ..............Meter Assy, 3-inch INLN, NPT, Electronic, BRS BDY, Paddlewheel

....... 60617-10 .........Meter Assy, 3-inch INLN, BSP, Electronic, BRS BDY, Paddlewheel







SINGLE PISTON WIRING DIAGRAM

BVCAM

HCAM

SCAM

M1C

N.O

.

N.C

.SW

1VDMFM

C

N.O

.

N.C

.SW

3

C

N.O

.

N.C

.SW

2

S1

T1 - 24V TRANSFORMERVDM- VALVE DRIVE MOTORSW1- VALVE HOMING SWITCHSW2- VALVE STEP SWITCHSW3 - BRINE CAM SWITCHHCAM- VALVE HOMING CAMSCAM- VALVE STEP CAMBVCAM - BRINE VALVE CAMFM - FLOW METER (OPTIONAL)M1 - MOTOR OR PUMP (OPTIONAL)S1 - SOLENOID VALVE (OPTIONAL)

NOTE: 1. TRANSFORMER FUSE - 5A 250V SLOW-BLOW P/N 411432. VALVE SHOWN IN SERVICE

T1

WT/

BLK

YE

LLO

W

BLA

CK

OR

AN

GE

BLA

CK

PU

RP

LE

PU

RP

LEO

RA

NG

EB

LAC

K

YE

LLO

WW

T/B

LK

BLA

CK

(BR

OW

N)

WH

ITE

(BLU

E)

BLA

CK

GR

EE

N

RED

GR

N O

R G

RN

/YE

L

GR

N/Y

EL

BACKPLATEGROUND SCREW

GRN/YELSWITCHED HOT

NEUTRAL

OPTIONAL SOLENOID VALVE ON DURING REGENERATION OR STANDBY (P6 OUTPUT - 24VAC 50/60Hz, 0.25 A,

MAX.)

OPTIONAL INTERLOCK SWITCH (N.O.)

UNSWITCHED HOT

24VAC/3A MAX. RESISTIVE30VDC/3A MAX. RESISTIVE

NEUTRALSWITCHED HOT

OPTIONAL MOTOR/PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE (N.O. OUTPUT)

OPTIONAL REMOTESIGNAL START SWITCH (N.O.)

*ONLY AVAILABLE ON 3200NXT AND 3214NXT-CLOSED CONTACT PREVENTS REGENERATION-INPUT SIDE PULLED UP TO 32 VDC

*ONLY AVAILABLE ON 3200NXT AND XT-CLOSED CONTACT INITIATES REGENERATION IF OPTION ENABLED-INPUT SIDE PULLED UP TO 32 VDC

CAN1 CAN2

METER

24V AC

UPPER DRIVE

LOW

PE

RD

RIV

E

LOC

K O

UT

RE

MO

TE S

TAR

T

GN

D

AUX

F1

OPTIONAL FLOW METER-NOT REQUIRED FOR TIME CLOCK OR REMOTE SINGAL START REGENERATION APPLICATIONS.

42140_Rev D


DUAL PISTON WIRING DIAGRAM

BVCAM

SCAM

M1

VDM FM

C

N.O

.

N.C

.SW

3

C

N.O

.

N.C

.SW

2

HCAM

C

N.O

.

N.C

.SW

1

T1 - 24V TRANSFORMERVDM- VALVE DRIVE MOTORSW1- VALVE HOMING SWITCHSW2- VALVE STEP SWITCHSW3 - BRINE CAM SWITCHHCAM- VALVE HOMING CAMSCAM- VALVE STEP CAMBVCAM - BRINE VALVE CAMFM - FLOW METER (OPTIONAL)M1 - MOTOR OR PUMP (OPTIONAL)S1 - SOLENOID VALVE (OPTIONAL)

NOTE: 1. TRANSFORMER FUSE - 5A 250V SLOW-BLOW P/N 411432. VALVE SHOWN IN SERVICE

PUR

PLE

BLAC

K

YELL

OW

BLAC

K (B

RO

WN

)

GR

N/Y

EL

WT/

BLK

UNSWITCHED HOT

BLAC

K

WT/

BLK

OR

ANG

E

WH

ITE

(BLU

E)

NEUTRALYE

LLO

W

PUR

PLE

GR

N O

R G

RN

/YEL

T1

BACKPLATE GROUND SCREW

GRN/YEL

OPTIONAL INTERLOCK SWITCH (N.O.)

24VAC/3A MAX. RESISTIVE30VDC/3A MAX. RESISTIVE

SWITCHED HOT

BLAC

K

OR

ANG

E

RED

WH

ITE

BLAC

K

C

N.O

.

N.C

.SW

4G

REE

N

LDCAMLDM

RED

BLACKWHITE

GREEN

LOWER DRIVE

UPPER DRIVE

BLAC

K

RED

GR

EEN

OPTIONAL MOTOR/PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE(N.O.OUTPUT)

*ONLY AVAILABLE ON 3200NXT AND 3214NXT-CLOSED CONTACT PREVENTS REGENERATION-INPUT SIDE PULLED UP TO 32 VDCOPTIONAL REMOTE

SIGNAL START SWITCH (N.O.)

*ONLY AVAILABLE ON 3200NXT AND XT-CLOSED CONTACT INITIATES REGENERATION IF OPTION ENABLED-INPUT SIDE PULLED UP TO 32 VDC

CAN2CAN1

RE

MO

TE S

TAR

T

GN

D

LOC

K O

UT

AUX

LOW

PE

RD

RIV

E

UPPER DRIVE

24V AC

METER

F1

OPTIONAL FLOW METER- NOT REQUIRED FOR TIME CLOCK OR REMOTE SIGNAL START REGENERATION APPLICATIONS

42140_Rev C


REMOTE TIMER WIRING DIAGRAM

1.25MIN

31.8

GREEN/YELLOW

BACKPLATE GROUND SCREW

WHITE

GREEN/BLACK STRIPE

RED

��

GR

N O

R G

RN

/YE

LB

LAC

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GR

N/Y

EL

WH

ITE

(BR

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BLUE

ORANGE

ORANGE/BLACK STRIPE

BLACK

BLACK/WHITE STRIPE

RED/WHITE STRIPE

GREEN/WHITE STRIPE

WHITE/BLACK STRIPE

RED/BLACK STRIPE

BLUE/BLACK STRIPEBLUE/WHITE STRIPE

GREEN3

19

13

14

28

17

15

12

11

1

18

1645

CONNECTORFRONT VIEW

BELDEN 9458OR EQUIVALENT

CABLE ENTRY SEALAMP P/N 54012-1

CONNECTOR PLUGAMP #211770-2WITH AMP SOCKET #66104-8

CAN2CAN1

AUX

LOW

PE

RD

RIV

E

UPPER DRIVE

24V AC

METER

F1


2750/2850 REMOTE TIMER WIRING DIAGRAM

NOTE:VALVE SHOWN IN SERVICE POSITION.

TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHLD SWITCH - LOWER DRIVE SWITCH

TYPICAL INPUT WIRING

LOCKOUT SWITCH

SENSOR SWITCH

LOCKOUT INPUT

RED

GREENMETER INPUTSENSOR INPUT

(OPTIONAL)

(OPTIONAL)

TB2-ORANGE

SHIELD

(OPTIONAL)

2

5

1

4

87

DC GROUND+5 VDC

FLOW METER

3

6

9

P/N 19781

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HOME

P/N 19781

NOT USED

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LINE

RED

BLACK

BLACK

IC1

REDGREY

METER

STEP

AUX

LDM

WHITE

GREEN

WHITE

RE

D

BLA

CK

+5 VDC

#BLACK NOT USED 9

#WHITE/BLACK 6

3

DC GROUND#RED/BLACK

11

8

5

2KCALB

#ORANGE 8

#GREEN SENSOR 7

2

#WHITE 4

1

TB2-ORANGE

13

01NWORB

12

AUX 9EGNARO

7

4WOLLEY

NOT USED 6

EARTH GND 3NEERG

WHITE NEUTRAL 11

TB1-GREY

WH

ITE

#BLUE LOCKOUT 5

#RED

# - DENOTES LOW VOLTAGE CABLE WIRE

NOT USED

LD SWITCH

��

1NEUTRAL

7LDM

13

TYPICAL OUTPUT WIRING

1

3EARTH GND

6

4

AUX 9

12

10AUX

S1 - SOLENOID ON DURING REGENERATION 24VAC,0.25A MAXM1 -OPTIONAL MOTOR/PUMP ON DURING REGENERATION OR CPO DEVICE ON DURING SERVICE(N.O. OUTPUT)

2

5UDM

8

11

TB1-GREY

LINE S1

HOT

NEUTRAL

250VAC/3A MAX. RESISTIVE 30VDC/3A MAX. RESISTIVE


2900 REMOTE TIMER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHSW3 - LOWER DRIVE SWITCH(INSIDE)SW4 - LOWER DRIVE SENSE SWITCH(OUTSIDE)LD SWITCH - LOWER DRIVE SWITCHLDCAM - LOWER DRIVE CAM

��

1NEUTRAL

7LDM

13


1

3EARTH GND

6

4

AUX 9

12

10AUX


2

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8

11

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LINE

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METER

STEP

AUX

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WHITE

GREEN

WHITE

RE

D

BLA

CK

+5 VDC

#BLACK NOT USED 9

#WHITE/BLACK 6

3

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11

8

5

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#ORANGE 8

#GREEN SENSOR 7

2

#WHITE 4

1

TB2-ORANGE

13

01NWORB

12

AUX 9EGNARO

7

4WOLLEY

NOT USED 6

EARTH GND 3NEERG

WHITE NEUTRAL 11

TB1-GREY

WH

ITE

#BLUE LOCKOUT 5

#RED


NOT USED

LD SWITCH

WHITE

BLACK

UPPER DRIVE

BLA

CK

WH

ITE

RE

D

GR

EE

NLOWER DRIVE

BLACKRED

��

�

P/N 19781

9

6

3

FLOW METER

+5 VDCDC GROUND

78

4

1

5

2

(OPTIONAL)

SHIELD

TB2-ORANGE

(OPTIONAL)

(OPTIONAL)

SENSOR INPUTMETER INPUT GREEN

RED

LOCKOUT INPUT

SENSOR SWITCH

LOCKOUT SWITCH



3900 REMOTE TIMER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLE

UDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMLDCAM - LOWER DRIVE CAMBVCAM - BRINE VALVE CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCHSW3 - LOWER DRIVE SWITCH(INSIDE)SW4 - LOWER DRIVE SENSE SWITCH(OUTSIDE)LD SWITCH - LOWER DRIVE SWITCH

��

1NEUTRAL

7LDM

13


1

3EARTH GND

6

4

AUX 9

12

10AUX


2

5UDM

8

11

TB1-GREY

LINE

HOT

NEUTRAL


��

�

P/N 19781

9

6

3

FLOW METER

+5 VDCDC GROUND

78

4

1

5

2

(OPTIONAL)

SHIELD

TB2-ORANGE

(OPTIONAL)

(OPTIONAL)


RED

LOCKOUT INPUT

SENSOR SWITCH

LOCKOUT SWITCH


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P/N 19781

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RED

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IC1

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METER

STEP

AUX

LDM

WHITE

GREEN

WHITE

+5 VDC

#BLACK NOT USED 9

#WHITE/BLACK 6

3

DC GROUND#RED/BLACK

11

8

5

2KCALB

#ORANGE 8

#GREEN SENSOR 7

2

#WHITE 4

1

TB2-ORANGE

13

01NWORB

12

AUX 9EGNARO

7

4WOLLEY

NOT USED 6

EARTH GND 3NEERG

WHITE NEUTRAL 11

TB1-GREY

#BLUE LOCKOUT 5

#RED


NOT USED

BLACK

WH

ITE

BLA

CK

RE

D

LD SWITCH

WH

ITE

BLA

CK

LOWER DRIVE

WHITE

UPPER DRIVE

BLACKRED

GREEN

BLACK

WHITE

RED

GREEN


3150 REMOTE METER WIRING DIAGRAM


TB1 - HIGH VOLTAGE 14 POSITION TERMINAL BLOCKTB2 - LOW VOLTAGE 9 POSITION TERMINAL BLOCKIC1 - INTERLOCK CABLE RECEPTACLEUDM - UPPER DRIVE MOTORLDM - LOWER DRIVE MOTORAUX - AUXILARY RELAYHCAM - VALVE HOMING CAMSCAM - VALVE STEP CAMBVCAM - BRINE VALVE CAMSW1 - VALVE HOMING SWITCHSW2 - VALVE STEP SWITCH

��

1NEUTRAL

7LDM

13


1

3EARTH GND

6

4

AUX 9

12

10AUX


2

5UDM

8

11

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LINE S1

HOT

NEUTRAL


��

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P/N 19781

9

6

3

FLOW METER

+5 VDCDC GROUND

78

4

1

5

2

(OPTIONAL)

SHIELD

TB2-ORANGE

(OPTIONAL)

(OPTIONAL)


RED

LOCKOUT INPUT

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LOCKOUT SWITCH


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RED

BLACK

IC1

REDGREY

METER

STEP

AUX

LDM

WHITE

GREEN

WHITE

+5 VDC

#BLACK NOT USED 9

#WHITE/BLACK 6

3

DC GROUND#RED/BLACK

11

8

5

2KCALB

#ORANGE 8

#GREEN SENSOR 7

2

#WHITE 4

1

TB2-ORANGE

13

01NWORB

12

AUX 9EGNARO

7

4WOLLEY

NOT USED 6

EARTH GND 3NEERG

WHITE NEUTRAL 11

TB1-GREY

#BLUE LOCKOUT 5

#RED


NOT USED

BLACK

WH

ITE

BLA

CK

RE

D

NOT USED

WH

ITE

BLA

CK


TROUBLESHOOTINGDetected ErrorsIf a communication error is detected, an Error Screen will alternate with the main (time of day) screen every few seconds.

• All units In Service remain in the In Service position.• All units in Standby go to In Service.• Any unit in Regeneration when the error occurs

completes Regeneration and goes to In Service.• No units are allowed to start a Regeneration Cycle while

the error condition exists, unless they are manually forced into Regeneration.

• When an error is corrected and the error no longer displays (it may take several seconds for all of the units in a system to stop displaying the error message), the system returns to normal operation.

NOTE: During the error condition the control continues to monitor the flow meter and update the volume remaining. Once the error condition is corrected all units return to the operating status they were in prior to the error. Regeneration queue is rebuilt according to the normal system operation. Or, if more than one unit has been queued for regeneration, then the queue is rebuilt according to which one communicates first.

Message Displayed Cause For Error CorrectionFlashing time Power outage. Program time by holding UP on Unit #1.

Detected Error = Matching Address Two or more units programmed with the same valve address number.

Program each unit with unique valve address number in Master Programming.

Detected Error = Program Mismatch

Master program parameters do not match between two or more controls.

Confirm Master Programming for each unit.

Detected Error = No Message #1No power to Control #1. Power Control #1.

Communication Cable to Valve Address #1 bad or missing. Connect or replace Communication Cable.







Detected Error = E2 Reset Unit This message appears after a software reset. Reprogram control using Master Programming section.

Test Mode Circuit Board was not programmed at factory. Replace Circuit Board.

Black Squares on screen Bad Circuit Board. Replace Circuit Board.

INI on screen for more than 2 minutes Circuit board not getting feedback from cycle switch.

Inspect Motor - should be rotating.

Connect wire harness to cycle switch.

Check Cycle Micro Switch.

CHG on screen for more than 2 minutes Control programmed incorrectly as 2900 or 3900 valve type. Reprogram unit as Stager Valve type.

CALIFORNIA PROPOSITION 65 WARNINGWARNING: This product contains chemicals known to the

State of California to cause cancer or birth defects or other reproductive harm.

FILTRATION & PROCESSING SOLUTIONS5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 | WWW.PENTAIRAQUA.COM | CUSTOMER CARE: 800.279.9404 | [email protected]

All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services. Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.41693 REV J FE13 © 2013 Pentair Residential Filtration, LLC All Rights Reserved.

Model 2850

Service Manual

IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

Job Specification Sheet ......................................................................................................................................... 3

Installation Instructions .......................................................................................................................................... 4

Start-Up Instructions .............................................................................................................................................. 5

3200 Timer Setting Procedure ............................................................................................................................... 6

3210 Timer Setting Procedure ............................................................................................................................... 7

3200, 3210, 3220 & 3230 Regeneration Cycle Setting Procedure ........................................................................ 8

3200 Time Clock Timer Assembly ....................................................................................................................... 10

3210 Meter Delayed Timer Assembly .................................................................................................................. 12

3220 Meter Immediate Timer Assembly .............................................................................................................. 14

3230 Remote Start Timer Assembly .................................................................................................................... 16

Control Valve with 1700 Injector Assembly .......................................................................................................... 18

Powerhead Assembly (Designer) ........................................................................................................................ 20

Environmental Powerhead Assembly .................................................................................................................. 22

Manual Powerhead Assembly ............................................................................................................................. 24

1600 Series Brine System ................................................................................................................................... 25

1650 Brine System Assembly .............................................................................................................................. 26



1600 Service Valve Operator Assembly (Old Style) ............................................................................................ 31

1” Meter Assembly ............................................................................................................................................... 32

1-1/2” Meter Assembly......................................................................................................................................... 33

2310 Safety Brine Valve ...................................................................................................................................... 34

2350 Safety Brine Valve ...................................................................................................................................... 35

Seal & Spacer Tools & Replacement ................................................................................................................... 36

Troubleshooting ................................................................................................................................................... 39

General Service Hints for Meter Control.............................................................................................................. 40

Water Conditioner Flow Diagrams ....................................................................................................................... 41

Flow Data & Injector Draw Rates ........................................................................................................................ 43

Dimensions .......................................................................................................................................................... 44

System #4 - Typical Single Tank Installation with Optional Meter ....................................................................... 46

System #5 Interlock - Typical Twin Tank Installation with Optional Meter Interlock

and No Hard Water Bypass ................................................................................................................................. 47

System #6 - Twin Series Regeneration Installation with a Remote Meter ........................................................... 48

System #7 - Twin Alternator Installation with a Remote Meter ............................................................................ 49

System #4 - Single Valve Regeneration Immediate and Delayed Valve Wiring .................................................. 50

System #4 - with Remote Starter Valve Wiring .................................................................................................... 51

System #5 - Interlocked Regeneration Valve Wiring ........................................................................................... 52

System #6 - Series Regeneration Valve Wiring ................................................................................................... 53

System #7 - Alternating Regeneration 230V / 3-Way Solenoid Output Valve Wiring .......................................... 54

Service Assemblies ............................................................................................................................................. 55

Table of Contents

IMPORTANT: The information, specifications and illustrations in this manual are based on the latest information

available at the time of printing. The manufacturer reserves the right to make changes at any time without notice.

Job Specification Sheet

Job Number: __________________

Model Number: ________________

Water Hardness: ___________________ ppm or gpg

Capacity Per Unit: ______________

Mineral Tank Size: ___________ Diameter: ___________ Height:

Salt Setting per Regeneration: _____________________________________________

1. Type of Timer:

A. 7 Day or 12 Day B. Meter Initiated

2. Downflow: Upflow Upflow Variable

3. Meter Size:

A. 3/4” Std Range (125 - 2,100 gallon setting)

B. 3/4” Ext Range (625 - 10,625 gallon setting)

C. 1” Std Range (310 - 5,270 gallon setting)

D. 1” Ext Range (1,150 - 26,350 gallon setting)

E. 1-1/2” Std Range (625 - 10,625 gallon setting)

F. 1-1/2” Ext Range (3,125 - 53,125 gallon setting)

G. 2” Std Range (1,250 - 21,250 gallon setting)

H. 2” Ext Range (6,250 - 106,250 gallon setting)

I. 3” Std Range (3,750 - 63,750 gallon setting)

J. 3” Ext Range (18,750 - 318,750 gallon setting)

K. Electronic________ Pulse Count ________ Meter Size

4. System Type:

A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration

B. System #4: Time Clock

C. System #4: Twin Tank

D. System #5: 2-5 Tanks, 2 Meters, Interlock

E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration

F. System #7: 2-5 Tanks, 1 Meter, Alternating

G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating

H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings units on and offline based on flow.

5. Timer Program Settings:

A. Backwash: ______________________ Minutes

B. Brine and Slow Rinse: _____________ Minutes

C. Rapid Rinse: ____________________ Minutes

D. Brine Tank Refill: _________________ Minutes

E. Pause Time: ____________________ Minutes

F. Second Backwash: _______________ Minutes

6. Drain Line Flow Control: ____________ gpm

7. Brine Line Flow Controller: __________________ gpm

8. Injector Size#: _____________________

9. Piston Type:

A. Hard Water Bypass

B. No Hard Water Bypass

Installation Instructions

Page 4

WATER PRESSURE: A minimum of 20 pounds (1.4 bar) of water pressure is required for regeneration valve to operate

effectively.

ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are

available. Please make sure your voltage supply is compatible with your unit before installation.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built

up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be

installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain to prevent air breaks and

back flow.

BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.

CAUTION: Water pressure is not to exceed 125 psi (8.6 bar), water temperature is not to exceed 110°F (43°C), and the

unit cannot be subjected to freezing conditions.

Installation Instructions

Place the softener tank where you want to install the unit making sure the unit is level and on a firm base.1.

During cold weather, the installer should warm the valve to room temperature before operating.2.

All plumbing should be done in accordance with local plumbing codes. The pipe size for residential drain line should 3.

be a minimum of 1/2” (13 mm). Backwash flow rates in excess of 7 gpm (26.5 Lpm) or length in excess of 20’

(6 m) require 3/4” (19 mm) drain line. Commercial drain lines should be the same size as

the drain line flow control.

Refer to the dimensional drawing for cutting height of the distributor tube. If there is no 4.

dimensional drawing, cut the distributor tube flush with the top of the tank.

Lubricate the distributor O-ring seal and tank O-ring seal. Place the main control valve on 5.

tank. Note: Only use silicone lubricant.

Solder joints near the drain must be done prior to connecting the Drain Line Flow Control 6.

fitting (DLFC). Leave at least 6” (15 cm) between the DLFC and solder joints when

soldering pipes that are connected on the DLFC. Failure to do this could cause interior

damage to the DLFC.

Teflon tape is the only sealant to be used on the drain fitting. The drain from twin tank units 7.

may be run through a common line.

Make sure that the floor is clean beneath the salt storage tank and that it is level.8.

Place approximately 1” (25 mm) of water above the grid plate. If a grid is not utilized, fill to 9.

the top of the air check (Figure 1) in the salt tank. Do not add salt to the brine tank at this

time.

On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a 10.

cold soft water tap nearby and let run a few minutes or until the system is free from foreign

material (usually solder) that may have resulted from the installation. Once clean, close the

water tap.

Slowly place the by-pass in service position and let water flow into the mineral tank. When 11.

water flow stops, slowly open a cold water tap nearby and let run until the air is purged from

the unit.

Plug unit into an electrical outlet. Note: All electrical connections must be connected 12.

according to local codes. Be certain the outlet is uninterrupted.

60002-34REVC

Figure 1 Residential

Air Check Valve

Start-Up Instructions

Page 5

The water softener should be installed with the inlet, outlet, and drain connections made in accordance with the

manufacturer’s recommendations, and to meet applicable plumbing codes.

Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of 1.

the first set of pins. Allow the drive motor to move the piston to the first regeneration step and stop. Each time

the program switch position changes, the valve will advance to the next regeneration step. Always allow the

motor to stop before moving to the next set of pins or spaces.

NOTE: For electronic valves, please refer to the manual regeneration part of the timer operation

section. If the valve came with a separate electronic timer service manual, refer to the timer operation

section of the electronic timer service manual.

Position the valve to backwash. Ensure the drain line flow remains steady for 10 minutes or until the water 2.

runs clear (see above).

Position the valve to the brine / slow rinse position. Ensure the unit is drawing water from the brine tank (this 3.

step may need to be repeated).

Position the valve to the rapid rinse position. Check the drain line flow, and run for 5 minutes or until the water 4.

runs clear.

Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired 5.

rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration.

Replace control box cover.6.

Put salt in the brine tank. 7.

NOTE: Do not use granulated or rock salt.

Page 6

3200 Timer Setting Procedure

How To Set Days On Which Water Conditioner Is To

Regenerate (Figure 2):

Rotate the skipper wheel until the number “1” is at the

red pointer. Set the days that regeneration is to occur

by sliding tabs on the skipper wheel outward to expose

trip fingers. Each tab is one day. Finger at red pointer is

tonight. Moving clockwise from the red pointer, extend

or retract fingers to obtain the desired regeneration

schedule.

How To Set The Time Of Day:

1. Press and hold the red button in to disengage the

drive gear.

2. Turn the large gear until the actual time of day is at

the time of day pointer.

3. Release the red button to again engage the drive

gear.

How To Manually Regenerate Your Water

Conditioner At Any Time:

1. Turn the manual regeneration knob clockwise.

2. This slight movement of the manual regeneration

knob engages the program wheel and starts the

regeneration program.

3. The black center knob will make one revolution in

the following approximately three hours and stop in

the position shown in the drawing.

4. Even though it takes three hours for this center knob

to complete one revolution, the regeneration cycle of

your unit might be set for only one half of this time.

5. In any event, conditioned water may be drawn after

rinse water stops flowing from the water

conditioner drain line.

How to Adjust Regeneration Time:

1. Disconnect the power source.

2. Locate the three screws behind the manual

regeneration knob by pushing the red button in and

rotating the 24 hour dial until each screw appears in

the cut out portion of the manual regeneration knob.

3. Loosen each screw slightly to release the pressure

on the time plate from the 24 hour gear.

4. Locate the regeneration time pointer on the inside

of the 24 hour dial in the cut out.

5. Turn the time plate so the desired regeneration time

aligns next to the raised arrow.

6. Push the red button in and rotate the 24 hour dial.

Tighten each of the three screws.

7. Push the red button and locate the pointer one more

time to ensure the desired regeneration time

is correct.

8. Reset the time of day and restore power to the unit. Figure 2

61502_3200REVA

Page 7

3210 Timer Setting Procedure

Typical Programming Procedure

Calculate the gallon capacity of the system, subtract

the necessary reserve requirement and set the gallons

available opposite the small white dot on the program

wheel gear (Figure 3).

NOTE: Drawing shows 8,750 gallon setting. The

capacity (gallons) arrow (15) shows zero gallons

remaining. The unit will regenerate tonight at the set

regeneration time.

How To Set The Time Of Day:

Press and hold the red button in to disengage the 1.

drive gear.

Turn the large gear until the actual time of day is 2.

opposite the time of day pointer.

Release the red button to again engage the drive 3.

gear.

How To Manually Regenerate Your Water

Conditioner At Any Time:

Turn the manual regeneration knob clockwise.1.

This slight movement of the manual regeneration 2.

knob engages the program wheel and starts the

regeneration program.

The black center knob will make one revolution in 3.

the following approximately three hours and stop in

the position shown in the drawing.

Even though it takes three hours for this center 4.

knob to complete one revolution, the regeneration

cycle of your unit might be set for only one half of

this time.

In any event, conditioned water may be drawn after 5.

rinse water stops flowing from the water conditioner

drain line.

Immediate Regeneration Timers:

These timers do not have a 24 hour gear. Setting the

gallons on the program wheel and manual regeneration

procedure are the same as previous instructions. The

timer will regenerate as soon as the capacity gallons

reaches zero.

NOTE:

The program wheel to the

left may be different than the

program wheel on the product.

NOTE:

To set meter capacity rotate

manual knob one - 360°

revolution to set gallonage.

Figure 3

61502_3200REVA

Page 8

3200, 3210, 3220, 3230 Regeneration Cycle Setting Procedure

How To Set The Regeneration Cycle Program:

The regeneration cycle program on your water

conditioner has been factory preset, however,

portions of the cycle or program may be lengthened or

shortened in time to suit local conditions.

3200 Series Timers (Figure 4)

To expose cycle program wheel, grasp timer in 1.

upper left-hand corner and pull, releasing snap

retainer and swinging timer to the right.

To change the regeneration cycle program, the 2.

program wheel must be removed. Grasp program

wheel and squeeze protruding lugs toward center,

lift program wheel off timer. Switch arms may

require movement to facilitate removal.

Return timer to closed position engaging snap 3.

retainer in back plate. Make certain all electrical

wires locate above snap retainer post.

Timer Setting Procedure How To Change The Length Of The Backwash

Time:

The program wheel as shown in the drawing is in the

service position. As you look at the numbered side of

the program wheel, the group of pins starting at zero

determines the length of time your unit will backwash.

EXAMPLE: If there are six pins in this section, the time

of backwash will be 12 min. (2 min. per pin). To change

the length of backwash time, add or remove pins as

required. The number of pins times two equals the

backwash time in minutes.

How To Change The Length Of Brine And Rinse

Time:

The group of holes between the last pin in the 1.

backwash section and the second group of pins

determines the length of time that your unit will

brine and rinse (2 min. per hole).

To change the length of brine and rinse time, move 2.

the rapid rinse group of pins to give more or fewer

holes in the brine and rinse section. Number of

holes times two equals brine and rinse time in

minutes.

How To Change The Length Of Rapid Rinse:

The second group of pins on the program wheel 1.

determines the length of time that your water

conditioner will rapid rinse (2 min. per pin).

To change the length of rapid rinse time, add or 2.

remove pins at the higher numbered end of this

section as required. The number of pins times two

equals the rapid rinse time in minutes.

How To Change The Length Of Brine Tank Refill

Time:

The second group of holes in the program wheel 1.

determines the length of time that your water

conditioner will refill the brine tank (2 min. per hole).

To change the length of refill time, move the two 2.

pins at the end of the second group of holes as

required.

The regeneration cycle is complete when the outer 3.

microswitch is tripped by the two pin set at end of

the brine tank refill section.

The program wheel, however, will continue to rotate 4.

until the inner micro switch drops into the notch on

the program wheel.

Figure 4

61502_3210REVA

Page 9

Notes

Page 10

3200 Time Clock Timer Assembly

61502-3200_REVA

For Service Assembly Numbers, See the Back of this Manual

Page 11

3200 Time Clock Timer Assembly

Item No. Quantity Part No. Description

1 ....................1 ......................13870 ..........................Housing, Timer, 3200

2 ....................1 ......................14265 ..........................Clip, Sping

3 ....................3 ......................14087 .......................... Insulator

4 ....................1 ......................10896 ..........................Switch, Micro

5 ....................1 ......................15320 ..........................Switch, Micro, Timer

6 ....................2 ......................11413 ..........................Screw, Pan Hd Mach, 4-40 x 1-1/8

7 ....................1 ......................13886 ..........................Knob, 3200

8 ....................5 ......................13296 ..........................Screw, Hex Wsh, 6-20 x 1/2

9 ....................1 ......................11999 ..........................Label, Button

10 ..................1 ......................13018 ..........................Pinion, Idler

11 ..................1 ......................13312 ..........................Spring, Idler Shaft

12 ..................1 ......................13017 ..........................Gear, Idler

13 ..................1 ......................13164 ..........................Gear, Drive

14 ..................1 ......................13887 ..........................Plate, Motor Mounting

15 ..................1 ......................18743-1 ......................Motor, 120V, 60Hz, 1/30 RPM, 5600

...............................................19659-1 ......................Motor, 24V, 60Hz, 1/30 RPM

16 ..................2 ......................13278 ..........................Screw, Sltd Fillister Hd 6-32 x .156

17 ..................1 ......................15424 ..........................Spring, Detent, Timer

18 ..................1 ......................15066 ..........................Ball, 1/4”, Delrin

19 ..................1 ......................15465 ..........................Label, Caution

20 ..................1 ......................19210 ..........................Program Wheel Assy

21 ..................1 ......................13911 ..........................Gear, Main Drive, Timer

22 ..................17 ....................41754 ..........................Pin, Spring, 1/16 x 5/8 SS, Timer

23 ..................1 ......................13011 ..........................Arm, Cycle Actuator

24 ..................1 ......................13864 ..........................Ring, Skipper Wheel


26 ..................2 ......................13300 ..........................Ball, 1/4”, SS

27 ..................1 ......................14381 ..........................Skipper Wheel Assy, 12 Day

...............................................14860 ..........................Skipper Wheel Assy, 7 Day

28 ..................1 ......................13014 ..........................Pointer, Regeneration

29 ..................1 ......................40096-24 ....................Dial, 12 AM Regen Assy, Black

...............................................40096-02 ....................Dial, 2 AM Regen Assy, Black

30 ..................1 ......................13881 ..........................Bracket, Hinger Timer

31 ..................2 ......................11384 ..........................Screw, Phil, 6-32 x 1/4 Zinc

32 ..................1 ......................13902 ..........................Harness, 3200

33 ..................2 ......................40422 ..........................Nut, Wire, Tan

34 ..................1 ......................15354-01 ....................Wire, Ground, 4”

35 ..................1 ......................14007 ..........................Label, Time of Day


3210 Meter Delayed Timer Assembly

Page 12

61502-3210_REVA


3210 Meter Delayed Timer Assembly

Page 13


1 ....................1 ......................13870 ..........................Housing, Timer, 3200

2 ....................1 ......................13802 ..........................Gear, Cycle Actuator

3 ....................1 ......................40096-02 ....................Dial 2 AM Regen Assy, Black

4 ....................1 ......................13886 ..........................Knob, 3200

5 ....................4 ......................13296 ..........................Screw, Hex Wsh, 6-20 x 1/2

6 ....................2 ......................11999 ..........................Label, Button

7 ....................1 ......................60405-20 ....................Program Wheel, w/34” Ext Label, 1-1/2” STD Set @ 100

8 ....................1 ......................13806 ..........................Retainer, Program Wheel

9 ....................1 ......................13748 ..........................Screw, Flat Head St, 6-20 x 1/2

10 ..................1 ......................14265 ..........................Clip, Spring


12 ..................1 ......................15066 ..........................Ball, 1/4” Delrin

13 ..................1 ......................13018 ..........................Pinion, Idler

14 ..................1 ......................13312 ..........................Spring, Idler Shaft

15 ..................1 ......................13017 ..........................Gear, Idler

16 ..................1 ......................13164 ..........................Gear, Drive


18 ..................1 ......................18743-1 ......................Motor, 120V, 60Hz 1/30 RPM, 5600

19 ..................1 ......................13278 ..........................Screw, Fillister Hd, 6-32 x .156

20 ..................1 ......................13830 ..........................Pinion, Program Wheel Drive

21 ..................1 ......................13831 ..........................Clutch, Drive Pinion

22 ..................1 ......................14276 ..........................Spring, Meter, Clutch

23 ..................1 ......................14253 ..........................Retainer, Clutch Spring

24 ..................3 ......................11384 ..........................Screw, Phil, 6-32 x 1/4

25 ..................1 ......................13881 ..........................Bracket, Hinge Timer

26 ..................3 ......................14087 .......................... Insulator

27 ..................1 ......................10896 ..........................Switch, Micro

28 ..................1 ......................15320 ..........................Switch, Micro, Timer

29 ..................2 ......................11413 ..........................Screw, Pan Hd Mach, 4-40 x 1 1/8

30 ..................1 ......................14198 ..........................Label, Indicator

31 ..................1 ......................15465 ..........................Label, Caution

32 ..................1 ......................14007 ..........................Label, Time of Day

33 ..................1 ......................14045 ..........................Label, Instruction

34 ..................1 ......................13902 ..........................Harness, 3200

35 ..................2 ......................40422 ..........................Nut, Wire, Tan

36 ..................1 ......................15354-01 ....................Wire, Ground, 4”

37 ..................1 ......................19210 ..........................Program Wheel Assy

38 ..................17 ....................41754 ..........................Pin, Spring, 1/16 x 5/8 SS, Timer

39 ..................1 ......................13911 ..........................Gear, Main Drive, Timer


Page 14

3220 Meter Immediate Timer Assembly

1

2

3

4

5

6

7

8

9

1011

1213

14

15

16

1718

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

365

1

23

23

21

4


Page 15

3220 Meter Immediate Timer Assembly


1 ....................1 ......................13870 ..........................Housing, Timer

2 ....................1 ......................15431 ..........................Gear, Cycle Actuator, System #5

3 ....................1 ......................13886 ..........................Knob, 3200

4 ....................4 ......................13296 ..........................Screw, Hex Wsh, 6-20 x 1/2

5 ....................2 ......................11999 ..........................Label, Button

6 ....................1 ......................60408-50 ....................Program Wheel, W/2” Std Label

7 ....................1 ......................13806 ..........................Retainer, Program Wheel

8 ....................1 ......................13748 ..........................Screw, Flt Hd St, 6-20 x 1/2

9 ....................1 ......................14265 ..........................Spring Clip

10 ..................1 ......................13018 ..........................Pinion, Idler

11 ..................1 ......................18563 .......................... Idler Shaft Spring

12 ..................1 ......................13017 ..........................Gear, Idler

13 ..................1 ......................13164 ..........................Drive Gear


15 ..................1 ......................18743-1 ......................Motor, 120V, 60 Hz, 1/30 rpm, 5600

16 ..................2 ......................13278 ..........................Screw, Sltd Fillister Hd

17 ..................1 ......................14502 ..........................Pinion, Program Wheel

18 ..................1 ......................14501 ..........................Clutch, Drive Pinion

19 ..................1 ......................14276 ..........................Meter Clutch Spring

20 ..................1 ......................14253 ..........................Retainer, Clutch Spring

21 ..................3 ......................11384 ..........................Screw, Phil, 6-32 x 1/4 Zinc


23 ..................3 ......................14087 .......................... Insulator

24 ..................1 ......................15414-00 ....................Micro Switch

25 ..................1 ......................15320 ..........................Switch, Micro, Timer

26 ..................2 ......................11413 ..........................Screw, Pan Hd Mach, 4-40 x 1-1/8

27 ..................1 ......................14198 ..........................Label, Indicator

28 ..................1 ......................15465 ..........................Label, Caution

29 ..................1 ......................14007 ..........................Label, Time of Day

30 ..................1 ......................15148 ..........................Label, Instruction

31 ..................1 ......................40617 ..........................Harness, 3220

32 ..................2 ......................40422 ..........................Nut, Wire, Tan

33 ..................1 ......................15354-01 ....................Wire, Ground, 4”

34 ..................1 ......................19210-05 ....................Program Wheel Assembly, 9000/3230

35 ..................17 ....................41754 ..........................Pin, Spring, 1/16 x 5/8 Stainless Steel, Timer

36 ..................1 ......................15055 ..........................Gear, Main Drive


Page 16

3230 Remote Start Timer Assembly

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

8

8

3

3

24

24

24

23

21

25 26

27

22


Page 17

3230 Remote Start Timer Assembly


1 ....................1 ......................13870 ..........................Housing, Timer

2 ....................1 ......................14265 ..........................Spring Clip

3 ....................3 ......................14087 .......................... Insulator

4 ....................1 ......................15314 ..........................Micro Switch

5 ....................1 ......................15320 ..........................Switch, Micro, Timer

6 ....................2 ......................11413 ..........................Screw, Pan Hd Mach, 4-40 x 1-1/8

7 ....................1 ......................13886 ..........................Knob, 3200

8 ....................4 ......................13296 ..........................Screw, Hex Wsh, 6-20 x 1/2

9 ....................1 ......................11999 ..........................Label, Button

10 ..................1 ......................13018 ..........................Pinion, Idler

11 ..................1 ......................18563 .......................... Idler Shaft Spring

12 ..................1 ......................13017 ..........................Gear, Idler

13 ..................1 ......................15055 ..........................Drive Gear


15 ..................1 ......................18743-1 ......................Motor, 120V, 60 Hz, 1/30 rpm

......................1 ......................19659-1 ......................Motor, 24V, 60 Hz 1/30 rpm

16 ..................2 ......................13278 ..........................Screw, Sltd Fillister Hd

17 ..................1 ......................15313 ..........................Label, Caution

18 ..................1 ......................19210-05 ....................Program Wheel Assembly, 3200

20 ..................1 ......................15055 ..........................Main Drive Gear

21 ..................17 ....................41754 ..........................Pin, Spring, 1/16 x 5/8 Stainless Steel, Timer

22 ..................1 ......................13011 ..........................Cycle Actuator Arm


24 ..................3 ......................11384 ..........................Screw, Phil, 6-32 x 1/4 Zinc

25 ..................1 ......................16336 ..........................Harness, 3230R

26 ..................2 ......................40422 ..........................Nut, Wire, Tan

27 ..................1 ......................15354-01 ....................Wire, Ground, 4”


Control Valve with 1700 Injector Assembly

Page 18

61500-2850_REVB


Control Valve with 1700 Injector Assembly

Page 19

Item No. Quantity Part No. Description 1 ................... 1 .................... 16250-01 .................Valve Body, 2850, Machd

2 ................... 6 .................... 16101 ......................Seal, 2850

3 ................... 5 .................... 16638 ......................Spacer, 9500/2850

4 ................... 1 .................... 16092 ......................Piston, 2850

5 ................... 1 .................... 16436 ......................Piston, 2850

6 ................... 1 .................... 16395 ......................End Plug Assy, 2850

16395-01 .................End Plug Assy, 2850, Hot Water

7 ................... 1 .................... 14805 ......................Gasket, Injector Body, 1600/1700

8 ................... 1 .................... 16455 ......................O-ring, -347

*9 ................. 1 .................... 13577 ......................O-ring, -226

10 ................. 1 .................... 19606 ......................Piston, 2850, NHWBP

11 ................. 1 .................... 19300 ......................Rod, Piston, 2850

12 ................. 1 .................... 10909 ......................Pin, Link

13 ................. 1 .................... 19339 ......................Spacer, 2850, NHWBP

14 ................. 2 .................... 13386 ......................Screw, Hex Hd Mach, 1/4 - 20x1

15 ................. 1 .................... 16395-02 .................End Plug Assy/2850, NHWBP

16 ................. 1 .................... 19298-01 .................Piston Assy, 2850, NHWBP, O-ring

Not Shown ... 1 .................... 60366-xx .................DLFC 1” NPT (not shown) - specify size

Not Shown ... 1 .................... 17996 ......................Disperser, Air, Injector

Not Shown ... 1 .................... 19608-15 .................Disperser, Commercial 1 1/2” 2850/2900/9500

Optional Side Mount:

17 ................. 1 .................... 40316 ......................Adapter, Sidemount

18 ................. 1 .................... 40368 ......................O-ring, -160, Sidemount, Flange

19 ................. 1 .................... 40372 ......................O-ring, -142

20 ................. 1 .................... 40310 ......................Base, 2850/2900/3930, Rotating

21 ................. 7 .................... 19768 ......................Screw, Hex Hd, 3/8-16x1, Cap 18-8

22 ................. 7 .................... 40375 ......................Washer, Flat, 3/8, Type A, N-SERS

* Do not use O-ring if control is side mounted.


Page 20

Powerhead Assembly (Designer)

Motor drawing may not resemble actual.


61502_2510REVB

Page 21

Powerhead Assembly (Designer)


1 .....................1 .......................40264 ..........................Backplate, SS/Service Valve Operator, W-T-Screws

2 .....................1 ...........................................................3200, Timer 7 or 12 Day

3 .....................1 .......................11838 ..........................Power Cord

4 .....................1 .......................13547 ..........................Strain Relief

5 .....................1 .......................40400 ..........................Harness, Drive, Designer/Environmental

8 .....................2 .......................10231 ..........................Screw - Drive Mounting

9 .....................2 .......................10302 ..........................Insulator

10 ...................2 .......................10218 ..........................Switch

11 ...................1 .......................10909 ..........................Connecting Link Pin

12 ...................1 .......................10250 ..........................Retaining Ring

13 ...................1 .......................10621 ..........................Connecting Link

14 ...................1 .......................60160-15 ....................Drive Cam Assy, STF, Blue, includes Items 11, 12, 13, 14

15 ...................2 .......................10338 ..........................Roll Pin

16 ...................1 .......................13366 ..........................Drive Bearing

17 ...................2 .......................14923 ..........................Screw - Switch Mounting

18 ...................1 .......................41543* .........................Motor, Drive, 115V, 50/60Hz

...................................................42579**........................Motor, Drive, 24VAC/VDC, 50/60Hz

...................................................41545* .........................Motor, Drive, 230V, 50/60Hz

20 ...................1 .......................12777 ..........................Brine Valve Cam - Separate Time Fill (Black)

Not Shown:

.......................2 .......................10300 ..........................Screw - Timer Mounting

.......................1 .......................13741 ..........................Hole Plug

.......................1 .......................17904 ..........................Hole Plug

.......................2 .......................19367 ..........................Screw, Thumb

.......................1 .......................17470 ..........................Cable Guide Assy, 3/4”

.......................1 .......................17741 ..........................Meter Cable, 16.5”

.......................1 .......................60232-110 ...................Cover, Designer, 1 Pc. Black

* Bracket is integrated into the motor.

** Bracket is integrated into the motor and picture may not reflect actual component.

Motor drawing may not resemble actual.


Page 22

Environmental Powerhead Assembly

61501-2850 REVB

1 23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

9

2015

14

15

14


Page 23

Environmental Powerhead Assembly Parts List


1 ....................1 .................... 18697-13................................Backplate, Hinged

2 ....................1 .................... 11838 .....................................Power Cord, 6’ Fleck

3 ....................1 .................... 13547 .....................................Strain Relief, Cord

4 ....................1 .................... 40400 .....................................Harness, Drive, Designer/Enviromental

5 ....................2 .................... 10231 .....................................Scrw, Slot Hex, 1/4-20 x 1/2

6 ....................2 .................... 10218 .....................................Switch, Micro

7 ....................1 .................... 10909 .....................................Pin, Connecting Rod Spring

8 ....................1 .................... 60160-15................................Drive Cam Assy, STF, Blue, 2900

9 ....................2 .................... 10338 .....................................Pin, Roll, 3/32 x 7/8

10 ..................2 .................... 14923 .....................................Screw, Pan HD Mach, 4-40 x 1

11 ..................1 .................... 41543 .....................................Motor, Drive, 115V/60HZ

12 ..................1 .................... 12777 .....................................Cam, Shut-off Valve

13 ..................1 .................... 61502-3200............................Timer Assy, 3200 Clock

14 ..................7 .................... 19800 .....................................Plug (Hole Size: Dia .140)

15 ..................4 .................... 19801 .....................................Plug, Dia .190

16 ..................2 .................... 10300 .....................................Screw, Hx Wash Head, 8 x 3/8

17 ..................1 .................... 15806 .....................................Hole Plug, Heyco

18 ..................1 .................... 16493 .....................................Plug, Hole, Heyco, .88 Dia

19 ..................1 .................... 40306 .....................................Plug, 1.50 Hole, Dome, Heyco

20 ..................2 .................... 19691 .....................................Plug, .750 Dia. Hole, Flush

21 ..................1 .................... 10712 .....................................Fitting, Brine Valve

22 ..................1 .................... 10269 .....................................Nut, Jam, 3/4-16


Page 24

Manual Powerhead Assembly


1 ..................... 1 .......................12593 ..........................Backplate, Manual

2 ..................... 1 .......................12592 ..........................Bracket, Lever Position

3 ..................... 1 .......................12596 ..........................Screw, Spec Mach, 1/4 - 20 x 1/2

4 ..................... 1 .......................12707 ..........................Washer, Spring

6 ..................... 1 .......................11235 ..........................Nut, Hex, 1/4 - 20, Mach Screw, Zinc

7 ..................... 1 .......................12594 ..........................Lever, Valve Position

8 ..................... 2 .......................10231 ..........................Screw, Slot Hex, 1/4 - 20 x 1/2 18-8 SS

9 ..................... 1 .......................60224-32 ....................Cover Assy, Manual, Filter

....................... 1 .......................60224-33 ....................Cover Assy, Manual, Softener

11 ................... 4 .......................10300 ..........................Screw, Slot Hex Wsh, 8-18 x 3/8 Type “B” RC44-47

Not Shown:

....................... 1 .......................10909 ..........................Pin, Link

60409REVA


Page 25

1600 Series Brine System


1 ................. 2 .................................10332 ..............................Fitting, Insert, 3/8

2 ................. 1 .................................12767 ..............................Screen, Brine

3 ................. 1 .................................10328 ..............................Fitting, Elbow, 90 Deg. 1/4 PT x 3/8Tube

4 ................. 3 .................................10329 ..............................Fitting, Tube, 3/8 Nut, Brass

5 ................. 3 .................................10330 ..............................Fitting, Sleeve, 3/8 Celcon

6 ................. 1 .................................16508 ..............................Tube, Brine, 1600, PVC

................... 1 .................................16508-01 ........................Tube, Brine Valve, 2850/2900s

................... 1 .................................12774 ..............................Tube, Brine Valve, 1500

................... 1 .................................40027 ..............................Tube, Brine Valve, 2510

................... 1 .................................15221 ..............................Tube, Brine Valve, 2750/2900

................... 1 .................................42184 ..............................Tube, Brine Valve, 2850s

................... 1 .................................41683* ............................Tube, Brine Valve, UF, 1600/1650

7 ................. 1 .................................10250 ..............................Ring, Retaining

8 ................. 1 .................................11749 ..............................Guide, Brine Valve Stem

9 ................. 1 .................................10249 ..............................Spring, Brine Valve

10 ............... 1 .................................12550 ..............................Quad Ring, -009

11 ................ 1 .................................12748 ..............................Brine Valve Body Assy, 1600 w/Quad Ring

12 ............... 1 .................................12552-02 ........................Brine Valve Stem, 1600, with seat

13 ............... 1 .................................12626 ..............................Seat, Brine Valve

14 ............... 1 .................................11982 ..............................O-ring, -016

15 ............... 1 .................................60020-25 ........................BLFC, .25 GPM, 1600

................... 1 .................................60020-50 ........................BLFC, .50 GPM, 1600

................... 1 .................................60020-100 ......................BLFC, 1.0 GPM, 1600

16 ............... 2 .................................10692 ..............................Screw, Slot Hex Hd, 10 - 24X 18-8 Stainless Steel

17 ............... 1 .................................11893 ..............................Cap, Injector, SS

18 ............... 1 .................................10229 ..............................Gasket, Injector Cap, 1600

19 ............... 1 .................................10227 ..............................Screen, Injector

20 ............... 1 .................................10913-xx .........................Nozzle, Injector, -xx is for injector size

21 ............... 1 .................................10914-xx .........................Throat, Injector, -xx is for injector size

22 ............... 1 .................................17776 ..............................Body, Injector, 1600

................... 1 .................................17776-02* .......................Body, Injector, 1600 Upflow

23 ............... 1 .................................16221 ..............................Disperser, Air

24 ............... 1 .................................14805 ..............................Gasket, Injector Body, 1600/1700

*Upflow Only

60029

Page 26

1650 Brine System Assembly

1 2

3

4

5

6

7

8

9

10

11

12

13

14

15

29

25

26

27

28

3

3

60011_REV C


Page 27


1 ............... 1 .............................10329 ..........................Fitting, Tube, 3/8 Nut, Brass

2 ............... 1 .............................10330 ..........................Fitting, Sleeve, 3/8 Celcon

3 ............... 3 .............................10332 ..........................Fitting, Insert, 3/8

4 ............... 1 .............................12767 ..........................Screen, Brine

5 ............... 1 .............................10328 ..........................Fitting, Elbow, 90 Deg 1/4 NPT x 3/8T

6 ............... 1 .............................17884 ..........................Brine Valve Body Assy, 1650

7 ............... 1 .............................10249 ..........................Spring, Brine Valve

8 ............... 1 .............................10250 ..........................Ring, Retaining

9 ............... 1 .............................17906 ..........................Guide, Brine Valve Stem

10 ............. 1 .............................19625 ..........................Nut Assy, 3/8”, Plastic

11 ............. 1 .............................12552-02 ....................Brine Valve Stem, 1600

12 ............. 1 .............................12626 ..........................Seat, Brine Valve

13 ............. 1 .............................16924 ..........................O-ring, -018

14 ............. 1 .............................60010-25 ....................BLFC, 1650, .25 GPM, Plastic

................. 1 .............................60010-50 ....................BLFC, 1650, .50 GPM, Plastic

................. 1 .............................60010-100 ..................BLFC, 1650, 1.0 GPM, Plastic

15 ............. 1 .............................19625 ..........................Nut Assy, 3/8”, Plastic

16 ............. 2 .............................10692 ..........................Screw, Slot Hex Hd, 10 - 24X 18-8 Stainless Steel

17 ............. 1 .............................11893 ..........................Cap, Injector, Stainless Steel

18 ............. 1 .............................10229 ..........................Gasket, Injector Cap, 1600

19 ............. 1 .............................10227 ..........................Screen, Injector

20 ............. 1 .............................10913-xx .....................Nozzle, Injector, -xx is for injector size

21 ............. 1 .............................10914-xx .....................Throat, Injector, -xx is for injector size

22 ............. 1 .............................17776 ..........................Body, Injector, 1600

................. 1 .............................17776-02* ...................Body, Injector, 1600 Upflow

23 ............. 1 .............................16221 ..........................Disperser, Air

24 ............. 1 .............................14805 ..........................Gasket, Injector Body, 1600/1700

25 ............. 1 .............................12098 ..........................Retainer, Flow Control

26 ............. 1 .............................12095 ..........................Washer, Flow Control .50 GPM

................. 1 .............................12094 ..........................Washer, Flow Control .25 GPM

................. 1 .............................12097 ..........................Washer, Flow Control 1.0 GPM

27 ............. 1 .............................12550 ..........................Quad Ring -009

................. 1 .............................12550-01 ....................Quad Ring -009 560CD

28 ............. 1 .............................17908 ..........................Sleeve, Brine Valve Stem

29 ............. 1 .............................16508-01 ....................Tube, Brine Valve, 2850/1600

................. 1 .............................40027 ..........................Tube, Brine Valve, 2510

................. 1 .............................42184 ..........................Tube, Brine Valve, 2850s

................. 1 .............................12774 ..........................Tube, Brine Valve, 1500

................. 1 .............................15221 ..........................Tube, Brine Valve, 2750

................. 1 .............................41683* ........................Tube, Brine Valve, UF, 1600/1650

*Upflow Only



Page 28



60034_REVB

Page 29



1 .....................1 .......................14792 ..........................Plug, End, Brine Valve

2 .....................1 .......................13201 ..........................Quad Ring, -020

3 .....................1 .......................12085 ..........................Washer, Flow, 1.2 GPM

.......................1 .......................12086 ..........................Washer, Flow, 1.5 GPM

.......................1 .......................12087 ..........................Washer, Flow, 2.0 GPM

.......................1 .......................12088 ..........................Washer, Flow, 2.4 GPM

.......................1 .......................12089 ..........................Washer, Flow, 3.0 GPM

.......................1 .......................12090 ..........................Washer, Flow, 3.5 GPM

.......................1 .......................12091 ..........................Washer, Flow, 4.0 GPM

.......................1 .......................12092 ..........................Washer, Flow, 5.0 GPM

4 .....................1 .......................14785 ..........................Retainer, Flow Control

5 .....................3 .......................14811 ..........................O-ring, -210, 560CD, Brine

6 .....................1 .......................14798 ..........................Spacer, 1700, Brine

7 .....................1 .......................14795 ..........................Piston, Brine Valve

8 .....................1 .......................14797 ..........................Brine Valve Stem

9 .....................1 .......................14790 ..........................Brine Valve Body

10 ...................1 .......................12550 ..........................Quad Ring, -009

11 ...................1 .......................15310 ..........................Spring, Brine Valve

12 ...................1 .......................10250 ..........................Retaining Ring

13 ...................1 .......................15517 ..........................Guide, Stem

14 ...................1 .......................15415 ..........................Fitting, Insert, 1/2”, Tube

15 ...................3 .......................15414 ..........................Nut, 2900, w/Sleeve

16 ...................1 .......................15413 ..........................Fitting, Elbow, Male, 1/2T x 3/8 NPT

17 ...................1 .......................15416 ..........................Tube, Brine, 2900/2750

.......................1 .......................16460 .......................... Tube, Brine, 2850/2900s

.......................1 .......................41447* ........................Tube, Brine, 2900s, U/F

.......................1 .......................42183 .......................... Tube, Brine, 1700, 2850s

20 ...................1 .......................14805 ..........................Gasket, Injector Body 1600/1700

21 ...................1 .......................17777 ..........................Body, Injector, 1700

.......................1 .......................17777-02* ...................Body, Injector, 1700 U/F

22 ...................1 .......................14802-xxc ...................Throat, Injector, -xxc is for Injector Size

24 .............................................14801-xxc ...................Nozzle, Injection, -xxc is for Injector Size

25 ...................1 .......................10229 ..........................Gasket, Injector Cap, 1600

26 ...................1 .......................11893 ..........................Cap, Injector, Stainless Steel

.......................1 .......................10228 ..........................Cap, Injector

27 ...................2 .......................14804 ..........................Screw, Hex Hd Mach, 10 - 24 x 2-3/4” 18-8 Stainless Steel

Not Shown:

.......................1 .......................16974 ..........................Fitting, Plastic, Female, 3/4 x 3/4 Slip

.......................1 .......................17996 ..........................Disperser, Air, Injector

*Upflow Only

NOTE: Item number 26 (11893) is used on injector sizes 2 through 5C. Part number 10228 is used on injector

sizes 6C.


Page 30


1 .....................1 .......................41202 ..........................Brine Valve, 1700, Plastic, Top

2 .....................1 .......................14785-01 ....................Retainer, Flow Control

3 .....................1 .......................14811 ..........................O-Ring, -210, 560CD, Brine

4 .....................1 .......................14798 ..........................Spacer, 1700, Brine

5 .....................1 .......................14795 ..........................Piston, Brine Valve

6 .....................1 .......................41203 ..........................Stem, Brine, 1710, Plastic, 2900

7 .....................1 .......................41201 ..........................Brine Valve, 1700, Plastic, Bottom

8 .....................5 .......................17908 ..........................Sleeve, Brine Valve Stem

9 .....................1 .......................12550 ..........................Quad Ring, -009

10 ...................3 .......................41547 ..........................O-Ring, 2mmx35mm

11 ...................2 .......................15310 ..........................Spring, Brine Valve

12 ...................2 .......................10250 ..........................Ring, Retaining

13 ...................1 .......................17906 ..........................Guide, Brine Valve Stem

14 ...................2 .......................14202-01 ....................Screw, Hex Wsh Mach, 8-32 X 5/16 18-8 Stainless Steel

15 ...................2 .......................41056 ..........................Nut Assembly, 1/2” Plastic

Not Shown......1 .......................19151 ..........................Washer, Flow, 1.0 Gpm

18 ...................1 .......................15414 ..........................Nut, 2900, w/Sleeve

19 ...................1 .......................15415 ..........................Fitting, Insert, 1/2”, Tube

20 ...................1 .......................16460 ..........................Tube, Brine, 2850, 2900s

.......................1 .......................42183 ..........................Tube, Brine, 2850s

.......................1 .......................15416 ..........................Tube, Brine, 2900/2750

.......................1 .......................41447 ..........................Tube, Brine, 2900s U/F

21 ...................1 .......................19925 ..........................Gasket, Injector Body, 1700

22 ...................1 .......................17777 ..........................Body, Injector, 1700

23 ...................1 .......................14802-xxc ...................Throat, Injector, -xxc is Injector Size

25 ...................1 .......................14801-xxc ...................Nozzle, Injector, -xxc is Injector Size

26 ...................1 .......................10229 ..........................Gasket, Injector Cap, 1600

27 ...................1 .......................10228 ..........................Cap, Injector

28 ...................2 .......................14804 ..........................Screw, Hex Head Mach, 10 - 24 x 2-3/4 18-8 Stainless Steel

29 ...................1 .......................15413 ..........................Fitting, Elbow, Male, 1/2T X 3/8NPT



Page 31

1600 Service Valve Operator Assembly (Old Style)


1 ................... 1 .................... 11749 ......................Guide, Brine Valve Stem

2 ................... 1 .................... 10250 ......................Ring, Retaining

3 ................... 1 .................... 10249 ......................Spring, Brine Valve

4 ................... 1 .................... 12550 ......................Quad Ring, -009

5 ................... 1 .................... 10785 ......................SVO Body Assy Brass Valves

6 ................... 1 .................... 12552-02 .................Brine Valve Stem, 1600, w/Seat

7 ................... 1 .................... 12626 ......................Seat, Brine Valve

8 ................... 3 .................... 10332 ......................Fitting, Insert, 3/8

9 ................... 3 .................... 10330 ......................Fitting, Sleeve, 3/8 Celcon

10 ................. 3 .................... 10329 ......................Fitting, Tube, 3/8 Nut, Brass

11 ................. 1 .................... 10331 ......................Fitting, Compression, 1/4” x 3/8”

12 ................. 1 .................... 60150 ......................Service Valve Operator, Assy, 1600, Old Style, Complete

60150_REVA

12


Page 32

1” Meter Assembly


1 .....................4 .......................12112 ..........................Screw, Slotted Hex Head, #10 - 24 x .50

2 .....................1 .......................14038 ..........................Cap, Meter, STD Range, Plastic

.......................1 .......................40986 ..........................Cap Meter

3 .....................1 .......................13847 ..........................O-ring, -137

4 .....................1 .......................13509 ..........................Impeller, Meter

.......................1 .......................13509-01 ....................Impeller, Celcon

5 .....................1 .......................13882 ..........................Post, Meter Impeller

6 .....................1 .......................14959 ..........................Body, Meter, 27550

.......................1 .......................60628NP .....................Meter Assy, 1”, NP

.................................................14959 ..........................Body, Meter, 2750

.................................................14961 ..........................Fitting, Nipple, 1”, Quick Connect

.................................................14962 ..........................Nut, 1” Meter, Quick Connect

7 .....................1 .......................14960 ..........................Flow Straightener

8 .....................1 .......................13287 ..........................O-ring, 123

12 ...................1 .......................15150 ..........................Meter Cap Assy, Ext, Range, Plastic

13 ...................1 .......................13847 ..........................O-ring, -137

Not Shown

.......................1 .......................15218 ..........................Meter Cap Assy, STD Range, Brass

.......................1 .......................15237 ..........................Meter Cap Assy, EXT Range, Brass

1

2

3

4

5

6

7

8

12

13

6

660391REVD

Page 33

1-1/2” Meter Assembly


1 .....................1 .......................17569 ..........................Body, Meter, 2850/9500

2 .....................1 .......................13882 ..........................Post, Meter Impeller

3 .....................1 .......................13509 ..........................Impeller, Meter

4 .....................1 .......................13847 ..........................O-Ring, -137, Std/560CD, Meter

5A ...................1 .......................14038 ..........................Meter Cap Assy, STD Range, Plastic

5B ...................1 .......................15150 ..........................Meter Cap Assy, Ext Range, Plastic

6 .....................4 .......................12112 ..........................Screw, Hex Hd Mach, 10-24 x 1/2 18-8 Stainless Steel

7 .....................1 .......................17542 ..........................Flow Straightener, 1-1/2”

8 .....................1 .......................12733 ..........................O-Ring, -132

9 .....................1 .......................17544 ..........................Fitting, 1-1/2” Quick Connector

10 ...................1 .......................17543 ..........................Nut, 1-1/2”, Q/C

Not Shown

.......................1 .......................17790 ..........................Sleeve, Meter, 1 1/2” x 1”

.......................1 .......................15218 ..........................Meter Cap Assy, STD Range, Brass

.......................1 .......................15237 ..........................Meter Cap Assy, EXT Range, Brass

12

3

4

6

78

910

5A

5B

60610 REVC

Page 34

2310 Safety Brine Valve


1 ....................1 ......................19645 ..........................Body, Safety Brine Valve, 2310

2 ....................1 ......................19803 ..........................Safety Brine Valve Assy

3 ....................1 ......................19804 ..........................Screw, Sckt Hd, Set, 10-24 x .75

4 ....................1 ......................19805 ..........................Nut, Hex, 10-24, Nylon Black

5 ....................1 ......................19652-01 ....................Poppet Assy, SBV w/O-ring

6 ....................1 ......................19649 ..........................Flow Dispenser

7 ....................1 ......................11183 ..........................O-ring, -017

8 ....................1 ......................19647 ..........................Elbow, Safety Brine Valve

9 ....................2 ......................19625 ..........................Nut Assy, 3/8” Plastic

10 ..................1 ......................18312 ..........................Retainer, Drain

11 ..................1 ......................60014 ..........................Safety Brine Valve Assy, 2310

12 ..................2 ......................10150 ..........................Grommet, .30 Dia

13 ..................1 ......................60068-30 ....................Float Assy, 2310, w/30” Rod

14 ..................1 ......................60002-34 ....................Air Check, #500, 34” Long

Page 35

2350 Safety Brine Valve


1 ....................1 ......................60038 ..........................Safety Brine Valve, 2350

1A..................1 ......................61024 ..........................Actuator Assy, 2350 Brine

2 ....................1 ......................60028-30 ....................Float Assy, 2350, 30” Wht

......................1 ......................60026-30SAN .............Float Assy, 2350, 30” Hot Water

3 ....................1 ......................60009-00 ....................Air Check, #900, Commercial Less Fittings

......................1 ......................60009-01 ....................Air Check, #900, Commercial, Hot Water Less Fittings

Not Shown

......................1 ......................18603 ..........................Fitting Assy, 900 Air Check 2350

......................1 ......................18602 ..........................Fitting Assy, 900 Air Check

Page 36

Seal & Spacer Tools & Replacement

Tools Used in the Seal and Spacer Replacement

Description Part No.

Nut Driver ............................12664

Socket Adapter ....................16906

Socket 7/16” ........................12665

Seal Hook ...........................12874

Puller ...................................13061, 1500/2510/5600/4650

.............................................17623, 2850/9500

.............................................12682, 2900/3180

Stuffer ..................................11098, 1500/2510/2750

.............................................12763, 5600/9000/9100/4650

.............................................12683, 2100/3150

.............................................16516, 2850/9500

Page 37


NOTE: Photos shown are for reference only

for replacing the seal and spacer. Actual

valve may be different.

Turn off water supply to valve. Next, cycle 1.

valve to backwash position, then to service.

Now remove electrical plug from outlet.

Remove control box cover.2.

Disconnect the brine line from the injector 3.

housing to the brine valve (if your unit has

timed brine tank fill).

Remove the two capscrews that hold the 4.

back plate to the valve.

Grasp the back plate on both sides and 5.

slowly pull end plug and piston assembly

out of the valve body (see Figure 5) and lay

aside.

Remove the seal first using the wire hook 6.

with the finger loop (see Figure 6).

The spacer tool (use only for removing 7.

the spacers) has three retractable pins,

retained by a rubber ring, at one end. They

are retracted or pushed out by pulling or

pushing the center button the opposite end.

Insert the pin end of the spacer tool into the 8.

valve body with the pins retracted (button

pulled back). Push the tool tight against the

spacer and push the button in, (see

Figure 7). When the button is pushed in, the

pins are pushed out to engage the

1/4 dia. holes in the spacer. Remove the

tool from the valve body. The spacer will be

on the end. Pull the center button back, the

pins will be retracted and the spacer can be

removed from the spacer tool.

Figure 5

Figure 6

Figure 7

Page 38


Figure 8

Alternately remove the remaining seals and 9.

spacers in accordance with steps No. 6

and 8.

The last or end spacer does not have any 10.

holes for the pins of the spacer tool to

engage, therefore if the end spacer does

not come out on the first try, try again using

the wire hook with the finger loop.

To replace seals, spacers and end ring, use 11.

special tool with the brass sleeve on one

end. This is a double-purpose tool (see

Figure 8). The male end acts as a pilot to

hold the spacers as they are pushed into

the valve body and the brass female end is

used to insert the seals into the valve body.

To restuff a valve body, first take the end 12.

ring (the plastic or brass ring without holes),

then with your thumb press the button on

the brass sleeve end. The large dia. inner

portion is now exposed (see Figure 8).

Place the end ring on this pilot with the lip

on the end ring facing the tool. Push the

tool into the valve body bore until it bottoms.

While the tool is in the valve body, take a

seal and press it into the inside diameter of

the exposed brass female end.

Remove the tool, turn it end for end and 13.

insert it into the valve body bore. While

holding the large dia. of the tool, slide it

all the way into the valve body bore until

it bottoms. Then push the center button

to push the seal of the tool and leave it in

place in the valve body.

Remove the tool from the valve body and 14.

push the center on the brass female end to

expose the pilot on the opposite end. Place

a spacer on this end and insert the spacer

and tool into the valve.

Page 39

Problem Cause Correction

1. Water conditioner fails to

regenerate.

A. Electrical service to unit has

been interrupted

A. Assure permanent electrical service

(check fuse, plug, pull chain, or switch)

B. Timer is defective. B. Replace timer.

C. Power failure. C. Reset time of day.

2. Hard water. A. By-pass valve is open. A. Close by-pass valve.

B. No salt is in brine tank. B. Add salt to brine tank and maintain

salt level above water level.

C. Injector screen plugged. C. Clean injector screen.

D. Insufficient water flowing into

brine tank.

D. Check brine tank fill time and clean

brine line flow control if plugged.

E. Hot water tank hardness. E. Repeated flushings of the hot water

tank is required.

F. Leak at distributor tube. F. Make sure distributor tube is not

cracked. Check O-ring and tube pilot.

G. Internal valve leak. G. Replace seals and spacers and/or

piston.

3. Unit used too much salt. A. Improper salt setting. A. Check salt usage and salt setting.

B. Excessive water in brine tank. B. See problem 7.

4. Loss of water pressure. A. Iron buildup in line to water

conditioner.

A. Clean line to water conditioner.

B. Iron buildup in water condi-

tioner.

B. Clean control and add mineral cleaner

to mineral bed. Increase frequency of

regeneration.

C. Inlet of control plugged due

to foreign material broken loose

from pipes by recent work done on

plumbing system.

C. Remove piston and clean control.

5. Loss of mineral through drain

line.

A. Air in water system. A. Assure that well system has proper

air eliminator control. Check for dry well

condition.

B. Improperly sized drain line flow

control.

B. Check for proper drain rate.

6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw, and

brine tank fill. Increase frequency of re-

generation. Increase backwash time.

7. Excessive water in brine

tank.

A. Plugged drain line flow control. A. Clean flow control.

B. Plugged injector system. B. Clean injector and screen.

C. Timer not cycling. C. Replace timer.

D. Foreign material in brine valve. D. Replace brine valve seat and clean

valve.

E. Foreign material in brine line

flow control.

E. Clean brine line flow control.

Troubleshooting

Page 40

Problem Cause Correction

8. Softener fails to draw brine. A. Drain line flow control is

plugged.

A. Clean drain line flow control.

B. Injector is plugged. B. Clean injector

C. Injector screen plugged. C. Clean screen.

D. Line pressure is too low. D. Increase line pressure to 20 psi

E. Internal control leak E. Change seals, spacers, and piston

assembly.

F. Service adapter did not cycle. F. Check drive motor and switches.

9. Control cycles continuously. A. Misadjusted, broken, or shorted

switch.

A. Determine if switch or timer is faulty

and replace it, or replace complete

power head.

10. Drain flows continuously. A. Valve is not programming cor-

rectly.

A. Check timer program and positioning

of control. Replace power head assem-

bly if not positioning properly.

B. Foreign material in control. B. Remove power head assembly and

inspect bore. Remove foreign material

and check control in various regeneration

positions.

C. Internal control leak. C. Replace seals and piston assembly.

General Service Hints For Meter Control

Problem: Softener delivers hard water

Reason: Reserve capacity has been exceeded.

Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.

Reason: Program wheel is not rotating with meter output.

Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding

and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace

timer.

Reason: Meter is not measuring flow.

Correction: Check meter with meter checker.

Troubleshooting

Page 41

Water Conditioner Flow Diagrams

1 Service Position

Hard water enters unit at valve inlet and flows down through the mineral in the mineral

tank. Conditioned water enters center tube through the bottom distributor, then flows up

through the center tube, around the piston, and out the outlet of the valve.

2 Backwash Position 3 Brine Position

Hard water enters unit at valve inlet, flows through

piston, down center tube, through bottom distributor,

and up through the mineral, around the piston and

out the drain line.

Hard water enters unit at valve inlet, flows up into injec-

tor housing and down through nozzle and throat to draw

brine from the brine tank, brine flows down through min-

eral and enters the center tube through bottom distribu-

tor and out through the drain line.

Page 42

Water Conditioner Flow Diagrams

4 Slow Rinse Position

5 Rapid Rinse 6 Brine Tank Refill Position

Hard water enters unit at valve inlet, flows up into injector housing and down through

nozzle and throat, around the piston, down through mineral, enters center tube through

bottom distributor, flows up through center tube, around piston and out through drain line.

Hard water enters unit at valve inlet, flows directly

from inlet down through mineral into center tube bot-

tom distributor and up through center tube, around

piston and out through the drain line.

Hard water enters unit at valve inlet, flows up through

the injector housing, through the brine valve to refill the

brine tank.

Page 43

Flow Data & Injector Draw Rates

Page 44

Dimensions

2.97[75.5]

2.50[63.5]

6.60[167.5]

11.90[302.3]

7.90[200.5]

10.17[258.3]

6.57[166.8]

1.20[30.5]

1.78[45.1]

.92[ 23.4]

61500-2850 LNE REV A

Page 45

Notes

Page 46

System #4 - Typical Single Tank Installation with

Optional Meter

Page 47

System #5 Interlock - Typical Twin Tank Installation with

Optional Meter Interlock and No Hard Water Bypass

Page 48

System #6 - Twin Series Regeneration Installation with

a Remote Meter

Page 49

System #7 - Twin Alternator Installation with a

Remote Meter

Page 50

System #4 - Single Valve Regeneration

Immediate and Delayed Valve Wiring

19

20

1_

RE

VB

Page 51

System #4 - with Remote Starter

Valve Wiring

16

76

8_

RE

VG

Page 52

System #5 - Interlocked Regeneration

Valve Wiring

40502-01_REVB

40502-02_REVB

Page 53

System #6 - Series Regeneration

Valve Wiring

13632-01_REVK

13632-02_REVL

Page 54

System #7 - Alternating Regeneration

24V / 120V / 3-Way Solenoid Output Valve Wiring

17727-01_REVD

17727-02_REVD

Page 55

Service Assemblies

24 Hour Gear Assemblies

19205 ...............Gear Assy, 24 Hour, Silver, 5600,

12 A.M.

60519-02 Gear Assy, 3200 24 Hour 2 Times/

Day, w/Silver Label

60519-03 ..........Gear Assy, 3200, 24 Hour 3

Times/Day, w/Silver Label

60519-04 ..........Gear Assy, 3200, 24 Hour

4 Times/Day, w/Silver Label

60519-06 ..........Gear Assy, 3200, 24 Hour (12:00)

6 Times/Day, w/Silver Label

Adapters

61415 ...............Adapter Assy, Sidemount

2850/2900/2930

61415NP ..........Adapter Assy, Sidemount,

NP 2850/2900/2930

61415-20 ..........Adapter Assy, Sidemount,

BSP/MTC 2850/2900/2930

61415-20NP .....Adapter Assy, Sidemount,

BSP/NP 2850/2900/2930

Air Checks

60002-34 ..........Air Check, #500, 34” Long

60003-34 ..........Air Check, #500, HW, 34” Tube

60009-01 ..........Air Check, #900, Commercial,

HW Less Fittings

Auxiliary Micro Switch

60320-02 ..........Switch Kit, 3200/9000 Timer

Auxiliary

60320-07 ..........Switch Assy, 2850, Aux w/Self

Tapping Screws

60320-12 ..........Switch Assy, 1500 through 2850

Brine Line Flow Control (BLFC)

60020-25 ..........BLFC, .25 GPM, 1600

60020-50 ..........BLFC, .50 GPM, 1600

60020-100 ........BLFC, 1.0 GPM, 1600

60011-090 ........Brine Valve, 1650, Short Stem

60010-25 ..........BLFC, 1650, .25 GPM, Plastic

60010-50 ..........BLFC, 1650, .50 GPM, Plastic

60010-100 ........BLFC, 1650, 1.0 GPM, Plastic

Brine Valves

60011 ...............Brine Valve, 1650, Less BLFC

60029 ...............Brine Valve, 1600, Short Stem

Brass, Std O-rings

60029HW .........Brine Valve, 1600, Short Stem

Hot Water

60034-xx ..........1700 Brine Valve Assy

(Specify flow control 1.0 - 5.0)

60604-xx ..........Model 1710 Brine Valve Assy

(Specify flow control 1.0 - 5.0)

Cam Assemblies

60160-15 ..........Drive Cam Assy, STF, Blue

Covers

60219-xx ..........Environmental

60232-xx ..........Designer 2 Piece

60232-110 ........Cover, Designer, 1 Pc Black

Drain Line Flow Controls

60366-xx ..........1” FNPT x 3/4” FNPT (Specify

flow control .6 - 7.0)

60701-xx ..........1” FNPT x 1” FNPT (Specify flow

control 8.0 - 25.0)

60702-xx ..........1” FNPT x 1” MNPT (Specify flow

control 8.0 - 25.0)

60708-xx ..........1” FNPT x 3/4” FNPT (Specify flow

control 8.0 - 25.0)

60721-xx ..........1” FNPT x 1” FNPT (Specify flow

control .6 - 7.0)

Drive Assemblies

60050-21 ..........Drive Assy, 2750, STF, 120V

Softener

Injector Assemblies (Complete)

60381-xx ..........1700 Injector Assy (Specify size of

Injector)

60480-xx ..........1600 - 3/8” Brine (Specify size

of injector)

60481-xx ..........1600 Brass - 3/8” Brine (Specify

size of injector)

60483-xx ..........1700 - 1/2” Brine (Specify size of

Injector)

Meters

60613 ...............Meter Assy, 2750, Electronic 1”

60610-01 ..........Meter, 2850/9500, 1 1/2” Std

60610-02 ..........Meter, 2850/9500, 1 1/2” Ext

60391 ...............Meter Assy, 2750

60392 ...............Meter Assy, 2750, 1” Ext

60614 ...............Meter Assy, 2850/9500, Electronic

1 1/2” Meter, Brass

Page 56

Service Assemblies

61560-01 ..........Meter Assy, In-Line, w/1” NPT

Plstc Connector

61560-07 ..........Meter Assy, In-Line, w/1” NPT

Brass Connector

61560-09 ..........Meter Assy, In-Line, w/ 1 1/2” NPT

Brass Connector

Piston Assemblies

60105 ...............Piston Assy, 2850

60105-001 ........Piston Assy., 2850, 560CD

60105-01 ..........Piston Assy., 2850, Hot Water

60114-00 ..........Piston Assy, Filter, 2850

Conversion, NHWBP

60114-01 ..........Piston Assy, 2850, NHWBP

60114-02 ..........Piston Assy, 2850, 1600

Conversion, NHWBP

60114-03 ..........Piston Assy, 2850, 1700

Conversion, NHWBP

Program Wheel Assemblies

60405-20 ..........Program Wheel, w/3/4” Ext Label

.........................1 1/2” Std Set @ 100

60405-30 ..........Program Wheel, w/1” Std Label

.........................Set @ 50

60405-40 ..........Program Wheel, w/1” Ext Label

60405-70 ..........Program Wheel, w/1” Ext Label

Safety Brine Valves

60014 ...............Safety Brine Valve Assy, 2310

60038 ...............Safety Brine Valve, 2350

60028-30 ..........Float Assy, 2350, 30”, White

60026-30SAN Float Assy, 2350, 30” HW

60027-FFA .......Safety Brine Valve Body, 2300

Fitting Facing Arm

60027-FFS .......Safety Brine Valve Body

Fitting Facing Stud

60028-30 ..........Float Assy, 2300, 30”, Blue/White

60068-30 ..........Float Assy, 2310, w/30” Rod

Sales and Service Aids

40726 ...............Literature, 2850 Spec Sheet

16510 ...............Literature, 2850 S/Manual

40717 ...............Literature, Catalog Assy, PWT

Residential/Commercial

Seal & Spacer Kits

60129 ...............Seal & Spacer Kit, 2850

60129-20 ..........Seal & Spacer Kit, 2850, Natural

60129-30 ..........Seal & Spacer Kit, 2850

Service Equipment

16174 ...............Silicone, 2 oz. Tube

16586-8 ............Silicone, Dow #7 8 Lb

16516 ...............Stuffer Assy, 2850/9500

17623 ...............Puller Tool Assy, 2850/9500

60460 ...............Meter Checker Kit, Std

60461 ...............Meter Checker Kit, Ext

Service Valve Operator Assemblies (SVO)

60150 ...............SVO Assy, 1600 O/S

60150-01 ..........SVO Assy, 1600 N/S

Skipper Wheel Assemblies

14860 ...............Skipper Wheel Assy, 7 Day

14381 ...............Skipper Wheel Assy, 12 Day

Page 57

Page 58

Page 59

P/N 16510 Rev. G 10-13-08

Documents

OWNER'S MANUAL - Water Control Corporation · NXT- Network controller uses on-board communication capabilities to link multiple valves (via off-the-shelf CAT3, CAT5, or better cables)