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2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 Japan Tel: +81-3-6867-4111 Pipes & tubes of Nippon Steel & Sumitomo Metal © 2013 NIPPON STEEL & SUMITOMO METAL CORPORATION P001en_02_201312f http://www.nssmc.com/ Pipe Products Pipes & tubes of Nippon Steel & Sumitomo Metal NIPPON STEEL & SUMITOMO METAL URL: http://www.tubular.nssmc.com/ Singapore TEL : +65-6223-6777 FAX : +65-6224-4207 Dubai TEL : +971-4-886-5900 FAX : +971-4-886-5901 London TEL : +44-20-7266-7480 FAX : +44-20-7266-7488 Houston TEL : +1-713-654-7111 FAX : +1-713-654-1261

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Page 1: P001en

2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 JapanTel: +81-3-6867-4111

Pipes & tubes of Nippon Steel & Sumitomo Metal

© 2013 NIPPON STEEL & SUMITOMO METAL CORPORATIONP001en_02_201312f

http://www.nssmc.com/

Pipe Products

Pipes & tubes of Nippon Steel & Sumitomo Metal

NIPPON STEEL & SUMITOMO METAL

URL: http://www.tubular.nssmc.com/

SingaporeTEL : +65-6223-6777FAX : +65-6224-4207

DubaiTEL : +971-4-886-5900FAX : +971-4-886-5901

LondonTEL : +44-20-7266-7480FAX : +44-20-7266-7488

HoustonTEL : +1-713-654-7111FAX : +1-713-654-1261

Page 2: P001en

Pipes & tubes of Nippon Steel & Sumitomo MetalPipes & tubes of Nippon Steel & Sumitomo Metal

Nippon Steel & Sumitomo Metal has produced and sold a complete range of steel products and has served every need in Japan and overseas for over a long period of time as a compre-hensive steel manufacturer.In the pipe & tube unit, we have the latest production facilities that can cover all products, such as those involving seamless rolling, electric resistance welding, butt welding, and arc weld-ing, as well as a product control system based on non-destruc-tive inspection using computers.In addition, the comprehensive unique capabilities of Nippon Steel & Sumitomo Metal include application technologies and construction technologies varying from high-grade pipes for lines, oil wells, and power generation, etc., to general pipes & tubes such as those for piping and structures. We believe that such technologies will serve you and your needs.We would like to gain your interest in the pipe & tube products of Nippon Steel & Sumitomo Metal.

Table of Contents

Integrated Steel Manufacture 2Pipe-making facilities and product types 4Nippon Steel & Sumitomo Metal product standards 6Applications 8

Pipes & tubes for piping 8Pipes & tubes for mechanical structures 9Pipes & tubes for marine structures and general structures 10Pipe piles/pipe sheet piles 12Pipes & tubes for plants 13Pipes & tubes for boilers/heat exchangers 14Pipes & tubes for the chemical industry/nuclear power plant 15Oil & Gas Casing & Tubing/Line pipe (offshore) 16

Production process 18Seamless pipes & tubes (Mannesmann process) 18Seamless pipe production (hot extrusion process) 20Electric resistance-welded pipes & tubes 22Butt-welded pipes & tubes (CW), hot electric resistance-welded (SW) pipes & tubes 24Arc-welded pipes & tubes 26Secondary machining 28

Pipe & tube plant of Nippon Steel & Sumitomo Metal 29

Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the reader’s risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon Steel & Sumitomo Metal Corporation office for the latest information.Please refrain from unauthorized reproduction or copying of the contents of this publication.The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective owners.

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Torpedo car

Oxygenblow

Converter Continuouscasting

Cold-rolling mill

Hot-dip galvanizing line (aluminum line and zinc line)

Electrogalvanizing lineSkin-pass rolling mill

Annealing furnace

Electrolytic cleaning line

Coil build-up Bell-shaped annealing furnace AP machine

C.A.P.L.

Hot-rolled coil

Hot-rolledpickled coil

AL SHEET™Steel sheet coil

Cold-rolled coil

Stainless steel coilCoil grinding linePlanishing mill (skin-pass mill)

AP machineSendzimir rollingCoil scratch removal machine

Limestone

Sintering plantIron ore

Seamlessstainless pipes

& tubes

Butt-weldedpipes &tubes

Hot electricresistance-

weldedpipes & tubes

Spiral pipes

Hot punchpipes &tubes

UO pipe

Coal Coking plant Blast furnace

Chargingscrap

Vacuum degassingequipmentCharging

molten iron

Continuousheating furnace Roughing mill Continuous hot-rolling mill

Skin-pass rolling mill Pickling line

Heating Roughing rolling Finish rolling Controlled cooling Plate

ZINKOTE™,bonderized steel sheet

Silver alloySheet steel coil

Electricresistance-

welded pipes& tubes

Metal materialscrap

ForgingIngotAOD VODElectric furnace

Vacuum arcre-melting

Electro-slagre-melting

Vacuum inductionmelting furnace

Soaking pit Blooming mill Billet mill Non-destructive inspection Billet

(Round CC)

Mannesmannprocess-Hot

extrusion method

Integrated Steel Manufacture

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Pipe-making facilities and product types

ClassificationPipe-making facilities

Location of millsProduction capacity

(tons/year)

Available production size (outer diameter: mm)

40 80 120 160 200 300 400 500 1000 2000 3000 4000 5000

Thickness (mm) Product type

Production method No. of units

Seamless pipes & tubes

(Hot finish)Mannesmann-plug mill process

(Cold finish)1 Tokyo Works 156,000

3.0~50.0

Carbon steel, alloy steel, and stainless pipes & tubes

●Pipes & tubes for oil wells●Line pipes●Pipes for boilers and nuclear power●Pipes & tubes for heat exchangers● Pipes & tubes for mechanical

structures●Material pipes●Pipes & tubes for pressure vessels● Pipes & tubes for the chemical

industry

Hot-extruded shape steel

● Industrial machine parts

● Construction and civil work materials

● Pipes & tubes for general structure

1.0~17.0

(Hot finish)Ugine-Sejournet process

(Cold finish)1

Hikari Pipe & tube Division

48,0002.0~25.0

0.9~16.0

(Hot finish)Ugine-Sejournet process

(Cold finish)1 Amagasaki Works 60,000

3.0~35.0

1.0~30.0

(Hot finish)Ehrhardt Push Bench process

(Cold finish)1 Amagasaki Works 14,400

15.0~160

12.7~40.0

Mannesmann mandrel mill process

(Hot finish / Wakayama)

(Hot finish / Kainan West)

(Hot finish / Kainan East)

(Cold finish / Kainan)

3 Wakayama Works

600,000 4.5~50.0

350,000 4.5~46.0

250,000 2.5~40.0

60,000 1.7~23.5

Arc-welded pipes & tubes

Spiral process 1 Yawata Works 102,000 4.5~19.0●Line pipes● Pipes & tubes for water supply

(coated pipes & tubes)●Pipes & tubes for general structures●Sludge draining pipes●Pipe piles●Pipe sheet piles●Pipes & tubes for marine structures

Spiral process 2 Kimitsu Works 168,000 6.0~25.4

UO process 1 Kimitsu Works 500,000 6.4~40.0

UO process 1 Kashima Works 500,000 6.0~40.0

Press Bend process ̶ OEM by related companies

120,000 6.5~127

Electric resistance-welded pipes &

tubes

High-frequency induction welding process (2")

2Nagoya Works (OEM by Nittetsu Steel Pipe Co., Ltd.)

36,000 0.8~6.5●Line pipes●Pipes & tubes for oil wells● Pipes & tubes for boilers and heat

exchangers● Pipes & tubes for mechanical

structures●Pipes & tubes for water supply●Pipes & tubes for general structures●Pipe piles● Corrosion-resistant pipes and coated

pipes & tubes●Material pipes● Pipes & tubes for automobile

structures●Pipes & tubes for cylinder tubes

High-frequency induction welding process (SR)

1Hikari Pipe & tube Division

60,000 1.4~9.0

High-frequency induction welding process (4")

1 Kimitsu Works 66,000 1.6~10.5

High-frequency induction welding process (4")

2Nagoya Works (OEM by Nittetsu Steel Pipe Co., Ltd.)

72,000 1.4~10.0

High frequency resistance welding process (16")

1 Nagoya Works 360,000 2.1~19.1

High frequency resistance welding process (24")

1Hikari Pipe & tube Division

460,000 3.0~22.0

Butt-welded pipes & tubes (CW) Butt welding process 1 Kimitsu Works 290,000 2.6~6.1 ●Galvanized pipes & tubes

●Pressure steel pipes●Pipes & tubes for general structures●Stepped pipes & tubes for civil work

Hot-finish electric resistance-welded

pipe (SW)

High-frequency induction welding process (SW)

1 Kashima Works 276,000 2.0~10.0

25.4 168.3

6.0 152.4

6.0 168.3

36.0 275

6.0 219.1

165.2 952.5

168.3 426.0

73.0 182.0

31.8 141.3

21.2 114.3

21.7 114.3

19.0 114.3

38.1 114.3

114.3 406.4

21.7 65.0

13.8 60.5

400 1625.6

400 2500

400 6000

457.2 1422

219.1 508

508.0 1524.0

318.5 609.6

34.0 175.0

15.0 127.0

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Classification of application

Product for application Main product name GradeApplicable production

processAvailable outside

diameterMain characteristics/applications

Piping

Pipes & tubes for piping

Favorable processing butt-welded pipes & tubes (strong seams*)

SGP-SS Butt welding 76.3~114.3mmCarbon steel pipes & tubes for piping with excellent strength in the butt welded area and the adhesion of galvanizing, as well as being most appropriate for processing regarding strength in pipes & tubes, such as flare joints

Electric resistance-welded carbon steel tubes for piping

STPY400-EElectric resistance welding

216.3~609.6mm Electric resistance-welded carbon steel pipes & tubes used for relatively low-pressure steam, water, gas, air, etc.

Polyethylene coated pipes & tubes

Plastic coated pipes & tubesHL-PL

Sumicoat

Arc welding, electric resistance welding, butt welding

15~1,600APolyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is excellent in corrosion resistance as a burial pipe or as a seabed pipe for gas transfer, water transfer, cable protection, etc.

Heat transfer

Stainless pipes & tubes for boilers and heat exchangers

Stress corrosion crack-resistant stainless pipes & tubes

YUS™190 Seamless 15.9~57.1mmFerrite stainless steel pipes with excellent stress corrosion crack resistance and grain boundary corrosion resistance; these are used for water heaters, etc.

High-corrosion-resistant stainless pipes & tubes

YUS 170, YUS 270 DP3W, HR3C

Seamless 15.9~139.8mmStainless pipes & tubes with excellent corrosion resistance against a chloride environment and against sulfuric acid/organic acid environments; these are suitable for refuse incineration boilers, seawater desalination plants, etc.

Low-alloy pipes & tubesSulfuric acid-resistant pipes & tubes

S-TEN™1, CRIASeamless, arc welding, electric resistance welding

21.7~4,000mmThis exhibits excellent sulfuric acid resistance for boilers, heat exchangers, air preheaters, and various exhaust gas pipes, etc., which may cause sulfuric acid dew-point corrosion due to sulfurous acid gas.

Pipes & tubes for boilersSuperheater tubesReheater pipes, main steam pipes

HCM2S™, NF616 SUPER304H™

Seamless 6~950APipes & tubes with excellent steam oxidation resistance, high-temperature strength, and weldability; these contribute to the improved efficiency of thermal power generation boilers.

Structure

Outside coated pipes & tubes

Heavy-duty anti-corrosion pipe piles

NS-PACArc welding, electric resistance welding

Max. 1524.0mmPolyethylene is coated on the outside surface of the pipe & tube by extrusion forming. This is effective for problematic potential corroded areas such as the splash zones of pier piles. It has a better price and a longer life compared to conventional coating. It also has an advantage in eliminating electrolytic protection.

Heavy-duty anti-corrosion pipe sheet piles

NS-PAC Arc welding 406.4~2,250mmA urethane elastomer is spray-coated on the outside surface of the pipe & tube. This is effective for problematic potential corroded areas such as the splash zones of pier piles or embankments. It has a better price and a longer life compared to conventional coating, as well as an advantage in eliminating electrolytic protection.

Negative friction prevention piles SLP-Ⅱ Arc welding 406.4~2,250mmA special bitumen material (SL bitumen compound) is coated on the outside surface of the pipe & tube. In addition, the surface is covered with a hard protection layer (polyethylene or urethane elastomer) to improve the transportation and storage properties of the conventional negative friction preventive piles (SLP).

Pipes & tubes for construction structures

Tapered pipes & tubes for construction structures

NS-TPPElectric resistance welding

Max. φ318.5mm Tapered pipes & tubes with excellent freedom of shape; these are used for lighting poles, sign poles, etc.

Shaped steel for construction structures

Hot extrusion shaped steel for construction structures

NSNO-SM NSNO-COR-TENO

NSNO-SUSHot extrusion Max. φ215mm

Hot extrusion shaped steel supported by a small lot with free design; this is suitable for achieving an architectural space with originality by using these pipes & tubes as a construction material with design capability.

Pipes & tubes for civic work projects

Stepped pipes & tubes SGP-MD, STK-MDButt welding, seamless

21.7~168.3mmSteel pipes with a large stepped area that increases friction force with the ground and that features large supporting power; these are the most suitable for the application of house foundations or tunnel reinforcements.

Low-alloy pipes & tubes

Weather-resistant pipes & tubes COR-TEN™Seamless, arc welding, electric resistance welding

21.7~4,000mmWith the function of alloy elements, a fine and hard oxide layer is formed on the surface. This prevents the further progress of corrosion. The maintenance of the coating is not required. This is suitable for iron towers or buildings.

Seawater-resistant pipes & tubes MARILOY ™S-400Arc welding, electric resistance welding

100~900APipes & tubes with excellent weldability and seawater corrosion resistance by adding alloy elements; these are suitable for seawater piping, gas coolers using seawater, cooling piping, and marine structures.

Weldable high-tensile pipes & tubesWEL-TEN™

SUMISTRONGSeamless 17.3~426mm

Pipes & tubes with high tensile force, excellent weldability, corrosion resistance, wear resistance, and notch toughness; these are suitable for strong construction members or industrial machines such as crane booms.

Aluminum-plated pipes Al sheet steel pipes for automobiles ̶ Electric resistance welding

25.4~114.3mmPipes & tubes developed for automobile exhaust gas treatment; these are excellent in machine processing and heat resistance at high-temperature zones.

Original pipes for drawings/joints

Material pipesKSKM, KSHT, KSBE,

KSS, KEG, KEHSeamless, electric resistance welding

21.7~609.6mmPipes used for automobiles or industrial machines through the cold processing of a drawing tube or joint (elbow); various production methods and steel types for each application are available.

Composite pipesComposite pipes for automobile noise prevention

NSDElectric resistance welding

42.7~101.6mm A glass cloth is inserted in between the double pipes. This is used for exhaust tubes to reduce noise from the automobile exhaust system.

ZINKOTE steel pipes Exhaust pipes for automobiles ̶ Electric resistance welding

21.7~114.3mm This is suitable for low-temperature exhaust tubes in automobile exhaust gas systems.

Stainless pipes & tubes for mechanical structures

Heat-resistant stainless pipes & tubes for automobile exhaust gas

YUS™731 YUS 490D, 180, 180S

YUS 410W, 436S

Seamless, electric resistance welding

27.2~139.8mmPipes & tubes developed for automobile exhaust gas treatment; austenite type (YUS 731) with excellent heat resistance and oxidation resistance at a high-temperature zone and ferrite type (YUS 490D, 180, 436S) are available. Also, stainless Al sheet steel pipes that have aluminum plating for salt damage protection are available (YUS 490D Al sheet, etc.).

Oil & Gas

Pipes & tubes for drilling Pipes & tubes for drilling STMR-M Seamless 17.3~130mm Pipes & tubes with the strength and ductility of JIS and ASTM-R80 or more to meet increasing drilling depth; these are suitable for very deep drilling.

Pipes & tubes for oil wells Tubing, casingSM™ series

NT seriesSeamless, electric resistance welding

60.3~406.4mm 114.3~508mm

Oil well pipes for the development of oil, natural gas, and geothermal heat with excellent characteristics regarding strength, crush resistance, and low-temperature toughness.

* COR-TEN is the registered trademark of United States Steel Corporation in the United States, Japan, etc. We are allowed to use the trademark.

Nippon Steel & Sumitomo Metal product standards

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Applications Pipes & tubes for piping Pipes & tubes for mechanical structures

City gas pipe: HI-PL (green)

Fire-extinguishing pipe

Regional heating/cooling system

Seabed pipe: HI-PL (green)

Various pipes in condominiums (gas, water supply, water drain, hot water supply, etc.)

Flare joints of equipment pipes in buildings

Pipes & tubes for automobiles

Pipes & tubes for construction machines (cylinders, bushings)Pipes & tubes for construction machines

(crane booms, lattices)

Printing roll

Vibration-absorbing cylinder

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Pipes & tubes for marine structures and general structures

Pipe & tube columns for high-rise buildings (NS columns)

Pipe & tube columns for high-rise buildings

Lighting pole (tapered pipes & tubes)

Offshore platform

Truss roof Pipe & tube columns for high-rise buildingsSpace truss structure

Pipe & tube columns for high-rise buildings (NS columns)

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Pipe piles/pipe sheet piles Pipes & tubes for plants

Heavy - Duty Coating pipe pile Geothermal steam pipe

Pipe piles for large offshore platforms LNG pipe

Ground improvement piles for single-family homes (stepped pipes & tubes) LNG pipe

Pipe sheet piles for earth-retaining structures Oil plant pipe

SLip Layer pipe pile Petrochemical plant pipe

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Appearance of thermal power generation boilers

Inside view of a thermal power generation boiler under construction

Superheater tubes and main steam pipes

Boiler tube panel

Tube reactor of petrochemical plants

Inside fin pipes & tubes

Nuclear power plant Stick elbow

Heat exchanger tubes for steam generators (SG) Hollow piston

Pipes & tubes for boilers/heat exchangers Pipes & tubes for the chemical industry/nuclear power plant

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Oil & Gas Casing & Tubing/Line pipe (offshore)

Offshore Line Pipes for receiving crude oil

Casing

Seabed oil/gas production equipment

Tubing Running

Offshore Casing Running Installation of a pipeline

Offshore drilling rig

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Production process Seamless pipes & tubes (Mannesmann process)

■Hot process

◎Mandrel mill processAfter heating the round steel billet, hollow pipes are made with a piercer with toe angle. Then, elongating rolling is performed by a mandrel mill, which consists of a multi-step continuous rolling machine, to thereby produce the mother pipe. This mother pipe is reheated and is then finished by stretch reducing mill to a specified outside diameter and thickness for the final product.

◎Plug mill processAfter heating the round steel billet, hollow pipes are made with a piercer. Then, elongating rolling is performed through a plug mill. Pipes are reeled and finished to a specified diameter for final products. For a pipe & tube with a small diameter, original pipes with a specified diameter are reheated and then finished to the specified outside diameter and thickness through a reduc-ing mill for the final product.

◎Cold-rolling processWhen higher dimensional accuracy and mechanical properties are required compared to pipes produced by the hot-rolling process, cold drawing subsequent to hot rolling is performed for the final product.

Pipe material

Cutting Non-destructiveinspection

Identificationmarking/painting

Cold-rolledproducts

Cooling Straightner Non-destructive inspection

Lubrication processHeat treatment

Cold forging Heat treatment Straightner

Identificationmarking/painting

Hot-rolled products

Heating Piercing Rolling (plug mill) Reeling Sizing Reheating Stretch reducing

Hot-rolling process

Mannesmann process

Cold-rolling process

Toe angle piercing Rolling (mandrel mill) Sizing

Piercer Piercer with toe angle

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Seamless pipe production (hot extrusion process)

■ Hot extrusion process (Ugine-Sejournet process)Hot extrusion is a process in which heated billets are inserted into the cylinder, known as a “container,” and extruded with a hydraulic press. The specified outside diameter and thickness can be obtained with a die and mandrel. For pipes requiring higher dimensional accuracy and a surface finish, they are finished through cold rolling for the final product.With this process, fin pipes & tubes or various shaped steel other than steel pipes & tubes can be produced.

■ Hot hollow forging process (Ehrhardt Push Bench process)Hot forging is a process for producing large-diameter thick pipes that are used in severe environments, such as main steam pipes at power plants.

Hot extrusion machine Horizontal push bench machine

Pipe material Heating Cutting

Cutting Non-destructive inspection Identification marking/painting Cold-rolledproducts

Straightner Non-destructive inspection

Lubrication treatmentPickling

Heat treatment

Cold forging Heat treatment Straightner

Identification marking/painting Hot-rolledproducts

Hot hollow forging process(Ehrhardt Push Bench process)

Hot extrusion process (Ugine-Sejournet process)

Pilger rolling

Horizontalextrusion press

Heat treatment Non-destructive inspection

Inner/outersurface cutting

Ingot Vertical piercing press

Vertical expanding press

Horizontal push bench Cutting

CuttingHeating

Cold-rolling process

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Electric resistance-welded pipes & tubes

Electric resistance-welded pipes & tubes are produced by forming the coil into a cylindrical form with top/bottom and left/right forming rolls while continuously rewinding the coil to be electric resistance welded.For a hot-finish electric resistance-welded pipe & tube (SR pipe), a long-size electric resistance welded pipe & tube is heated in a continuous heating furnace and drawn and finished by a stretch reducer. It is used to produce small-diameter pipes. Fur-thermore, NSSMC produces PIC (Pipe in Coil) in which the pipe is formed into a coil as a long-size pipe, in particular.Heat exchanger tubes by cold drawing are also produced.

Uncoil

Uncoil Coil joining Forming Welding Bead removal Cooling Sizing Traveling cutting Heating

Coil joint Spiral looper Forming

Hydraulic test

EMT Rotary UST Seam UST Chamfering Chamfered shapeinspection

Flatteningtest

Weighing/measurement Marking Detection ofirregular material

Rust protection

Hot spinning

Product

Product

ThreadingBending inspection Pipe edge USTthickness inspection

Outside diameterroundness inspection

Couplingattachment

Drifting test Hydraulic test Product

WeldingBead

removalHeat treatment forthe welded area

CoolingSizing Bending measurement

Pipe in Coil

StraightnerFlying saw

Drawing Chamfering Hydraulic test Non-destructiveinspection

Galvanizing Threading

Product

Heat treatment Straightner

InspectionIdentification

Painting

加熱

Intermediate diameter pipe

Small-diameter pipe

Squeeze roll (intermediate diameter pipe)

High-frequency induction electric resistance welding machine (small-diameter pipe)

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Butt-welded pipes & tubes (CW), hot electric resistance-welded (SW) pipes & tubes

Butt-welded pipes & tubes (CW) are produced by heat-ing the coil to a butt-weld temperature through a heating furnace while continuously rewinding the coil. This heated coil is put through the forming butt-welding roll to form the pipe. It is finished to a specified size through a drawing roll and sizing roll.Hot electric resistance-welded (SW) pipes & tubes are produced by electric resistant welding the heated coil and finishing it to a specified size with a reducing mill.

Uncoil Coil joint

Dividing saw

Galvanizing

Pre-treatment, flux treatment Plating, coolingwith water

Threading Identification, painting,binding Inspection

ProductDrying

Cooling Straightner Hydraulic test Non-destructive test

Heating Forming, butt-welding, drawing (CW) Traveling cutting Sizing

Preheat

Forming and welding (SW) Pipe soaking Stretch reducerRotary hot saw

Forming and welding machine for hot electric resistance welding (SW)

Butt-welding mill (CW) Cooling floor

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Arc-welded pipes & tubes

■ UO processUO pipes are produced by forming the both ends of the plate into a groove, forming the groove-shaped steel into a cylindrical shape with a U press and O press, and then arc welding the linear joints from the inside and outside (submerged arc welding).

■ Bending roll processBending rolled pipes have two processes: A press bend process for finishing pipes & tubes into a cylindrical shape with a forming press and a bending roll process to firstly make a circular shape at both edges of the steel sheet with a bend press, and then to make a perfect cylinder shape by rolling. The linear joints of a formed shape are arc welded (submerged arc welding) from the inside and outside.

■ Spiral welding processSpiral welded pipes are produced by bending and forming a coil into a spiral with a forming roll while continuously rewinding the coil, and by welding the joints from the inside and outside.

U press Production of large-diameter press forming welded pipes & tubesO press Spiral pipe production equipment

Plate Groove machining Tack welding Inside welding Outside welding ExpansionEdge bending press U press O press

Welding for coil joining

Side trimmerGroove machining

Traveling cuttingChamfering Non-destructive

inspectionHydrostatic test

Inside welding

Outside welding

Tack welding Inside weldingPlate Groove machining Edge bending Roll bending

Press forming

Outside welding Hydrostatic test

Inside/outside coating

Joined sheet pile machining Product

Non-destructive inspection

Edge cutting

Non-destructive inspection

UO pipe

Bending pipes

Spiral-welded pipes

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Secondary machining

NSSMC performs various secondary machining on the produced pipes & tubes according to the order specifica-tions or applications.

Pipes & tubes for piping

●Various rust prevention

Coating with tar epoxy, epoxy resin etc., galvanizing, vinyl chloride lining, plastic coating, polyethylene lining, polyurethane lining

●Threading

●Bevel machining

●Joint machining

●Production of irregular shape pipes

Pipe piles and pipe sheet piles

●Various piles, sheet piles, and rust prevention

Pipes & tubes for boilers and heat exchangers

●U bending, aluminum plating, rifle machining, drawing

Remarks: We will introduce companies for swaging, expanding, bending, cutting to length, etc.

External polyethylene coating

1

2

3

4

5

6

7

8

910

11

12

3

45

678

Head Office,regional offices and branch offices

Head Office (Pipe & tube Division)

Osaka Office

Hokkaido Marketing Branch

Tohoku Marketing Branch

Niigata Marketing Branch

Hokuriku Marketing Branch

Ibaraki Marketing Branch

Nagoya Marketing Branch

Chugoku Marketing Branch

Shikoku Marketing Branch

Kyushu Marketing Branch

1

2

3

4

5

6

7

8

9

10

11

Steel mills and works

Kashima Works Hot electric resistance-welded pipes & tubes, UO pipes

Tokyo Works Seamless pipes & tubes (Mannesmann process)

Kimitsu Works Butt-welded pipes & tubes, electric resistance-welded pipes & tubes, spiral pipes & tubes, UO pipes

Nagoya Works Electric resistance-welded pipes & tubes

Amagasaki Works Seamless pipes & tubes (hot extrusion process, hot punch process)

Wakayama Works Seamless pipes & tubes (Mannesmann process)

Hikari Pipe & tube Division Electric resistance-welded pipes & tubes, seamless pipes & tubes (hot extrusion process)

Yawata Works Spiral pipes & tubes

1

8

76

54

32

Pipe & tube plant of Nippon Steel & Sumitomo Metal

28 29