P003en SEAMLESS CASING & TUBING - · PDF fileseamless casing & tubing nippon steel & sumitomo metal. 1 introduction 2 facilities and locations ... api spec 5ct sm series / nt series

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  • 2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 JapanTel: +81-3-6867-4111

    SEAMLESS CASING & TUBING

    2012,2017 NIPPON STEEL & SUMITOMO METAL CORPORATIONP003en_03_201710f

    http://www.nssmc.com/

    http://www.tubular.nssmc.com/

    Pipe Products

    SEAMLESS CASING & TUBING

    NIPPON STEEL & SUMITOMO METAL

  • 1 INTRODUCTION

    2 FACILITIES AND LOCATIONS

    3 MANUFACTURING SITES

    4 MANUFACTURING PROCESS OF SEAMLESS STEEL TUBES AND PIPES

    6 MATERIAL SELECTION GUIDELINES

    8 AVAILABLE GRADES10 MECHANICAL PROPERTIES

    12 SM-SERIES GRADE DESCRIPTION12 1. CASING AND TUBING FOR GENERAL AND DEEP WELL SERVICE13 2. CASING AND TUBING FOR SOUR OIL AND GAS SERVICE15 3. HIGH COLLAPSE CASING FOR DEEP WELL SERVICE16 4. CASING AND TUBING FOR ARCTIC SERVICE

    17 NEW SM-SERIES17 1. 13CR, SUPER 13CR, SUPER 17CR AND DUPLEX STAINLESS STEEL22 2. H2S + CO2 + Cl- CORROSION (Ni BASE ALLOYS)24 3. GUIDELINES CONCERNING BRINES ACCEPTABILITY FOR 13CR, 17CRS, 13CRS, 13CRM

    DUPLEX STAINLESS AND CRA STEEL

    25 4. MECHANICAL AND THERMAL PROPERTIES26 5. COST COMPARISON WITH 13 CHROME

    27 FEATURES OF PREMIUM CONNECTIONS

    29 MATERIAL AND CONNECTION DESIGN

    30 API AND NSSMC PROPRIETRY STEEL GRADES COLOR CODE CHART32 INQUIRY AND/OR ORDER DETAIL

    For more than five decades, NSSMC has been serving the needs of the oil and gas industries. All the supply records for most of the severe drilling environments indicate that NSSMC is the leader in tubu-lar technologies. Field development where it was impossible to drill yesterday becomes a reality with NSSMC tubular products today. Customer satisfaction and reliability are the key words for our product development.

    Our product line covers almost all applications from carbon steel to Ni based alloy steel with conven-tional API connections or advanced sealing mechanisms such as VAM premium connections. NSSMC has the widest material grades for Casing & Tubing. And as a result of continuous R&D efforts, you can find more fit for purpose products in this brochure.

    CONTENTS INTRODUCTION

    QualityQuality is the most fundamental element of our Casing & Tubing business. We understand that quality leads to product reliability, which in turn leads to customer trust and that in the end, quality is the basis of our reputation. We will continue to be dedicated to maintaining and improving our quality standard.

    TechnologyThe more severe the drilling conditions, the greater our customers needs for cutting edge products. We understand that customers rely on the quality of our products when they drill in harsh conditions, and we are proud of our No. 1 technical position. We will continue to work through our R&D activities to develop high-end products for the future.

    Customer SatisfactionOur goal is to be more than just a superior product supplier. We intend to also be a superior solutions provider for our tubular products customers. We place importance not just on managing material sales, but also on before and after service. Customer satisfaction drives our constant and growing commit-ment to the oil and gas industries.

    Principles of NSSMC SEAMLESS CASING & TUBING

    Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon Steel & Sumitomo Metal Corporation office for the latest information.Please refrain from unauthorized reproduction or copying of the contents of this publication.The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective owners.

    1

  • Head Office

    Nagoya Works

    Amagasaki Works

    Wakayama Works (Wakayama)

    Oita Works (Hikari)

    Steel Research Laboratories (Amagasaki)

    Wakayama Works (Kainan)

    Steel Research Laboratories (Futtsu)

    NSSMC has almost all kinds of steel pipe manufacturing facilities which produce a wide range of seamless and welded steel pipe and tubes.The main facilities are composed of our Amagasaki Steel Tube Works and Wakayama Steel Works.These works are able to produce approximately three million met-ric tons of steel pipe and tubes annually.The company also possesses facilities in affi liated companies in.NSSMC facilities and locations are tabulated below together with their available size ranges (O.D.).

    Location of Casing and Tubing Mills

    FACILITIES AND LOCATIONS MANUFACTURING SITES

    NSSMC Tube Making Equipment and Available Sizes

    Tube Mills Location of WorksOutside Diameter in Inches

    1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 60

    Sea

    mle

    ss (H

    ot F

    inis

    hed)

    Mannesmann(2 sets) Kainan

    Mannesmann Wakayama

    Extrusion Amagasaki

    Hollow Forging Amagasaki

    Col

    d Fi

    nish

    ed

    Cold Drawn Amagasaki

    ERW

    (Hot

    Finish

    ed)

    ERW Hikari

    ERW Nagoya

    23/8 7

    51/2 163/4

    41/2 16

    23/8 95/8

    8 28

    12 24

    23/8 20

    Amagasaki Steel Tube Works

    The Steel Tube Works was established in 1919 as the fi rst inte-grated mill in Japan for the production of high quality seamless steel tubes and pipe. Since then, the Works has specialized in high quality steel tubes and pipes. NSSMC is committed to ongoing research to improve manufacturing methods and to upgrade quality.

    Wakayama Steel Works

    Wakayama Steel Works is the integrated supply center for seamless pipes. The steel billets are produced by a blast furnace, converter, continuous-casting machine. Then, three seamless pipe mills roll the billets into seamless pipes. Above all, the medium-size seamless mill is the most advanced in the world that is directly connected to a round CCM, combined with a cone-type piercer with high cross angle, a mandrel mill and an in-line heat treatment furnace.

    Kainan Plant

    Wakayama Plant

    2 3

  • MANUFACTURING PROCESS OF SEAMLESS STEEL TUBES AND PIPES

    O2

    Vacuum

    VOD Ladle

    VOD (Vacuum Oxygen Decarburization)

    Dephosphorization AOD (Argon Oxygen Decarburization)

    Blast Furnace

    CARBON & ALLOYED STEEL MAKING PROCESS

    STANLESS STEEL & Ni BASE ALLOYS MAKING PROCESS

    Extrusion Process

    Hollow Forging Process

    Desulphurization Dephosphorization Decarburization

    RH-PB

    ContinuousCastingMachine

    ContinuousCastingMachineElectricArc Furnace

    Round Billet

    Bloom

    Bloom

    Ingot

    Blooming Mill Bar Mill Billet

    MannesmannProcess

    Medium sizeSeamlessPlant

    TUBE AND PIPE MAKING PROCESS

    Small sizeSeamlessPlant

    Extrusion Process

    Forging Process

    Cone-type Piercer

    Cone-type Piercer

    Mandrel Mill

    Mandrel Mill

    Stretch Reducing Mill

    Sizing Mill

    Horizontal Extrusion Press4,000t

    Horizontal Push Bench1,500t / 600t

    Vertical Expanding Press1,200t

    Hot Finished Seamless Steel Tube and Pipe

    Hot Finished Seamless Steel Pipe

    Hot Finished Seamless Steel Pipe

    Cold Finished Seamless Steel Tube and Pipe

    Vertical Piercing Press3,000t

    Cold Drawing Bench

    4 5

  • MATERIAL SELECTION GUIDELINES Casing & Tubing are basically selected according to PCO2, PH2S and temperature of the environment

    C steel & Low Alloy steel

    Par

    tial P

    ress

    ure

    of C

    O2

    103 104

    103

    102

    10-1

    10-2

    10

    1

    102

    10210

    10

    10-1 1

    10-2

    10-3

    10-4

    10-4 10-3 10-2 10-1 1 10 102 103

    10-5 10-4

    10-2 10-1 1 10 102 103 10410-3 10-2 10-1 1 10 102

    10-1

    10-2

    10-3

    1

    (MPa

    )

    (bar

    )

    Partial Pressure of H2S

    Par

    tial P

    ress

    ure

    of C

    O2

    (psi

    )

    (bar)

    (psi) (MPa)

    SM13CRM-95,110SM13CRI-80SM13CR-80,85

    APIJ55N80QP110(Q125-1)

    SM-110ESSM-125ES

    APIL80-1C90T95-1C110

    SM-80XSSM-90XSSM-95XSSM-110XS

    SM-125S

    SM13CRS-95,110SM17CRS-110,125

    SM25CRW-125SM25CR-110, 125SM22CR-110, 125

    SM2535-110, 125SM2242-110, 125SM2035-110, 125

    SM2550-110, 125

    CO2

    > 10(kPa) TEMP

    232(450F)Ni alloy12%Mo

    (C276, 16%Mo)

    C steel &Low Alloy steel

    (Refer to next page)

    Ni alloy9%Mo

    (SM2050, 11%Mo)204(400F)

    Ni alloy6%Mo(SM2550)

    177(350F)

    Ni alloy3%Mo(SM2535)

    149(300F)

    Duplex SS (22CR*, 25CR,25CRW)250

    Super 17Cr2.5Mo+2.5Cu(SM17CRS)

    200

    Super 13Cr2%Mo

    (SM13CRS)180

    Modified 13Cr0.6%Mo(SM13CRM)

    180

    13Cr steel0%Mo

    (API 13CR SM13CR)150

    TEMP10(kPa)

    TEMP3(kPa)

    TEMP0.3(kPa)

    20(kPa)

    > 20(kPa) H2S

    Note: Critical temperature of 22CR=200Pa= 0.145psi

    H2S

    All Temperature SM-XS series(extreme sour service) API Sour Service Materials*

    SM-XS series Cr-Mo steel with Q&T, max YS 125ksi API grades up to N80Q, R95

    65 (150F)

    SM-XS series Cr-Mo steel with Q&T, max YS 150ksi API grades up to Q125

    107 (225F)

    SM-ES series(enhanced mild s