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2-6-1 Marunouchi, Chiyoda-ku,Tokyo 100-8071 JapanTel: +81-3-6867-4111
SEAMLESS CASING & TUBING
2012,2017 NIPPON STEEL & SUMITOMO METAL CORPORATIONP003en_03_201710f
http://www.nssmc.com/
http://www.tubular.nssmc.com/
Pipe Products
SEAMLESS CASING & TUBING
NIPPON STEEL & SUMITOMO METAL
1 INTRODUCTION
2 FACILITIES AND LOCATIONS
3 MANUFACTURING SITES
4 MANUFACTURING PROCESS OF SEAMLESS STEEL TUBES AND PIPES
6 MATERIAL SELECTION GUIDELINES
8 AVAILABLE GRADES10 MECHANICAL PROPERTIES
12 SM-SERIES GRADE DESCRIPTION12 1. CASING AND TUBING FOR GENERAL AND DEEP WELL SERVICE13 2. CASING AND TUBING FOR SOUR OIL AND GAS SERVICE15 3. HIGH COLLAPSE CASING FOR DEEP WELL SERVICE16 4. CASING AND TUBING FOR ARCTIC SERVICE
17 NEW SM-SERIES17 1. 13CR, SUPER 13CR, SUPER 17CR AND DUPLEX STAINLESS STEEL22 2. H2S + CO2 + Cl- CORROSION (Ni BASE ALLOYS)24 3. GUIDELINES CONCERNING BRINES ACCEPTABILITY FOR 13CR, 17CRS, 13CRS, 13CRM
DUPLEX STAINLESS AND CRA STEEL
25 4. MECHANICAL AND THERMAL PROPERTIES26 5. COST COMPARISON WITH 13 CHROME
27 FEATURES OF PREMIUM CONNECTIONS
29 MATERIAL AND CONNECTION DESIGN
30 API AND NSSMC PROPRIETRY STEEL GRADES COLOR CODE CHART32 INQUIRY AND/OR ORDER DETAIL
For more than five decades, NSSMC has been serving the needs of the oil and gas industries. All the supply records for most of the severe drilling environments indicate that NSSMC is the leader in tubu-lar technologies. Field development where it was impossible to drill yesterday becomes a reality with NSSMC tubular products today. Customer satisfaction and reliability are the key words for our product development.
Our product line covers almost all applications from carbon steel to Ni based alloy steel with conven-tional API connections or advanced sealing mechanisms such as VAM premium connections. NSSMC has the widest material grades for Casing & Tubing. And as a result of continuous R&D efforts, you can find more fit for purpose products in this brochure.
CONTENTS INTRODUCTION
QualityQuality is the most fundamental element of our Casing & Tubing business. We understand that quality leads to product reliability, which in turn leads to customer trust and that in the end, quality is the basis of our reputation. We will continue to be dedicated to maintaining and improving our quality standard.
TechnologyThe more severe the drilling conditions, the greater our customers needs for cutting edge products. We understand that customers rely on the quality of our products when they drill in harsh conditions, and we are proud of our No. 1 technical position. We will continue to work through our R&D activities to develop high-end products for the future.
Customer SatisfactionOur goal is to be more than just a superior product supplier. We intend to also be a superior solutions provider for our tubular products customers. We place importance not just on managing material sales, but also on before and after service. Customer satisfaction drives our constant and growing commit-ment to the oil and gas industries.
Principles of NSSMC SEAMLESS CASING & TUBING
Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal Corporation with respect to the use of the information contained herein. The information in this publication is subject to change or modification without notice. Please contact the Nippon Steel & Sumitomo Metal Corporation office for the latest information.Please refrain from unauthorized reproduction or copying of the contents of this publication.The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel & Sumitomo Metal Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective owners.
1
Head Office
Nagoya Works
Amagasaki Works
Wakayama Works (Wakayama)
Oita Works (Hikari)
Steel Research Laboratories (Amagasaki)
Wakayama Works (Kainan)
Steel Research Laboratories (Futtsu)
NSSMC has almost all kinds of steel pipe manufacturing facilities which produce a wide range of seamless and welded steel pipe and tubes.The main facilities are composed of our Amagasaki Steel Tube Works and Wakayama Steel Works.These works are able to produce approximately three million met-ric tons of steel pipe and tubes annually.The company also possesses facilities in affi liated companies in.NSSMC facilities and locations are tabulated below together with their available size ranges (O.D.).
Location of Casing and Tubing Mills
FACILITIES AND LOCATIONS MANUFACTURING SITES
NSSMC Tube Making Equipment and Available Sizes
Tube Mills Location of WorksOutside Diameter in Inches
1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 60
Sea
mle
ss (H
ot F
inis
hed)
Mannesmann(2 sets) Kainan
Mannesmann Wakayama
Extrusion Amagasaki
Hollow Forging Amagasaki
Col
d Fi
nish
ed
Cold Drawn Amagasaki
ERW
(Hot
Finish
ed)
ERW Hikari
ERW Nagoya
23/8 7
51/2 163/4
41/2 16
23/8 95/8
8 28
12 24
23/8 20
Amagasaki Steel Tube Works
The Steel Tube Works was established in 1919 as the fi rst inte-grated mill in Japan for the production of high quality seamless steel tubes and pipe. Since then, the Works has specialized in high quality steel tubes and pipes. NSSMC is committed to ongoing research to improve manufacturing methods and to upgrade quality.
Wakayama Steel Works
Wakayama Steel Works is the integrated supply center for seamless pipes. The steel billets are produced by a blast furnace, converter, continuous-casting machine. Then, three seamless pipe mills roll the billets into seamless pipes. Above all, the medium-size seamless mill is the most advanced in the world that is directly connected to a round CCM, combined with a cone-type piercer with high cross angle, a mandrel mill and an in-line heat treatment furnace.
Kainan Plant
Wakayama Plant
2 3
MANUFACTURING PROCESS OF SEAMLESS STEEL TUBES AND PIPES
O2
Vacuum
VOD Ladle
VOD (Vacuum Oxygen Decarburization)
Dephosphorization AOD (Argon Oxygen Decarburization)
Blast Furnace
CARBON & ALLOYED STEEL MAKING PROCESS
STANLESS STEEL & Ni BASE ALLOYS MAKING PROCESS
Extrusion Process
Hollow Forging Process
Desulphurization Dephosphorization Decarburization
RH-PB
ContinuousCastingMachine
ContinuousCastingMachineElectricArc Furnace
Round Billet
Bloom
Bloom
Ingot
Blooming Mill Bar Mill Billet
MannesmannProcess
Medium sizeSeamlessPlant
TUBE AND PIPE MAKING PROCESS
Small sizeSeamlessPlant
Extrusion Process
Forging Process
Cone-type Piercer
Cone-type Piercer
Mandrel Mill
Mandrel Mill
Stretch Reducing Mill
Sizing Mill
Horizontal Extrusion Press4,000t
Horizontal Push Bench1,500t / 600t
Vertical Expanding Press1,200t
Hot Finished Seamless Steel Tube and Pipe
Hot Finished Seamless Steel Pipe
Hot Finished Seamless Steel Pipe
Cold Finished Seamless Steel Tube and Pipe
Vertical Piercing Press3,000t
Cold Drawing Bench
4 5
MATERIAL SELECTION GUIDELINES Casing & Tubing are basically selected according to PCO2, PH2S and temperature of the environment
C steel & Low Alloy steel
Par
tial P
ress
ure
of C
O2
103 104
103
102
10-1
10-2
10
1
102
10210
10
10-1 1
10-2
10-3
10-4
10-4 10-3 10-2 10-1 1 10 102 103
10-5 10-4
10-2 10-1 1 10 102 103 10410-3 10-2 10-1 1 10 102
10-1
10-2
10-3
1
(MPa
)
(bar
)
Partial Pressure of H2S
Par
tial P
ress
ure
of C
O2
(psi
)
(bar)
(psi) (MPa)
SM13CRM-95,110SM13CRI-80SM13CR-80,85
APIJ55N80QP110(Q125-1)
SM-110ESSM-125ES
APIL80-1C90T95-1C110
SM-80XSSM-90XSSM-95XSSM-110XS
SM-125S
SM13CRS-95,110SM17CRS-110,125
SM25CRW-125SM25CR-110, 125SM22CR-110, 125
SM2535-110, 125SM2242-110, 125SM2035-110, 125
SM2550-110, 125
CO2
> 10(kPa) TEMP
232(450F)Ni alloy12%Mo
(C276, 16%Mo)
C steel &Low Alloy steel
(Refer to next page)
Ni alloy9%Mo
(SM2050, 11%Mo)204(400F)
Ni alloy6%Mo(SM2550)
177(350F)
Ni alloy3%Mo(SM2535)
149(300F)
Duplex SS (22CR*, 25CR,25CRW)250
Super 17Cr2.5Mo+2.5Cu(SM17CRS)
200
Super 13Cr2%Mo
(SM13CRS)180
Modified 13Cr0.6%Mo(SM13CRM)
180
13Cr steel0%Mo
(API 13CR SM13CR)150
TEMP10(kPa)
TEMP3(kPa)
TEMP0.3(kPa)
20(kPa)
> 20(kPa) H2S
Note: Critical temperature of 22CR=200Pa= 0.145psi
H2S
All Temperature SM-XS series(extreme sour service) API Sour Service Materials*
SM-XS series Cr-Mo steel with Q&T, max YS 125ksi API grades up to N80Q, R95
65 (150F)
SM-XS series Cr-Mo steel with Q&T, max YS 150ksi API grades up to Q125
107 (225F)
SM-ES series(enhanced mild s