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Cylinder Filling Pumps for CO 2 - P30, P50 & P100 A range of high pressure CO 2 cylinder filling pumps are offered with capacities from 300 kg/h to 1200 kg/h. Each pump is designed to fill cylinders from bulk liquid CO 2 storage vessels or to transfer liquid CO 2 from one cylinder to another. Where a bulk liquid CO 2 tank is used as a supply source, refrigeration is required in the tank. They may also be used where a high pressure source of liquid CO 2 is required for a particular process. Pumps are either supplied as a basic pump on a base with motor, pulleys, drive belts and guard or alternatively as a recharging unit with automatic revert system to re-circulate CO 2 back to the storage tank during periods of no demand. For efficient pumping of liquid CO 2 stored in a bulk storage vessel, the head of the pump must be maintained at a temperature as near that of the liquid CO 2 as possible. This is achieved by pumping continuously and re-circulating liquid CO 2 back to the storage tank during periods of no demand. The recharging unit has a revert system local to the pump to enable pipe runs to be kept short, thereby reducing heat load to a minimum. As the pumps have a positive displacement, it is essential that a relief valve is installed on the discharge line to protect against inadvertent closure of valves etc. www.uk.airliquide.com Air Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England. Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011 P30 Pump

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Page 1: p30 Co2 Pump

Cylinder Filling Pumps for CO2 - P30, P50 & P100

A range of high pressure CO2 cylinder filling pumps are

offered with capacities from 300 kg/h to 1200 kg/h. Each

pump is designed to fill cylinders from bulk liquid CO2

storage vessels or to transfer liquid CO2 from one cylinder

to another. Where a bulk liquid CO2 tank is used as a

supply source, refrigeration is required in the tank. They

may also be used where a high pressure source of liquid

CO2 is required for a particular process.

Pumps are either supplied as a basic pump on a base

with motor, pulleys, drive belts and guard or alternatively

as a recharging unit with automatic revert system to

re-circulate CO2 back to the storage tank during periods

of no demand.

For efficient pumping of liquid CO2 stored in a bulk

storage vessel, the head of the pump must be maintained

at a temperature as near that of the liquid CO2 as

possible. This is achieved by pumping continuously and

re-circulating liquid CO2 back to the storage tank during

periods of no demand. The recharging unit has a revert

system local to the pump to enable pipe runs to be kept

short, thereby reducing heat load to a minimum.

As the pumps have a positive displacement, it is essential

that a relief valve is installed on the discharge line to

protect against inadvertent closure of valves etc.

www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011

P30 Pump

Page 2: p30 Co2 Pump

The P30 Recharging Unit is supplied as the basic pump

plus an auto revert system comprising isolating and filling

valves, solenoid operated revert valve, non return valve,

relief valves, starter/isolator, control box, pressure

indicator, pressure revert valve, all interconnecting

pipework and high pressure hoses. Each unit is supplied

suitable for cylinder to cylinder transfer. Modification of the

pipework and fitting of head insulation (supplied) will be

necessary when taking CO2 from a bulk tank.

The P50 and P100 Recharging Units are supplied as the

basic pump plus an auto revert and pressure damping

system comprising pneumatically operated auto revert

valve, non return valve, pressure switch, pressure

indicator, control box, pressure damping buffer vessel with

temperature controlled heater, relief valve, blow down

valve and all interconnecting pipework on a common

baseframe. The pressure pulse damping system is a

feature of the larger recharging units. It effectively reduces

fluctuations in CO2 flow caused by the action of the

plunger.

Transfer CapacityP30 Pump and Recharging Unit 300 kg/h

P50 Pump and Recharging Unit 600 kg/h

P100 Pump and Recharging Unit 1200 kg/h

LegislationBasic pumps are CE marked to comply with European

Machinery Directive 98/37/EC and Low Voltage Directive

73/23/EC. Recharging Units comply with Pressure

Equipment Directive 97/23/EC.

InstallationWhen pumping liquid CO2 into cylinders, adequate

suction conditions are critical. The pump should be

installed as low as possible in relation to the liquid CO2

source to ensure maximum positive suction head on the

pump. For a bulk liquid CO2 source the suction line

should be insulated with at least 50 mm expanded

polyurethane foam (or similar) and must not exceed

3 metres in length.

P30 Recharging Unit

www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011

P50 Recharging Unit

Page 3: p30 Co2 Pump

www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011

Cylinder Filling Pumps for CO2 - P30, P50, P100

CO2 Cylinder Recharging Unit P50 & P100 Flow Diagram

Specification

P30 Pump P30 P50 Pump P50 P100 Pump P100 Recharging Recharging Recharging Unit Unit Unit

PerformanceMaximum design pressure (bar) 103.5 103.5 103.5 103.5 103.5 103.5Nominal throughput (kg/h) 300 300 600 600 1200 1200(bulk CO2 at 20 bar –17°C)

MechanicalCO2 suction connection R1/2 Rc1/2 2 in NPT Rc1 2 in NPT Rc11/2

CO2 discharge connection R1/2 Rc1/2 1 in NPT Rc1/2 1 in NPT Rc11/2

Pump speed (rpm) 400 400 350 350 350 350

ElectricalMotor T.E.F.C. 2.2 kW 2.2 kW 4 kW 4 kW 7.5 kW 7.5 kWMotor frame size D.100L D.100L D.112M D.112M D.132M D.132MMotor speed (rpm) 1420 1420 1420 1420 1440 1440Supply 400 V AC, 400 V AC, 400 V AC, 400 V AC, 400 V AC, 400 V AC,

3 Phase, 3 Phase, 3 Phase, 3 Phase, 3 Phase, 3 Phase,50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz

Dimensions/WeightLength (mm) 912 912 940 1160 940 1160Width (mm) 394 417 780 780 882 882Height (mm) 770 770 540 1030 540 1030

Net weight (approx. kg) 91 106 177 229 270 326Gross packed weight (approx. kg) 105 123 242 310 330 400

Shipping dimensionsLength (cms) 97 97 113 133 113 133Width (cms) 49 49 88 90 108 108Height (cms) 85 85 78 130 78 130

Part No. with motor 2226.0580 2226.0584 2226.0621 2226.0601 2226.0721 2226.0731

STOP VALVE ATSTORAGE VESSELIN PUMP SUCTIONLINE

STRAINERSUPPLIED LOOSE TO BE FITTED INTOPUMP SUCTION LINE

BLOW DOWNVALVE

PUMP

PRESSURE GAUGE

PRC CONTROL UNIT

PRESSURESWITCH

BUFFERVESSEL

RELIEF VALVE103 barg

VALVE REQUIRED FORMULTI PUMP INSTALLATIONSFOR MANUAL REVERT AND FILLING LINE BLOW DOWN

STOP VALVE ATSTORAGE VESSELIN REVERT LINE

LIMIT SWITCH(OR 'VOLT FREE'CONTACTS FROMWEIGH SCALE)

CYLINDER FILLINGSTOP VALVENON RETURN

VALVE

INS

TR. A

IRS

UP

PLY

5.5

bar

g

B

C

B

AUTO REVERT VALVEWITH SOLENOID OPERATEDPNEUMATIC ACTUATOR

B

C

A

A

RELIEF VALVE29 barg

Page 4: p30 Co2 Pump

www.uk.airliquide.comAir Liquide UK Limited, Cedar House, 39 London Road, Reigate, Surrey, RH2 9QE. England. Tel: +44 (0)1737 227816 Fax: +44 (0)1737 241842 Email: [email protected] 23017011

HOSE

MOTOR STARTER

PRESSURE REVERT VALVE

FILLING VALVE

AUTO REVERT VALVE

NON RETURN VALVE

PRESSURE INDICATOR

CYLINDER FILLING WEIGHSCALE

PUMP

CONTROL BOX

RELIEF VALVE 29 bar VESSEL

ISOLATING VALVE

VESSEL OUTLET ISOLATING

VALVE

LIQUID CO2 STORAGE VESSEL

POWER SUPPLY

RELIEF VALVE

ISOLATING VALVE

NON RETURN VALVE

INSULATION

M

RELIEF VALVE

RELIEF VALVE

PUMP HEAD INSULATION

CO2 Cylinder Recharging Unit P30 Flow Diagram - Bulk Supply

CO2 Cylinder Recharging Unit P30 Flow Diagram - Cylinder Supply

HOSE

HOSE

INLET ISOLATING

VALVE

MOTOR STARTER

PRESSURE REVERT VALVE

FILLING VALVE

AUTO REVERT VALVE

NON RETURN VALVE

PRESSURE INDICATOR

REVERT

M

SUPPLY CYLINDER WEIGHING TRIPOD

PUMP

CONTROL BOXPOWER

SUPPLY

RELIEF VALVE

CYLINDER FILLING

WEIGHSCALE

INSULATION

RELIEF VALVE