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Co2 pump
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Cylinder Filling Pumps for CO2 - P30, P50 & P100
A range of high pressure CO2 cylinder filling pumps are
offered with capacities from 300 kg/h to 1200 kg/h. Each
pump is designed to fill cylinders from bulk liquid CO2
storage vessels or to transfer liquid CO2 from one cylinder
to another. Where a bulk liquid CO2 tank is used as a
supply source, refrigeration is required in the tank. They
may also be used where a high pressure source of liquid
CO2 is required for a particular process.
Pumps are either supplied as a basic pump on a base
with motor, pulleys, drive belts and guard or alternatively
as a recharging unit with automatic revert system to
re-circulate CO2 back to the storage tank during periods
of no demand.
For efficient pumping of liquid CO2 stored in a bulk
storage vessel, the head of the pump must be maintained
at a temperature as near that of the liquid CO2 as
possible. This is achieved by pumping continuously and
re-circulating liquid CO2 back to the storage tank during
periods of no demand. The recharging unit has a revert
system local to the pump to enable pipe runs to be kept
short, thereby reducing heat load to a minimum.
As the pumps have a positive displacement, it is essential
that a relief valve is installed on the discharge line to
protect against inadvertent closure of valves etc.
www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011
P30 Pump
The P30 Recharging Unit is supplied as the basic pump
plus an auto revert system comprising isolating and filling
valves, solenoid operated revert valve, non return valve,
relief valves, starter/isolator, control box, pressure
indicator, pressure revert valve, all interconnecting
pipework and high pressure hoses. Each unit is supplied
suitable for cylinder to cylinder transfer. Modification of the
pipework and fitting of head insulation (supplied) will be
necessary when taking CO2 from a bulk tank.
The P50 and P100 Recharging Units are supplied as the
basic pump plus an auto revert and pressure damping
system comprising pneumatically operated auto revert
valve, non return valve, pressure switch, pressure
indicator, control box, pressure damping buffer vessel with
temperature controlled heater, relief valve, blow down
valve and all interconnecting pipework on a common
baseframe. The pressure pulse damping system is a
feature of the larger recharging units. It effectively reduces
fluctuations in CO2 flow caused by the action of the
plunger.
Transfer CapacityP30 Pump and Recharging Unit 300 kg/h
P50 Pump and Recharging Unit 600 kg/h
P100 Pump and Recharging Unit 1200 kg/h
LegislationBasic pumps are CE marked to comply with European
Machinery Directive 98/37/EC and Low Voltage Directive
73/23/EC. Recharging Units comply with Pressure
Equipment Directive 97/23/EC.
InstallationWhen pumping liquid CO2 into cylinders, adequate
suction conditions are critical. The pump should be
installed as low as possible in relation to the liquid CO2
source to ensure maximum positive suction head on the
pump. For a bulk liquid CO2 source the suction line
should be insulated with at least 50 mm expanded
polyurethane foam (or similar) and must not exceed
3 metres in length.
P30 Recharging Unit
www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011
P50 Recharging Unit
www.uk.airliquide.comAir Liquide UK Limited Marketing Department, Station Road, Coleshill, Birmingham B46 1JY. England.Tel: +44 (0)1675 468837 Fax: +44 (0)1675 467022 Email: [email protected] 23017011
Cylinder Filling Pumps for CO2 - P30, P50, P100
CO2 Cylinder Recharging Unit P50 & P100 Flow Diagram
Specification
P30 Pump P30 P50 Pump P50 P100 Pump P100 Recharging Recharging Recharging Unit Unit Unit
PerformanceMaximum design pressure (bar) 103.5 103.5 103.5 103.5 103.5 103.5Nominal throughput (kg/h) 300 300 600 600 1200 1200(bulk CO2 at 20 bar –17°C)
MechanicalCO2 suction connection R1/2 Rc1/2 2 in NPT Rc1 2 in NPT Rc11/2
CO2 discharge connection R1/2 Rc1/2 1 in NPT Rc1/2 1 in NPT Rc11/2
Pump speed (rpm) 400 400 350 350 350 350
ElectricalMotor T.E.F.C. 2.2 kW 2.2 kW 4 kW 4 kW 7.5 kW 7.5 kWMotor frame size D.100L D.100L D.112M D.112M D.132M D.132MMotor speed (rpm) 1420 1420 1420 1420 1440 1440Supply 400 V AC, 400 V AC, 400 V AC, 400 V AC, 400 V AC, 400 V AC,
3 Phase, 3 Phase, 3 Phase, 3 Phase, 3 Phase, 3 Phase,50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
Dimensions/WeightLength (mm) 912 912 940 1160 940 1160Width (mm) 394 417 780 780 882 882Height (mm) 770 770 540 1030 540 1030
Net weight (approx. kg) 91 106 177 229 270 326Gross packed weight (approx. kg) 105 123 242 310 330 400
Shipping dimensionsLength (cms) 97 97 113 133 113 133Width (cms) 49 49 88 90 108 108Height (cms) 85 85 78 130 78 130
Part No. with motor 2226.0580 2226.0584 2226.0621 2226.0601 2226.0721 2226.0731
STOP VALVE ATSTORAGE VESSELIN PUMP SUCTIONLINE
STRAINERSUPPLIED LOOSE TO BE FITTED INTOPUMP SUCTION LINE
BLOW DOWNVALVE
PUMP
PRESSURE GAUGE
PRC CONTROL UNIT
PRESSURESWITCH
BUFFERVESSEL
RELIEF VALVE103 barg
VALVE REQUIRED FORMULTI PUMP INSTALLATIONSFOR MANUAL REVERT AND FILLING LINE BLOW DOWN
STOP VALVE ATSTORAGE VESSELIN REVERT LINE
LIMIT SWITCH(OR 'VOLT FREE'CONTACTS FROMWEIGH SCALE)
CYLINDER FILLINGSTOP VALVENON RETURN
VALVE
INS
TR. A
IRS
UP
PLY
5.5
bar
g
B
C
B
AUTO REVERT VALVEWITH SOLENOID OPERATEDPNEUMATIC ACTUATOR
B
C
A
A
RELIEF VALVE29 barg
www.uk.airliquide.comAir Liquide UK Limited, Cedar House, 39 London Road, Reigate, Surrey, RH2 9QE. England. Tel: +44 (0)1737 227816 Fax: +44 (0)1737 241842 Email: [email protected] 23017011
HOSE
MOTOR STARTER
PRESSURE REVERT VALVE
FILLING VALVE
AUTO REVERT VALVE
NON RETURN VALVE
PRESSURE INDICATOR
CYLINDER FILLING WEIGHSCALE
PUMP
CONTROL BOX
RELIEF VALVE 29 bar VESSEL
ISOLATING VALVE
VESSEL OUTLET ISOLATING
VALVE
LIQUID CO2 STORAGE VESSEL
POWER SUPPLY
RELIEF VALVE
ISOLATING VALVE
NON RETURN VALVE
INSULATION
M
RELIEF VALVE
RELIEF VALVE
PUMP HEAD INSULATION
CO2 Cylinder Recharging Unit P30 Flow Diagram - Bulk Supply
CO2 Cylinder Recharging Unit P30 Flow Diagram - Cylinder Supply
HOSE
HOSE
INLET ISOLATING
VALVE
MOTOR STARTER
PRESSURE REVERT VALVE
FILLING VALVE
AUTO REVERT VALVE
NON RETURN VALVE
PRESSURE INDICATOR
REVERT
M
SUPPLY CYLINDER WEIGHING TRIPOD
PUMP
CONTROL BOXPOWER
SUPPLY
RELIEF VALVE
CYLINDER FILLING
WEIGHSCALE
INSULATION
RELIEF VALVE