p301 Rtu560 Basic

ABB

NAME RTU560 Basic

RESP.DEPT. HRABB / PSAC

PREPARED 06. Sep 2013.

COURSE ID P301

LANGUAGE En

CHECKED

REVISION A

APPROVED

P301 RTU560 Basic Remote Terminal Unit

RTU

560

Bas

ic

Table of contents

1 RTU560 Introduction

2 RTU560 Cabinets and subracks

3 RTU560 Hardware Components

4 Integrated Web Server

5 RTUtil560 Concept

6 RTUtil560 Configuration

7 Excel Import/Export

8 Exercises

Notice

These documents have been assembled and produced for educational purposes. The contents of your course binder will not be updated to include future amendments.

We appreciate your comments on our course documents. On the basis of practical experience and your feedback we can improve our courses in the future.

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.

This document and parts thereof must not be reproduced or copied without ABB’s written permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.

Participation in a course is not only passive receiving of information but it requires activity on your part. Our courses contain several practical exercises. Make use of these opportunities to test and acquire familiarity with the equipment and aids used.

As a user of our training equipment, you must read and follow carefully the safety instructions.

In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from the use of any software or hardware described in this document.

With best wishes for a rewarding course.

ABB Training Team

Course presentation

The aim of the course is to present system architecture, hardware and software components of RTU560 and basic engineeering principles. Focus is on the telecontrol protocol options of Remote Terminal Unit RTU560.

Objectives After this course the participant will be able to: - install RTUtil560, communicate with

RTU560 by the Internet Explorer - download and upload files, make

RTU diagnose - make basic configuration with

RTUtil - import and export data from Excel

Participant profile Engineering-, commissioning-, and maintenance-personnelcommunicate with each other using IEC 61850.

Prerequisites

Basic knowledge of general telecontrol functions and of Microsoft Windows and Office.

Topics - RTU560 HW & SW Components - Web Server - RTUtil560 concept - RTUtil560 configuration - Excel import/export

1

RTU560 IntroductionChapter 1

ABB Croatia, PSAC

© ABB Group September 24, 2013 | Slide 2

RTU500 series overviewRequirements for modern RTUs

Network Control System

Station Control System

Sub devices

Monitoring and control

ParallelI/OsPLC

functions

Diagnosis

Easy engineering Integrated HMI

Set ofprotocols

Cyber security

Data archives Redundancy

2

RTU500 series overviewIntroduction

RTU560 product line

Transmission / sub transmission

Primary distribution substations

RTU540 product line

RTU500 series modules

RTU511 product line

Secondary distribution substationsFeeder automation

RTU500 series functions and software


5.000 data points

750 data points

5.000 data points


RTU500 series overviewRTU500 history

RTU560 product line

RTU540 product line

RTU511 product line

2000 2009 2013

3


RTU500 series overviewSuitable for all applications

Transmission/sub transmission

Decentralized energy resources

Voltage optimization

Fault detectionisolation restoration

Demand response

Feeder automation

RTU511

Pole-top RTU

Ring main units

Capacitor banks

Secondary distribution substation

Primary distribution substation

RTU540 RTU560RTU540

Classic RTU

Gateway

Substation automation

RTU511


RTU500 series overviewRTU560 product line

Maximum possibilities for extendibility and enhancement

Modular platform with high flexibilityDifferent possibilities for redundancyMulti-processor architecture

4


RTU500 series overviewRTU540 product line

Extendable with central and distributed I/Os

Compact housing available with:Integrated GPRSIntegrated I/Os

Communication redundancy


RTU500 series overviewNew RTU511 product line

DIN rail RTU in tailored housing offering high functionality for optimized price

Application areas:Feeder automationSecondary distribution substations

Your benefitsCompact and cost-efficient RTUState-of-the-art processor with ARM-

based technologyFlexible integration of I/Os thanks to

scalable housingSuitable for limited space requirements Migration of existing RTU211 installations

RTU511

Extension IO

5


RTU500 series overviewNew RTU511 product line

Migration strategy RTU211 to RTU511Installed Base: 20.000 unitsBenefits:

Reuse of Multi-I/O module and Power supply

Reuse of wiringReuse of configuration dataNew RTU500 functionality

Migration kit


RTU500 series overviewRTU500 series functions and software

Engineering tools designed for different user groups

Webserver for configuration and diagnosis

Powerful PLC (support of IEC 61131-3)

Integrated webserver-based HMI

Up-to-date cyber security features

6


RTU500 series overviewRTU500 series functions and software

Standard protocols (IEC, DNP, Modbus)

More than 30 additional protocols

IEC 61850

Flexible time management concept

Redundancy suitable for all types of redundant requirements

RTU500 series overviewWeb Server interface

Diagnosis and Maintenance

System messages

Process values and qualifiers

Configuration up- and download

Firmware update


Archive

Process archive

Disturbance file archive

Local print

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RTU500 series overviewWeb Server interface

Integrated HMI

Station visualisation and station control

Alarm and Event List

System Overview

Picture editor with symbol library


Trends

Analog trends

Graphic display

1

RTU560 Cabinets and SubracksChapter 2

ABB Croatia, PSAC, Training material

RTU560 Cabinets and subracks

Cabinets

Swing Frame

Rear Mounted

Wall Mounted

Subracks

560MPR03

560SFR02

560MPR01


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Cabinet – Swing Frame



Cabinet – Rear Mounted


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Cabinet – Wall mounted


RTU560 Cabinets and subracksSubrack 560MPR03


With flexible configuration for I/O, CMU and powersupply

Designed to be used with or without redundant power supply. Therefore, it has 2 slots for redundant supply.

Up to 18 slots can be used for I/O boards, communication units (CMU) or a mixture of both.

It is interfaced to other racks via the RTU560 serial peripheral bus.

Up to 7 560MPR03 racks can be connected to an I/O bus segment.

By using the bus connection unit 560BCU04, the 560MPR03 becomes a rack with up to 8 communication units 560CMU05/560CMU02).

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RTU560 Cabinets and subracksSubrack 560SFR02


The 560SFR02 rack is designed to be used with or without redundant power supply.

Up to 18 slots can be used for I/O boards, communication units (CMU) or a mixture of both.

It is interfaced to other racks via the RTU560 serial peripheral bus.

Up to 7 560SFR02 racks can be connected to an I/O bus segment. By using the bus connection unit 560BCU05, the 560SFR02 becomes a rack with up to 8 communication units (560CMU05/ 560CMU02).

Installed in a swing frame cabinet or in a frame.

RTU560 Cabinets and subracksSubrack 560MPR01


The mounting plate rack 560MPR01 accommodates up to 2 communication units (CMU) 560CMU02 or 560CMU05 and up to 8 peripheral modules in a RTU560 substation.

One additional (extension) mounting plate rack can be connected to the 560MPR01 via the RTU560 serial peripheral bus (SPS)..

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1

RTU500 Hardware ComponentsChapter 3


RTU500 Hardware ComponentsCommunication Units

560CMU02

Central module of the RTU560 with 32 bit CPU

2x serial communication interfaces (RS-232 or RS-485) for local/remote communication

2x Ethernet interface (10/100BaseT)

1x serial peripheral bus

560CMU05

Central module of the RTU560 with 32 bit CPU

4x serial communication interfaces (RS-232 or RS-485) for local/remote communication



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RTU500 Hardware ComponentsInterface to Web HMI

560HMR01

Interface board to RTU560 integrated web HMI

Windows 7 Professional (32 bit)


4x USB ports for keyboard and mouse

1x VGA port for monitor

1x Stereo audio-out

The essential tasks of the 560HMR01 are:

Interface to RTUs that are running web-server and RTU560integrated HMI. It communicates via Ethernet LAN interfacesand provides interfaces to connect a local monitor, mouse and keyboard

Runs Windows based operating system for RTU560 integrated HMI

The 560HMR01 takes two slots of the module rack


RTU500 Hardware ComponentsPower Supply

560PSR00

Input voltage 24...60 V DC

Output voltage: 5 and 24 V DC

Suitable for redundant power supply in560MPR03/560SFR02

560PSU01

Input voltage 110...220 V DC




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RTU500 Hardware ComponentsPower Supply

560PSU02

Input voltage: 48...220 V DC




RTU500 Hardware ComponentsInput/output Modules

23BE23 – Binary input module

To be used for single indications, double indications,digital measurands and pulse counters.

Resolution: 1 ms

Process voltage: 24...60 V DC

LED signal for each input

23BA20 – Binary output module

16 output contacts configured as

1-pole command

2-pole command

1.5-pole command in configuration with 23BA23

Operating voltage 24...60 V DC, 60 W

Imax.: 2 A with 24 V DC (ohmic load)


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23BA23 – Command output monitoring module

The 23BA23 board is intended for use in the RTU560 productline.

The 23BA23 board should be installed if the output circuit of an object command has to be checked before the actual command is given.

The 23BA23 board executes a (1 out of n) check.

Auxiliary test voltage 24...60 V DC

23AE23 – Analog input module

The 23AE23 board records up to 8 analog measured values. The 23AE23 board allows it to connect all typical measured value ranges

± 2 mA, ± 5 mA, ± 10 mA, ± 20 mA, ± 40 mA

± 2 V DC, 0 ... + 20 V DC

Resolution 12 bit + sign



23AA21 – Analog output module

Analog signal represented digitally by 11 bit + sign

Selectable current outputs:

+/-2.5 mA; +/-5 mA; +/-10 mA; +/-20 mA; +4...20 mA


To be used for single indications, double indications, digital measurands and pulse counters.

Resolution: 1 ms

Process voltage: 24...60 V DC

LED signal for each input

Isolated input of 64 process signals


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23BA40 – Command output module

16 output contacts configured as 16 single contact outputs or 8 double contact outputs

Switching voltage: 24...220 V DC / 250 V AC

Max. switching capacity: 120 W (DC)

Max. switching current: 300 mA at 110 V DC, 200 mA at 220 V DC (L/R = 40 ms)

Isolated relay output contacts NO, 2-pole connection


16 channel potential isolated inputs, without common return

Process voltage: 110...125 V DC and 220...250 V DC


RTU500 Hardware ComponentsEthernet communication and Real-time clock

560NUS12 – ethernet switch

Unmanaged switch

2x SFP slot, without optical transmitter/receiver

2x 10/100 BaseT port (electrical)

Linear network structure supported

560RTC01 – Time clock GPS

Real time clock for synchronization of the RTU560 with the standard time of the GPS satellite includingconfiguration tool.

The use of the module 560RTC01 ensures that processinformation from several terminal units are synchronized


6

RTU500 Hardware ComponentsRTU540 product line

Smart solutions for distribution automation

DIN rail mounted base modules

Internal GPRS modem (optional)

1 or 2 ethernet ports (optional)

Integrated BI, BO, AI (optional)


RTU500 Hardware ComponentsRTU511 product line

RTU511 Communication units:


RTU511 Power supply units:

RTU511 Input/output modules:

7

RTU500 Hardware ComponentsRTU500 series modules

RTU500 Power supply units:


RTU500 Input/output modules:

RTU500 Ethernet communication:

RTU500 Hardware ComponentsLicenses

Basic License

Gateway functionality

All protocols included

50 / 250 / 750 / 5000 Data points


PLC + Archive License

Basic license included

PLC functionality

Archive functionality

HMI License

PLC + Archive license included

HMI interface

8

RTU500 Hardware ComponentsLicense release 10

Basic

50 DP/ 250 DP/ 750 DP/ 5000 DP

Incl. IEC 61850 Server and Client

All protocols

Compact flashcard 128 MB


PLC/Archive

50 DP/ 250 DP/ 750 DP/ 5000 DP

Incl. Basic licence


HMI License

50 DP/ 250 DP/ 750 DP/ 5000 DP

Incl. Basic and PLC/Archives licences


RTU500 Hardware ComponentsLicense release 11

Basic

50 DP/ 250 DP/ 750 DP

All protocols

SD card


PLC/Archive

50 DP/ 250 DP/ 750 DP

Incl. Basic licence

SD card

9

1

RTU500 Integrated Web ServerChapter 4


RTU500 Integrated Web ServerGeneral

The integrated Webserver is a powerful tool for commissioning and error analysis. By using the Microsoft, Internet Explorer or another Web-browser it is possible to show all information about the state of the RTU560 and the state of the connected primary process.

In addition the Webserver is used for downloading configuration data and new firmware versions.

The connection to the Webserver will be initialized by the IP address to connected RTU560.


Default IP address: 192.168.0.1

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Menu Information



List of pre-defined username and passwords:

User name Password Access rightsShow Show User is allowed to show informationLoad Load User is allowed to load configuration/firmwareControl Control User is allowed to perform commandsAdmin Admin User is allowed to create/modify other user

The access to the Webserver is protected by user name and password.

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RTU500 Integrated Web ServerSystem Diagnosis


The System Diagnosis is a powerful tool for commissioning and error diagnosis.

The General View shows only the most important information of the state...



... While the Detailed view contains more detailed information of the system

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The Network Tree shows the actual Network configuration of the RTU500.

This window is static and will not be updated.



The Hardware Tree contains important information about the state of the hardware of the RTU500 and the actual state of the primary process.

A field with a blue-colored text contains a link to additional information at the right-hand side of the screen, while a means that additional information is available, which must be extended

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While extending a subrack 23ET23S in this example and extending a CMU, the whole structure of the hardware is shown.

Additional information are available by using the blue-colored link.

RTU500 Integrated Web ServerSystem Events


Representation of the System Events in the Hardware Tree

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RTU500 Integrated Web ServerTime Administration


RTU500 Integrated Web ServerTime Administration


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RTU500 Integrated Web ServerBoard Information


RTU500 Integrated Web ServerLine Information


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RTU500 Integrated Web ServerProcess Information


RTU500 Integrated Web ServerProcess Information


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RTU500 Integrated Web ServerProcess Commands


RTU500 Integrated Web ServerProcess Commands


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RTU500 Integrated Web ServerSetpoint Commands


RTU500 Integrated Web ServerArchives


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RTU500 Integrated Web ServerConfiguration File Manager




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RTU500 Integrated Web ServerFirmware File Manager


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RTU500 Integrated Web ServerFirmware File Manager


RTU500 Integrated Web ServerAdministration


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RTU500 Integrated Web ServerAdministration


RTU500 Integrated Web ServerIntegrated HMI


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RTU500 Integrated Web ServerRemote Diagnostics


RTU500 Integrated Web ServerRemote Diagnostics


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RTU500 Integrated Web ServerAdditional Information


1

RTUtil560 ConceptChapter 5


RTUtil560 ConceptBasic Operations


2

RTUtil560 ConceptWorkspace


RTUtil560 ConceptBasic Operations, Network Tree


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RTUtil560 ConceptBasic Operations, Signal Tree


RTUtil560 ConceptBasic Operations, Hardware Tree


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RTUtil560 ConceptBasic Operations, Tree Structure




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RTUtil560 ConceptBasic Operations, Icons


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RTUtil560 ConceptBasic Operations, Windows


RTUtil560 ConceptBasic Operations, Nodes


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RTUtil560 ConceptBasic Operations, Tool Tips




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RTUtil560 ConceptBasic Operations, Naming




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RTUtil560 ConceptBasic Operations, File Generation


RTUtil560 ConceptBasic Operations, Consistency Check


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RTUtil560 ConceptBasic Operations, Additional Tools




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1

RTUtil560 ConfigurationChapter 6


RTUtil560 ConfigurationEngineering steps

The engineering of RTU560 data contains several dependency steps that demand a sequence in the data engineering process.

The basic data engineering steps are:

1. Project configuration

2. Build up the tree structures Build up station network topology in the Network Tree Definition of all RTUs, I/O modules within RTUs and IEDs in the Hardware Tree The link steps in the Hardware tree to build up relations between the trees Link RTUs and IEDs from the Network to the Hardware tree Definition of data points in Signal Tree Link all data points

3. Set parameters, addresses Set the addresses of the process data points Set single parameters for several tree objects

4. Start the consistency check

5. Build the RTU-files for each RTU

6. Download generated files to all RTUs© ABB Group September 24, 2013 | Slide 2

2

RTUtil560 ConfigurationEngineering steps, Project configuration

Create new project and initialize project


RTUtil560 ConfigurationEngineering steps, Project configuration

Initialize Signal Tree:

Maximal length of a process data name is 32 characters.

It is important to leave empty field for last level (level for naming Data points)!!!

Number of characters for last level should be greater than 0.

In this case we have 17 characters left for naming Data points


3

RTUtil560 ConfigurationEngineering steps, Network Tree

Add Items in Network Tree:

Add RTUs

Add communication Protocols


RTUtil560 ConfigurationEngineering steps, Hardware Tree


Link Items in Hardware Tree:

Link RTUs

4


Add items in Hardware Tree:

Add rack type

Add I/O modules within rack



Define I/O modules in each rack depending on delivered hardware configuration:


5



Add I/O bus:

Link communication lines within 560CMU05 ethernet interface

RTUtil560 ConfigurationEngineering steps, Signal Tree

Create level structure in Signal Tree:

Add stations

Add bays

Add data points


6

RTUtil560 ConfigurationEngineering steps, Signal Tree

Add all data points within Signal Tree

For each Data point, type of data should be defined:

SPI for single point

DPI for double point

AMI for measurands

...

For each Data Point define unique name




Link all Data Points to certain hardware module or IED

7

RTUtil560 ConfigurationEngineering steps, Parameters and addresses


Set parameters and addresses for each Data point:



Define ethernet and serial interfaces within RTU CPU module (560CMU05)

8



Define „Time administration mode” of one RTU as „MASTER”

RTUtil560 ConfigurationEngineering steps, I/O Bus


Define I/O bus to one of serial (RS-485) interface to connect 560CMU05 and I/O racks:

9

RTUtil560 ConfigurationEngineering steps, Consistency check


Check consistency of configuration

If there are no errors, project is ready for file generation

Warnings will not break file generation, only errors will

RTUtil560 ConfigurationEngineering steps, File generation


Compile the project and generate files:

Project = > Build RTU Files...

Define path for generated files

Set „Save information into RTU file for extracting a whole project” to save project on RTU

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RTUtil560 ConfigurationEngineering steps, File generation

Generated files:

RTU560.gcd

RTU560.iod

RTU560.oad

RTU560.ptx


Download files to RTU

RTUtil560 ConfigurationEngineering steps, Download configuration

To download files to RTU click on Configuration and log in with user (Load), password (Load).


11


Select generated files from (Local PC) folder and click arrow pointing towards RTU (towards left)



Wait for all files to copy to RTU

Restart RTU to accept new configuration


12

1

RTUtil560 Excel – Import/ExportChapter 7

ABB Croatia, PSAC

RTUtil560 Excel – Import/ExportExcel Export


2

RTUtil560 Excel – Import/ExportExcel Export – Step (1)


Go to Extra - > Excel Export



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RTUtil560 Excel - ImportRelationship Excel <-> RTUtil560

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RTUtil560 Excel - ImportApplication


RTUtil560 Excel - ImportPre-conditions and Principles

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RTUtil560 Excel - ImportFunctionality


RTUtil560 Excel - ImportTable

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RTUtil560 Excel - Import_End


RTUtil560 Excel - ImportWorksheet Structure Local IO

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RTUtil560 Excel - ImportInitiatiaon


RTUtil560 Excel - ImportInitiation, Step-by-Step (1)

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RTUtil560 Excel - ImportImport, Step-by-Step (1)

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RTUtil560 Excel - ImportImport, Generating the Excel Worksheet (1)



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Documents

p301 Rtu560 Basic