Packaging 168259 Pack Select Catalog

Targeted products and programs for packagingPack Select Series

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Reducing Planned Downtime Whitepaper

n Increase Production Flown Minimize Planned Downtimen Reduce or Eliminate Unplanned Downtimen Increase Product Quality

www.balluff.com/whitepapers

Online Packaging Solutionsn Product Newsn Applicationsn Industry Articlesn Sensor Informationn Case Studies

www.balluff.com/packaging

Pack Select SeriesPack Select is an industry proven group of Balluff products designed to reduce planned and unplanned downtime

Sensor Application Expertise: The Key to Packaging Productivity

In the packaging industry, profitability depends on maintaining a steady, uninterrupted flow of product and reducing the amount of time it takes to change to another package size on the same production line.

More than ever before, sensor technology and application expertise lie at the heart of these issues. Balluff has the technology and the know-how to help packaging OEMs significantly improve their customers’ ability to compete in the global packaging market. Working with Balluff, OEMs can turn away from obsolescent methods such as expen-sive servo motor technology and use new, more economical sensor and encoder technology to make their packing products more changeover-friendly, and their processes more repeatable, more sustainable, and less costly over their production life.

n Reduce planned downtime by making changeovers faster and more repeatablen Reduce planned downtime by harnessing the latest sensor technologyn Increase product quality by adding sensor driven error proofingn Increase process flow by improving repeatability and flexibilityn Boost profitability with advanced sensor technology

3n www.balluff.com

Production line changeovers are major contributors to planned downtime on packaging lines. Thanks to today's precise, yet flexible sensor technology, changing the configuration of conveyors is now a simpler, less time consuming process. Rather than outmoded, error-prone manual cranks and chains, or expensive motor and gearbox solutions, pneumatic cylinders coupled with wear-free linear transducers provide the maximum precision and flexibility with the minimum of expense.

Reducing Planned DowntimeSensor driven size changeover

ATAutomatic pneumatic adjustment of machine parameters

Balluff Micropulse™ AT‘s non-contact, wear- free magnetrostrictive sensing technology gives the Micropulse AT extremely accurate and durable measuring performance compared to linear potentiometers. The AT eliminates mechanical linkage as a source of backlash error, physical breakage, and production downtime.

See pages 20-21

BIWAutomatic pneumatic adjustment of machine parameters

The BIW's wear-free, non-contact, drop-in fit design completely eliminates performance degradation over time, the principal cause of downtime and loss of accuracy in potentiom-eters. The new design is ideal for conveyor applications where old-style linear pots are used, such as pneumatic motion actuation.

See pages 20-21

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Modern sensor driven error proofing programs now contain an integrated RFID component to verify that all changeover equipment and process/build information is correct for the application. Modern sensor technology such as quick connect interface blocks, non-contact remote couplers, and recipe tracking RFID systems can dramatically lower machine configuration changeover downtime, and ensure accurate process conversion.

Remote CouplersQuick replacement of entire assemblies without hardwire connections

Balluff’s unique family of remote couplers use inductive sensor technology to transfer power and signals across an air gap making flexible modular configu-rations easier to incorporate than ever before. Downtime drops dramatically when there is no need to hard wire connections to temporary sub-systems on flexible packaging lines.

See page 24

Industrial RFIDRecipe tracking & verification of machine components

Process visibility and tracking issues are quickly solved with Balluff RFID systems. RFID solutions provide modular changeover equipment verification and production lot identifi-cation to complete production system tracking and quality control. Balluff RFID systems also provide the tracking information necessary for recipe-driven tracking and data storage to support complex or multi-step processes.

See page 19

Multiple Interface BlocksSave time and reduce cable runs

Balluff multiple interface blocks (MIBs) allow multiple sensors to be attached to one location so that one cable can be pulled back to an I/O rack or a remote coupler. This not only eases change-over troubleshooting, but saves wiring costs and installation time, as well.

See page 25

Reducing Planned DowntimeError proofing the changeover set-up

5n www.balluff.com

When it comes to error proofing, inspection, and quality control, Balluff’s extensive range of sensor products provides the industry’s widest choice of specific technical packaging solutions - inductive, photoelectric, machine vision, capacitive, laser, long range, analog, and discrete measurement. Whatever technology is required, Balluff application engineers will provide the product, set-up, and application expertise necessary to ensure optimum product flow and individual product quality.

Color SensingCap color error-proofing

Balluff full color sensors can be pro-grammed with multiple outputs, each corresponding to the correct color (or colors) of the product being run on the line. The code writer can assign specific inputs (or colors) for each recipe. In turn, the control system will look for the correct color as targets are presented and will automatically reject a “bad” or incorrect color product, while keeping the line running continuously.

See page 15

Machine VisionProper cap error-proofing

Balluff’s Sharpshooter sensor simulta-neously checks several aspects of the product to provide a simple, practical, and cost effective way to error proof production with a single vision-based device. Sharpshooter can error proof parts or configurations in different posi-tions, while at the same time avoid the traps of complex vision systems in cost, complexity, and high operator expertise. The result is a cost-effective solution for advanced error proofing. See page 18

Reducing Planned DowntimeMore capability, flexibility, & throughput

BMS Mounting SystemsHigh quality mounting accessories for optimal positioning Balluff BMS mounting systems allow users to quickly and easily position sensors at virtually any angle. Available in plastic and metal versions, the system uses a small number of standard com-ponents to provide mounting flexibility in all three axis. Dimensionally stable, the mounting system uses knurled pins to hold position during sensor replacement - even in complex configurations.

See www.balluff.com/bms

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Achieving repeatable production and quality steps through recipe-driven sensor performance and application expertise is at the heart of avoiding unplanned downtime. Balluff is a sensor partner that can provide just the right sensor combined with the application expertise to use it in just the right way for maximum throughput with minimum stoppages.

Reducing Unplanned Downtime Error-proofing sensors make the difference

Self-contained Thru-beamsPackage size error-proofing

Balluff thru-beams are the go-to error proofing sensor. When it comes to reliability and accuracy, no optical sensing mode out performs self- contained thru-beams. Misalignment is eliminated in most applications for highest throughput. Laser versions can detect very small targets or variations of targets. Moreover, these sensors are immune to variations in target color, reflectivity, or surface condition.

See page 14

BML Rotary EncoderLinear positioning optimized for conveyor control, machine position, and rotational applications

Balluff’s S2E BML rotary encoder provides ultra precise machine position. Because the output from Balluff’s S2E is a stream of pulses coming into the PLC, the pulses can be used to track the linear position of products in real time as they go through their distributed inspection process, ending in a single rejection/acceptance location.

See page 22-23

EtherNet/IP™ I/O ModulesNetwork communications with simplicity and speed

Balluff’s new-design machine mount I/O modules incorporate robust, low-profile, all metal housings that can survive rough treatment and harsh environments. Large LEDs are highly visible. IP 67 displays and easy to use pushbuttons make addressing fast and easy.

See page 27

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Because pulses from Balluff’s rotary encoder go in a stream to the central PLC, rotary encoders can be used to track the position of a part anywhere on the conveyor and reject it down stream. A recipe driven application can assign detection devices for specific products and one reject station can be used for all inspections.

This is another example of advanced sensor technology reducing the total delivered cost, or TDC. It also helps sustainability because there are fewer components to fail within the system.

Reducing Unplanned Downtime Detection with single station rejection

Standard inductive sensors

Balluff’s GlobalProx® line represents a broad range of top-quality, value-priced general-purpose tubular inductive sensors. Advances in integrated circuit technology and high-volume production techniques enable Balluff to offer high-quality, high-performance sensors without high prices.

See page 16

Capacitive SensorsPackage fill level error-proofing

Balluff provides capacitive sensors to handle a range of error proofing tasks. They are perfect for liquid and solid level package detection, feeder tank level verification, adhesive verification, cap position control, and product presence detection. Capacitives can look through the package at product fill height or other characteristics within the package. This provides an inexpensive second method of checking for missing components.

See page 17

Standard photoelectric sensors

Balluff GlobalEye™ photoelectric sensors are designed to provide maximum flexibility for conveyor-based product inspection. Three form factors – tubular, combination thread mount, and rectangular, are available in back-ground suppression, diffuse, thru-beam, retro-reflective, and laser versions. Now machine manufacturers and end-users can choose and quickly install the best sensor for any job.

See pages 12-13

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Machine VisionChecking for final delivery

While verification of multiple components or check-ing for missing parts is very important, size changing can be time consuming. In this example, the vision sensor takes the place of proximity switches. The Sharpshooter provides an inexpensive new capabil-ity that was not available before for reducing planned down time, easier line changeovers, recipe driven size changing, and accommodation of flexible or “build to suit” manufacturing.

See pages 18-19

Micropulse® ATAutomating the changeover process of a cartoner or case packer

A typical packing application involves a pusher that moves a collated group of cartons into a container to make a case. The pusher must accomodate two stroke lengths - a longer stroke for the first carton and a shorter stroke for the second carton. To automate this process, a linear position transducer, such as Balluff's Micropulse AT, is used with an air cylinder to produce a continuous position, closed-loop system capable of handling an infinite number of cartons and sizes.

See pages 20-21

Sensor application know-how coupled with the latest sensor technology is the principle way packaging lines can keep up with ever tighter production schedules and ever higher customer quality requirements. In many cases applying an existing sensor design in new, more effective ways is the answer. Every few years, a new technology appears, changing all the rules. Balluff's Sharpshooter® is one of those products.

Increasing Packing Quality and Process Flow Accurate repeatable technology

9n www.balluff.com

Machine VisionContent verification

Vision-based sensors can take the place of multiple conventional sensors. In this example, nine photoelectric sensors are checking the contents of a carton. One Sharpshooter can do the work of all these sensors (see image on page 8).

The Sharpshooter operates more like a smart sensor than a vision system. Just like a sensor, it is easily configured to look for certain attributes of a part or product to make sure those aspects of the product are present, the part is configured correctly, and positioning is verified. Like a vision system, it can error proof parts or configurations presented to them in different positions.

With the combination of both technologies and the simplified “sensor like” approach to configuration and usage, users can apply higher level sensing at a lower cost point, allowing these new vision-based sensors to be applied more readily in a true error-proofing scheme. The Sharpshooter is a perfect solution for advanced error proofing.

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Sensor Technology The key to successful packaging evolution

The goal of sensor-driven packing applications is lower total delivered cost, lower cost of ownership, and a more flexible machine with superior sustainability. Modern sensor technology combined with seasoned application expertise gets you there.

Advanced sensor technology coupled with application know-how adds dramatic capability enhancements to the packaging line. OEM designers need to incorporate new sensor and linear positioning technologies into their packing machines to achieve evolving industry-driven performance/cost ratios. The resulting equipment is less costly, more flexible, and a more sustainable overall operation.

Balluff can help make packaging processes:

n More repeatable through recipe-driven changeovers and production programsn Less costly through less expensive control solutionsn More flexible through advanced changeover technology and increased modularityn More productive through advanced sensor-driven error proofing inspection

Linear Motion Evolution: Increasing Flexibility While Lowering Cost

Often machines designed for specific package sizes must handle new packages within its size capability. The answer is to convert Binary control to Linear control. This means using more flexible sensor technology, that converts proximity switches to linear positioning technology for increased machine flexibility.

Here an air cylinder or mechanical system is pushing a collated group of cartons into a container to make a case of product. The collated product is pushed in front of the loading ram, and then pushed a known distance into a container. If a second group of cartons is present, it would have to be pushed at the same stroke distance to push the first load all the way into the container.

Using a linear transducer coupled with an air cylinder provides the same machine function for one third the cost of a servo motor — an excellent example of sustainability and total delivered cost reduction.

An air cylinder enables two stroke distances to be selected to push the loads into the container. Four proximity sensors provide discrete position information to allow a two-position box loading operation.

11n www.balluff.com

Changeover Evolution: Reducing Planned Downtime

Reducing planned downtime is one of the most effective ways packaging end-users can achieve profitability in today’s highly competitive marketplace. Increasingly today, that means using sensors to help shorten changeover planned downtime while increasing machine flexibility at less cost to the end-user.

Sensor Evolution: Optical Sensors

New vision-based sensors use simplified vision technology to bridge the gap between vision systems and sensor technologies. They provide a simple, practical, and cost effective way to error proof production by simultaneously checking several aspects of the product with a single device.

Traditional sensor-based open flap detection processes use multiple photoelectric sensors and associated programming. Sensors can easily become misaligned, causing unplanned downtime and loss of production.

Balluff’s Sharpshooter is a solution that is far less costly than more complex vision systems and provides inexpensive error proofing that reduces planned downtime, makes line changeovers easier, and accommodates flexible “build to suit” manufacturing set ups.

A typical changeover application involves moving the entire side of a cartoner or case packer. The basic way is with a crank, a bunch of chains, and some position counters or linear scales.

An effective retrofit for existing machines is to put a linear sensor on the machine to monitor its movement and give an audible signal to the person operating the crank as to when to stop.

Now replace the crank with a motor and gear box and continue to use the linear sensor as a feedback loop.

The best solution is to replace the chains and cranks, and use a rod-lock style air cylinders with a linear sensor to produce a complete recipe-driven automatic change-over system.

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GlobalEye Photoelectric Sensorswww.balluff.com/globaleye

Simple to use, easy to install, economically priced - these characteristics describe the GlobalEye line of photoelectric sensors from Balluff. Featuring complete families of background suppression, diffuse, retroreflective, and thru-beam technology, and three body styles to choose from, there is a solution waiting for your application. Features:

n All GlobalEye part numbers stocked by Balluff n Local service and support from Balluff authorized distributors n Tubular and block typesn Background suppression, diffuse, retroreflective, and thru-beam sensing modesn Quick disconnect or cable out styles

Part Number Family Sensing Range Electrical Info. Connector Drawing

Background Suppression*

BOS 5K-PS-RH12-S75 5K 200 mm PNP, NO, light-on M8 4-wire 1

BOS 11K-PA-RH10-00,15-S4 11K 50 mm PNP, NO, light-on, dark-on M12 4-wire 2

BOS 18KF-PA-1HA-S4-C 18KF 100 mm PNP, NO, NC, light-on M12 4-wire 3

BOS 18KW-PA-1HA-S4-C 18KW 100 mm PNP, NO, NC, light-on M12 4-wire 4

Diffuse*

BOS 5K-PS-RD11-S75 5K 900 mm PNP, NO, light-on M8 4-wire 1

BOS 5K-PS-ID10-S75 5K 200 mm PNP, NO, light-on M8 4-wire 1

BOS 11K-PA-ID10-00,15-S4 11K 450 mm PNP, NO, light-on M12 4-wire 2

BOS 18KF-PA-1PD-S4-C 18KF 400 mm PNP, NO, NC, light-on M12 4-wire 3

BOS 18KF-PA-1PE-S4-C 18KF 700 mm PNP, NO, NC, light-on M12 4-wire 3

BOS 18KW-PA-1PD-S4-C 18KW 900 mm PNP, NO, NC, light-on M12 4-wire 4

Polarized Retro-reflective*

BOS 5K-PS-RR10-S75 5K 4 m PNP, NO, dark-on M8 4-wire 1

BOS 11K-PA-PR10-00,15-S4 11K 3.5 m PNP, NO, light-on, dark-on M12 4-wire 2

BOS 18KF-PA-1QD-S4-C 18KF 4.5 m PNP, NO, NC, dark-on M12 4-wire 3

BOS 18KW-PA-1QC-S4-C 18KW 3 m PNP, NO, NC, dark-on M12 4-wire 4

Thru-Beam*

BOS 5K-PS-IX10-S75 5K Emitter-Receiver set, 10 m PNP, NO, dark-on M8 4-wire 1

BOS 11K-X-IS11-00,15-S4 11K Emitter, 20 m N/A M12 4-wire 2

BOS 11K-PA-IE11-00,15-S4 11K Receiver PNP, NO, light-on, dark-on M12 4-wire 2

BLS 18KF-XX-1P-S4-L 18KF Emitter, 15 m N/A M12 4-wire 3

BLE 18KF-PA-1PP-S4-C 18KF Receiver PNP, NO, NC, dark-on M12 4-wire 3

BLS 18KW-XX-1P-S4-L 18KW Emitter, 10 m N/A M12 4-wire 4

BLE 18KW-PA-1PP-S4-C 18KW Receiver PNP, NO, NC, dark-on M12 4-wire 4

*Other electrical versions available, visit www.balluff.com/globaleye for more information.

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21

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BOS 18-R BOS R-9 BOS 5-HW-1 BOS 5-HW-2

BOS 11-HW-1 BES 18.0-BS-1 BOS 18.0-BS-3 BOS 18.0-HW-1

GlobalEye Photoelectric Sensorswww.balluff.com/globaleye

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Self-Contained Thru-Beam Sensorswww.balluff.com/bgl

4.5 5 10 84.5

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2

Balluff C-shaped (BGL) and L-shaped (BWL) self-contained thru-beam sensors reduce your downtime through quick installation and simple setup. Easier to use than traditional fiber optic or seperate emitter-receiver sets, the pre-aligned housing just drops into your machine and you are ready to go. With an adjustment potentiometer for both sensitiviy and light/dark operation, these sensors are ideal for product height differentiation, part counting, and cap height detection applications commonly found on packaging lines. Laser models are also available for use with high-precision operations.

Part Number* Gap Electrical Info. Connector Drawing

BGL 5A-001-S49 5 mm PNP, NO/NC M8 3-wire 1









BWL 4040-D-R011-S49 60 mm PNP, NO/NC M8 3-wire 2





*Laser and NPN versions available, visit www.balluff.com/bgl for more information.

1

12

12

A

B

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Full Color Photoelectric Sensorswww.balluff.com/bfs

BFS Z-MU-30M-01I/O Box

BKS AD-02-RJ11/DB9RJ11 to DB9 Adapter

BKS AD-01-RJ11/RJ11-02,1RS232 Programming Cable

CD 12-AL-22-VB-050M12 Pin Connector Cable

Accessories (included in BFS 30M color sensor kit)

BKS AD-03-USBA/USBB-01,8USB Programming Cable

True color recognition sensors “read” colors by emitting white light, analyzing three beams of reflected colored light (red,blue, green), then measuring the level of light reflected back on each wave length.

The level of reflected light is compared to the value stored in the sensor’s memory. If the value is within its tolerance limits, recognition of that value triggers the output. Typical uses of true color recognition sensors include sorting by product color, or exactly matching a memorized color to that of a passing target.

Part Number Sensing Range No. of Colors

Light Spot Electrical Info. Note Drawing

BFS 26K-PS-L01-S115 20...35 mm Diffuse50...200 mm Retro.

3 4 mm round @ 22 mm PNP, light-on 1

BFS 26K-PS-L02-S115 15...30 mm 3 2x2 mm square @ 22 mm PNP, light-on 1

BFS 26K-PS-L03-S115 18...22 mm 3 5x1 mm rectangle @ 22 mm PNP, light-on 1

BFS 27K-PS-L01-S115 5...45 mm 3 4 mm round @ 22 mm PNP, light-on Bright colors 2

BFS 27K-PSR-L02-S115 15...25 mm 3 4 mm round @ 22 mm PNP, light-on Dark colors, RS485 setup

2

BFS 30M-USS-L03-OD12 30...100 mm 7 10 mm round @ 50 mm PNP/NPN selectable USB software setup 3

BFS 30M-USS-L04-OD12 30...100 mm 15 (Hex) 10 mm round @ 50 mm PNP/NPN selectable USB software setup 3

BFS 30M Color Sensor Kit

BFS Z-IK-01 Contains software CD, 12-pin connector cable, I/O box, USB and RS232 programming cables, and RS232 adapter

21 3

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108

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GlobalProx® Inductive Sensorswww.balluff.com/globalprox

Balluff’s GlobalProx® line represents a broad range of top-quality, value-priced general-purpose tubular inductive sensors. Advances in integrated circuit technology and high-volume production techniques enable Balluff to offer high-quality, high-performance sensors without high prices. Built to the same high standards as all Balluff inductive proximity sensors, GlobalProx quality is second to none. After enduring a rigorous initial design acceptance program, all GlobalProx sensors are 100% tested at the end of production to guarantee conformity with critical published specifications. With GlobalProx as your “go to” choice for inductive sensing, you’re covered: the CE mark, cULus listing, and Balluff lifetime warranty are your guarantees of quality and reliability.

Part Number* Size Sensing Range Mounting Electrical Info. Connector Drawing

BES M08MH1-PSC15B-S04G M8x65 mm 1.5 mm Flush PNP, NO M12 1

BES M08MH1-PSC20B-S04G M8x65 mm 2 mm (2x) Flush PNP, NO M12 1

BES M08EH-PSC40F-S04G M8x65.5 mm 4 mm Non-Flush PNP, NO M12 2

BES M12MI-PSC20B-S04G M12x65 mm 2 mm Flush PNP, NO M12 3

BES M12MI-PSC40B-S04G M12x65 mm 4 mm (2x) Quasi-Flush PNP, NO M12 3

BES M12MG-PSC80F-S04G M12x65 mm 8 mm Non-Flush PNP, NO M12 4

BES M18MI-PSC50B-S04K M18x65 mm 5 mm Flush PNP, NO M12 5

BES M18MI-PSC80B-S04K M18x65 mm 8 mm (2x) Quasi-Flush PNP, NO M12 5

BES M18MG-PSC16F-S04K M18x65 mm 16 mm Non-Flush PNP, NO M12 6

BES M30MI-PSC10B-S04K M30x65 mm 10 mm Flush PNP, NO M12 7

BES M30MI-PSC15B-S04K M30x65 mm 15 mm (2x) Quasi-Flush PNP, NO M12 7

BES M30MM-PSC30F-S04K M30x83 mm 30 mm Non-Flush PNP, NO M12 8

*PNP&NPN, NO&NC versions available of all listed sensors

Sensing Distance2x Sensing Distance2x2 3 41

Sensing Distance2x Sensing Distance2x5 76 8

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Capacitive sensors are designed to provide flexibility and reliability. With a broad variety of body styles, housing materials, adjustable sensing ranges, and the new SmartLevel self-adjusting series, Balluff’s capacitive sensor family can solve applications that are difficult to accomplish with traditional inductives or photoelectrics.

Part Number Size Sn Mounting Electrical Info Connector Drawing

Object Detection

SK1-1.5-M8-PBS-VA/PTFE-Y1 M8x54 mm 1.5 mm Flush PNP, NO M8 3wire 1

SK1-4-M12-PBS-VA/PTFE-Y2 M12x60 mm 4 mm Flush PNP, NO M12 2

SK1-8-M18-PBS-VA/PBT-Y2 M18x75 mm 8 mm Flush PNP, NO M12 3

SK1-20-M30-PBX-VA/PBT-Y2 M30x87 mm 20 mm Flush PNP, NO/NC M12 8

SK1-25-50/10-XBX-POM-Y1 Ø50x10 mm 25 mm Flush PNP/NPN,NO/NC M8 3wire 7

SK1-8-34/16/8-PBS-PP-M2/Y1 34x16x8 mm 8 mm Flush PNP, NO M8 3wire 6

SmartLevel Sensing

SK1-FSA-MLNPT1/4-XDC-PSU-Y1 1/4"NPTx66.3 mm Fill-Level Embeded PNP/NPN,NO/NC M8 3wire 4

SK1-FSA-M18-PNBS-PVC-Y1 M18x70 mm Fill-Level Non-Flush PNP, NO M8 3wire 5

SK1-FSA-M30-PNBX-PBT-Y2 M30x87 mm Fill-Level Non-Flush PNP, NO/NC M12 9

Capacitive Sensorswww.balluff.com/capacitive

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Sharpshooter® Machine Vision www.balluff.com/sharpshooter

Sharpshooter is the first vision-based sensor designed to be an extension of your present sensor-based error proofing system. It provides reliable part or feature presence/absence, position detection, and dimensional verification. This product can be used like a sensor, but provides far more functionality than any discrete sensor. And it’s also far easier to use than more complex vision systems.

In most production situations, vision systems can be overkill – too expensive, too much func-tionality, and just too complex. Instead Balluff designed a product that’s easy to set up, simple to use, and quick to return your initial investment. It has just enough functionality to be the first vision-based sensor solution you’ll adopt and maybe the last vision product you’ll need.

Part Number Description Output Sensing Range Drawing

BVS Sharpshooter

BVS-OI-3-001-E 8 mm lens PNP 50-1000 mm 1

BVS-OI-3-002-E 8 mm lens NPN 50-1000 mm 1

BVS-OI-3-003-E 12 mm lens PNP 50-1000 mm 1

BVS-OI-3-004-E 12 mm lens NPN 50-1000 mm 1

I/O Cable

BKS-S139-PU-_ _ M12x1 to wires, 8 pole, shielded, 05, 10, 15, 20 meters available

EtherNet Cable

BKS-AD-05-RJ45/GS180-PU-_ _ M12 D-coded to RJ45 EtherNet cable 1.5, 03, 05 meters available

Mounting Brackets

BVS Z-MB-01 BVS L-bracket for BMS system

BMS CS-M-D12IZ Clamping cylinder for BMS system

1

Power & IC EtherNet

ConVis® Software from Balluff makes setting up Sharpshooter® a simple, intuitive process.

Balluff’s windows-based ConVis configuration GUI software uses a step-by-step configuration process to guide you through set up, including interactive help and a multiple image viewing buffer to identify an optimum reference image for setup, and to provide selectable images for operation testing. The ConVis software also operates as an emulator to allow you to set up and test projects off-line for greater flexibility, then download them to the sensor.

Use EtherNet connectivity to connect Sharpshooter to your production PC, or network several Sharpshooters to a PC using our exclusive SensorFinder® feature. The built-in step-by-step method guides you through the configuration process in three easy steps. The screen shows you where you are throughout the entire process so adjustments and corrections are quick and easy to make.

Control Region The area to be inspected

Image BufferFor image previewing

Control Panel All characteristics at a glance

Easy software-driven set up is as simple as 1-2-3.

19n www.balluff.com

Industrial RFIDwww.balluff.com/rfid

Balluff's industrial systems offer data tracking and error proofing solutions such as machine tool, flexible assembly, production, automation, warehousing, logistics, and distribution tracking. With over 20 years of experience providing industrial RFID solutions, we will help you minimize loss and expense from error-prone operations and maximize quality operations and material flow.

Part Number Description Capability Drawing

RFID Processors

BIS L-503-PU1-05MParallel processor, 1 head, 5 m cableout Read only 1

BIS L-405-033-001-05-MU

BIS M-6026-034-050-06-ST19 EtherNet/IP processor, 2 heads Read/write 5

BKS S79 Power connector for processor BIS M-6026 5

BKS S182 EtherNet connector for processor BIS M-6026 5

RFID Read/Write Heads for BIS L-602

BIS M-300-S115 M30 head Read/write 2

BIS M-301-S115 80x80x40 head Read/write 4

BIS Z-501-PU1-10/E Straight cable with connector, 10 m N/A

BIS Z-502-PU1-10/E Right angle cable with connector, 10 m N/A

RFID Data Carriers

BIS M-111 2 k ISO 15693 Read/write 3

BIS L-201 5 byte Read only 3

BKS S79

5

sensing surface

4

BKS S182

sensing surface

1 2 3

activesurface

Assembles to bottom of BIS L-405-033-001-05-MU processor heausing to provide I/O cable

Head Basesensing surface

Ø5.2sensing surface

BIS L

BIS M

20

BIW...Standard nominal strokes [mm]0075, 0100, 0130, 0150, 0175, 0225, 0300, 0360, 0375, 0400, 0450, 0500, 0600, 0650, 0750

Micropulse® AT

Micropulse® BIW

Micropulse® AT and BIWwww.balluff.com/micropulse

Balluff Part Number Output Signal Features Resolution Stroke Drawing

Micropulse® AT

BTL6-A110-M_ _ _ _ -A1-S115* Analog 0...10 V, 10...0 V

- Rising & falling signals included- Mounting hardware ordered separately

< 10 µm 21...1524 mm 1

BTL6-A301-M_ _ _ _ -A1-S115* Programmable Analog

0...10 V, 10...0 V

- Rising & falling signals included- Adjustable stroke- Two independent outputs- Second magnet differential mode- Mounting hardware ordered separately

< 10 µm 50...1500 mm 1

Micropulse® BIW

BIW1-A310-M_ _ _ _ -P1-S115* Analog 0...+10 V Mounting feet included 5 µm 75...750 mm 2

BIW1-G310-M_ _ _ _ -P1-S115* Analog -10...+10 V Mounting feet included 5 µm 75...750 mm 2

BIW1-C310-M_ _ _ _ -P1-S115* Analog 0...20 mA Mounting feet included 5 µm 75...750 mm 2

BIW1-E310-M_ _ _ _ -P1-S115* Analog 4...20 mA Mounting feet included 5 µm 75...750 mm 2

*Please indicate standard stroke length.

Micropulse® linear position transducers provide highly accurate and reliable position control signals. Balluff’s non-contact magnetostrictive technology means performance does not degrade over time, as with linear potentiometers.

Balluff designed the Micropulse AT in a modular fashion to simplify manufacturing and reduce component costs to be competitive with these devices. The main advantage of the Micropulse AT is the non-contact, wear-free magnetostrictive sensing principle.

The Micropulse BIW's wear-free, non-contact design completely eliminates premature failure and performance degradation, the principal cause of downtime and loss of accuracy with linear pots.

BTL6-A110...Standard nominal strokes [mm] 0102, 0127, 0152, 0178, 0203, 0230, 0254, 0280, 0305, 0330, 0381, 0407, 0457, 0508, 0533, 0560, 0610, 0661, 0711, 0762, 0813, 0914, 1016, 1067, 1220, 1270, 1372, 1524

BTL6-A301...Standard nominal strokes [mm] 0050, 0100, 0130, 0150, 0175, 0200, 0225, 0250, 0300, 0350, 0360, 0400, 0450, 0500, 0550, 0600, 0650, 0700, 0750, 0800, 0900, 0950, 1000, 1100, 1200, 1250, 1300, 1400, 1500 On request in 25 mm increments for high quantities only

Mounting Feet

BTL6-A-MF03-K-50 Standard plastic mounting foot BTL6-A-MF01-A-50 Aluminum mounting foot, 50 mm bolt spacing BTL6-A-MF01-A-43 Aluminum mounting foot, 43 mm bolt spacing

Position Magnets

BTL6-A-3801-2 Standard magnet

Micropulse® AT Accessories

Connector Cables

BKS-S115-PU-05 Connector cable, straight, available lengths 05, 10, 20, 25 meters BKS-S116-PU-03 Connector cable, right angle, available lengths 05, 10, 15, 20, 25 meters

Micropulse® AT and BIW Accessories

No. of mounting clamps/cuffs 2 3 4 5 6 7

Length (stroke length) up to 250 mm 251 to 500 mm 501 to 750 mm 751 to 1000 mm 1001 to 1250 mm 1251 to 1500 mm

Recommended Number of Feet

21n www.balluff.com

37. 6

28Ø4. 2

5

7352

36

73

21

10.8

50+4

Ø30

28.8

Installation length

Nominal stroke

BKS-S115

BKS-S116BKS-S116

BTL6-A-MF03-K-50 BTL6-A-MF01-A-50 BTL6-A-MF01-A0-43

1

BKS-S115

BKS-S116

BTL5-FEET-NR

BTL P-M5-VZ

Installation length

Nominal stroke

2

Micropulse® AT and BIWwww.balluff.com/micropulse

22

BML S2E Rotary Encoderwww.balluff.com/bml

Part Number Description Supply Output Resolution Cable Length Max. RPM Drawing

BML S2E Rotary Encoder

BML-S2E0-Q61F-M410-G0-KA05 Sensor head 5 V 5 V 5 µm 5 m cable 848 1

BML-S2E0-Q53F-M410-G0-KA05 Sensor head 10...30 V 10...30 V 5 µm 5 m cable 848 1

BML-S2E0-Q53K-M410-P0-KA05 Sensor head 10...30 V 10...30 V 50 µm 2 m cable 170 1

Accessories

BML-M20-I40-A0-M072/054-R1 Magnet ring

BAM MC-ML-002-D54-1-01 Mounting hub 2

BAM MC-ML-003-D12.7-3-01 0.5" Quick disconnect bushing 2





Magnet ring

Clamp washer

Screw, M3x10

Screw, 1/4-20x10

QD bushing

Mounting hub

Sensor head

Balluff’s S2E Rotary BML encoder is a lower cost, more effective improvement on standard rotary encoder designs. The basic design of the S2E consists of a magnetically-encoded ring and a non-contact sensor head. This assembly installs easily and provides a quadrature output at up to 46,000 counts per revolution. An available mounting hub allows the magnet ring to be adapted to a wide range of applications.

Balluff’s S2E:

n Features a simple design for a low cost solutionn Provides accurate velocity and position tracking of virtually any rotary movement

to monitor continuous and/or oscillating rotary shaft motionn Converts rotary motion into linear measurement to provide compact linear

positioning informationn Provides continuous feedback allowing PLC-directed set points and electronic

cams to be established to make the operation of the host machine more flexible

23n www.balluff.com

Optical mark of reference point

1

3.50

58.0

58.45.17

72.0

1.0

2

BML S2E Rotary Encoderwww.balluff.com/bml

System Concept Overview

+

Magnet ring

Sensor head

Digital Display

orController/PLC High Speed Counter

A

B

Z

Incremental quadrature output

24

Remote Couplerswww.balluff.com/remotes

Remote coupler systems allow the transfer of signals to a controller through an air gap without the need for physical contact. In machines and equipment, there is a need for flexible I/O interfaces for applications involving rotating tables, moving pallets, punches, and forming dies. Interfaces of this type require that the sensors follow the movements of the machine. The operation cannot be obstructed by the wiring of the cables. Applications such as this are not possible with fixed or hard-wired connections.

2 31

20

75656

40

10

5.2

29.44

45

LED 1LED LED 2

30

30

75

O5.

3

75

90

90

X: Center off-setY: Transmitting distance

RGPT-3005-V1215/RGPE-3005-V1215

Y

X

RGPT-4008-V1220/RGPE-4008-V1220

X

Y

X

Y

RGPT-9012-V2430/RGPE-9012-V2430

*For model RGPT4008/RGPE 4008 select from A or B Version A: active surface front Version B: active surface side

Ordering example: RGPE 4008-V1220P-A-PU-05RGPE-4008-V1220P-B- RGPT-4008-V1220-B- -V1220-A-

Transmission Distance & Offset

mm mm mm

Transmitter - Remote Unit Output Sensor - Base Unit Size Xmit Distance Available Current

Signals Drawing

RGPT 3005-V1215-PU05 RGPE 3005-V1215P-PU05 M30x80 mm 5 mm non-flush 150 mA 8x 1

RGPT 4008-V1220-_-PU05 RGPE 4008-V1220P-_-PU05 40x40x75 mm 8 mm non-flush 200 mA 8x 2

RFPT 9012-V2430-PU05 RGPE 9012-V2430P-PU05 90x90x45 mm 12 mm non-flush 300 mA 8x 3

**

25n www.balluff.com

Multiple Interface Blocks & Cordsetswww.balluff.com/connectivity

Decrease your set-up time as well as system downtime by using Balluff’s quick-disconnect sensors with our complete line of cordsets and accessories. Balluff offers connectivity products that save time and money during installation. Our cordsets and multiple interface blocks provide simple connectivity from the sensor back to the control panel. We offer a wide variety of cordsets, splitters, and multiple interface blocks to ensure your needs are met.

Part Number No. of Ports No. of Inputs LED Connector Drawing

C04 TxQ-00-PB-050M* 4 / 8 8 / 16 No 5 m cable out 1

C04 TxR-00-PB-050M* 4 / 8 8 / 16 PNP 5 m cable out 1

C04 TxQ-23* 4 / 8 8 / 16 No M23 connector 2

C04 TxR-23* 4 / 8 8 / 16 PNP M23 connector 2

CM23 ANx-00-PB-100M* 4 / 8 11 / 19 wire No 10 m M23 straight 3

CM23 BNx-00-PB-100M* 4 / 8 11 / 19 wire No 10 m M23 right angle 4

* x = Number of ports, 4 or 8

3339

P2P4

7

P2P4

5

P2

7

P2P4

3

P2P4

1

P2

P2P4

8

P2P4

6

P2P4

4

P2P4

2

4.53454

7310

1.5

152

107

M12

x11 2

Male 19-pin face view(MIB)

Female 19-pin face view(Cable)

6

154

182 10

8

1

5 7

11

13 17

14 1619 93

12

3 4

Pin Cable Color Function 19 Brown +V 6 Blue - V12 Green/Yellow Ground 7 Grey/Pink Port 1 (2)15 White Port 1 (4) 4 Red/Blue Port 2 (2) 5 Green Port 2 (4) 8 White/Green Port 3 (2)16 Yellow Port 3 (4)14 Brown/Green Port 4 (2) 3 Grey Port 4 (4) 9 White/Yellow Port 5 (2)17 Pink Port 5 (4)13 Yellow/Brown Port 6 (2) 2 Red Port 6 (4)10 White/Grey Port 7 (2)11 Black Port 7 (4)18 Grey/Brown Port 8 (2) 1 Violet Port 8 (4)

8 P

ort

4 P

ort

26

Standard Connectorswww.balluff.com/connectivity

Balluff's single ended cordsets are ideal for connecting your new or existing quick disconnect sensors to a junction box or control panel. Our broad offering includes everything you need to get connected.

Part Number Connector Type No. of Wires Length Drawing

C49 ANE-00-VY-050M M8 Straight female 3-wire 5 m 1

C49 BNE-00-VY-050M M8 Right angle female 3-wire 5 m 2

C75 ANL-00-VY-050M M8 Straight female 4-wire 5 m 1

C75 BNL-00-VY-050M M8 Right angle female 4-wire 5 m 2

C04 AEL-00-VY-050M M12 Straight female 4-wire 5 m 3

C04 BEL-00-VY-050M M12 Right angle female 4-wire 5 m 4

C04 AET-00-VY-050M* M12 Straight female 8-wire 5 m 3

C04 BET-00-VY-050M* M12 Right angle female 8-wire 5 m 4

C04 CNL-9 M12 Straight male 4-wire Screw terminal 5

BKS-S109-RT14 M12 Straight male 4-wire Insulation displacement 6

C04-EEC-04-U M12 Straight female (x2) to straight male 4-wire Splitter 7

*Same as BKS-S115

5 76

2 3 41

10

M8x1

31

Leng

th

18

10

26Le

ngth

M8x1

14.5

Leng

th

47

M12x1

31

M12x1

Leng

th31

14.5

Pin # Cable Color 1 Brown (+) 2 White (N/C) 3 Blue (-) 4 Black (N/O)

3

4

1

4

3

2

1

Pin # Cable Color 1 Brown (+) 2 White (N/C) 3 Blue (-) 4 Black (N/O)

3

4

1

4

3

2

1

Pin # Cable Color 1 Brown 2 White 3 Blue 4 Black

Pin # Cable Color 1 White 2 Brown 3 Green 4 Yellow 5 Gray 6 Pink 7 Blue 8 Red

2

1 4

5

3

67

8

Pin # Cable Color 1 Brown 2 White 3 Blue 4 Black

Pin # Cable Color 1 White 2 Brown 3 Green 4 Yellow 5 Gray 6 Pink 7 Blue 8 Red

2

1 4

5

3

67

8

2

1 3

4

2

1 3

4

27n www.balluff.com

EtherNet/IP Networkingwww.balluff.com/connectivity

Part Number Description

EtherNet/IP Blocks* (Display Guided IP Address Setting)

BNI EIP-104-100-Z016 8 port, 16 input block

BNI EIP-305-100-Z016 8 port, 8 input/8 output block

BNI EIP-202-100-Z016 8 port, 8 output block

BNI EIP-206-100-Z016 8 port, 16 output block

BNI EIP-105-100-Z010 16 port XXL, 32 input block

BNI EIP-306-100-Z010 16 port XXL, 16 input/16 output block

EtherNet/IP Cables & Accessories*

BCC M414-M414-6D-331-PS54T2-006 M12 straight male to M12 straight male, IP67, shielded, PUR jacket, 0.6 m

BCC M414-M414-6D-331-PS54T2-020 M12 straight male to M12 straight Male, IP67, shielded, PUR jacket, 2.0 m






BCC M414-E814-BG-RM003-000 Bulkhead, M12 female receptacle to straight RJ45 female

BCC M424-E814-BG-RM003-000 Bulkhead, M12 female receptacle to angle RJ45 female

BCC M414-E834-AG-RP001-020 Bulkhead, M12 female receptacle to RJ45 male, 2 m cable

BCC M414-M414-5D-RM002-000 Bulkhead M12 female receptacle to M12 female receptacle

Unmanaged Switch*

BNI EIP-950-000-Z009 Unmanaged switch 9 port

IPAP*

BNI ACC-910-000 IP configuration storage plug

*Consult factory for product availability.

EtherNet/IP Aux Power Cables

Part Number Connector Type Length

BDN C-P22-AC-EAA-01-_ _ _M* Straight female Single-ended aux cable 005 (0.5 m), 010 (1.0 m), 030 (3.0 m), 060 (6.0 m), 090 (9.0 m), 120 (12 m), 150 (15 m), 200 (20 m)

BDN C-P22-BC-EAA-01-_ _ _ M* Right angle female Single-ended aux cable

BDN T-PTE-AA-01 Straight female (x2) to straight male Aux power drop tee N/A

R05 AA-04-B-16A-003M Straight female Aux bulkhead receptacle 300 mm

*_ _ _ = Insert length

As Balluff continues to grow as a leader in sensor technology, Balluff is also growing as an industrial network supplier. Balluff’s new line of EtherNet/IP Machine Mount I/O modules incorporate many of the same features as our DeviceNet and Profibus modules; large LEDs, rouged housing, and low profile. Balluff also added new features; LCD display and IP67 programming buttons that allow the customer to change each octet of the IP address, subnet mask, and gateway address. Balluff will also offer an extended block with 16 I/O ports along with a standard 8 port version. As always, Balluff will offer a full line of network cordsets and accessories to complement the modules. Balluff is ready to assist customers in taking EtherNet/IP down to the I/O level.

This brochure was printed on FSC Certified Paper. It represents Balluff’s commitment to helping the environment.

No. 1

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9 •

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on 1

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8 •

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ficat

ions

,

avai

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e.

USA Balluff Inc. 8125 Holton Drive Florence, KY 41042 Phone: (859) 727-2200 Toll-free: 1-800-543-8390 Fax: (859) 727-4823 E-Mail: [email protected]

Canada Balluff Canada, Inc. 2840 Argentia Road, Unit #2 Mississauga, Ontario L5N 8G4 Phone: (905) 816-1494 Toll-free: 1-800-927-9654 Fax: (905) 816-1411 E-Mail: [email protected]

Mexico Balluff de Mexico S.A. de C.V Prol. Av. Luis M. Vega #109 Col. Ampliacion Cimatario Queretaro, QRO 76030 Phone: (++52 442) 212-4882, 224-3583, 224-3171 Fax: (++52 442) 214-0536 E-Mail: [email protected]

www.balluff.com/packaging

Object Detection

Linear Position and Measurement

Industrial Identification

Networking and Connectivity

Accessories

Documents

Packaging 168259 Pack Select Catalog