PROCESS FLOW CHART

STORAGE OF CHIPS

CUTTING BAGS INTO HOPPER

STORAGE SILO

DRYER CYCLONE

MIXER POLYMER POWDER

EXTRUDER

LONG LIFE FILTER SATELLITE EXTRUDER1F1

DIE SATELLITE EXTRUDER2

CHILL ROLL

LUMPS FOR SALE

CAST SCANNER

MDO

TDO

COOLING UNIT

FILM WASTE

PULL ROLL UNITTRIM SCANNER

CORONA TREATER

WINDER

JUMBO STAND

TRIM AND TOP CUT PRIMARY SLITTER

SECONDARY SLITTER

CONVEYER BELT & PACKAGING

F1 Mesh Filter 1 DESPATCH

DOSING UNIT FOR ADDITIVE

RAW-MATERIAL FROM HOPPER

RECYCLE PLANT

F2

RAW MATERIAL FROM HOPPER

AIR SPRAY / WATER REMOVAL SYSTEM

AUXILLARY WINDER-CAST FILM GEN.

AUXILLARY WINDER-MONO FILM GEN.

SAMPLE FOR LAB TESTING

F2 Mesh Filter 2

PROCESS FLOW OF MATERIAL RECEIPT

Goods reach at factory by container / truck

Entry at gate in record register

Parking Vehicle at desired unloading station

Unloading the material at designated area

Store check for material damaged and quantity

Preparation of Necessary documents

Inspection by Quality Control Department

Goods which donot confirm to the specification are rejected

Accepted goods are transferred to designated place by fork lift

RECYCLE PLANT FLOW CHART

TUT TRIM

CAST FILM

MONO FILM

EXTRUDER

MESH FILTER

DOWN GRADE ROLLS

DIE

Granule cutter

WATER BATH

RECYCLE CONVEYOR

CUTTER COMPACTOR

TDO OUTLET (Plant startup & breaks)

JUMBO STAND (Top Cut & Sample)

LAB (Sample waste)

TOP CUT & TRIM (Primary & Secondary

slitter)

LUMPS FOR SALE (Generated

during backflushing)

RECYCLE CHIPS STORAGE SILO

CHIPS CONVEYING SYSTEM

PROCESS FLOW OF SLITTING , PACKAGING , DESPATCH

PRIMARY SLITTER

Jumbo mill roll at the unwinder station of the slit machine

Joints with Leftover

Engage the hydraulic chuck of un-wind mechanical drive

Threading the film

Loading the new recipe

Core Setting

Put Joints with adhesive tapeMETALLIZER

Run the machine

Cut the film after desired OD SLITTER

PACKING

Strapping

Palletization

Stretch Wrapping

Container is sealed after putting silica gel

Setting of re-wind arms and knives at respective blade holders

SECONDARY SLITTER

METALLIZED FILM

Wrap the finished rolls with metallized film and blue poly and tape it.

Unload the wrap rolls on the wooden seats at electricially operated conveyer

Disengage the re-wind arms and move these arms up with the help of hydraulic power

Put roll slips onto each wrapped rolls after weighing on the conveyer

Move the conveyer towards the exit to the packaging hall

Putting the foam sheet ,ply and plastic core plug at both ends of the rolls

DESPATCH