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PACKING AND LASHING ARE KEY FACTORS IN SUCCESSFUL TRANSPORTATION OF CARGO
WHAT IS THE INTENT OR EXTENT OF PACKING?
‘LASHING’ IS MORE DEFINITE!“CARGO MUST BE FIRMLY
IMMOBILIZED” FMCSA
It is a privilege to be here and commenton Packing and Lashing.
Packing (including bracing or chockinginside the ‘package’) is discretionary.There are various guidelines andrecommendations published by entitiessuch as the US Military or largeCorporations for packing.
Lashing or securing of cargo to the carrier – ship,railcar, truck, etc. on the other hand, is governedby Authorities like the the IMO for SignatureCountries in Shipping; AAR; Department ofTransportation in the USA and so on. (Countriesmay have their own Authorities!)
So the required ‘action’ is partly discretionary?
IN A NUTSHELL: EXPEND MINIMUM COST TOMAXIMIZE SUCCESS IN OUT-TURN -MINIMUM DAMAGE!
Ramifications of inadequate packing:
Poor carriage, stowage, handling
Poor rendering or ‘access’ of package to securing!
(Influence of packing on lashing and vice versa?)
The shipper eventually pays:
Higher freight – ship expends more monies!
Miscellaneous charges – handling difficulties?
Increase in damages!
VENDOR APPROVAL (BOILER-PLATE CRITERIA!)
(OR, included in the nominated Forwarder?)
EXPERIENCE
Technical; Supervisory; Hands-on (labor)
How do they handle Hiccups! (LESSONS LEARNED!)
SPECIFIC COMMODITY KNOWLEDGE/FAMILIARITY?
Specialties
Peculiarities
Characteristics
WORKMANSHIP
Global consistency – APPLICABLE?
RESOURCES
Global/Local
Labor
Equipment – cranes, forklifts, power-saws, etc.
Facilities – loading dock, security, storage areas (covered/uncovered)
Convenience – location, etc.
SERVICE CAPABILITIES
Location – truck, water, rail accessible?
24/7/365!
Systems Capabilities – Bar coding, Electronic transfers, etc.
SAFETY RECORD
QA/QC
INSURANCE
CAN PACKER EXECUTE YOUR EXPECTED PACKINGSTANDARDS?
BASIC CONSIDERATIONS:
Commodity/Contents
Weather
Transport
Handling
Storage
Costs
GENERAL:
Out-turn/Goal/Objective (Acceptable loss/Tolerances)
OVERDESIGN IS COSTLY! - USDA
“Extreme and/or excessive stresses cannot be the basis for designing standard packaging units.” HPE
HAZMAT!
Country Specifics/Regulations/Criteria
Marks – Shipping/Do/Do-not/Color codes/Lift/Etc.
- International Marking Standards
Packing Lists
CONSIDER COUNTRY SPECIFICS SERIOUSLY!
WRONG MARKINGS CAN RESULT IN SERIOUS PENALTIES!
Center of Gravity
Rigidity and stability
Special needs versus frequent/identical packages?
Over-packs
Prepping – reduce dims/weight; surface protection; preservation; anti-corrosion;
Shape/form/appendages? Eliminate wastage of space and help in ease of stowage
TESTS – Handling, edge, top, corner, swing,etc.
Summarize the USDA guidelines for crating to all packing:
1. The packing must protect its contents from the hazards of weather, transport, storage and handling
2. The materials used should be of suitable quality
3. Materials to be ‘light and strong’
4. Take up minimum space
AGAIN FROM THE USDA (but applied generously toall packing!):
The advantage from good packing is that the shippergains better protection; lower shipping costs; lowerspace requirements!
The carrier gains lower liability costs!
And, the consumer gains from LOWER PRICES!
SUMMARY OF GOOD PACKING: TO CONTAIN AND PROTECT
DECIDE ON REQUIRED TYPE OF PACKAGE
BASE/BOTTOM/SKID
SIDES
TOP
ACCESS TO HANDLING AND LIFTING
STACKING (LIKE-ON-LIKE?)
MARKS
MISCELLANEOUS PROTECTIONS/PROOFS/ETC.
CRUSHING & CURLING!
MACHINE HANDLING:
‘CORNERS’ at lift and secure points!
OOPS!
BASE FAILURE?
DESIGN FOR INTENDED PACKAGE
LIFTING/SLINGING INSTRUCTIONS
CENTER OF GRAVITY CAUTIONS!
SHIPPING SADDLES?
OPEN CRATE (USDA)
Floor fundamentals! (USDA)
INTERNAL:
No moving parts!
Base/bottom
Strength; load distribution; anchoring of item
Chocking/bracing
Cushions
Consequences of/from vibrations/shocks!
CONTAINER LOADS!
EXTERNAL: (Relationship between packing and lashing?)
Lash points?
Access?
Adequacy?
Crush-proof/Damage-proof?
Corners/softeners!
MODE OF TRANSPORTATION (Load Assumptions)
ROAD 0.8 FWD, 0.5 RWD, 0.5 LAT, 0.20 VERT
RAIL 3.0 LONG, 2.0 LAT, 2.0 VERT
AIR RANGE 1.5-2.5 IN EACH AXIS (3)
BARGE 0.4 PITCH, 0.6 ROLL, 0.3 VERT
SHIPS 0.3 PITCH, 0.8 ROLL, 0.8 VERT
FUNDAMENTALS:
Procedure? Arrest/Immobilize – stop/push/pull!
Strength of materials
Friction
Forces to counter
EXPERIENCE – to formulate Industry Standards
RULES/REGULATIONS BY AUTHORITIES!
CONSISTENCY! (Example: Annex 13 – WORLDWIDE!)
OCEAN CARRIAGE (Annex 13)
OCEAN CARRIAGE (Annex 13)
OCEAN CARRIAGE (Annex 13)
OCEAN CARRIAGE (Annex 13)
SHIP – DECK & UNDER-DECK
SHIP - DECK
SHIP – UNDER-DECK
SHIP - DECK
ASTM – American Society for Testing of Materials
ANSI – American National Standard Institute
API – American Petroleum Institute
HPE – German Federal Association for…Packaging
(www.hpe.de)
USDA – Wood Crate Design Manual
DSC/DLA – Defense Supply Center/Logistics Agency
IMO – International Maritime Organization – Code of Safe Practice for Cargo Stowage and Securing
DoT – Department of Transportation
FMCSA – Federal Motor Carrier Safety Administration
AAR – American Association of Railroads