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V 1 /5 0P A G E L-U S A -G R O U T

FIELDS OF APPLICATION

universal-grout for prec ision ma chines o f a ny kind

turbines, ge nera tors, compress ors, diesel engines

and other power eq uipment operating under heavy

vibration

anchor screws, leveling units a nd s ole pla tes

steel and concrete columns

prefabricated concrete units a nd structura l

steelworks

bridge bearings a nd c ons truction joints

crane rails and radio telescopes

steel and blast-furnace plants a s w ell as mines

paper plants, c hemica l pla nts a nd refineries

PROPERTIES

V 1 /5 0 3/44/ 20100 mm grouting height

V 1 /1 0 < 13/16/ < 30 mm grouting height

V 1 /1 6 0 > 4/ > 100 mm grouting height

V 1 / 5 0 comb ines the c harac teristics of V 1 a nd

V 1 2 for grouting height from 3/4 4/20 100 mm

high flowability, up to 60 minutes

cement-based and chloride-free

controlled and even expansion with a rigid b ondbetween concrete foundation and machine base

plate

high early and final strength

low modulus of elasticity in c onnec tion w ith high

bending strength

resistant to cracks even when having a low

w /c-ratio (0.36-0.38)

resistant to freeze/thaw cycles, w a terproof,

res ista nt to oil a nd p etroleum

pumpable and easy to pour even during low

temperatures

externally tested and factory quality controlled

a cc ording to the Merkbla tt fr Verguss mrtel

(Lea flet for G routs ) (DB V)

permission for use in drinking water areas

Allge meine b a uaufs ichtliche Zula ss ung

(G eneral C ons tructiona l P ermiss ion)

Mo. PA VII-1/419 (DIBt) for the Additive-C oncentra te

Technichal Reference Sheet 0201-0203

Status: 07.06V 1 /1 6 0V 1 /5 0V 1 /1 0

PA VII-1/419Z-3. 21-1461

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15,950

14,500

13,050

11,600

10,150

8,700

7,250

5,800

4,350

2,900

1,450

1 3 7 28 90

Ta g e

P A G E L

-G R O U T

TECHNICAL DATA

TYP E V 1 /1 0 V 1 /5 0 V 1 /1 6 0

Aggregate size inch/mm 0 1/32/0 1 mm 0 3/16/0 5 mm 0 5/8/016 mm

Grouting height inch/mm 4/> 100 mm

Amount of water % 12-13% 3 1/43 1/2 QTS(33.25L) 15-16% 441/4 QTS (3.254L) 11% 2 5/83 QTS (2.52.75L)

Material needed lbs /ft3 125 133 131

Density of freshly mixed mortar lbs /ft3 142 154 145

w/c-ratio 0.35 0.36 0.38 0.35

Workability a t 70 F Min. >90 60 >90

Flowability (cha nnel) immedia tely inch (cm) 27.56 (70) 26 (65)

30 Min. inch (cm) 26.77 (68) 24 (60)

measure of extension immedia tely inch (cm) >11.81 (30) 27.56 (70)(DIN 1048) 30 Min. inch (cm) >11.81 (30)

Expansion 24 h Vol. % 0.5 1.0 1.0

28 d Vol. % 0.5 1.0 1.0

Compressive strength 24 h P S I (MPA) 6,235 (43) 6,772 (46.7) 7,395 (51)V 1 /1 0 , V 1 /5 0 :1.571.576.30 inch 7 d P S I (MPA) 8,700 (60) 9,324 (64.3) 10,150 (70)V 1 /1 6 0 :3.943.943.94 inch

28 d P S I (MPA) 12,615 (87) 11,963 (82.5) 13,195 (91)

90 d P S I (MPA) 14,500 (100) 14,210 (98)

Bending strength 24 h P S I (MPA) 870 (6) 856 (7) 1,015 (7)

1.571.576.30 inch 7 d P S I (MPA) 1,160 (8) 1,349 (8) 1,160 (8)

28 d P S I (MPA) 1,450 (10) 1,450 (10) 1,450 (10)

90 d P S I (MPA) 1,450 (10) 1,450 (10) 1,450 (10)

E-Modul (cylinder) 7 d P S I (MPA) 4.901 x 106 (33,800) 4.785 x 106 (33,000) 5.003 x 106 (34,500)

90 d P S I (MPA) 5.771 x 106 (39,800) 5.699 x 106 (39,300) 5.815 x 106 (40,100)

All tes t da ta a re values de rived und er normal clima te c ond itions . 777/50-2

Testing temperature: 68F (20C )Additive : G enera l Co nst ruction Pe rmiss ion Nr. Z-3.21-1461

Corresponding Certificate Nr. 219000

Storage: 12 months in sea led conta iner, dryPackaging: 25kg / 55 lbs /ba g

Yield: 0.41 ft3/ba g

Hazard class: no da ngerous substances, obs erve safety data sheet (M S D S )

GISCODE: ZP 1

V 1 /1 0V 1 /5 0V 1 /1 6 0

1,0

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

3 6 9 12 18 24

Vol.%

Development of compressive strength (V1/50): Development of expansion:

da ys hours

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P A G E L

-G R O U T

APPLICATION

SURFACE: Clean thoroughly, free o f loos e a nd unso und ma teria l, remove a ny ce ment slurry by me ans of hydraulic w a ter-blasting o r simila r till ca rrying ca pa city of gra in s tructure is rea ched . S ufficient ad hesion must be granted (i. m. 218 PS I). P rior to g routing, the surfac e mus t be we tted co ntinuously for approx. 6 hours until saturated .

FORMWORK: Must b e of rigid co nstruction, with sa nd or dry mortar being plac ed a round the c oncrete ba se ca refully toprevent lea kage .

MIXING: The grout is read y for use, o nly wa ter is to be a dd ed in qua ntities printed o n ba ck of ba g. Mea sure out thecorrect q uantity of wa ter and a dd two thirds of this into a c oncrete mixer, a dd the dry mortar and mix for abo ut3 minutes. Then a dd in the remaining w ate r and mix for another 2 minutes. G routing then should ta ke plac eimmediately.

GROUTING: P la ce the mixed grout from o ne s ide or corner only in one co ntinuous pour. When grouting large a rea s wesuggest to pour starting from the middle using a pipe or funnel. On machine installations fill the anchor boltpockets first (up to a pproximate ly top o f anc hor bolt pockets) and then the underside of the ma chine. S et time:approx. 60 min.

CAUTION: Open areas must be protected against wind, draft and premature evaporation by using for example plastic foilor O 1 P A G E L -C U R I N G A G E N T .

Grouting shoulders:Heights and shoulders around base plates must not exceed 2 inches or 50 mm.

Temperature:Applica tion be twe en 41 F and 95F (5 -35 C), low temp erature w orking c onditions reta rd the s trength d eve-lopment a nd reduce the flow a bility while high temperatures a cc elera te the s a me.

Non-Iron-Metals:Cement as well as all cement-based building materials may under certain circumstances cause a coming-offof non-iron-metals in the application area (for example aluminum, copper, zinc). Please ask for our technicalservice.

V 1 /1 6 0V 1 /5 0V 1 /1 0

DIN 1045 AND PAGEL-GROUT

For prefabricated units, grout is b eing used ac cording to DIN 1045 (6.7.1) for joints, be tw eencomponents and overlyings.

P A G E L - G R O U T belongs ac cording to DIN 1045 to the subject hea ding cement mortar (2.1.3.1)and is in need o f a G eneral Cons truction Permiss ion w ith a Co rres ponding C ertifica te for the ad ditives.

P A G E L -C O N C R E T E -G R O U T belongs to the s ubject hea ding concrete (B I a nd B II) a nd meetsmost of the dema nds of a concrete with special characteristics (6.5.7) (resistant to water, highlyres ista nt to frost, highly resista nt to c hemica l atta cks).

Soucre material for P A G E L - G R O U T :

Cement a ccording to DIN 1164S urc ha rg e: a ccording to DIN 4226 (eFT)Additional material: Ge neral Co nstruction P ermiss ion.Ad ditives : G enera l C ons truc tion P ermis sion.

FIELDS OF APPLICATION

universal-grout for precision machines of any kind

turbines, generators, compressors, diesel engines and other power equipment operating under heavy vibration

anchor screws, leveling units and sole plates

steel and concrete columns

prefabricated concrete units and structura l steelworks

bridge bearings and cons truction joints

crane rails and rad io telesc opes

steel and blast-furnace plants as well as mines

paper plants, chemical plants and refineries

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P A G E L

-G R O U T

FIELDS OF APPLICATION

QS -Formbla tt 07/06 Rev. 10V 1 /1 0V 1 /5 0V 1 /1 6 0

Air vent Air vent

for pump

funnel

The information provided in this leaflet, is supplied by o ur consulting service a nd is the

end result of exhaust ive resea rch work and extensive experience. They are, how ever,

without liability on our part, in particular with regard to third parties proprietary rights,

and d o not relieve the user of the responsibility for verifying that the products and p ro-

cesses are suitable for the intended application. The data presented was

derived from tests under normal climate conditions according to DIN 50014 and

mean a verage values and analysis. Deviations are poss ible w hen delivery takes place.

Given that recommendations may differ from those shown in this leaflet written confir-

mation should be sought. It is the responsibility of the purchaser to ensure they have

the latest leaflet issue and that its contents are current. Our customer service staff will

be glad to provide a ssistance a t any time. We appreciate the interest you have s hown

in our products . This technical da ta she et superced es previously issued information.

Please find the latest leaflet issues at www.pa gel-usa.com.

EN ISO 9001

4 2 8 2 S H O R E L IN E D R IV E S P R I N G P A R K

M I N N E S O T A 5 5 3 8 4 U S AO F F IC E 0 0 1 9 5 2 9 4 2 6 1 0 5 F A X 0 0 1 9 5 2 9 4 2 6 1 0 8

W W W . P A G E L - U S A . C O M S A L E S @P A G E L - U S A . C O M