TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEMTRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM

1. 1. RequestRequest 2. 2. Processing Palm Oil Mill at NowProcessing Palm Oil Mill at Now 3. 3. Flowchart Of Processing CPOFlowchart Of Processing CPO 4. 4. Reception StationReception Station 5. 5. SterilisationSterilisation Station Station 6. 6. Threshing StationThreshing Station 7. 7. Pressing StationPressing Station 8. 8. Clarification Station (Screening)Clarification Station (Screening) 9. 9. Clarification Station (Clarifying)Clarification Station (Clarifying) 10. 10. Clarification Station (Oil Recovery)Clarification Station (Oil Recovery) 11. 11. Clarification Station (Purifying)Clarification Station (Purifying) 12. 12. Clarification Station (Moisture Removal)Clarification Station (Moisture Removal) 13. 13. Storage of CPOStorage of CPO 14. 14. PKS PT. Surya Hutama Sawit – BuyerPKS PT. Surya Hutama Sawit – Buyer 15.15. Kernel Recovery Station (Depericarping)Kernel Recovery Station (Depericarping) 16. 16. Kernel Recovery Station (Nut Cracking)Kernel Recovery Station (Nut Cracking) 17. 17. Kernel Recovery Station (Winnower)Kernel Recovery Station (Winnower) 18. 18. Kernel Recovery Station (Hydro Clay bath)Kernel Recovery Station (Hydro Clay bath) 19. 19. Kernel StorageKernel Storage

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TRADITIONAL CRUDE PALM OIL PROCESSING

2. PROCESSING AT NOW2. PROCESSING AT NOW

3. Flowchart Of Processing CPO

Storage Tank Effluent Treatment Plant

Sludge

PALM OIL MILL

Weight bridge Loading Ramp

FFB Truck

4. Reception Station4. Reception Station

Grading FFB

Unripe Bunch

Under ripe bunch

Ripe bunch

Over Ripe Bunch

Empty bunch

Old Crop

Long stalk bunch

PALM OIL MILL

View FFB Grading

Receive

5. Sterilisation5. Sterilisation Station Station

Sterilizer

•Function•To Release Nut from Bunches•Prevention of any further rise in FFAi•Preparation of the fruit mesocarp for subsequent Processing

PALM OIL MILL

6. Threshing Station6. Threshing Station

Thresher

Mulching at field Empty Bunches

Function•Separately Fruit lets from Bunches

PALM OIL MILL

Screw Press

7. Pressing Station7. Pressing Station

Digester

Kernel Recovery Plant

Oil Recovery Plant

Function:• to digest the fruit lets•Maximize oil extraction with minimize broken nut •To break press cake before depericarping

PALM OIL MILL

8. Clarification Station (Screening)8. Clarification Station (Screening)

FunctionSeparately crude oil from dirt

Oil have been screen

Waste screen

Vibrating Screen

PALM OIL MILL

9. Clarification Station (Clarifying)9. Clarification Station (Clarifying)

Clarifier Tank

Underflow Sludge

CPOPurifying

Oil Recovery

Function:•To collect oil from crude Oil using Continuous Settling Tank

PALM OIL MILL

10. Clarification Station (Oil Recovery)10. Clarification Station (Oil Recovery)

Underflow Sludge

DECANTERSludge

Recovered Oil

Clarifier

Effluent Treatment

Plant

Function:•To collect oil from sludge using decanter

PALM OIL MILL

11. Clarification Station (Purifying)11. Clarification Station (Purifying)

Purifier

Dirt < 0.02%

CPO

Function:•To purification CPO.

PALM OIL MILL

12. Clarification Station (Moisture Removal)12. Clarification Station (Moisture Removal)

Moisture < 0.18%

Vacuum Dryer Function :•Decrease moisture of CPO using vacuum

Effluent Treatment Plant

Sludge

PALM OIL MILL

13. Storage of CPO13. Storage of CPO

Storage Tank

Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%

Effluent Treatment Plant

Sludge

Function :•To keep CPO with controling of Quality

PALM OIL MILL

Buyer

14. PT. Surya Hutama Sawit POM - Buyer14. PT. Surya Hutama Sawit POM - Buyer

CPO Storage Tank

Moisture< 0.18%Dirt < 0.02%DOBI > 2.3FFA < 3%

•Function•To keep CPO before delivery to Buyer

PALM OIL MILL

Palm Oil Mill

Buyer

15. Kernel Recovery Station (Depericarping)15. Kernel Recovery Station (Depericarping)

Fibre Cyclone

Nuts

Polishing Drum

Depericarper

Function :•Separately fiber and nut•To clean up nut from fiber

Fibre

PALM OIL MILL

16. Kernel Recovery Station (Nut Cracking)16. Kernel Recovery Station (Nut Cracking)

Secondary Depericarper

Nut Cracker

Function:•To crack Kernel with minimize broken kernel

PALM OIL MILL

17. Kernel Recovery Station (Winnower)17. Kernel Recovery Station (Winnower)

Winnower Cyclone Function:

•Separately shell from kernel with pneumatic system

Winnower

Kernel&

Shell

Nut

Shell

PALM OIL MILL

18. Kernel Recovery Station (Hydro Clay bath)18. Kernel Recovery Station (Hydro Clay bath)

Hydro Clay bath

Shell Cyclone

Kernel

Heating

Function:•Separately Shell and Kernel using Hydro clay bath

Shell

PALM OIL MILL

19. Kernel Storage19. Kernel Storage

Kernel Despatch Silo

Admixture< 6%Moisture < 7%FFA < 5%

Heater

Cyclones

Shell&

Fiber

Boiler Turbine

•Function•To dry and Keeping The kernel

PALM OIL MILL