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Thailand Eco-Products Exhibition Forum2005 ECO fair - Thailand
Panasonic ActivitiesPanasonic ActivitiesGreen Procurement & Green ProductsGreen Procurement & Green Products
Oct. 7 , 2005
Corporate Environmental Affairs Division Matsushita Electric Industrial Co., Ltd
Akira Nakamura
Today’s Agenda
1.Company Profile
2.Green Procurement & Green Purchasing
3.Supply of Green Products4.Products Recycling
Sales
Employees
Overseas 47%
Japan 45%
Overseas 55%
■ Foundation Mar. 1918■ Sales 8,700 bill. J. yen
■ Profit 300 bill. J. yen
■ Employees 340,000 approx.
Japan 53%
Global (fiscal year ended 2005 Mar.)
■ Foundation Dec. 1961■ Group 20 companies ■ Sales 45 bill. THB
■ Employees 16,000 approx.
Thailand (fiscal year ended 2005 Mar.)
Company Profile
Sales by Products Category
AVC Network Visual・Audio 17%
AVC Network Information &
Communication 24%
Appliance 14%
Device13%
MEW & Pana-Home 17%
JVC 8%
Others7%
Coexisting with the Global EnvironmentCoexisting with the Global Environment
Realizing the Ubiquitous Network SocietyRealizing the Ubiquitous Network Society
Digital NetworkService
ApplianceEnvironmental System
DeviceProduction System
& Solution
Contribute HumanContribute Human’’s Affluent Lifes Affluent Life
Panasonic’s Vision for 21st Century
Today’s Agenda
1.Company Profile
2.Green Procurement& Green Purchasing
3.Supply of Green Products4.Products Recycling
Green Procurement : Obtaining of device/materialneeded for the manufacturing
Green Purchase : Purchasing of green products for the related business
Green products : Supply of products with the environment conscious design/material
Green Procurement & Green Purchasing
Material development
Process development
Reliability ensuring
Technical Development
Soldering reliability(10 years or more)
Device reliability
in higher reflow temperature
Process Control (temperature & time)
■ The factories in 19 countries
■ Setting the “Techno-school”
for lead-free soldering
Technical Guidance
Panasonic U.K.
Europe
Panasonic HA Hangzhou
China
Indonesia
National Gobel
Brazil
Panasonic Malysia
Japan
Lead-free print circuit board
Stopped Using Lead-Contained Solder■Finished introducing “Lead-free solder”,
globally, in Mar. 2003
Non-use of Restricted Certain Substances
In Europe, Restriction of the use of certain substances in electrical equipmentRoHS
Directive Starting from July 1st , 2006
Globally, Prohibiting the use of these 9 months before RoHS directive in effect
PanasonicCounter-action
Finish actions before Oct. 2005 in product shipment base ■PBB、PBDE………immediate prohibition ■Lead, Mercury, Cadmium, Hexavalent chromium
………No-use after Oct. 2005
*6 substances : Lead, Mercury, Cadmium, Hexavalent chromium, Polybrominated biphenyls(PBB), Polybrominated diphenyl ethers(PBDE)
Helpdesk
Data Utilization
Entry
Investigation & registration
request
Suppliers Panasonic
Head office
■ System management■ Group-wide procurement database■ Environmental Law database
Business domain company
■ Green procurement ・・database
(Material list & data)
■ LCA■ 3R assessment■ Disclose of
environmentalimpact info.
Registration ofchemical
substance & material
Consolidated data management
Consolidated data collection
Eliminate redundant checks
In order to assure “non-use”, need to know the chemical content of each material
GP-Web system
96% completion of “non-use”(100% will be achieved in Oct. 2005)
Investigation■Completed for All devices & materials(1,320,000 items)■All suppliers (11,000 suppliers) committed “non-use”
Watch■Supplier audit is undergoing (6,000/11,000 suppliers)■Became capable to self-check/analyze (equipment etc.)
Change■240,000 devices/materials have been substituted
from “use” to “non-use”・・・50,000 items left (4%)
Assurance■Established the Products Assurance System■Request all suppliers to obtain ISO14001 certification
Products Chemical Control SystemProducts Chemical Control SystemProducts Chemical Control System
China Material Test CenterChina Material Test CenterChina Material Test Center
Sharing all material & suppliers’ information with GP-Web, globally
Status of “Non-use Project” (as of Mar. 2005)
Material 1,320,000
Products48,000
Substituted 25,000
Underway 12,000
Non-use 990,000
Substituted240,000
Underway 50,000
As of Mar. 2005
*Devices & Materials4% to-go 25% to-go
Products base
Exemption required by customers
Exemption required by customers
Status of substitution “Non-use project”
Unit: P/Ns
*Devices & Materials : Limited to for finished products
Chemical Substances Management
Rank Definition■ Prohibited the intentional use by law■ Prohibited as Pana’s decisionLevel (1)
… PCB, Asbestos, PBB, PBDE etc.
… PVC, Cadmium, Lead, Mercury etc.
■ Prohibit possibly after certain period by law■ Push forward with restricting as Pana’s decisionLevel (2)
Managed
Prohibited
■ Considered less environmental impact (The study of recycle & reasonable disposal works are included)■ No restriction, but required to report and manage
■ Chemical Substances Management Rank Guidelines (for products)
■ Reduce chemical substances usage33/50 Reduction Plan (in total including factory use) …Aiming the reduction of usage by 33% in 3 years, by 50% in 6 years
Restriction of using *PVC, after Apr. 2006 …*Contains phthalate ester or no collection system after disposal
①
②
FY03 Actual
16 % 16 %
287
50
128
57
50 50 50
21
Hybrid truckCNG or
Low emission car
Weight of Eco-car30 % 30 % 51 % 51 % 100 %
100 %
FY2004 FY2007 FY2011
52,200 t(est.)
48,750 t△7%
43,740 t△15%
Japan prime minister “Koizumi” made remarks
in his annual policy speech
■ “Eco-car Spurt Plan”
Jan.9, 2005 by Asahi (newspaper)
No. of low-pollution car
FY04 Est.
FY05 Plan
FY06 Plan
■ Reduction of CO2 emission
Introduction of Hybrid Truck & Eco-car (Japan)
Green Purchasing (Japan)■ Copy Paper (mil. Sheets) Products conformed to green
purchasing law of Japan (2004)■
65135
180
2698
'02 '03 '04
84%100%
40% Green
Non-green
Green ratio (%)
Products No. of model
Refrigerator 26Washing machine 14Air-conditioner 340Television 57Copy machine 53Printer & Fax machine 26PC 90Lamp 73Video tape recorder 5OA paper 2Garbage disposer 26Lighting equipment 145
140 115187
9649
52
'02 '03 '04
70%59%
78%
■ Stationery (mil. J-yen)
Green
Non-greenGreen ratio (%)
■ Introduction by DVD/VTR
(Approx. 4 min.)
Green products
&
Environmental activities
Today’s Agenda
1.Company Profile2.Green Procurement
& Green Purchasing
3.Supply of Green Products
4.Products Recycling
Black Box Technology
■Environmental Advancement ■Environmental Technology ■Minimizing Environmental Risk
Environment Conscious
Environment Conscious
Security & SafeComfort & Convenience
Flexibility & Versatility
Energy SavingResource Efficiency
Echo-Life Chemical reduction
Universal Design
Universal Design
Value for Conventional Lifestyle
Value for Conventional Lifestyle
Coexist with Global Environment
Coexist with Global Environment
Green Products
Understanding of Competition
V-Products “Creating Value for a New Lifestyle” (Index=Factor X)
■Easy to use …Any time, any place, for everyone ■Comfortable & Convenient Life
Simultaneous Pursuit of Environment & Business
GHG efficiency
Resource efficiency
Non-use of *certain chemicals
Improved environmental performance
Environmental problem solution
Trend setting products for sustainability or remarkable efficiency improvement
Productsassessment
Pre-assessment of environmental conformity
Indispensablerule
1.Obedience2.Green procurement3.By-rank chemical control guidance
GP
Superior GP Industry’s best in the environmental performance
Super GP
*Certain chemicals: 6 hazardous substances defined in RoHSis restricted in all products
70%56%
42%28%
90%85%68%
42%
'03 '04 '05 '06 '10
GP in developmentTarget
Actual
Structure of “Green Products”
NR-F462U
Prevention of global warming
0
1,300
Ozone depletion potential
Global warming potential
HCFC CFC/HFC-free
Energy-saving
0
3 (1/400)
Electricity consumption (kWh/year)
10 yrs. ago CFC/HFC-free refrigerator
1,320
440
Energy-saving to 1/3
CFC/HFC-free Refrigerator
Concomitant standby detection of constant & intermittent oscillation 1 IPD-chip cuts excess standby electricity consumption
w/o chip P’s old type IPD 0
1W
0.35W
0.065W
1W
Adoptable to other electric appliance Open to supply to other than Panasonic
* In case of using 30 mil. pcs./y, CO2 reduction: 25,000ton/y
vs. old type 81%reduction
Standby electricity
Semiconductor device for switching power supply
Standby Energy-saving with IPD
Set 1st unit in the new official residence of Japan prime
minister (Apr.2005)
Electricity & hot water, making from clean hydrogen, Total efficiency reach 74%Efficiency of generation system is usually 35%
Good morning !
New home-making energy !
Household Fuel Cell Cogeneration System
Hybrid windmill “KAZEKAMOME”…27 units working at 2005 EXPO, Aichi, Japan
“KAZEKAMOME”
Flat Digital TV
High quality of picture & sound Energy-saving
Long life & energy-saving
System LSI“PEAKS”
Evacuated insulation
High frequency inductive coil
Black Box TechnologyBlack Box Technology
GP & V ProductsGP & V Products
CHC/HFC-free Refrigerator
Electrodeless fluorescent lamp
(Pa-look ball)
Creation of “Black Box Technology”
CO2 Heat pump water heater
Tilted-drum washer/dryer
IH cooking heater
Pa-look ball spiral
DVD drive
HDTV system LSI
Camera & Recorder for broadcasting
Digital high vision Plasma TV DVD recorderCellular phone
CHC/HFC-free refrigerator
Dish washer & dryer
BB Technology
V ProductsECO UD
Leading Pana’s 21st century vision
V Products …Green Products, off course !
Today’s Agenda Today’s Agenda
1.Company Profile2.Green Procurement
& Green Purchasing 3.Supply of Green Products
4.Products Recycling
Legislation of Recycle(2005年3月時点)
JPN ■ the Electric Appliance Recycling Law… to be reviewed in 5 years after the law in effect
・ Recycle cost collection method ・ Adding to objected products …PDP、LED-TV、Wave-oven etc. ・Will be issued in 2006/end thru 2007/beg
■WEEE Directive came into effect on Aug.13,2005 ・ 17 countries (Spain etc.) Started as EU Directive ・ 4 countries (Germany, France etc.) Delay to take effect ・ 4 countries (UK etc.) Legislation not concluded
EU
■Will be issued in 2005 ・ Details unknown, Taking effect will be in 2007 or later
China
■ Under deliberation in 21 states (Main state etc.) ・ Different concept by states
USA
Establishment of Recycle Plant
■Address: Yashiro-cho, Hyogo■Floor: 14,870 ㎡■Capacity: 1,000,000/year■Result: 2,700,000 (cumulated)
■Visitors: 38,000 (cumulated)
Panasonic Eco-Technology Center
Air-conditionerCupper/Aluminum
in H-exchanger will be reused
to the parts of H-exchanger
Cast-metal in compressor will be reused to the casting parts of compressor
Washing machinePlastic will be reused to the new
washing machine’s base frame
TVBrown tube glass will be
reused as the material of
brown tube
RefrigeratorPlastic will be reused to the new refrigerator’s bottom board
Cast-metal in compressor will be reused to the casting parts of compressor
Indoor unit H-exchanger
Outdoor unit H-exchanger Compressor
Panel glass
Funnel glass
Base Frame
Compressor
Bottom Board
Challenge of “Product to Product”
Recycle line by product
Environment ConferenceCoexist with Community
Technology Development Center
Disclosure of the plant
R&D for the recycle technology
Coexist with Environment
Product to Product
The Role of “METEC”, not only recycle plant…
From Panasonic
Panasonic Center Osaka
Panasonic Center Tokyo
Corporate Environmental Report
Visit us to:
http://panasonic.co.jp/eco/en/
2005 Eco-Fair Thailand
Ripple effect on societyImproving
“Quality of Life”
Minimizing “Environmental impact”
Coexist with global Environment
“Value for a New Lifestyle” we envision will lead towards a sustainable society.
through “Creating Value for a New Life Style”
Creating Value for a New Life Style
Sustainable Development
Thank you for your attention !
Let’s join to stop the warming earth
Team・minus 6%