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Panasonic Mounters
Contents
SMT process flowEquipment StructureFeeders & NozzlesMenu items Starting production Basic trouble HandlingStopping Production
Printer Visual Inspection High Speed Mounter
AOI Reflow
Final Visual Inspection
General Mounter
Finished Product
Multi-Function Mounter
SMT Process flow
Microsoft PowerPoint Presentation
SMT Process flow
Equipment Structure
Touch-screen & console
Feeders SFC scanner & link
PATLITE
Feeder-cart pwr supply
Feeder cart
Used tape boxComponent reels
Introduction to Mounter Parts
Feeder & Nozzles Nozzle Station(4) Operating panel(2) Touch screen (2) Recognition Camera(2) Head(4) Support table (4) Feeder Cart (4) Safety cover (4)
Feeders
Intelligent feeders: 8mm Double Feeders
Adjustable feeders: 12mm/16mm
24mm/32mm 44mm/56mm
Feeder Support Guides
Paper
No support ( B > 1.3mm )
Emboss( 3.2 A 4.6mm≦ ≦ ) and ( 1.2 B 1.3mm≦ ≦ )
Emboss ( A < 3.2mm ) and ( 1.2 B 1.3mm≦ ≦ )
PaperB=0.8mm ( B 0.85mm≦ )
Paper B=1.0mm ( B 1.05mm≦ )
B
A
②
③
④
⑤
⑥
Pitch
Definition: Distance between the two holes of the
reel.
Standard---4mm
Component Pitch: Distance along the component
4
12
Loading – Feeder System
Loading Feeders
Unloading– Feeder System
Nozzle Holder & Station
Nozzles
Operating Panel
Operating Panel
Touch panel
High speed Head: Nozzle per head - 8 nozzle each head Max speed:0.06s/chip Accuracy: ±50 µm/chip Component dimensions:0201 chip to L 24 mm x W 24 mm Multi function Head Nozzle per head -3 nozzle each head. Max. speed: 0.18 s/QFP 0.21s/BGA Placement accuracy : ±35 µm/QFP (Cpk1) Component dimensions: 0402 chip to L 100 mm x W 90 mm
Head Type
Detaching – Feeder Cart Change
Detaching Feeder Cart
Detaching Feeder Cart Contd.
Detaching – Feeder Cart Change
Attaching – Feeder Cart Change
Attaching Feeder Cart
Start production
No errors
Possible errors
Set the feeder
Close the cover & start
Change Nozzle
Cause Solution
Pickup position is not Proper
Teach Pickup position
Peel of tape Struck Adjust the feeder
Nozzle Bad Change or clean nozzle
Pitch not set Adjust the pitch in the feeder
Chip Pickup Error
Tape Float Error
Cause Solution:
Table Cover is open.
Close the cover.
sensor Interfered. Clear the Obstacle
Top Tape Cut off Adjust the Tape
Stop Production
SFC System
SFC-Shop floor Control
Track no. Part no. Serial no. Finish
Undo Operator ID Machine ID PCA P/N
Track no. Part no. Serial no. Finish