Panipat ElevatedExpresswayProject

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    Indias longest flyover

    constructed in the shortest time

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    The 3.6 km long Panipat yover constructed by Larsen& Toubro Limited is Indias longest six lane yover onthe countrys NH network. It is the fastest constructed urban

    infrastructure, completed within 28 months, well ahead of

    schedule.

    When opened to trafc in June 2008, the 10 km Panipat

    elevated expressway will provide a comfortable, hindrance-

    free, smooth sail-through at Panipat, where trafc snarls,

    congestion bottlenecks and crowded market places have so

    far been the order of the day. Not only that, the project will

    now ensure smooth, hassle-free trafc ow throughout the

    Chandigarh-Delhi National Highway.

    Commencing the work in January 2006, L&T completed the project eight months ahead of schedule,

    as against the contractual commitment of 36 months scheduled for completion by January 2009.

    L&T Panipat Elevated Corridor Limited a Special Purpose Vehicle (SPV) was formed to design,

    engineer, nance, construct, operate and maintain the yover. The total concession period including

    the construction period is 20 years. ECC, L&Ts Construction Division, executed this six-lane

    dedicated expressway on NH-1 in Haryana in a record time.

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    Panipat, the war city of India situated

    at 90 km from National Capital, Delhi,

    has a glorious history. It is said that

    at the time of battle of Mahabharat

    one of the ve villages which were

    demanded by the pandavas wasPanpat which was later renamed

    as Panipat. Three major battles were

    fought at this place in 1526, 1556

    and 1761. Famous for the handloom

    products, Panipat is called the

    City of Weaver.

    National Highway No.1 connecting

    Delhi-Panipat-Ambala-Amritsar and

    going up to Indo-Pak border, is a

    vital road network. NH-1 connects

    Northern part of the country including

    states of Jammu & Kashmir, Punjab,

    Himachal Pradesh and Haryana with

    Delhi and rest of the country. In the

    event of border skirmishes or a war,

    this road will also serve as a vital

    link to Wagha border area as three

    Cantonments - Delhi, Ambala and

    Jalandhar - are situated along thisroad. Trafc intensity on this road is

    very high. The congested junctions

    and thick concentration of industries

    around Panipat create hurdles in

    the movement of the heavy ow of

    vehicles.

    Thus, this gave rise to Indias longest

    yover, which is part of Panipat

    Elevated Expressway Project. The

    project scope included widening the

    existing four-lane to six lanes for a

    10-km stretch from km 86 to km 96,

    passing through the historic City of

    Panipat. The elevated portion of this

    expressway is 3.6 km long (3,048 m

    of viaduct and 560 m of ramps)

    covering the central built-up Panipat

    section. The yover covers Gohana

    Road, Sanuli Road, Assandh Road

    Crossings, city bus stand and Skylark

    Tourist Complex.

    A separate two-lane peripheral

    road with paved shoulders is also

    provided on either side of the

    access-controlled six-lane highway

    for the local Panipat trafc, which

    will not use the elevated structure.

    The 20-lane toll plaza with semi-

    automatic system and dedicated

    automatic lane on either direction

    ensures smooth toll collection.

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    Access controlled 6-lane highway in the reach

    km 86.000 to km 96.000

    Separate 2-lane peripheral road with paved shoulder on either

    side of access controlled 6-lane highways for the local trafc.

    Three underpasses to accommodate 4-lane divided carriageway Construction of 2 new minor bridges at

    Ch: 91.400 and Ch: 96.000

    Widening/construction/reconstruction of culverts,

    drains, ducts for services

    Construction of toll plaza, lighting at toll plaza, street lighting,

    road furniture and markings, trafc signals at junctions

    Elevated Portion

    This 6-lane 3.6 km - long yover

    has been built using state-of-the-art

    technology. The foundations of this

    bridge consisting of 1282 piles were

    installed using rotary drilling rig, over

    which pile caps and piers have been

    built. Two parallel elevated carriage

    ways of 100 spans each (average

    span length 31m) comprised 6

    precast pretensioned I girders each

    weighing 45 tonnes. Totally 1200 I

    girders precast in a nearby casting

    yard were transported to site through

    specially modied trailers and erected

    using gantries and heavy lift cranes.

    For the rst time in India, precast deck

    slab panels have been used as load

    bearing members in combination with

    cast in-situ deck slab. This innovative

    method helped L&T to execute the

    project most efciently ahead of

    the construction schedule with costsavings.

    To ensure smooth ride, modular type

    expansion joints were imported and

    provided at every 5 spans. RE Wall

    Technology was extensively used in

    this project for a length of 4040m.

    At every pier location, the I-girders

    were cross connected with diaphragm

    which was rested on two pot PTFE

    bearings.

    Pavement

    The project scope covers widening

    of roads from 4 to 6 lanes. Flexible

    road has been provided for the entire

    stretch except at Toll Plaza, where

    rigid pavement was constructed.

    The minimum crust thickness of the

    exible road is 695 mm.

    Underpasses

    In order to provide interconnectivity to

    peripheral road on either side of the

    access controlled main carriageway,

    three underpasses have been built at

    Ch: 87.365, Ch:91.900 and Ch:93.600.

    These underpasses have a minimum

    vertical clearance of 5.5m with 20m

    effective span to accommodate a

    4-lane divided carriageway covering

    the median and 1.5m footpath on

    either side.

    Cross Drainage Works

    A total of 10 culverts (7-Box, 2-Pipe

    and 1-Slab) have been constructed

    and widened on the stretch. The

    cross drainage work also includes

    construction of 2 minor bridges at

    Ch: 91.400 and Ch: 96.000.

    Street Lighting

    For the rst time in this part of the

    country, twisted decorative lighting

    poles with bird wings are used.

    Imported from Malaysia, these poles

    are added attraction to the project.

    Salient Features

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    during construction period indicated

    that there was an increase in theaverage ow of trafc when compared

    to the ow before commencement

    of the project. A large number of

    heterogeneous trafc ranging from

    bullock carts, hand pulled rickshaws

    to heavy industrial vehicles at all

    hours made it compulsory to have a

    well developed trafc management

    plan. Trafc Management system

    devised and implemented by L&T

    in this project is one of the biggestachievements. This not only ensured

    a safe and smooth movement of trafc,

    but also won the hearts of the people.

    General public, local administrators

    and the trafc police complimented all

    the efforts of L&T.

    Project SignicanceThis yover relieves the people of

    Panipat from the endless trafc jams,

    the tedium of waiting for long hours,

    and ushers them to an era of growth

    and prosperity. Strategically located,this yover serves as a transportation

    link and enhances all-round

    development in industrial, residential

    and commercial zones of the City.

    Thanks largely to impeccable

    planning and advanced construction

    techniques, L&T has been able to

    complete this unique and landmark

    urban infrastructure project in a record

    time of 28 months.

    Toll Plaza

    A 20-lane Toll Plaza has been

    constructed at Ch: 94.775 with all

    the modern facilities imported from

    European countries. It has the

    provision for local vehicles to use smart

    cards and automatic classication of

    vehicles. Adequate lighting and safety

    systems are installed in the toll plaza

    with Rigid Pavement (Pavement

    Quality concrete) from Ch: 94.775 to

    Ch: 95.118.

    Landscaping

    Landscape treatment has been

    done through planting of trees at

    appropriate locations. Shrubs of low

    height are planted in the median of

    the project section.

    Trafc Management

    Constructing the yover without

    disturbing the trafc movement was

    the critical task. A survey carried out

    This bridge stands as more than an emblem of engineering and construction excellence. It is a

    symbol of L&Ts commitment to create a high quality national infrastructure for a vibrant economy

    of India. An enduring contribution to the lifelines of a nation, bridging distance and linking people.

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    www.Lntecc.com

    Mount Poonamallee Road, Manapakkam, P.B.No.979, Chennai 600 089

    Tel: 044-22526000, 22528000 Fax: 044-2249 3317

    email: [email protected]

    Project Highlights

    Project Name : Widening of existing 4 lane road from

    km 86 to km 96 passing through Panipat

    city on NH1 in Haryana to 6 lane

    including 3.6 km elevated structure and

    2 lane peripheral roads on either side

    Employer : National Highways Authority of India

    Concessionaire : L&T Panipat Elevated Corridor Limited

    Independent Consultant : Consulting Engineering Services (India)Pvt. Limited

    Design Consultant : L&T Ramboll

    EPC Contractor : Larsen & Toubro Limited - ECC Division

    Agreement Date : 27/07/2005

    Appointed Date : 22/01/2006

    Completion period : 36 months from Appointed Date

    Schedule Completion Date : 22/01/2009

    Concession period : 20 years from Appointed Date

    Total Length of Project : 10 km

    Length of Elevated portion : 3.6 km (3,048m of viaduct and

    560m of ramps)

    No. of Underpasses : Three

    No. of Minor Bridges : Two

    Substructure : Bored Cast in situ Piles, Pile cap,

    Pier and Piercap

    Super Structure : PSC Pretension I Girders with deck

    slab, Kerbs, Barriers and handrails