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Vldet\sk4125CZ - 639 27 Brno
Tel.: +420-547 125300Fax: +420-547 125310
IIE Machine Safety System Selection GuideChapter IV gives details of Dur Machine Safety programme. This chapter is divided into seven sections.
Part A contains details of the central control dcer monitors arranged in safety categories.Part B shows options for the central control units such as interface and mains supply units.Part C lists sensors arranged in their different families: 1) NlO-N/C contacts
2) 3-N/O contacts3) 2-N/O contacts.
Part D covers eur compact system for small machines with a single dcer.Part E gives details of eur shot bolts and associated control units.Part F is dedicated to eur emergency stop relays and expansion relay units.Part G detail s all eur test certificates. copies of which are available on request.
To make the selection of the most suitable machine safety system for your application as simple as possible, each central control door monitorpage carries pictograms. (detailed below). which outline the main features of the control units. On the sensor pages, the pictograms show ata glance which family the sensors belong to. These simplify the matching of the sensor to the control unit.
cal. 4EN 954
cal. 1EN 954 ...
The first figura gives the number of sensors thatcan be connected directly to the monitor unit. Thesecond figura specifies the maximum number ofsensors, that can be connected to the monitor unitby means of interface units.
~ The figura gives the number of safety outputs lhalthe monitor unit has.
Thls signifies the possibility 01 providing a parallelsignal (24 V) showing the switching stala 01 thesensor, to a PLC.
The monitor unit has an additional CIO output asa control output.
v
W. 1'8S8M1 the right to change spedflcations without notice.
Machine Safety SwitchSystems
The EN 954 safety category lhal can be mat by using this monitor unit. AI! the machine safety productsare tested and approved by the TOV Product Service.
~[§]
~~
Shows the possibility of using the control unit tomonitor both door sensors and emergency stoppush buttons at the same time.
N/O-N/C contact system
N/O-N/O contact system
3-N/O contact system
IV-O
vVldeftská 125CZ - 639 27 Brno
Tel.: +420-547125 300Fax: +420-547 125310
*46312. .. Central Control Units for connectingup to 25 Sensors
4
matenal: PAprotection class lEG 529: housing IP 40/terminals IP 20
operatlng current con- max. swltching max. swltchlng max. switching operatlng temperature sensorvoltage (V) sumptlon (mA) voltage (V) current (A) power (VA/W) time(ms) 1) range (OC) Inputs
463121 24ACIDC:t10% 50 250ACl125DC 3 750190 300 0...+55 max.255ens.**46312110 24ACIDC:t10% 50 250AC/125DC 3 750190 300 0...+55 max.255ens.46312110L 24ACIDC:t10% 50 250ACl125DC 3 750190 900 0...+55 max.255ens.463124 230 AC :t10% 10 250 ACl125 DC 3 750190 300 0...+55 max. 25 5ens.*** * Nota: Non auto start. Ona sensor must ba opened and closed aoain to reset the safety output.
Circuit diagram- shown without power applied- sensors not actuated
We leseM dle right 10 change 5peciflcation5 withOUl notice. "Operating time: time window wllhln which the 1*8IId the 2" Sensol contaCls musl operal8. IVA. 6ennIn Pal8111 110. 37 08 8591111111e5. .1
type no.
v
Machine Safety SwitchSystems
~~cal. 1EN 954
1/25sensors
§]For correspondlng sensors seepages IV C-1 to IV C-13!
463 13. Central ConlrQ
?I;
material: PAprotection class lEG 529: housing IP 40lterminals IP 20
type no. operatlng current con- max. switching max. switching max. switching operating temperaturevoltage (V) sumptlon (mA) voltage (V) current (A) power (VA/W) time 1) (ms) range (OC)
463131 24 AClDC:!:1o% 60 250 AC/125 DC 3 750190 no IImitation 0...+55463134 23OAC:t10% 20 250ACl125 DC 3 750190 nolimitation 0...+55
K
,KS
J'q,.\;.- -r IN VEI Il.1 , ,,2 ,h,:, Circuit diagram
J. "',i' - shown without power apphed...,;~:m-._'~:':~\r,i - sensors not actuated
We leseM Ihe nohl 10 cllange specilicatioos without notice, "Operating lime: lime wlndow witttin which Ihe 1"and lhe 2" sensor contacts must operate, IV A.2
Machine Safety SwitchSysle ms
cal. 1 121111EN 954 ~ I.::::::J
I Units for max. 2 Sensors
~ uFor corresponding sensors seepages IV C-14 to IV C-20 !
u
v
462 151 G. Central Control Units for max. 4 Sensors
material: PAprotection class lEG 529: housing IP 4OIterminals IP 20
circuit diagramshown without power appliedsensors not actuated
type no. operatlng current con- switching voltage switching current switching power operating temperaturevoltage (V) sumption (mA) output 1 (V) output 1 (A) output 1 (VA/W) limB 1) (ms) range (OC)
462151 GO 24 AClDC%10% 110 250 AC130 DC 3 750/90 no limitation 0...+55462151 G1 24 AClDC1:10% 270 250 AC130 DC 3 750190 no limitation O. ..+55
o utp uts switching voltageoutputs 2-5 (V)
v 462151G1 2...5 30 AC/DC 1 30
W. "serve Ihe righl to ch8nge splClIIc8ItonI wIIhout nOllce. " ,. ", , , .. . . , , ,., °, . .. ,. " ,
Machine Safety SwitchSysle ms
cat. 1 141111 íii1EN 954 ~ l:::::::J EJ
~For correspondlng sensors seepages IV C-14 to IV C-20!
switching currentoutputs 2-5 (A)
switching poweroutputs 2-5 •JA/W)
*46212. 01 Central Control Units for the direct connection of 4 Sensors25 Sensors may be connected by means of externallnterface Units**
q?
material: PAprotection class IEC 529: housing IP 40/terminals IP 20
type no. operating current con- switching voltage switching current switchlng power operating temperaturevoltage (V) sumption (mA) output 1,2 (V) output 1,2 (A) output 1,2 (VA/W) tirne II (ms) range (OC)
46212161. 24 AClDC:t10% 100 250 AC130 DC 3 750190 300 0...+5546212361.110AC:t10% 30 250 AC130 DC 3 750190 300 0...+5546212461. 230 AC:t10% 15 250 AC130 DC 3 750190 300 0...+55
*46212. 012nd output lED display control
isolated contact for control output sensor extemalpurposes - for switching data (NIO Ind NIC) contactorssee output 1 above. operating voltage
Circuit diagram
462 12. 61 .
462 12. 01 .
We 18S8rw the rlght toct\aJ1ge specifications without notica. 1) Operating time: IIme Mndowwlll1inwhich1he 1"and1he2'" -conIact& must operale.. GerDllll1 PIIenI No. 37 03 8581P1J11es. IV A.4
shown without power appliedsensors not actuated
automatic starting test to check relay cha!n
mach!ne Is rudy to start wllen power Is applied
Machine Safety Switch
~~~
.. A maximum of25 sensors maybe used with an interconnection
system. We recommend the use of elobau interface unlts 363 098& 462 099 R (options see p. IV B-1 to IV B-2).Note: The LED of the normally open chain will no longer be visiblewhen more than 8 sensors are connected.
for cormponding sensnrs '" It:::ctlpages IVC-1 to IVC-131
Operating time 1): no limltatlonImmediately the final sensor is operated. the controlcycle is complete. When power is applied with allsensors closed, starting Is immedlate.(Automatic-start control-cycle approx. 150 ms).
Sysle mscal. 1EN 954
v
u
*46212. G1lUJ
v
*46212. E1 Central Control Units for the direct connection of 4 Sensors25 Sensors may be connected by means of externallnterface Units**
q;>
matenal: PAprotection class IEC 529: housing IP 40lterminals IP 20
type no. operating current con- switching voltage swltchlng current switching power operating temperaturevoltage (V) sumptlon (mA) output 1 (V) output 1 (A) output 1 (VA/W) time 1) (ms) range (°C)
462121E1. 24AClDC1:1o% 150 250ACI30DC 513 750190 300 0...+55462124E1. 230AC:l:10% 15 250 AC/30 DC 513 750190 300 0...+55
*46212.E1 *46212.E1M
controlexternalcontactor
Circuit diagram- shown without power applied- sensors not actuated- automatic starting test to check relay chaln. machlne is ready to start when power Is applled
We rese<ve the nolrt 10 ChlOUB speclllcalklns wtthoul nolics. 1i Operating limB: Ilme wJndow w~hln whlch the 1"and the 2" sensor contacts must operale.o German Patent No. 37 03 859 applles. IV A-5
Machine Safety SwitchSystems
cal. 3 4125 r1l ~IEN 954 sensors l::::=J
** Amaximum of25sensors may be used withan interconnection
system. We recommend the use of elobau interface units 363 098& 462 099 R (options see p. IV 8-1 to IV 8-2).Note: The LED of the normally open chain will no longer be visiblewhen more than 8 sensors are connected.
For corresponding sensors seepages IV C-1 to IV C-13!
Operating time 1): no limitationImmediately the final sensor Is operated, the control cycle Is complete. When power is applied withall sensors closed, starting is immediate.(Automatic-start control-cycle approx. 150 ms).
USl-/CNl approved: 462121 E1462121 E1 U
*462121 E1 .1 Central Control Units for the direct connection of 4 Sensors25 Sensors may be connected by means of externallnterface Units**
q:;>
material: PAprotection class lEG 529: housing IP 40lterminals IP 20
462 121 E1.1 24 AC/DC:t10% 200 250 AC130 DC 513 750190 300 O. ..+55
*462121 E1 01 *462121 E1 [lJJ1
, " "" . ., 10' o .. I , . , , '" .." ,. O, . .o
Machine Safety SwitchSystems
cal. 3 4125 11l11l1~1EN 954 sensors l::::::J l:::::::J u
~.v
.. A maximum 0125 sensors may be used with an interconnection
system. We recommend the use 01 elobau interface units 363 098& 462 099 R (options see p. IV 8-1 to IV 8-2).Note: The LED 01 the normally open chain will no longer be visiblewhen more than 8 sensors are connected.
For corresponding sensors seepages IV C-1 to IV C-13!
Operating time 1): no limitation
I mmediately the final sensor is operated, the control cycleIs complete. When power is applied with an sensorsclosed. startlng is immediate.(Auto matic-start control-cycle approx. 150 ms).
Circuit diagramshown withoul power applledsensors not actuatedautomalic starting lest 10 check relay chainmachine is ready 10 start wllen power Is apptled
-
*462 14. E1 Central Control Units for max. 2 Sensors
material: PA blackprotection class lEG 529: housing IP 40lterminals IP 20
Circuit diagramshown without power applledsensors not actuated
-
v
USL-/CNL approved: 462141 E1
type no. operatlng current con- switching switching switchlng operating temperature indicatorvoltage (V) sumption (mA) voltage (V) current (A) power (VA/W) time II (s) range (OC)
462141 E1 24 ACIDC (:t:10%) 100 250 AC/30 DC 5/3 7501150 3 0...+55 LED462144 E1 230 AC (+6%/-10%) 10 250 AC/30 DC 513 7501150 3 0...+55 LED
We r--.e the noh! to change speciflcalions without notiC8.. GermIn PIIenI No. 44 08 936 AI appIes.
~
Machine Safety SwitchSystems
cal. 3 121111EN 954 ~ l::::::::J
For cor--din. sensn~ ...I~:tlpages IV C-21 to IV C-29!
'I Operatino lime: lime window wílhin wtIIcI1lhe 1"and Ihe 2" sen80r contu:1s must operaI8.
IV A-7
*462151 E1 Central Control Units for max. 4 Sensors
material: PAprotection class IEC 529: housing IP 40lterminals IP 20
type no. operating current con- switch. voltage switchlng current switching power operating temperature indicatorvoltage (V) sumptlon (mA) output 1 (V) output 1 (A) output 1 (VA/W) limB 1) (s) range (OC)
462151 E1 24 AC/DC %10% 100 250 AC/30 DC 5/3 750/90 3 0...+55 LED
Circuit diagram- shown without power applied- sensors not actuated
We reserve Ihe righl 10 cIIange spectfications wilhout notice. "Operaling lime: lime window wtlhin which the 1.aJ1d the 2"' senso, contacts most operale.. Gennan Pal8nt requested ! IV A-a
USL -/CNL approved: 462 151 E1
Machine Safety SwitchSysle ms
cal. 3 141 r1lEN 954 ~ l::::::Jv
~For correspondlng sensors seepages IV C-21 to IV C-29! v
v
*462121 H. . Central Control Units for the direct connection of 4 Sensors25 Sensors may be connected by means of externallnterface Units* *
Q?
For corresponding sensors seepages IV C-1 to IV C-14!
..7
matenal: PAprotectlon class lEG 529: housing IP 40lterminals IP 20
type 00. operatlng current con- switchlng voltage switching current swltching power operating temperaturevoltage (V) sumption (mA) output 1,2 (V) output 1,2 (A) output 1,2 (VA/W) time 1) (ms) range (OC)
462121 H1.24ACIDC:t10%2} 250 250 AC130 DC 815 17001190 300 0...+55462121H5.24ACIDC:l:10% 250 250 AC130 DC 513 750190 300 0...+55
2) When using sensors with LED, the operating voltage must not be less than 24 V DC.
*462121 H. *462 121 H. lUJ
2nd output LED display control Operating tlme: no limitatlon
isolated contact for control output sensor external Immedlately the flnal sensor Is operated. the control cycleswitching voltage 250 V ACI30 V DC (N/O and NIC) contactor Is complete. When power Is applied wlth all sensors closed.switchlng current 3 A operatlng voltage startlng Is immedlate.switchlng power 750 VAI9O W (Auto matic-start control-cycle approx. 150 mg).
Circuit diagram USL-/CNL approved: 462121 H5462121 H5U
shown without power applied
sensors not actuated
automatic starting test to check relay chaJn
machlne Is ready to start when power Is applied
~
Machine Safety SwitchSystems
cal. 4EN 954 ~~~4/25
sensors
* * A maximum of 25 sensors may be used with an interconnection
system. We recommend the use of elobau interface units 363 098& 462 099 R (options see p. IV 8-1 to IV 8-2).Note: The LED of the normally open chain will no longer be visiblewhen more than 8 sensors are connected.
*4621.1 H1 Central Control Units for 2 (462141 H1) or 4 (462151 H1) Sensors
matenal: PAprotection class lEG 529: housing IP 401terminals IP 20
type no. operating current con- switchlng voltage switching current switching power operating temperaturevoltage (V) sumption (mA) output 1 (V) output 1 (A) output 1 (VA/W) time 1) (s) range (OC)
462141 H1 24 AC/DC :1:10% 200 250 AC130 DC 8/5 17001190 3 0...+55462151 H1 24 AC/DC :1:10% 300 250 AC130 DC 815 17001190 3 0...+55
462141 H1 2...4 30 AC/DC 1 30462151 H1 2...6 30 AC/DC 1 30
Circuit diagramshown without power appliedsensors not actuated
..
We [eseM the right to cllange spedflcations wrthout nODce. 'I Operating Dme Dme wlndow wtthln which the 1" .nd the 2'" sensor contacts must operate.A 1O"German Patent No, 44 08 936 A1 applies, IV -
Machine Safety SwitchSystems
cal. 4 2(4) r1l íiilEN 954 sensors l:::::::=J E::::J
-~:u
~For correspondlng sensors seepages IV C-21 to IV C-29!
u
USL -/CNL approved:
u
v
4/32 121 r1l ~•. riilsen s o rs l:::::.I I:::::::J ~ c:::J
Centra I Control Units for the connection of 4132 Sensors **,Emergency Stop Switch and Reset Function
Q?
** For simple connection of multiple sensors (max. 32 sensors),
interface unit 363 V98 or 364 097 is recommended (see optionsp. IV B-4...5).
*462 M41 H3.
matenal: PAprotection class IEC 529: housing IP 40lterminals IP 20
type no. operating current con- switch. voltage switch. current switching power operating temperature Indicatorvoltage (V) sumptlon (mA) output 1/2 (V) output 1/2 (A) outpu11/2 tlme 1) (s) range (OC)
462 M41 H31 24 ACIDC :t10% 200 24 ACIDC 8/5 120 VA/W 3 0...+55 LED462 M41 H34 24 ACIDC :t10% 200 230 AC 8/5 1150 VA 3 0...+55 LED
swi1chlng voltage switching current switchlng power standby standby standby switch.cantrol outpu1 (V) control output (A) control ou1put C'lA/W) operating voltage (V) switch. current (A) powerC'lAIW)
462 M41 H31 30 ACIDC 1 30 30 AC/DC 1 30462 M41 H34 30 ACIDC 1 30 30 AC/DC 1 30
Circuit diagram USL-ICNLapproved: 462M41 H31- shown without power applied 462 M41 H34- sensors not actuated
Should the 2 contacts in lny sensor not operate together (the N/O-contacts to be both open or both closed) then the unit will switch off. It connectlon diagram:this sensor is then tuny released Ind operated again, the unit will re-start. satety switch Ind emergency stop
'O" '\'" ...
We _1118 riQhI to ctianoe specificalions wilhoul notice. 1) Operating limB: limB window wllhln whlCh 1118 18II1II 1118 2" - canIIcIs must cpaní,. IVA 11. GIImIn PIII8nI nquestldl -
u
Machine Safely SwilchSysle ms
cal. 4EN 954
~r oo~pond 1fc:~1pages IV G-21 tol~ C~~~~ors see
*462 M51 H.1 Central Control Units for the direct connection of 5 Sensors40 Sensors may be connected by means of externallnterface Units**
matenal: PAprotection class IEC 529: housing IP 40lterminals IP 20
type no. operating current con- output output output operating temperature indicatorvoltage (V) sumption (mA) current (A)11 power (W) tlme 1) (s) range (OC)
. '....462M51 H11 24 DC:i:15% 200 PNP O.5/channel 121channel 3 0...+55 LEO462M51 H21 24 DC:i:15% 200 NPN O.5/channel 121channel 3 0...+55 Lm ,
We reserve the riohl to chanoe specifications without no~ce. n OperaUno ttrne: ~me window within which the ," and the 2'" sensor COntlcts most operat.IVA 12'German Patent requested! -
Machine Safety SwitchSyslems
cal. 4EN 954 [JJ5/40
sensors
* * For simple connection 01 multiple sensors (max. 40 Sensors),
interface unit 363 V98 or 364 097is recommended (see optionspage IV 8-4...5).
~For corresponding sensors seepages IV C-21 to IV C-29!
Should the 2 contacts in any sensor not operatetogether (the N/O-contacts to be both open orboth closed) then the unit will swltch off.It this sensor is then tuny released and operatedagain, the unit will re-start.
v
vCircuit diagramshown without power appliedsensors not actuated
.