7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 4 Using the Accessories . . . . . . . . . . . . . . . . . . . . . . . . 5 Working with Detergents . . . . . . . . . . . . . . . . . . . . . . . 6 Shut Down and Clean-Up . . . . . . . . . . . . . . . . . . . . . . 7 Taking a Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Winterizing and Long-Term S torage . . . . . . . . . . . . . . 7 C leaning Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Optional Cleaning Accessories . . . . . . . . . . . . . . . . . . 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Model HD 3000 Part No. 1.187-116 High Pressure Washer Operator Manual Specifications Max. Operating pressure 3000 PSI Max. Water volume 3.2 GPM E ngine 9 HP Honda GX 270 In USA Call: 1-800-537-4129 or visit our website: www.karcher-usa.com In Canada Call: 1-800-465-4980 or visit our website: www.karcher.ca

Part No. 1.187-116 High Pressure Washer Operator Manual

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Page 1: Part No. 1.187-116 High Pressure Washer Operator Manual

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1P recautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . .3Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . .4Us ing the Accessories . . . . . . . . . . . . . . . . . . . . . . . .5Working with Detergents . . . . . . . . . . . . . . . . . . . . . . .6S hut Down and C lean-Up . . . . . . . . . . . . . . . . . . . . . .7Taking a B reak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Winterizing and Long-Term S torage . . . . . . . . . . . . . .7C leaning Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9Optional C leaning Accessories . . . . . . . . . . . . . . . . . .9Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

Model HD 3000 P art No. 1.187-116

High Pressure Washer Operator Manual

Specifications Max. Operating pressure 3000 P S IMax. Water volume 3.2 G P ME ngine 9 HP Honda

G X 270

In US A C all: 1 -800-537-4129or vis it our webs ite :

www.k arc her-us a.c om

In C anada C all: 1 -800-465-4980or vis it our webs ite :

www.k arc her.c a¤

Page 2: Part No. 1.187-116 High Pressure Washer Operator Manual

¤

1

NEVER!

Model HD 3000 OVERVIEWItem Description

1. High pressure outlet2. Water inlet with garden hose connector and filter3. Detergent suction tube4. Knob Assembly (two each, Bolt & Knob)5. High pressure hose6. Hose Reel7. Detergent filter8. Handle9. Trigger gun (not pictured)

10. Trigger gun safety lock (not pictured)11. Pull start (not pictured)12. Gas tank13. Oil fill cap (not pictured)14. Spray wand15. Quick connect nozzles (5)16. Pressure control17. Detergent dosage control18. Gun/hose storage handle

(not pictured)19. Dirtblaster® nozzle20. Safety goggles21. Operator manuals

Features:• Low oil sensor• Thermal

protection sensor

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1

4

3

11

8

15

5

7

10

Never point nozzle at people or animals.

Never drink alcohol or use drugs while operating this equipment.

Never spray electrical connections, electrical outlets or fixtures.

Never add fuel with the engine running or operate where fuel has been spilled.

Never touch hot surfaces or allow accessories to contact hot surfaces.

Never operate in an enclosed space, exhaust fumes are dangerous.

Never operate near utilities with open flames.

Never operate pressure washer without the water turned on.

Never use hot water.

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16

17

12

14

20

19

21

18

2

IMPORTANT PRECAUTIONS – Read First!

Safety WarningsWhen using this product, basic precautions should always be followed:

• Read all the instructions before using the product.

• Fire hazard! Do not add fuel with theengine running. Do not operate if fuelhas been spilled. Instead, move themachine to a different location andavoid creating sparks.

• Operate and fuel machine in a wellventilated area, free of devices featuringan open pilot or flame such as boilers,water heaters, etc.

• High pressure jets can be dangerous if subject to misuse. The jet must notbe directed at persons, animals,electrical devices, or the machine itself.

• Wear safety goggles.• Do not use acids,

alkalines, solvents, orany flammable material in this product.These products can cause physicalinjuries to the operator and irreversibledamage to the machine.

• The machine has hot surfaces which cancause burns. Operate the unit in a safeenvironment and away from children.

• Do not allow the high pressure hose tocome into contact with the muffler guard.

• Do not leave the machine runningunattended.

• Learn how to stop the machine and release pressure quickly. Be thoroughlyfamiliar with the controls.

• Stay alert — watch what you are doing.• Do not operate the product when

fatigued or under the influence of alcohol or drugs.

• Do not stand on unstable surfaces. Standwith both feet balanced at all times.

• Avoid tipping the machine on its side.• The Gun Safety Lock PREVENTS

the trigger from accidentally beingengaged. This safety feature DOESNOT lock trigger in the on position.

Water Supply (Cold Water Only)• Water hose must be at least 3/4 inch

in diameter.• Flow rate of water supply must not fall

below 2.5 GPM (gallons per minute).• Flow rate can be determined by running

the water for one minute into an empty5-gallon container.

• The water supply temperature must notexceed 104°F/40°C.

• Never use the pressure washer to draw in water contaminated with solvents,e.g. paint thinners, gasoline, oil, etc.

• Always prevent debris from beingdrawn into the unit by using a cleanwater source.

We strongly recommend that this highpressure washer not be left running forperiods of 5 minutes or longer without the trigger gun being engaged.

This Kärcher high pressure washer isequipped with thermal protection toextend the life of your pressure washer.The thermal protector will automaticallyactivate at a predetermined hightemperature ejecting hot water beforeresetting. This ensures that the pumpdoes not become damaged.

Caution• Follow the maintenance instruc-

tions specified in the manual.• This machine has been designed

for use with cleaning detergentssupplied or recommended by themanufacturer. The use of othercleaning detergents may affectthe operation of the machine andvoid the warranty.

9

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HD3000 Manual 9/20/02 5:28 PM Page 2

Page 3: Part No. 1.187-116 High Pressure Washer Operator Manual

3

ASSEMBLY INSTRUCTIONS

Step 3 Attach the reel to the handle. Align holes,insert bolts, and tighten with nuts.

Step 2 Attach thegun/hose storage handle.

Step 4 Place the quickconnect nozzles in the nozzle holder.

OPERATING INSTRUCTIONS

4

Step 9 Connect thehigh pressure hose to theunit’s high pressure outlet.

Step 3Connect gardenhose to the coldwater sourceand turn wateron completely.

Never use hotwater.

Step 4 Trigger the gunto eliminate trapped air, waitfor a steady flow of water toemerge from the spraynozzle.

Step 5 Slide the chokelever to the left to the “CLOSED”position (on a warm engine, leavethe choke lever in the openposition).

Step 9 Adjust pressurecontrol to desired setting.

Step 6 Slide the fuelvalve to the “ON” position. Slide the throttle lever leftabout 1/3 of the way towardthe fast position.

Step 7 Turn the engineswitch to the “ON” position.

Step 8 Pull the starterhandle. If the engine fails tostart after 3 pulls, squeeze the trigger gun to releasepressure, and repeat step.

After the engine is warm andrunning smoothly, slide thechoke lever to the right (open)and throttle to the left (fast).

Step 6 Pull the spring-loaded collar of the wandback to insert your choiceof quick connect nozzle.

Step 7 Release the collarand push the nozzle until thecollar clicks. Pull the nozzle tomake sure it is seated properly.

Step 8 Attach the high pressure hose to thespray gun.

Step 1 Check oil level. Oil level should be levelwith the bottom of the oil filler neck. Be sure themachine is level when checking the oil level. (Refer tothe engine’s operating manual for seasonal grades.)

We recommend that the oil be changed after the first5 hours of use, then once every 50 hours.

Note: Improper oil levels will cause low oil sensorto shut off engine.

Step 2Fill gas tankwith unleadedgasoline. Do not useleaded gasoline.

Step 5 Attach thewand to the spray gun.

Important! Do not run the engine with a high or low oil level asthis can cause engine damage. If you have furtherquestions regarding the engine, please refer to theengine’s operating manual included with the unit.

Step 10 Connect thegarden hose to unit’s water inlet.

Step 1 Attach the handleto the frame of the pressurewasher. Align holes, insertbolts, and tighten with knobs.

HD3000 Manual 9/20/02 5:28 PM Page 4

Page 4: Part No. 1.187-116 High Pressure Washer Operator Manual

USING THE ACCESSORIES

5

This wand features a 0º pencil jet which rotates 360º for maximum dirt cutting action,effectively increasing cleaning performance up to 50%. This wand combines the cleaningperformance of a 0º pencil jet with the surface coverage of a wide angle nozzle. Not recommended for soft materials, siding, painted surfaces, decks or autos.

Dirtblaster® nozzle

The five color-coded quick connect nozzles provide a wide array of spray widths from 0° to65° and are easily accessible when placed in the convenient rubber nozzle holder, which isprovided on the front of the machine.

Red nozzle = 0°

Yellow nozzle = 15°

Green nozzle = 25°

White nozzle = 40°

Black detergentnozzle

6

WORKING WITH DETERGENTSDetergents can only be applied with the black nozzle.

Step 1 Install the black quick-connectlow pressure nozzle for detergentapplication at low pressure.

Step 4 With the engine running, pulltrigger to operate unit. Liquid detergent isdrawn into the unit and mixed with water.Apply detergent to work area. Do not allowdetergent to dry on surface.

Step 2 Adjust the dosage control atthe beginning of the detergent tube for light(1), or maximum (6) detergent coverage.

Step 3 Fill a container with Kärcherdetergent. Place the filter end of detergentsuction tube into the detergent.

CautionNever use:

• Bleach, Chlorine products and other corrosive chemicals

• Liquids containing solvents (i.e., paint thinners, gasoline, oils)

• Tri-sodium phosphate products• Ammonia products• Acid-based productsThese chemicals will harm the unit andwill damage the surface being cleaned.

For best results see CleaningTips on pages 8 & 9 for specificinformation on how to clean different surfaces.

Always Use Kärcher Detergents for Best Results.

Kärcher biodegradable detergents arespecially formulated to protect theenvironment and your pressure washer.The special formula won’t clog the suctiontube filter and will protect the internalparts of the pressure washer for a longerlife. For Kärcher Detergents, check yourretailer or call:

The following Kärcher detergents are available:

• Vehicle Wash • House Wash• Degreaser • Deck Wash• All Purpose Cleaner

USA: 1-800-537-4129www.karcher-usa.com

CAN: 1-800-465-4980www.karcher.ca

WARNING TO AVOID SERIOUS INJURY,NEVER POINT SPRAY NOZZLEAT YOURSELF, OTHER PER-SONS OR ANIMALS.

HD3000 Manual 9/20/02 5:28 PM Page 6

Page 5: Part No. 1.187-116 High Pressure Washer Operator Manual

Step 2 Turnoff the engine.

Step 3 Slidefuel valve to the“OFF” position.

Step 4 Turnoff water supply.

SHUTTING DOWN & CLEAN-UP

7

WINTERIZING AND LONG-TERM STORAGE1. Disconnect all water connections.2. Start the machine for a few seconds,

until the remaining water exits. Turn off immediately.

3. Drain the gas and oil from the engine.4. Do not allow high pressure hose

to become kinked.

5. Store the machine and accessories in a room which does not reach freezingtemperatures.

Caution: Failure to follow the above directions will result in damage to the pump assembly and accessories.

TAKING A BREAK... five minutes or more

Step 6 Disconnectgarden hose from waterinlet on the unit.

Step 7 Disconnect high pressure hose fromhigh pressure outlet.

Step 8Engage the gunsafety lock.

Step 1 Remove deter-gent suction tube from con-tainer and insert into one gallonof fresh water. Siphon water atlow pressure for one minute.

Step 2 Slidefuel valve to theoff position.

Step 3 Presstrigger to releasewater pressure.

Step 4 Engagegun safety lock.

Step 1 Turn offthe engine.

8

CLEANING TIPS

Deck Cleaning(with or without detergent)

Pre-rinse deck and surrounding area withfresh water. If using Kärcher Deck Wash,place detergent suction tube directly intocleaning solution and apply to surface atlow pressure. For best results, limit yourwork area to smaller sections ofapproximately 25 square feet. AllowKärcher Deck Wash to remain on surface 1-3 minutes. Do not allow detergent to dryon surface. Rinse at high pressure in a longsweeping motion keeping the spray nozzleapproximately 3-6 inches from the cleaningsurface. Always clean from top to bottomand from left to right. When moving on to a new section of the cleaning surface, besure to overlap the previous section toeliminate stop marks and ensure a moreeven cleaning result.

Caution: Do not use Dirtblaster® nozzleon wood surface as it may causedamage.

House Siding(with or without detergent)

Pre-rinse cleaning surface with fresh water.If using Kärcher House Wash, placedetergent suction tube directly into cleaningsolution and apply to surface at lowpressure (for best results, limit your workarea to sections of approximately 6 feetand always apply detergent from bottom totop). Allow Kärcher House Wash to remainon surface 1-3 minutes. Do not allowdetergent to dry on surface, if surfaceappears to be drying, simply wet downsurface with fresh water. If needed, use special Wash BrushAttachment to remove stubborn dirt. Rinse at high pressure from top to bottomin an even sweeping motion keeping thespray nozzle approximately 6 inches fromthe cleaning surface.

Caution: Do not use Dirtblaster® nozzleon siding as it may cause damage.

Cement Patios, Brick and Stone (with or without detergent)

Pre-rinse cleaning surface with fresh water.If using Kärcher All Purpose Cleaner, placedetergent suction tube directly into cleaningsolution and apply to surface at lowpressure. For best results, limit your workarea to smaller sections of approximately25 square feet. Allow Kärcher All PurposeCleaner to remain on surface 1-3 minutes.Do not allow detergent to dry on surface.Rinse at high pressure in a sweepingmotion keeping the spray nozzleapproximately 3-6 inches from the cleaningsurface. Always clean from top to bottomand from left to right. For removingextremely stubborn stains, use KärcherDirtblaster® Nozzle.

Cars, Boats & Motorcycles(with or without detergent)

Pre-rinse vehicle with fresh water. If usingKärcher Vehicle Wash, place detergentsuction tube directly into cleaning solutionand apply to surface at low pressure. For best results, clean one side of vehicleat a time and always apply detergent frombottom to top, do not allow detergent todry on surface. Rinse at high pressure in asweeping motion keeping the spray nozzleapproximately 6-8 inches from the cleaningsurface (distance should increase whenrinsing pin-striping or other sensitivesurfaces). Always clean from top to bottomand from left to right. For best results, wipe surface dry with a chamois or soft dry cloth.

Caution: Do not use Dirtblaster® nozzleon vehicles as it may cause damage.

Step 5 Presstrigger to releasewater pressure.

HD3000 Manual 9/20/02 5:28 PM Page 8

Page 6: Part No. 1.187-116 High Pressure Washer Operator Manual

9

CLEANING TIPS – continued

Barbeque Grills, OutdoorPower Equipment & Gardening Tools (with or without detergent)

Pre-rinse cleaning surface with fresh water.If using Kärcher All Purpose Cleaner orDegreaser, place detergent suction tubedirectly into cleaning solution and applydetergent at low pressure. Allow Kärcherdetergent to remain on surface 1-3 minutes.Do not allow detergent to dry on surface.Rinse at high pressure keeping the spraynozzle approximately 3-6 inches from thecleaning surface. For removing extremelystubborn dirt, it may be necessary to movethe spray nozzle even closer to the surfacefor greater dirt cutting action. To removecaked on mud from garbage cans, lawnmower blades, wheelbarrows or other non-sensitive metal surfaces, you may want to use the Kärcher Dirtblaster® Nozzle.

Caution: Do not use Dirtblaster® spraynozzle on cloth, plastic or other sensitivesurfaces as it may cause damage.

Patio & Lawn Furniture(with or without detergent)

Pre-rinse furniture and surrounding area withfresh water. If using Kärcher All PurposeCleaner, place detergent suction tube direct-ly into cleaning solution and apply to surfaceat low pressure. Allow Kärcher All PurposeCleaner to remain on surface 1-3 minutes.Do not allow detergent to dry on surface.Rinse at high pressure in a sweeping motionkeeping the spray nozzle approximately 3-6inches from the cleaning surface. For bestresults, clean from top to bottom and fromleft to right.

Caution: Do not use Dirtblaster® nozzle onpatio or lawn furniture as it may causedamage.

Recommendations• Before cleaning any surface an inconspic-

uous area should be cleaned to test spraypattern and distance for maximum clean-ing results.

• If painted surfaces are pealing or chipping,use extreme caution as pressure washermay remove the loose paint from the surface.

OPTIONAL CLEANING ACCESSORIES

• Dirtblaster® nozzle• Extension Wand 80”• Rotating Wash Brush• Sand Blasting Attachment

• Hose Reel• Pipe Drain Cleaner• Extension Hose 30’• Detergent Tray

Optional cleaning accessories are available to further enhance your cleaning capabilities.See accessories order form for product descriptions and ordering instructions.

10

TROUBLESHOOTING

Symptom Cause Solution

Engine will not start.

Unit does not reachhigh pressure.

Output pressure varieshigh and low.

Fuel valve is in “OFF” position. Slide the fuel valve lever to “ON” position.

Choke is not in correct position. Slide choke lever left to “CLOSED” position.

Engine throttle is not incorrect position.

Slide the throttle left 1/3 of the wayto the fast position.

Pressure built up in thehigh pressure washer.

Squeeze the trigger to releasethe pressure.

Engine switch in “OFF” position. Turn engine switch “ON”.

Black detergent nozzleis attached.

Remove black detergent nozzle andattach a high pressure nozzle.

Diameter of garden hose is too small.

Replace with a 3/4 inch garden hose.

Water supply is restricted. Check garden hose for kinks,leaks and blockage.

Not enough inlet water supply. Open water source full force.

Water inlet filter is clogged. Remove filter and rinse out in warm water.

Not enough inlet water supply. Turn water on full force. Check gardenhose for kinks, leaks or blockage.

Pump is sucking air. Check that hoses and fittings are airtight. Turn off machine and purgepump by squeezing trigger gun until a steady flow of water emergesthrough the nozzle.

Water inlet filter is clogged. Remove filter and rinse out in warm water.

Discharge nozzle is obstructed.

Blow out or remove debris with a fine needle.

Calcified gun, hose or spray wand.

Run distilled vinegar through detergent suction tube.

No gasoline. Fill gas tank.

Low oil level sensor activated. Add oil.

Pump pressure control is inlow pressure position.

Turn pump pressure control to high pressure position.

USA: 1-800-537-4129www.karcher-usa.com

CAN: 1-800-465-4980www.karcher.ca

HD3000 Manual 9/20/02 5:28 PM Page 10

Page 7: Part No. 1.187-116 High Pressure Washer Operator Manual

11

TROUBLESHOOTING – continued

Symptom Cause Solution

No detergent.

Garden hose connection leaks.

Pump is noisy.

Water leaksfrom pump.

Oil Drip.

Detergent is too thick. Dilute detergent. For best results,use Kärcher detergent.

Filter on detergent suctiontube is clogged.

Run warm water throughfilter to remove debris.

Detergent filter valve is atlowest setting.

Set detergent filter valveto a higher setting.

Damaged or cloggeddetergent suction tube.

Remove obstruction or replace detergent suction tube.

A high pressure nozzleis attached.

Replace with blackdetergent nozzle.

Discharge nozzle is obstructed.

Blow out or remove debris with fine needle.

Loose fittings. Tighten fittings.

Missing/worn rubber washer. Insert new washer.

Spray wand not properlyattached.

Broken o-ring.

Check that hoses and fittings are air tight. Turn off machine and purgepump by squeezing trigger gun until a steady flow of water emergesthrough the nozzle.

Loose fittings. Check that all fittings are tight.

Call service center.Water seals are damaged or worn.

Thermal protection devicewill auto reset.

Thermal protectiondevice is activated.

Call Kärcher customer service hotline and order an o-ring.

Pump is sucking air.

Oil seals are damaged or worn.

Call service center.

Spray wand leaks. Slide the spray wand into the gun.Turn the wand collar clockwise ontothe gun threads until tight.

Detergent suction tube not properly connected to the machine.

Check connection.

If you encounter any additional difficulties not listed, please call our service center for help.

Kärcher Customer Support USA

USA: 1-800-537-4129www.karcher-usa.com

CAN: 1-800-465-4980www.karcher.ca

HD3000 Manual 9/20/02 5:28 PM Page 12