47
Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet) Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002 Retrofit Kit On-board Monitor and Navigation System BMW 7 Series (E 38) These installation instructions are only valid for cars with SA555 high on-board computer. Technical and electrical knowledge required The installation time is approx. 7 hours, which may vary depending on the condition of the car and the equipment in it. Retrofit kit no.: 65 90 0 025 170 65 90 0 027 762 Parts and Accessories Installation Instructions 1 4 2 5 6 MODE FM AM 3 MENU INFO TONE SELECT F 38 0393 B

Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

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Page 1: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

Parts and AccessoriesInstallation Instructions

1 4

2 5

6

MODE

FM AM

3

MENU

INFO

TONE SELECT

F 38 0393 B

Retrofit Kit On-board Monitor and Navigation SystemBMW 7 Series (E 38)

These installation instructions are only valid for cars with SA555 high on-board computer.

Technical and electrical knowledge requiredThe installation time is approx. 7 hours, which may vary depending on the condition of the car and the equipment in it.

Retrofit kit no.: 65 90 0 025 17065 90 0 027 762

Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

Page 2: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

Contents

Section Page

Important information on installing the on-board monitor and the navigation system . . . . . . . . . . 3

1. Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. Installation and cabling diagram for the on-board monitor wiring harness. . . . . . . . . . . . . . . . . . . . . 13

5. Installation and cabling diagram of the supplementary wiring harness for the navigation system 14

6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio . 15

7. To install the supplementary wiring harness for navigation systems in cars with a production date prior to 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8. To choose installation of the supplementary wiring harness for navigation systems in carsfrom production date 9/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied) . . . . . . . . . . 23

10. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98(PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied) . . . . . . . . . . . . . . 26

11. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98(PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit). . 28

12. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98(PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit). . 31

13. To install the navigation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

14. Coding and concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

15. Connection description for TV function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

16. Circuit diagram for the on-board monitor wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

17. Circuit diagram for the navigation system wiring harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

18. Circuit diagram for the navigation system supplementary wiring harness. . . . . . . . . . . . . . . . . . . . . 46

EN/2Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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Important information on the installation of the on-board monitor and navigation system

Only for use in the BMW dealer organisation.

Installation of the on-board monitor and the navigation system may only be undertaken by a specialist workshop which has available the necessary special tools and the required manuals (maintenance, repair, diagnostic, etc.).

When installing cables/leads ensure that they are not kinked or damaged.Additionally installed cables/leads should where necessary be fastened with cable ties.

Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.

All the work is shown for a LHD car, the same procedure should be used as appropriate on RHD cars.

Electrical knowledge is required.

The module holder for the on-board monitor and the on-board monitor radio are equipment-dependent and must be ordered separately in accordance with the Electronics Parts Catalogue (EPC). The bracket for the video module does not form part of the installation kit and, for installation of a video module (TV function), must be ordered separately in accordance with the Electronic Parts Catalogue (EPC). The on-board monitor radio / CD changer control cable is not supplied with the installation kit and must be ordered separately for cars with a CD changer without a DSP amplifier using the electronic parts catalogue (EPC). The boot trim panels at rear left do not form part of the installation kit and must be ordered separately in accordance with the Electronic Parts Catalogue (EPC) only for vehicles without Top HiFi system and without CD changer (in vehicles with Top HiFi system or CD changer, the existing boot trim panels at rear left can be cut out)."

The existing aerial amplifier must be replaced with the aerial amplifier (part No. 65 25 6 906 082) for new generation on-board monitor radios. The new aerial amplifier is not supplied with the installation kit and must be ordered separately using the electronic parts catalogue (EPC)."

Subject to technical modifications

Required tools and equipment

MoDIC III or DIS1/4 inch socket setSet of Philips screwdriversCable lampAngle cutterSiliconeHot air blowerSet of Torx socketsSet of flat screwdriversUniversal knifeSet of Phillips screwdrivers, short

EN/3Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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1. Preparations

0

TIS instruction No.Print out error memory �

Disconnect the battery 12 00 ...

Remove the central instrument panel décor trim on the left-hand side 51 45 030

Remove the instrument panel décor trim on the right-hand side 51 45 030

Remove the radio (no longer required) 65 11 030

Remove the control for the Top HiFi system or the coin pocket(no longer required)

65 12 040

Remove the multi information display (no longer required) 65 81 010

Remove the air conditioning control 64 11 750

Remove the individual control switch or switch strip in the module holder 64 11 750

Remove the radio module holder, it is replaced by the on-board monitor module holder

51 16 202

Refit the front cup holder 51 16 202

Remove the front left centre console 51 16 239

Undo the centre console at the front left at the bottom 51 16 239

Remove the left front seat 52 17 000

Remove the rear seat bench 52 24 005

Remove the rear seat backrest 52 24 015

Remove the door sill strip at the front and rear left 51 47 000/51 47 030

Remove the bottom section of the B pillar trim on the left �

Raise the carpet at the left �

Remove the C pillar covers on both sides 51 43 251

Remove the rear window shelf 51 46 000

Remove the boot floor 51 47 101

Remove the entire left side trim in the boot 51 47 151

Remove the rear side trim in the boot on the right 51 47 172

Remove the closing panel trim 51 46 050

Remove the door sill strip at the front and rear right 51 47 000/51 47 030

Remove the bottom section of the B pillar trim on the right �

Remove the A pillar trim at the bottom right �

Remove the glove compartment (LHD cars only) 51 16 360

Remove the footwell trim in front of the glove compartment(LHD cars only)

Fold up the carpet on the right �

Remove the CD changer (if fitted) 65 11 070

Remove the holder for the CD changer (if fitted) �

Remove the telephone components and holders (if fitted) �

Remove the DSP amplifier holder (if fitted) 65 11 070

Remove the holder for the DSP amplifier (if fitted) 65 11 070

EN/4Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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1. Preparations

Also on RHD cars0

TIS instruction No.Remove the footwell trim below the steering column �

EN/5Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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2. Parts list

0

1 4

2 5

6

MODE

FM AM

3

MENU

INFO

TONE SELECT

1511 14

10

13

87

1 2

3 4 5

9

6

12

F 38 0395 B

EN/6Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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2. Parts list

0

18

25

19

17

24

16

20

2928

2726

2221 23

30 31 32

F 38 0394 B

EN/7Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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2. Parts list

Legend

1 On-board monitor wiring harness

2 Navigation system wiring harness

3 Supplementary wiring harness for the navigation system

4 Aerial extension for GPS aerial

5 GPS aerial

6 Securing clip

7 GPS aerial holder

8 On-board monitor, complete

9 On-board monitor holding pin (to support the on-board monitor)

10 On-board monitor module holder*

11 Holding bar for on-board monitor

12 Fillister head Philips screw M3x8 (x4)

13 Trim for on-board monitor

14 On-board monitor radio*

15 On-board monitor radio bracket

16 Base holder

17 Video module bracket

18 Navigation computer

19 Navigation computer holder

20 Hexagonal nut with washer M5

21 Hexagonal screw with washer M5x14 (x12)

22 Speed nut M5 (x9)

23 Grommet (for securing the GPS aerial holder) (x2)

24 Expanding rivet (for securing the GPS aerial) (x2)

25 Removal bar (x2)

26 Cable tie (x20)

27 AW cable tie (x2)

28 Cover frame

29 Cable duct

30 Shrink hose (included in pack for the supplementary navigation system wiring harness) (x4)

31 Protective strip (x2)

32 Template (for the installation of the navigation computer)

Parts marked with an asterisk (*) are not supplied with the kit and must be ordered separately to match the car�s equipment using the electronic parts catalogue (EPC).

EN/8Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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3. Connection diagram

0

A4

A14

A17

A13

A5

A15

A18

A10

A9A11

A16

A12

A6

A7A8A1

A2

A3

B

B4B5

B2

B1

B6B3

A

D

D1C1

C

C7

C8

D2

C4 C5

C2

C3 C6

F 38 0396 B

EN/9Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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3. Connection diagram

0

0

Item DescriptionCable colour

Connection location in the car

A On-board monitor wiring harness --- ---

A1 Blue 12-pin socket casing --- To blue 12-pin plug casing on on-board monitor (8)

A2 White 12-pin socket casing --- To white 12-pin plug casing on on-board monitor (8)

A3 Black 17-pin plug casing --- To black 17-pin radio connection plug X18126

A4 Coaxial plug casing black To be laid to the installation location of the right TV amplifier in the right-hand C pillar and tied back

A5 Coaxial plug casing black To the coaxial socket casing on the aerial diversity

A6 Coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie

A7 Coaxial plug casing black To be laid to the installation location of the left TV amplifier in the left-hand C pillar and tied back

A8 Cable eyelet, 6 mm in diameter brown To earth post connection X13016 on the left-hand C pillar

A9 10-pin black plug casing---

To branch B4, black 10-pin socket casing, of the navigation system wiring harness B

A10 White 18-pin socket casing --- To be tied back on the on-board monitor wiring harness A with a cable tie

A11 Blue 18-pin socket casing --- To blue 18-pin plug casing on navigation computer (18)

A12 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie

A13 Angled coaxial socket casing black To be tied back on the on-board monitor wiring harness A with a cable tie

A14 White 6-pin plug casing---

To branch B1, white 6-pin socket casing, of the navigation system wiring harness B

A15 10-pin socket casing---

To be clipped into the back 17-pin socket casing A18 of the on-board monitor wiring harness A and connected to the on-board monitor radio (14) using the black 17-pin socket casing A18

A16 Angledcoaxial socket casing

black To the coaxial plug casing on the on-board monitor (14)

A17 Black coaxial socket casing (aerial connector)

black To the coaxial plug casing on the on-board monitor (14) (aerial connector)

A18 17-pin black socket casing --- To the on-board monitor radio (14)

B Navigation system wiring harness ---

B1 White 6-pin socket casing---

To branch A14, white 6-pin plug casing, of the on-board monitor wiring harness A

B2 6-pin black socket casing---

To branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C

B3 6-pin black plug casing --- Insulate and tie back to the navigation system wiring harness B

B4 Black 10-pinsocket casing

---To branch A9, black 10-pin plug casing, of the on-board monitor wiring harness A

B5 Blue 18-pin socket casing --- To be tied back on the navigation system wiring harness B with a cable tie

B6 Bordeaux 18-pin socket casing --- To Bordeaux 18-pin plug casing on navigation computer (18)

EN/10Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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3. Connection diagram

0

Item DescriptionCable colour

Connection location in the car

C Supplementary wiring harness for the navigation system

--- ---

C1 6-pin black plug casing---

To branch B2, black 6-pin socket casing, of the navigation system wiring harness B

C2 1-pin blade terminal contact white/yellow To light module X10117 in black 54-pin socket casing, PIN 38

C3 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98Insulate and tie back with a shrink hose---------------------------------------------------------------------------------------In cars with a production date after 9/98To joint connector X10183 (yellow/red cable on joint connector), if C3 is not required, insulate and tie back with a shrink hose, tie back excess length

C4 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98Insulate and tie back with a shrink hose---------------------------------------------------------------------------------------In cars with a production date after 9/98 To joint connector X10184 (yellow/white cable on joint connector), if C4 is not required, insulate and tie back with a shrink hose, tie back excess length

C5 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98To connection plug X1171 of the ABS control unit in PIN 9, tie back excess length ---------------------------------------------------------------------------------------In automatic cars with M62 B44 engine and DSC, from production date 9/97 to production date 9/98To connection plug X1171 of the ABS control unit in PIN 72, tie back excess length---------------------------------------------------------------------------------------In cars with a production date after 9/98Insulate and tie back with a shrink hose

C6 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98To connection plug X1171 of the ABS control unit in PIN 42, tie back excess length ---------------------------------------------------------------------------------------In automatic cars with M62 B44 engine and DSC, from production date 9/97 to production date 9/98To connection plug X1171 of the ABS control unit in PIN 73, tie back excess length---------------------------------------------------------------------------------------In cars with a production date after 9/98Insulate and tie back with a shrink hose

C7 1-pin blade terminal contact red/yellow In cars with a production date prior to 9/98Insulate and tie back with a shrink hose---------------------------------------------------------------------------------------In cars with a production date after 9/98To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 35, if C7 is not required, insulate and tie back with shrink hose

C8 1-pin blade terminal contact yellow/white In cars with a production date prior to 9/98Insulate and tie back with a shrink hose---------------------------------------------------------------------------------------In cars with a production date after 9/98To black 42-pin connection plug X1170 of the ABS hydraulic unit in PIN 18, if C8 is not required, insulate and tie back with shrink hose

EN/11Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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3. Connection diagram

0

Item DescriptionCable colour

Connection location in the car

D Aerial extension for GPS aerial

--- ---

D1 Coaxial plug casing --- To GPS aerial (5)

D2 Coaxial socket casing --- To the navigation computer (18)

EN/12Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

Page 13: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

4. Installation and cabling diagram of the on-board monitor wiring harness

0Installation and cabling diagram0

The on-board monitor wiring harness A is to be laid along the audio or main wiring harness and secured with cable ties as shown in the figure.

When installing the on-board monitor wiring harness A, start at the earth post X13016 near the C pillar at the rear left.

Screw branch A8 to the earth post connection X13016 near the C pillar at the rear left. The on-board monitor wiring harness A crosses behind the left front seat and is to be laid from there along the cardan tunnel behind the centre console to the installation site of the on-board monitor.Route branch A11 to the installation site for the right TV amplifier on the right-hand C pillar (only to be connected if you are also installing a video module and the TV amplifier)Route branch A5 and A6 to the aerial amplifier on the left-hand C pillarRoute branch A7 to the installation site for the left TV amplifier on the left-hand C pillar (only to be connected if you are also installing a video module and the TV amplifier)Route branches A1, A2 and A3 along the standard audio wiring harness to the installation site of the on-board monitor in the instrument panelRoute branches A9 to A18 through the opening in the rear window shelf along the main cable loom into the bootRoute branch A9 to the installation site of the video module bracket in the rear left side part and clip into branch A14Route branches A10 to A13 to the installation location of the navigation computer in the rear left side partTie back branches A10, A12 and A13 (only to be connected if you are also installing a video module and TV amplifier)Route branch A14 to the installation site of the video module bracket in the rear left side part and clip into the securing clip on branch A9 which has been clipped in Route branches A15 to A18 to the installation location of the on-board monitor radio in the rear left side part

Tie back any excess lengths.

A3

A2

A1

A5

A6 A7

A8

A9 A10A11

A12

A13

A14

A18

A15A16

A17

A4

X13016

A

F 38 0398 B

EN/13Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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5. Installation and cabling diagram of the supplementary wiring harness for the navigation system

0Installation and cabling diagram0

Route the supplementary wiring harness for the navigation system C as shown in the figure and secure it with cable ties.

When routing the supplementary wiring harness for the navigation system C, start with branch C1.

Legend:

Routing for all cars Additional routing for cars with a production date after 9/98 Additional routing for cars with a production date prior to 9/98

Branch C1 to the tail light unit in the boot at the rear left

Branch C2 to C8 along the closing panel to the right side part, from there through the passage grommet in the rear window shelf into the vehicle interior and from there along the right main cable loom to the installation site of the light module

Branch C3 and C4 to the joint connector behind the glove compartment (LHD) or behind the steering column (RHD)

Branches C5 and C6 to the installation site of the ABS control unit behind the glove compartment (LHD) or behind the steering column (RHD)

Branches C7 and C8 through the passage grommet in the bulkhead into the engine compartment to the installation site of the ABS hydraulic unit

Tie back any excess lengths.

F 38 0399 B

C2 C

C1

C3

C4

C7 C8

C5

C6

EN/14Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

0

0

00

0

Install branch A4, coaxial plug casing on the on-board monitor wiring harness A, on the rear window shelf along the rear window to the installation site of the right TV amplifier on the C-pillar on the right and tie it back with cable ties (26) (only to be connected if you are installing a video module).

Tie back branch A6, coaxial socket casing on the on-board monitor wiring harness A, with a cable tie (26) (no longer required).

Tie back branch cable A7, coaxial plug casing on the on-board monitor wiring harness A, with a cable tie (26) (only to be connected if you are installing a video module).

Screw branch cable A8, 6 mm cable eyelet on the on-board monitor wiring harness A, to the ground post X13016 on the C-pillar at the rear left.

Disconnect the existing coaxial socket casing (40) from the aerial amplifier (41) and tie it back (no longer required).

0

Disconnect the remaining connection cables from the aerial amplifier (40) and remove the aerial amplifier (40).

Then install the new aerial amplifier, which you ordered separately using the electronic parts catalogue (EPC) (part No. 65 25 6 906 082) and connect it following the procedure for the removal in reverse.

When connecting it, make sure that you do not confuse the slots."

0

Unscrew the existing coaxial plug casing (40) from the new aerial amplifier (41) and tie it back (no longer required).

Screw branch A5, coaxial plug casing on the on-board monitor wiring harness A, to the released coaxial socket casing (42) on the new aerial amplifier (41).

A4

A AX13016

A8

A6

40

41

A7

26

F 38 0400 B

A

40

038 0188 B

A A

40

A5

42

41

038 0189 B

EN/15Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

0

00

0

0

Before the work steps are carried out as shown in the figure, the new module holder of the on-board monitor (10) must be fitted and equipped as described in the TIS."

Connect branch A3, black 17-pin plug casing on the on-board monitor wiring harness A, to the existing black 17-pin socket casing X18126.

Stick a rattle guard (31) onto the second rattle guard (31) and then stick it onto the wiring harness in such a way that the existing angled coaxial socket casing (40), the black coaxial socket casing (41) (aerial connector), the connection plug of the multi information display and the control for the Top HiFi system (if present), and the plug connector A3 + X18126 are enclosed.

The enclosed connections, as well as the enclosed plug connector A3 + X18126 are no longer required and should be routed behind the heating control.

Screw the on-board monitor holding pin (9) onto the on-board monitor (8).

Connect branch A1, blue 12-pin socket casing, of the on-board monitor wiring harness A onto the blue 12-pin plug casing (42) of the on-board monitor (8).

Connect branch A2, white 12-pin socket casing, of the on-board monitor wiring harness A onto the white 12-pin plug casing (43) of the on-board monitor (8).

Then insert the cables into the on-board monitor slot (44) and carefully slide the on-board monitor (8) into position.

When pushing the on-board monitor in, take care to see that no cables get damaged.

0

Screw the on-board monitor (8) to the module holder of the on-board monitor (10) with four fillister head Philips screws M3x8 (12).

Then put the on-board monitor cover (13) onto the on-board monitor (8).

44

4041

A2A1

10

43

42A

A3

X18126

8

9

31

F 38 0401 B

1 4

2 5

6

MODE

FM AM

3

MENU

INFO

TONE SELECT812

10

13

F 38 0402 B

EN/16Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

0

000

0

The figure shows the boot at the rear left."

Couple the on-board monitor radio bracket (15) into the on-board monitor radio (14) below and screw it on above with a hexagonal nut with washer M5 (20) or with a hexagonal screw with washer M5x14 (24), depending on the design of the on-board monitor radio (14).Remove the blue locking clip (40) from the black 17-pin socket casing A18 and connect branch A15, 10-pin socket casing, of the on-board monitor wiring harness A to the place provided for it in the black 17-pin socket casing A18.

If the car has a CD changer without a DSP amplifier, the on-board monitor radio/CD changer control cable must also be fitted.

Secure branch A15, 10-pin socket casing, with the blue locking clip (40). Then detach the insulating mat (41) in the side part, inside rear left.

1420/21

15

41

A1840

A15

F 38 0403 B

EN/17Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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6. To install the on-board monitor wiring harness, on-board monitor and on-board monitor radio

0

0

00

0

Screw the on-board monitor radio bracket (15) with attached on-board monitor radio (14) onto the cross-brace (40) in the side part, rear left, with two hexagonal screws with washers M5x14 (21).

Plug branch A17, black coaxial socket casing (aerial connector) of the on-board monitor wiring harness A, onto the coaxial plug casing (41) on the on-board monitor radio (14).

Plug branch A16, offset coaxial socket casing, of the on-board monitor wiring harness A onto the coaxial plug casing (42) on the on-board monitor radio (14).

Connect branch A18, black 17-pin socket casing, of the on-board monitor wiring harness A onto the black 17-pin plug casing (43) on the on-board monitor radio (14).

Attach the cables of the plugged-in branches A16, A17 and A18 with cable ties (26).

Put two speed nuts M5 (22) onto the pre-punched holes in the cross-brace (40) in the side part, rear left and mount the detached insulating mat again in the side part, rear left.

Clip branch A9, black 10-pin plug casing, of the on-board monitor wiring harness A into branch A14, white 6-pin plug casing, of the on-board monitor wiring harness A.

Then clip the securing clip (6) into branch A14, white 6-pin plug casing (is later snapped into the bracket of the video module).

0

Put a speed nut M5 (22) on to the place provided in the side part, rear left. Screw the base holder (16) onto the three speed nuts M5 with three hexagonal screws with washers M5x14 (21), as shown in the figure.

Take care to see that the insulating mat (40) is mounted first."

15

4014 41

A17A16

42

A1843

A1421

22

A9

626

F 38 0404 B

2116

40

22 F 38 0405 B

EN/18Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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7. To install the supplementary wiring harness for navigation systems in cars with a production date prior to 9/98

0

0

0

000

0

Clip branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C into the existing plug connector (40) on the tail light unit (41), rear left.

Install the supplementary wiring harness for the navigation system C along the closing panel to the right side part.

Secure the supplementary wiring harness for the navigation system C with cable ties (26).

0

Remove the insulating mat (40) in the right side part, rear.

Route the supplementary wiring harness for the navigation system C, as shown, to the passage grommet (41) in the rear window shelf.

Then route branches C2 to C8 through the passage grommet (41) into the vehicle interior and from there along the right main cable loom to the installation site of the light module in the A-pillar on the right.

Fasten the supplementary wiring harness for the navigation system C with cable ties (26) and install the insulating mat (40) back into the right side part, rear.

0

Remove the light module (40), unplug the black 54-pin socket casing X10117 from the light module (40) and open it.

Connect branch C2, 1-pin blade terminal contact, white/yellow cable, to PIN 38 of the black 54-pin socket casing X10117.

Close the black socket casing X10117, plug it in and reinstall the light module (40).

Tie back any excess length on the supplementary wiring harness for the navigation system C before branch C2.

41

C

40 C1

26

F 38 0406 B

41

40

C

26

C2-C8

F 38 0407 B

40

X10117

C2

F 38 0408 B

EN/19Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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7. To install the supplementary wiring harness for navigation systems in cars with a production date prior to 9/98

0

0

The figure shows the installation in a LHD car. Proceed in exactly the same way on a RHD car."

Push a shrink hose (30) onto each branch C3, 1-pin blade terminal contact, yellow/red cable, branch C4, 1-pin blade terminal contact, yellow/white cable, branch C7, 1-pin blade terminal contact, yellow/red cable and branch C8, 1-pin blade terminal contact, yellow/white cable of the supplementary wiring harness for the navigation system C. Use a hot air blower to shrink-fit the insulation.

Then use cable ties (26) to tie back branches C3, C4, C7 and C8 in the area of the right front door sill.

Route branches C5 and C6 of the supplementary wiring harness for the navigation system C to the ABS control unit (40) on the left next to the glove compartment (LHD) or on the left next to the steering column (RHD). (Tie back any excess length.)

Remove the ABS control unit (40).

Disconnect and dismantle the control unit connector X1171.

Insert branches C5 and C6 into the plug-in guide (41).

Note instructions for automatic cars with M62 B44 engine and DSC, from production date 9/97 to production date 9/98 on the next page."

Connect branch C5, 1-pin blade terminal contact, yellow/red cable, to PIN 9 of the control unit connector X1171. If PIN 9 is already occupied, cut off the contact part from branch C5 and solder the yellow/red cable onto the cable of PIN 9 in the installation space of the ABS plug and insulate it.

Connect branch C6, 1-pin blade terminal contact, yellow/white cable, to PIN 42 of the control unit connector X1171. If PIN 42 is already occupied, cut off the contact part from branch C6 and solder the yellow/white cable onto the cable of PIN 42 in the installation space of the ABS plug and insulate it.

Assemble the control unit connector X1171 again and connect it to the ABS control unit (40).

Install the ABS control unit (40) and fasten the supplementary wiring harness for the navigation system C with cable ties (26).

C3C4

C7C8

C

40

41

C5C6

C

X117130

26

F 38 0409 B

EN/20Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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7. To install the supplementary wiring harness for navigation systems in cars with a production date prior to 9/98

0

0

Only for automatic cars with M62 B44 engine and DSC, from production date 9/97 to production date 9/98

Connect branch C5, 1-pin blade terminal contact, yellow/red cable, to PIN 72 of the control unit connector X1171. If PIN 72 is already occupied, cut off the contact part from branch C5 and solder the yellow/red cable onto the cable of PIN 72 in the installation space of the ABS plug and insulate it.

Connect branch C6, 1-pin blade terminal contact, yellow/white cable, to PIN 73 of the control unit connector X1171. If PIN 73 is already occupied, cut off the contact part from branch C6 and solder the yellow/white cable onto the cable of PIN 73 in the installation space of the ABS plug and insulate it.

Assemble the control unit connector X1171 again and connect it to the ABS control unit (40). Install the ABS control unit (40) and fasten the supplementary wiring harness for the navigation system C with cable ties (26).

C3C4

C7C8

C

40

41

C5C6

C

X117130

26

F 38 0451 B

EN/21Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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8. To choose installation of the supplementary wiring harness for navigation systems in cars with a production date after 9/98

0

0

The figure shows the engine compartment, front right."

Disconnect the black 42-pin connection plug X1170 from the ABS hydraulic unit (40) in the engine compartment at the front right, open it and check whether PIN 18 and PIN 35 are occupied.

If PIN 18 and PIN 35 are not occupied, install the supplementary wiring harness for the navigation system as described in section 9.Section 9. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied).

If PIN 18 and PIN 35 are occupied, install the supplementary wiring harness for the navigation system as described in section 10.Section 10. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied).

If PIN 18 is occupied and PIN 35 is not occupied, install the supplementary wiring harness for the navigation system as described in section 11.Section 11. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit).

If PIN 18 is not occupied and PIN 35 is occupied, install the supplementary wiring harness for the navigation system as described in section 12.Section 12. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit).

PIN35

PIN18

X1170

40

F 38 0410 B

EN/22Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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9. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)

0

0

0

0

0

Clip branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C into the existing plug connector (40) on the tail light unit (41), rear left.

Install the supplementary wiring harness for the navigation system C along the closing panel to the right side part.

Secure the supplementary wiring harness for the navigation system C with cable ties (26).

0

Remove the insulating mat (40) in the right side part, rear.

Route the supplementary wiring harness for the navigation system C, as shown, to the passage grommet (41) in the rear window shelf.

Then route branches C2 to C8 through the passage grommet (41) into the vehicle interior and from there along the right main cable loom to the installation site of the light module in the A-pillar on the right.

Fasten the supplementary wiring harness for the navigation system C with cable ties (26) and install the insulating mat (40) back into the right side part, rear.

0

Remove the light module (40), unplug the black 54-pin socket casing X10117 from the light module (40) and open it.

Connect branch C2, 1-pin blade terminal contact, white/yellow cable, to PIN 38 of the black 54-pin socket casing X10117.

Close the black socket casing X10117, plug it in and reinstall the light module (40).

Tie back any excess length on the supplementary wiring harness for the navigation system C before branch C2.

41

C

40 C1

26

F 38 0411 B

41

40

C

26

C2-C8

F 38 0412 B

40

X10117

C2

F 38 0413 B

EN/23Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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9. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)

0

0

000

0

Before further installation of the supplementary wiring harness for the navigation system, you should remove the cover for the control unit box in the engine compartment, right."

Insulate branches C3 to C6 of the supplementary wiring harness for the navigation system C with shrink hose and tie back in the area of the right front door sill.

Route branches C7 and C8 of the supplementary wiring harness for the navigation system C through the passage grommet in the bulkhead, front right, into the control unit box and from there on to the ABS hydraulic unit. Connect it to the black 42-pin connection plug X1170 of the ABS hydraulic unit.

0

The figure shows the area behind the glove compartment in a left-hand drive car. Proceed in exactly the same way in right-hand drive cars.

Feed the supplementary wiring harness for the navigation system C with branches C7 and C8 through the passage grommet (40) in the bulkhead, front right, to the control unit box in the engine compartment and fasten with cable ties (26).

Push a shrink hose (30) onto each branch C3, 1-pin blade terminal contact, yellow/red cable, branch C4, 1-pin blade terminal contact, yellow/white cable, branch C5, 1-pin blade terminal contact, yellow/red cable and branch C6, 1-pin blade terminal contact, yellow/white cable of the supplementary wiring harness for the navigation system C. Use a hot air blower to shrink-fit the insulation.

Then tie back branches C3 to C6 in the area of the right front door sill with cable ties (26).

C2 C

C3C4

C8C7

C6 C5

F 38 0414 B

C4

C3 C6C5

C

40

30

26

F 38 0415 B

EN/24Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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9. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit not occupied)

0

0

00

0

Carefully push the supplementary wiring harness for the navigation system C with branches C7 and C8 through the rubber grommet (40) and route to the ABS hydraulic unit (41).

Seal the rubber grommet (40) with silicone (splash-water protection) after installation of the supplementary wiring harness for the navigation system C."

Unfasten the black 42-pin connection plug X1170 of the ABS hydraulic unit and connect branches C7 and C8 as follows:

Connect branch C7, 1-pin blade terminal contact, yellow/red cable, to the black 42-pin connection plug X1170 of the ABS hydraulic unit, slotPIN 35.Connect branch C8, 1-pin blade terminal contact, yellow/white cable, to the black 42-pin connection plug X1170 of the ABS hydraulic unit, slotPIN 18.Couple the black 42-pin connection plug X1170 again and plug it onto the ABS hydraulic unit.

Then use cable ties (26) to fasten the supplementary wiring harness for the navigation system C in the area of the engine compartment.

BM

W

40C

C8C7 PIN35PIN18

X1170

4126

F 38 0416 B

EN/25Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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10. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied)

0

0

0

0000

0

Clip branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C into the existing plug connector (40) on the tail light unit (41), rear left.

Install the supplementary wiring harness for the navigation system C along the closing panel to the right side part. Secure the supplementary wiring harness for the navigation system C with cable ties (26).

0

Remove the insulating mat (40) in the right side part, rear.

Route the supplementary wiring harness for the navigation system C, as shown, to the passage grommet (41) in the rear window shelf.

Then route branches C2 to C8 through the passage grommet (41) into the vehicle interior and from there along the right main cable loom to the installation site of the light module in the A-pillar on the right.

Fasten the supplementary wiring harness for the navigation system C with cable ties (26) and install the insulating mat (40) back into the right side part, rear.

0

Remove the light module (40), unplug the black 54-pin socket casing X10117 from the light module (40) and open it.

Connect branch C2, 1-pin blade terminal contact, white/yellow cable, to PIN 38 of the black 54-pin socket casing X10117.

Close the black socket casing X10117, plug it in and reinstall the light module (40).

Tie back any excess length on the supplementary wiring harness for the navigation system C before branch C2.

41

C

40 C1

26

F 38 0417 B

41

40

C

26

C2-C8

F 38 0418 B

40

X10117

C2

F 38 0419 B

EN/26Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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10. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 and PIN 35 on the connection plug of the ABS hydraulic unit occupied)

0

0

0

Insulate branches C5 to C8 of the supplementary wiring harness for the navigation system C with shrink hose and tie back in the area of the right front door sill.

Route branches C3 and C4 of the supplementary wiring harness for the navigation system C to the joint connector behind the glove compartment (LHD) or behind the steering column (RHD) (ties back any excess length) and connect to the joint connectors X10183 and X10184.

0

The figure shows the area behind the glove compartment in a left-hand drive vehicle. You should proceed in the identical sequence for right-hand drive vehicles."

Push a shrink hose (30) onto each branch C5, 1-pin blade terminal contact, yellow/red cable, branch C6, 1-pin blade terminal contact, yellow/white cable, branch C7, 1-pin blade terminal contact, yellow/red cable and branch C8, 1-pin blade terminal contact, yellow/white cable of the supplementary wiring harness for the navigation system C. Use a hot air blower to shrink-fit the insulation.

Then tie back branches C5 to C8 in the area of the right front door sill with cable ties (26).

Connect branch C3, 1-pin blade terminal contact, yellow/red cable, to the joint connector X10183 (yellow/red cable on the joint connector) in the joint connector (40) behind the glove compartment (LHD) or behind the steering column (RHD).

Connect branch C4, 1-pin blade terminal contact, yellow/white cable, to the joint connector X10184 (yellow/white cable on the joint connector) in the joint connector (40) behind the glove compartment (LHD) or behind the steering column (RHD).

Any excessive lengths of branches C3 and C4 should be tied back with cable ties (26).

C2 C

C3C4

C7C8

C6C5

F 38 0420 B

C4

C3C6

C5

C

C8

40

C7

30

26

F 38 0421 B

EN/27Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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11. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)

0

0

0

0

Clip branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C into the existing plug connector (40) on the tail light unit (41), rear left.

Install supplementary wiring harness for the navigation system C along the closing panel to the right side part. Secure the supplementary wiring harness for the navigation system C with cable ties (26).

0

Remove the insulating mat (40) in the right side part, rear.

Route the supplementary wiring harness for the navigation system C, as shown, to the passage grommet (41) in the rear window shelf.

Then route branches C2 to C8 through the passage grommet (41) into the vehicle interior and from there along the right main cable loom to the installation site of the light module in the A-pillar on the right.

Fasten the supplementary wiring harness for the navigation system C with cable ties (26) and install the insulating mat (40) back into the right side part, rear.

0

Remove the light module (40), unplug the black 54-pin socket casing X10117 from the light module (40) and open it.

Connect branch C2, 1-pin blade terminal contact, white/yellow cable, to PIN 38 of the black 54-pin socket casing X10117.

Close the black socket casing X10117, plug it in and reinstall the light module (40).

Tie back any excess length on the supplementary wiring harness for the navigation system C before branch C2.

41

40

C

C1

26

F 38 0422 B

41

40

C

26

C2-C8

F 38 0423 B

40

X10117

C2

F 38 0424 B

EN/28Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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11. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)

0

0

Before further installation of the supplementary wiring harness for the navigation system, you should remove the cover for the control unit box in the engine compartment, right.

Route branches C7 and C8 of the supplementary wiring harness for the navigation system C through the passage grommet in the bulkhead, front right, into the control unit box and from there onwards to the ABS hydraulic unit.

Only connect branch C7, 1-pin blade terminal contact, to the black 42-pin connection plug X1170, PIN 35, of the ABS hydraulic unit.

Insulate branch C8, 1-pin blade terminal contact, with shrink hose and tie it back.

Route branches C3 and C4 of the supplementary wiring harness for the navigation system C to the joint connector behind the glove compartment (LHD) or behind the steering column (RHD).

Insulate branch C3, 1-pin blade terminal contact, with shrink hose and tie it back. Only connect branch C4, 1-pin blade terminal contact, to the joint connector X10184.

Insulate branches C5 and C6 of the supplementary wiring harness for the navigation system C with shrink hose and tie back in the area of the right front door sill.

C2 C

C3

C4

C8C7

C6C5

F 38 0425 B

EN/29Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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11. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 occupied and PIN 35 not occupied on the connection plug of the ABS hydraulic unit)

0

0

0

The figure shows the area behind the glove compartment in a left-hand drive vehicle. You should proceed in the identical sequence for right-hand drive vehicles."

Feed the supplementary wiring harness for the navigation system C with branches C7 and C8 through the passage grommet (40) in the bulkhead, front right, to the control unit box in the engine compartment and fasten with cable ties (26).

Push a shrink hose (30) onto each branch C3, 1-pin blade terminal contact, yellow/red cable, branch C5, 1-pin blade terminal contact, yellow/red cable and branch C6, 1-pin blade terminal contact, yellow/white cable of the supplementary wiring harness for the navigation system C. Use a hot air blower to shrink-fit the insulation.

Connect branch C4, 1-pin blade terminal contact, yellow/white cable, to the joint connector X10184 (yellow/white cable on the joint connector) in the joint connector (41) behind the glove compartment (LHD) or behind the steering column (RHD).

Then tie back branches C3, C5, and C6 in the area of the right front door sill with cable ties (26).

0

Carefully push the supplementary wiring harness for the navigation system C with branches C7 and C8 through the rubber grommet (40) and route to the ABS hydraulic unit (41).

Seal the rubber grommet (40) with silicone (splash-water protection) after installation of the supplementary wiring harness for the navigation system C."

Unfasten the black 42-pin connection plug X1170 of the ABS hydraulic unit and connect branch C7 as follows:

Connect branch C7, 1-pin blade terminal contact, yellow/red cable, to the black 42-pin connection plug X1170 of the ABS hydraulic unit, slotPIN 35.

Push a shrink hose (30) onto branch C8, 1-pin blade terminal contact, yellow/white cable. Use a hot air blower to shrink the insulation.

Couple the black 42-pin connection plug X1170 again and plug it onto the ABS hydraulic unit.

Then use cable ties (26) to fasten the supplementary wiring harness for the navigation system C in the area of the engine compartment.

C4

C3 C6C5

41

C

40

30

26

F 38 0426 B

BM

W

40C

C8C7 PIN35

X1170

4126

30F 38 0427 B

EN/30Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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12. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)

0

0

00

0

Clip branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C into the existing plug connector (40) on the tail light unit (41), rear left.

Install the supplementary wiring harness for the navigation system C along the closing panel to the right side part.

Secure the supplementary wiring harness for the navigation system C with cable ties (26).

0

Remove the insulating mat (40) in the right side part, rear.

Route the supplementary wiring harness for the navigation system C, as shown, to the passage grommet (41) in the rear window shelf.

Then route branches C2 to C8 through the passage grommet (41) into the vehicle interior and from there along the right main cable loom to the installation site of the light module in the A-pillar on the right.

Fasten the supplementary wiring harness for the navigation system C with cable ties (26) and install the insulating mat (40) back into the right side part, rear.

0

Remove the light module (40), unplug the black 54-pin socket casing X10117 from the light module (40) and open it.

Connect branch C2, 1-pin blade terminal contact, white/yellow cable, to PIN 38 of the black 54-pin socket casing X10117.

Close the black socket casing X10117, plug it in and reinstall the light module (40).

Tie back any excess length on the supplementary wiring harness for the navigation system C before branch C2.

41

C

40 C1

26

F 38 0428 B

41

40

C

26

C2-C8

F 38 0429 B

40

X10117

C2

F 38 0430 B

EN/31Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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12. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)

0

0

Before further installation of the supplementary wiring harness for the navigation system, you should remove the cover for the control unit box in the engine compartment, right."

Route branches C7 and C8 of the supplementary wiring harness for the navigation system C through the passage grommet in the bulkhead, front right, into the control unit box and from there onwards to the ABS hydraulic unit.

Insulate branch C7, 1-pin blade terminal contact, with shrink hose and tie it back.

Only connect branch C8, 1-pin blade terminal contact, to the black 42-pin connection plug X1170, PIN 18, of the ABS hydraulic unit.

Route branches C3 and C4 of the supplementary wiring harness for the navigation system C to the joint connector behind the glove compartment (LHD) or behind the steering column (RHD).

Only connect branch C3, 1-pin blade terminal contact, to the joint connector X10183.

Insulate branch C4, 1-pin blade terminal contact, with shrink hose and tie it back.

Insulate branches C5 and C6 of the supplementary wiring harness for the navigation system C with shrink hose and tie back in the area of the right front door sill.

C2 C

C4

C3

C8C7

C6C5

F 38 0431 B

EN/32Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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12. To install the supplementary wiring harness for navigation systems in cars with a production date after 9/98 (PIN 18 not occupied and PIN 35 occupied on the connection plug of the ABS hydraulic unit)

0

0

0

0

The figure shows the area behind the glove compartment in a left-hand drive vehicle. You should proceed in the identical sequence for right-hand drive vehicles."

Feed the supplementary wiring harness for the navigation system C with branches C7 and C8 through the passage grommet (40) in the bulkhead, front right, to the control unit box in the engine compartment and fasten with cable ties (26).

Push a shrink hose (30) onto each branch C4, 1-pin blade terminal contact, yellow/white cable, branch C5, 1-pin blade terminal contact, yellow/red cable and branch C6, 1-pin blade terminal contact, yellow/white cable of the supplementary wiring harness for the navigation system C. Use a hot air blower to shrink-fit the insulation.

Connect branch C3, 1-pin blade terminal contact, yellow/red cable, to the joint connector X10183 (yellow/red cable on the joint connector) in the joint connector (41) behind the glove compartment (LHD) or behind the steering column (RHD).

Then tie back branches C4, C5, and C6 in the area of the right front door sill with cable ties (26).

0

Carefully push the supplementary wiring harness for the navigation system C with branches C7 and C8 through the rubber grommet (40) and route to the ABS hydraulic unit (41).

Seal the rubber grommet (40) with silicone (splash-water protection) after installation of the supplementary wiring harness for the navigation system C."

Unfasten the black 42-pin connection plug X1170 of the ABS hydraulic unit and connect branch C8 as follows:

Connect branch C8, 1-pin blade terminal contact, yellow/white cable, to the black 42-pin connection plug X1170 of the ABS hydraulic unit, slotPIN 18.Push a shrink hose (30) onto branch C7, 1-pin blade terminal contact, yellow/red cable. Use a hot air blower to shrink the insulation.Couple the black 42-pin connection plug X1170 again and plug it onto the ABS hydraulic unit.

Then use cable ties (26) to fasten the supplementary wiring harness for the navigation system C in the area of the engine compartment.

C4

C3 C6C5

C

40

41

30

26

F 38 0432 B

BM

W

40C

C8C7PIN18

X1170

4126

30 F 38 0433 B

EN/33Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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13. To install the navigation system

0

0

0

0

0

Place retaining plate (7) on the GPS aerial (5) and attach it with expanding rivets (24).

0

The figure shows rear window shelf on the left."

Check that existing attachments points (40) are Ø 8 mm.

Drill out the attachment points to 8 mm if necessary.

Take out pre-punched cut-out (41) under the rear window shelf and press in attachment grommets (23) into the attachment points (40).

0

Plug together branches D1, coaxial plug casing, of the aerial extension for GPS aerial D with the aerial cable (40) of the GPS aerial (5).

Insert the retaining plate with the mounted GPS aerial into the attachment grommets (23) and route the aerial extension for the GPS aerial D along the original wiring harness to the designated installation site of the navigation computer (in the boot at the top rear left) and fasten with cable ties (26).

0

The figure shows the boot at the top rear left."

Remove retaining nuts M6 (40) and dismantle installed trim-panel bracket (41) (is no longer required).

Remove retaining clip (42) from the trim-panel bracket (41).

The retaining nuts M6 (40) and retaining clip (42) are re-used when the navigation computer holder is installed.

F 38 0434 B

5

724

23

4041

F 38 0435 B

D15

4023

D

26

F 38 0436 B

40

41

42

F 38 0437 B

EN/34Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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13. To install the navigation system

0

0

00

0

Put speed nuts M5 (22) on to the holder for the navigation computer (19).

0

Place navigation system wiring harness B, as shown, into the supplied cable duct (29) and close all lugs (40).

Insert both AW cable ties (27) into the holder for navigation computer (19).

Place cable duct (29), as shown, into the AW cable ties (27) and close the AW cable ties (27).

Push branch B5, blue 18-pin socket casing, and branch B6, Bordeaux 18-pin socket casing, of the navigation system wiring harness B through the navigation computer holder (19).

F 38 0438 B

22

19

27

4029B

B5 B619

F 38 0439 B

EN/35Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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13. To install the navigation system

0

0

0

0

The figure shows the boot at the top rear left."

Separate off the pre-punched cut-out in the insulating mat in the side part, rear left.

Loosen the base holder (16) somewhat in order to be able to install the navigation computer holder (19).

Slide in the navigation computer holder (19) with its pre-mounted navigation system wiring harness B and screw it on with the existing nuts M6 (40) and the hexagonal screws with washer M5x14 (21).

Insert the existing removed retaining clip (41) into the navigation computer holder (19).

Then push branches A10 to A13 of the on-board monitor wiring harness A and branch D2, coaxial socket casing, of the aerial extension for the GPS aerial D through the navigation computer holder (19).

Use cable ties (26) to tie back branch A10, white 18-pin socket casing, branch A12, offset coaxial socket casing, and branch A13, offset coaxial socket casing, of the on-board monitor wiring harness A onto the on-board monitor wiring harness A.

Also use cable tie (26) to tie back branch B5, blue 18-pin socket casing, of the navigation system wiring harness B onto the navigation system wiring harness B."

0

Put three speed nuts M5 (22) onto the designated places and screw the video module bracket (17) onto the speed nuts M5 (22) with three hexagonal screws and washers M5x14 (21).

16B6

A13A12A11

A10

4119

B5

40A D

40 B

26 D2

21

F 38 0440 B

17

21

22F 38 0441 B

EN/36Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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13. To install the navigation systemTo install the navigation system

0

0

Clip the securing clip (6) onto the clipped in branches A9, black 10-pin plug casing, and A14, white 6-pin plug casing, of the on-board monitor wiring harness A on the video module bracket (17).

Connect branch B2, black 6-pin socket casing, of the navigation system wiring harness B to branch C1, black 6-pin plug casing, of the supplementary wiring harness for the navigation system C.

Connect branch B1, white 6-pin socket casing, of the navigation system wiring harness B to branch A14, white 6-pin plug casing, of the on-board monitor wiring harness A.

Connect branch B4, black 10-pin socket casing, of the navigation system wiring harness B to branch A9, black 10-pin plug casing, of the on-board monitor wiring harness A.

Insulate branch B3, black 6-pin plug casing, of the navigation system wiring harness B and tie it back.

Additionally installed wiring harnesses should be fastened to the original wiring harness using cable ties (26).

0

Cut out supplied template (32) and place it on the boot trim panel, left (40).

Mark the cut-out for navigation computer (41) and make a cut-out in the boot trim panel, left (40.

Then install boot trim panel, left (40).

Take branch A11, blue 18-ping socket casing, of the on-board monitor wiring harness A with the tied back branches A10, A12 and A13 as well as branch B6, Bordeaux 18-pin socket casing, of the navigation system wiring harness B with the tied back branch B5 and branch D2, coaxial socket casing, of the aerial extension for the GPS aerial D and thread them out through the cut-out for the navigation computer (41)."

B

B2

26B16

17

A14A9

B3

B4

CC1

F 38 0442 B

B

A10 A DA13

A12

D2

40

A11

B6

B5

41 32

F 38 0443 B

EN/37Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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13. To install the navigation system

0

Push cover frame (28) into the cut-out until all detents in the navigation computer holder (19) have engaged.

Connect branch A11, blue 18-pin socket casing, of the on-board monitor wiring harness A into the blue 18-pin plug casing of the navigation computer (18).

Connect branch B6, Bordeaux 18-pin socket casing, of the navigation system wiring harness B into the Bordeaux 18-pin plug casing of the navigation computer (18).

Connect branch D2, coaxial socket housing, of the aerial extension for the GPS aerial D into coaxial plug casing of the navigation computer (18).

Make sure that the cables or leads behind the navigation computer are not jammed or damaged."

Then insert the navigation computer (18) into the cover frame (28) and clip it in.

2819

A11

18B6

D2

D

F 38 0444 B

EN/38Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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14. Coding and concluding work

If you also wish to install the video module and TV amplifiers for TV function, the coding and the concluding work should not be completed until after the video module and TV amplifiers for TV function have been installed (connection description for the TV function, see section 15)."

Coding

This system requires coding.

To ensure that the retrofit system

- is fully functional and

- prevents malfunctions and errors when combined with other electrical systems in the car, this retrofit system and, possibly, other components must be coded and saved in the central code of the IKE.

This coding process is automatic using the current coding program in the �Retrofit� path.

The procedure is user-guided, simply follow the text instructions to complete the various steps.

Procedure

- Connect DIS/MoDIC to the car

- Switch the ignition �ON�

- Select �Coding ZCS�

- Series: �E38�

- Path: �2 Retrofit�

- System: �8 Navigation�

The �Navigation operating software V16� CD ROM is required to load the operating system.Caution! Do not insert the �Operating software� CD ROM into the CD drive yet. Do not insert the �Operating software� CD ROM until asked to do so by the instructions on the on-board monitor.At the same time, this �Operating software� CD ROM also encodes the language."

- Start automatic coding (confirm with �Y�)

- Follow the instructions on the on-board monitor

- Print out the new central label for the amended coding key and affix it to the car on the right-hand side of the boot near the battery.

- After the message �Coding complete� appears on the monitor of the DIS/MoDIC, switch the ignition �OFF�, wait for at least 10 seconds and then switch the ignition �ON� again.

- Print out error memory

- Insert the �Road map� CD ROM into the navigation computer

- Conduct a function test

EN/39Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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14. Coding and concluding work

0

In vehicles with DSP amplifier, the DSP amplifier must be re-coded in addition."

Procedure

- Connect DIS/MoDIC to the car

- Switch the ignition �ON�

- Select �Coding ZCS�

- Series: �E38�

- Path: �1 Recoding�

- System: �82 DSP�

- Start automatic coding (confirm with �Y�)

- After the message �Coding complete� appears on the monitor of the DIS/MoDIC, switch the ignition �OFF�, wait for at least 10 seconds and then switch the ignition �ON� again.

- Print out error memory

- Conduct a function test

Language coding

The language coding can be repeated using the �Navigation CD-ROM operating software V16�.

Concluding work

Connect batteryConduct a function testPrint out the error memoryAssemble the car again following the instructions for dismantling it in reverse order

EN/40Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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15. Connection description for TV function

This chapter should only be taken note of if the vehicle is to be additionally equipped with TV function."

To complete the upgrade the required parts (video module, TV amplifier and small parts) must be ordered separately using the electronic parts catalogue (EPC) and installed.

The relevant branches of the wiring harnesses also have to be connected as follows:

Undo the tied-back branch A4, angled coaxial socket casing, of the on-board monitor wiring harness A and plug it on to the previously mounted left TV amplifier in the left C-pillar.

Undo the tied-back branch A13, angled coaxial socket casing, of the on-board monitor wiring harness A and plug it on to the previously mounted right TV amplifier in the right C-pillar.

Disconnect branch A11, blue 18-pin socket casing, of the on-board monitor wiring harness A from the navigation computer.

Undo branch B5, blue 18-pin socket casing, which is tied back on the navigation system wiring harness B and connect it to the blue 18-pin socket casing on the navigation computer:

Undo branches A10, white 18-pin socket casing, A12, offset coaxial socket casing, and A13, offset coaxial socket casing, which are tied back on the on-board monitor wiring harness A.

Then route branches A10 to A13 to the video module and connect them to the video module as follows.

Branch A10, white 18-pin socket casing, to the white 18-pin plug casing of the video module.

Branch A11, blue 18-pin socket casing, to the blue 18-pin plug casing of the video module.

Connect branches A12 and A13, offset coaxial socket casings, to the two coaxial plug casings on the video module.

Should the vehicle be equipped at a later date with TV function, the system must be re-coded. For further details refer to section �14. Coding and concluding work�."

EN/41Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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16. Circuit diagram for on-board monitor wiring harness

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EN/42Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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16. Circuit diagram for on-board monitor wiring harness

Legend

Colour abbreviations

A196 On-board monitor

A197 Video module

N9 Radio

X581 Speedo connector A

X1290 Connector 30A69

X1291 Connector RA46

X1436 Connector 58g

X1532 Radio/HiFi navigation

X1804 Plug connector, navigation video module

X6500 Plug connector, adapter

X13016 Earth, stereo/HiFi

X18126 Radio A

X18344 I bus connector

X18801 On-board monitor control

X18802 On-board monitor

X18804 Video module A

X18805 Radio B

X18806 Video module B

BR Brown

RT Red

VI Violet

WS White

GR Grey

SW Black

GN Green

GE Yellow

EN/43Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

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17. Circuit diagram for the navigation system wiring harness

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SW

0,5

RT

GN

DF

AH

RG

ND

RX

DC

TS

RT

ST

XD

DF

AH

LR

FL

21

34

13

25

31

R3

0

25

1

0,5

BR

SW

0,3

5V

IRT

0,5

RT

GN

83

73

29

7.9

LT

G.

GE

SC

HL

.

13

86

69

7.9

LT

G.

VE

RD

RIL

LT

MA

NT

EL

LT

G.

83

73

29

7.9

X153

2BN

AV

I

KA

R-K

BB

NA

VIG

AT

ION

HIF

I-K

BB

ST

VB

. V

IDE

OM

OD

UL

I-B

US

0,3

5W

SG

RG

E

I-B

US

3X1

310B

NA

VI

X133

18S

NA

VI

0,3

5R

T

R7

5 4

0,3

5G

R0

,35

SW

G7

5B

75

81

3

0,3

5SC

HIR

M0

,35

WS

RG

BG

ND

SY

NC

15

17

0,5

BLR

T

VO

ICE

9

R7

5G

75

B7

5R

GB

GN

DS

YN

CV

OIC

E

13

25

46

0,5

BLB

R

VO

ICE

GN

D

18

VO

ICE

GN

D

7X1

804B

NA

VI

X131

3N

AV

I

ST

G-N

AV

IGA

TIO

N

A112

13

X131

2N

AV

I3

15

F 3

8 0

44

7 B

EN/44Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

Page 45: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

17. Circuit diagram for the navigation system wiring harness

Legend

Colour abbreviations

A112 Plug connector, navigation

X1310 KAR navigation

X1312 Navigation A

X1313 Navigation B

X1532 Radio/HiFi navigation

X1804 Plug connector, navigation video module

X13318 Navigation/telephone

BR Brown

RT Red

VI Violet

WS White

GR Grey

SW Black

GN Green

GE Yellow

EN/45Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

Page 46: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

18. Circuit diagram for the navigation system supplementary wiring harness

0

NAVIGATION

0,35WSGE

RFSI

3

RFSI

38

LICHTMODUL

X10117SA-LTG

A3

DFAVL

35

STG ABS/DSC

X1170SA-LTG

A65

DFAVR

18

DFAVR

42(73)

STG ABS/ASC

X1171SA-LTG

A52

DFAVL

9(72)

0,35GERT

DFAVL

1

0,35GEWS

DFAVR

2

X10183VB DFAVL

DFAVL

SA-LTG

X10184VB DFAVR

DFAVR

SA-LTG

X001*VB DFAVL

DFAVL

SA-LTG

X002*VB DFAVR

DFAVR

SA-LTG

0,35GERT

0,35GERT

0,35GEWS

0,35GEWS

0,35GERT

X1310SSA-LTG

0,35GEWS

F 38 0449 B

EN/46Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002

Page 47: Parts and Accessories Installation Instructionse38.org/e38_nav_retrofit.pdf · Parts and Accessories Installation Instructions 1 4 2 ... Installation and cabling diagram for the on-board

18. Circuit diagram for the navigation system supplementary wiring harness

Legend

In automatic cars with the M62 B44 engine and DSC from production date 9/97 to production date 9/98, the DFAVL signal is at PIN 72 and the DFAVR signal is at PIN 73 of the ABS/ASC control unit connector X1171.

The items marked with an asterisk (*) are only valid for this circuit diagram. All the other items and X designations correspond to BMW after-sales circuit diagrams

Colour abbreviations

A3 Light module

A52 ABS hydraulic unit/ASC

A65 ABS hydraulic unit/DSC

X001* DFAVL connector

X002* DFAVR connector

X1170 ABS/DSC

X1171 ABS/ASC

X1310 KAR navigation

X10117 Black 54-pin socket casing of the light module

X10183 DFAVL joint connector

X10184 DFAVR joint connector

BR Brown

RT Red

VI Violet

WS White

GR Grey

SW Black

GN Green

GE Yellow

EN/47Retrofit / Installation kit No. 65 90 25,170 (others see cover sheet)Installation Instructions No. 01 29 0 027 075 Issue date: 01.2002