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Parts BookDT15 86-88
When it becomes necessary to replace parts on SUZUKI OUTBOARD NCTDRS, always
use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees
quality end performance.
This parts catalogue covers the list of all service parts for SUZIXI DT15
VG, VH, VJ.
XX?~UCTIONS FDR QUOTING THE CATALOGUE I
1. DIMNSIDFIS Dimenfions of the parts in this catalogue are indicated in unit millimeters.
2. ABBREVIATIONS .
Abbreviations used in this catalogue are as follows: AR : As required NT : Numkr of teeth
ASSY : Assembly OPT : Optional
E.No. : Engine number OS : Over sire
F.No. : Frame number ' ST0 -: standard
d : Diameter of material' T : Thickness
ID. : Inside diameter us : Under sire
OD : Outside diameter W : Width
"L : Length S,L,UL,LL : Transom type
LH : Left hand side
RH : Right hand side
-123456 : Up to F.No.00993-123456 .
123456 : From P;No. -123456
~X~Y.X -.....-.Figures in the description column
I I I show the dimensions of per&.
ID OD- T(or W,L) :
DT 15 VY E3 L-
.-.- ..-- -_I- - -- .-.-. .._ __.. -.l_ll__. - _. --__ --
3. INN4 PARTS OF ASSEMBLY
Part name with a dot (.) in front as shown in the description calm
indicates the component of the assembly also available individually.
6. HOOIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones.
5. NoTE
5-1. There are some different parts from those of production models among spare parts for the administrative reasons and comnon use of them with other models.
5-2. In respect of rubber hoses end vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.
5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use “SUZUKI SERVICE MANUAL".
6. ENGINE NUMBER
:;. "".-...I.-... _ _ ..-. . .._.. _. .. .,r‘- . .._ :-
..- I ^ . - ~. _ :. - -.--I '.
DTlS VG : 01501-613324-619039
DTl5 VH : 01501-719010-7220~3
DT15 VJ : OlSOl-8220X-
: Color No. : Color description
: 02H Arctic Silver
: OlT Francois White-2 :
DT 15 V;I E3 -2-
-_ ..-..- .-. .----..-...- ,__
CAREURFroT~ 3.........&5 ENGINE COVER-C-IO INLET CASE . . . . . . . . . . . . . . . . . . . ...54 .- CLAMP. ERAhLl..---.L.-, m 7 EXHAUST TUBE-C-2 LOWER COVER
STARTER..........&8 my.9 VG : 009s 3-61863Ov624783 -,----.----...--.-....D-9 --- -- --.. -
CLUTCH.-;.--..--...&10 FUEL PUNP--..&6 NAGNErD STARTING MOTOR-.-C-2 OT9.9 VH : 0099>-724784c729117
..-..............-..-....C-3 CRANKSHAFT--.-.....&3 FUEL TANK....t+IZ OPTIONAL
SWIVEL BRACKET..-C-E DT9.9 VJ : 00993-829118%
', CYLINDER...--..--..&2 GEAR CASE-,.-D-5 OPTIONAL -.-..----.-.--.....-.-.-E-9 THROTTLE CONTROL-59 Dl'l5 VG : 01501-613324~619039
: ELECTRICAL...-......-E-2 TRANSMISSION.....D-7 CT15 VH : OISOI-71904oL722033 ,:.DRlVESliAm HOUSING-C+3 HANDLE......-&I1 OPTIONAL : REMOTE CONTROL.-.....E-6 WATER PUMP.......B-7 LIT.15 VJ : 01501-822034~ C. e--1-. L __ .-..-
. . lzL&,K,~L . . . . I . . . . c-5 IGNITION-----C+ OPTIONAL :-REMOTE CONTROL PARTS.E+ I
FIG.1
DT 1.5 V3 E3 - ._. .- ._-_
-. .I
FIG.1 ( B- 2) CYLINDER G’TY
6
7
8
9 10 11 12
13
14 15 16-l
16-2
17
18
19 20
22
22
23
24
31110-93POo-D2M CYLINER tEA0 llllO-939so-ml CYLINDER HEAD 11141-93901 GASKET. cylinder head
'01107-08402 BOLT
08322-21082 WKNR 08323-21082 LOCK WASHER
31301-93PDl-D2N CYLJNOER ASSY
D4211-09109 .KNOCX PIN OllO7-D6652 -8Ol.T (6x65)
08321-21062, -LOCK WASMR
01107-D~52 .EDLT
01107-D8452 .BDLT
0832&21082.’ ‘LOW WASHER
08322-11082 .WkSHER
ibisi-93901 GASKET, exhaust cover 14l31-939Do PLATE, exhaust cover
14141-93950-02M,COvER, exhaust
14X41-93951-02M COVER, exhaust
17670-93962 TNERNDSTAT (5oq
17681-93951-02M COVER, thermostat
17685-93950 MSKET, thermostat cover
01107-06352 BDLT
08321-21062 LOCH WASHER
OllO7-06252 BOLT
08322-21062 WASHER
wlDD-93894 WET 87
1 1
1
10 10
10
L 2 2 4 2 6 6 6 2 1 1
RtXNO. PART NO. DESCRIPTION REMARKS .I
model VG:OTlS model VH,VJ:DTU
I
DTLS:-615538
DT'15:615539-
DPT
52 :I-_ DT 15 v.3 E3
.-- . .._. .__. ..-_ - ..- -. __.-...- . -.. -_-
C~R~&.-.e...- &5 ENGINE COVER.DelO INLET CASE..~.-....-;...---;.-.. E-4 STARTER....--..--B-B DT9.9 VG : 00993-61863Lh624783 CLAMFBRACKET------C-7 EXHAUST TUBE-D-Z LOWER COVER----.--...---~.--.-.-D-9 STARTING MOTOR--.C-2 DT9.9 VH : 00993-7247841;129IITI c~~Clb--....-..--.&I0 FUEL FUMp....&6 Mt,GN~o.-.-.. --..-....-.-.......C-3 SWIVEL BRACKET--.CB DT9.9 VJ : 00993-829118~ C~~~~~. . . . . -. . &3 FUEL TANK..-.D-12 OPTIONAL-~--~-------.---.-.-.-,-E-9 THROTTLE CONTROL.B-9 DT15 VG : 01501-613324y619039 CYLINDER---.--.--.-&2 GEAR CASE---.D-5 OFTlONAL : ELECTRICAL...........E-2 TRANSMISSION.---.D-7 Ml5 VH : OlSOl-71904C+722033 DRIVESHAFT HOUSING-D-3 HANDLE.......&11 OPTIONAL : REMOTE CONTROL-.-.-.-E-~ WATER PUMP.....-.57 DTl5 VJ : OISCI-822034~ I
‘!
ELECTRICAL-.-------CL5 IGNITION-..-C-4 OPTIONAL : REMDTE CONTROL PARTS-E-5 .
-’ : -.+---~ ..-- Ir--.---*-,-T c._.e- r -........._ __ ,_.... _.._. ~ .__- ..L. _” -.-_. -_. -, . .., _,... . ..I -...,. _ -.-_ -. .-- ._._, ._.____ “_ ___,_. ,.,&-., I i -I--- --I-.-
,. -I j :
2 FIG-i FIG.2 ( B- 3) CRMW!AFl ,, Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
l-l 12110-93130 PISTON 2 l-2 12110-93130-025 PISTON (OS:O.25) 2 OPT
1-3 12110-93130-050 PISTON (OS:O.SO) 2 OPT
2-l 12l40-93121 RING SET. piston 2 2-2 12140-93121-025 RING SET, piston (OS:O.ZS) 2 OPT
2-3 12UO-93121-050 RIffi SET, piston {OS:O.SO) 2 OPT
3 12l51-93100 PIN, piston 2 4 0938144001 SNAP RING .!J
5 09263-14019 EARING (14x18x19.8) 2 6 12200-93904 CRAN(SHAFT ASSY 1
7 12161-93902 .ROO. connecting 2 0 12211-93900 .PIN, crank 2 9 09263-20051 AEARING 2
10 09160-20052 .THRUST WASHER 4
11 12221-93902 .CRAMSHAFT. Upper 1
12 12231-93901 .WHEEL, middle upper 1
13 12232-93900 *WHEEL, middle under 1
ld 12240-93900 .CRAMW!AFT. under 1
15 Od289-30008 .OIL SEAL 1
16 09262-25078 ;BEARING (25~52x15) 3
17 09283-25035 OIL’ SEAL (25ihOx7) 1
I.8 09160-36003 THRUST WASHER 1
19 09160446004 THRUST WASHER L
20 09283-25075 OIL SEAL (24x52~7) 1
83 -. DT 15 VY E3 DT 15 vy E3
__--- .-- -..-weI_ - ._
C~~r3R....--.w.&5 ENGINE C@J~.!J-lO l).,m CASE-.-~----....-------.-. 8-4 STARTER--.-.-.-..E-8 DT9.9 VG : 00993-618630’624783 CM. em.--... C-7 EX!-WlST TUBE.0-Z I.- ~~V~R~----.---.-.--..-.-.-D-9 STAPJ’ING MOTOR---C-Z M9.9 VH : 00993-724784*729117 cL~~..--s-..m...-&IO NEL ~...-&6 M&M 3-......~.................C-3 SHIVEL BW\CKFF...C-B DT9.9 VJ : 00993-829118Q CRANKSHAF-T----..---8-3.. FUEL TANK---* b[2 cpfli*&L -..-I..” .t.............. E-9 THROTTLE CONTROL.%9 DTl5 VG : 01501-6133242619039 t3yLl~~ER.-..--...--8-2 GEAq CASE--.-b5 0pTlCm~L : ELECTRICAL-..-.-.-.--E-Z TRANSMISSION-----D-7 DTIS VH : 01501-71904@722033
,,~l.v~~fl ~JSINGD-~ ~~......+I I 0prlot.J~~ : r4i3OIE CDNTRtX....--.E-6 WATER PUMP--+--.--&7 DTl5 VJ : 01501~822034~ .. ELECTRICAL.--..--7-C-5 IGNITIUb-..-C-4 CPTICNAL : RWOTE CONTROL PART&E-5 .:
: s I,.. ‘.G._._A---a- s-.--1/b..- y---y ..--..-I*,__” _..__.... _ -___ _ ,_-__. ..__” --,--~.-,. ,_, __,... -.... .._ _-.I .._--. -..-_.....- -.-. -‘I-.,-Y-~~;-s-,~m.F.,.~~ ST..-.- ..-_ - .._._, _ %r.
FIG.3 ”
.’
16 1.7
3
FIG.3 ( B- 4) INLET CASE Q’TY
REF.NO. PART ND. DESCRIPTION REMARKS
3 4
5 6-L
6-2
6-3
7
a 9
10
11 .l.2 13
14
15 16 17
1x50-93900 REED VALVE ASSY
13l.53-93900 .REED VALVE
13252-95P00 STWPER, reed valve 02lL?-Q3068 SCREW
08321~U067 .LOC+t W&HER
12481-93901-02M C&E, inlet
12481-93910-02M CASE. inlet
32481-93913-02M CASE, inlet
0l.107~06352 08321-21062 13811-93950 13812-93900 03242-05169 13125-93950
12485-93900 01517-06902
09160-06066 13633-93900 09148-06008
BOLT (6x35)
LOCK WASHER
CASE, silencer COVER, silencer
sclzw
GnycET, carburetor
PIECE, inlet case
-BOLT
WASHER (6.5x20x1.6)
LEVER. choke
NUT
1
2
1
1
6
6
1
1 3 1 1 2
2 1 1
oTl5,&9039
ons,j19040-720234
OT15,720235-
DT 15 VY E3
- - -.--- __.-- ..-.-- -__-_l_-- __I-__L__
CARBURETOR---.-----B-S ENGINE C0VER.BIO INLET CASE-...---.--.--.......--~4 STARTER.-...---.-B-8 OT9.9 VG : 0099%61863m624783 c!Jmi? ~CKET..--.- C-7 EXHAUSTTUBE.O-2 LOWER COVER.........--.-..---.--~9 STARTING MOTOR--.C-2 Ms.9 VH : 00993-724784*7291If CLUTCH...-.----.---&IO FUEL PUMP-...&6 MAGNETO............-............C-3 SWIVEL BRACKFT-..C-8 OT9.9 VJ : 0099>8291181. CRANKSHAFT---.---.-B-3 FUEL TANK-...O-12 OPTIONAL........-..-.-..........E-9 THROTTLE CONTROL.&9 Ml5 VG : 01501-613324y619039 CYLINDER.----------B-2 GEAR,CAsE---.D-5 OPTIONAL : ELECTRICAL...-.....--E-2 TRANSMISSION---.-O-7 Ml5 VH : 01501-71904~722033 oRIMSkL4Fr lmsING-c-3 'HRNDLE ------.C-lt OPTIONAL : RE!dOTE CONTROL....-..E-6 WATER PUMP..-.-.-57 Ml5 VJ : 01501-822033%
L ELECTRICAL~------F.C-~ IGNITION-.--- C-9 OPTIONAL : REyOTE COMROL,PART.S:E-5
FIG.4 .-
,
DT 15 VJ E3
FIG-C: ( B- 5) CARBLRETDR Q'TY
REENO. PART NO. DESCRIPTION- REMARKS
l-l 13200-93902 CARWRETOR ASSY model VG:OTlS
l-2 132m-91002 -0RAssY model VH,VJ:DTlS
I
2. 3 4 5
6 7
,-a 9
10 11
09492-57003
13661-93900 1326G-96110
132!%-98100
13250-98110 133%98lDD
~2%98lDO 13267-93900
13343-98100 l3613-98100
.JXT, pilot (57.5)
.scsEw, pilot SFRING, throttle
.PIN. float
.FLoAT
.NEEC4.E
GASNET. float chamber .ScREw~~throttLe .stop
.asKEi
.GDLT
12-l.
12-2 L3 14 ls
16-l 16-2
16-3 M-4 16-S 16-6 17
09491~UrolS
09491~-25014 lSlOD-93900 15170-93900 13521-93900
09491-27036 09492-20010
09492-95Do8 09491-26009
0949143013 09491-22ol.l' l3631-93900
.JET. main (122.5)
JET. main (125)
.Plw ASSY. set
..DIAPliUM SET
.RING
JET, main (115) 1
JET, t&n (100)
JET; main (9s)
JET. main (130)
JET. main (117.5)
JET, main (112.5)
KNOB, choke lever
1 1
1 1
2 1 1 1
1 1
1 1
1
L 1 1 1
1 L
1 1
1 1 L
model VG:DTLS
model VH,VJ:DYlS
OPT
OPT
OPT
OPT
OPT
OPT
DT 15 VY E3 B5
CARBURETOR-.-----.-G-5 ENGINE COVER-D-IO INLET CASE-...-.-.-.--~~-..~.~-~&4 STARTER-..-.-.-..&8 M9.9 VG : 00993-61863b624783 CLANPPRACKFT..----C-7’ EXHAUSTTUBE-b2 LOWER COVER.-.......-.-.--.---..D-9 STARTING MOTOR---C-2 DT9.9 VH : 00993-724784~7729117 CLUTCH..-.--.-.--.-&IO FUEL PUMP...-&6 -.HAGNETO-...-.--...-...-.....-.’-.G3 SWIVEL GRACKET...C-8 DT9.9 VJ : 00993-82911~ CRANKSHAFT-....--.-G-3 FUEL YANK-.--D-12 OPTIONAL.......--.....-.........E-9 THP.Dl-TLE CONTROL.&9 MIS VG : 01501-6133241619039
‘CYLINDER..-..-.----&2 GEAR CASE-.--D-5 OPTIC&AL : ELECTRICAL..-.-.-.-..E-2 TRANSMISSION.....D-7 M1.5 VH : 01501-71904~722033 ‘, DRIVESHAFT HOUSING-D-3 ‘HANDLE
1. ,, .-.....Dyll OPTIONAL : REHOTE CONTROL.......E-6 WATER PUMP-...-..G-7. Ml5 VJ : 01501-822034-v
I
ELECTRICAL--..-.-:-C-5 lGNlTlDN.:.-X-4 OPTIONA L : .REhQTE CONTROL.PARTS:Er5 ,I..“,,..,,, m>-ys5-. “+w+.&w+*+ --e++kW,,~‘,“*~ r-.--*--..a-.-.L -.-*-*__ . ..*.. ..,.c._I-__.I _.- - .-..- ._-- .-_. -... ..- . . ..-. ,.. ,__._.,.._ .- .._...
FIG.5
@j&-6 .
FIG.5 ( B- 6) FUEL PUCIP P'TV
REF.NO. PART NO. DESCRIPTION REHARKS
1 15110-93400 FILTER, fuel 1 41
2 15115-93400 .O RING 1
3
4
5
6
7
8
9
10
15412-93400
15413-93400
15416-93400
OB31Cl-22082
08322-21082
oP343-05137
aP343-05137
09401-08410
STRAINER
.ClJP
.PACKING. filte;
NUT
WASHER
HOSE (CONN+FILTER)
HQSE (FILTER-rP(PP)
CLIP
1 1 1
1 1 1 L: sow127
1 L: SOW270
I
DT 15 VY E3
-10
DT 15 VJ E3 56
WRETO&*.....-. 13-5 ENGINE COVER-D-IO INLET CASE-.------..--.....--.-.8-4 STARTER--ass-mww-B-8 DT9.9 VG : 00993-61863b624783 CLAMp. l3FfJqcKEf.. . . If C-7- EXHAUsf TUBE-D-2 LOWER COVER ..-..--.-.-.,...-....~9 nARTING MOTOR---C-2 M9.9 VH : 00993-724784Q729117 c~.~TcH.....--.--.-.510 NEI: PUMP....8-6 MAGNETOS......-.-..........-~...C-3 SYIVEL BRACKET---C-B DT9.9 VJ : 00993-829118% CRANKSHAFT...-..---&3 FUEL TANK...:&12 OpT~O~L......~.--.-...........“E-9 THROTr’LE CONTROL.&9 DT15 VG : 01501-613324~619039 cYLIHDER . . . . . . . . . . . B-2 GE&R USE.... D-5 OPTIONAL : ELECTRICAL-.-.-..-...E-2 YRANSM~SSION~....D-7 DTC5 VH : 01501-71904~722033
-. ORIVESHAFT HOUSING.k3 -LE.:....-D.11 OPTIONAL : REMOTE m~-n?oL.......E-6 WATER PUMP....-..&7 OTIS VJ : 01501-822034~ ELECTFtI~L.....-.-.G5 .IGNITIONT.-.. +l OPTIONAL ‘: ,REMOTE COdTROL,PARTS:E-5
-5
+-7
Rc.6 ( a- 7) WATER’PUMP
REENO. PART NO. DESCRIPTION
P'TY
REMARKS
1
2,
3
6
5-l
5-2
6
7
8
9
10
11
12 13 16
.A L5
16
17
18.
19
20 .,
21
22
17611-93901 CASE, water pump
17661-93901 IWELLER, water pump
17471-93902 PAtiEL, pump case under
17472-93901 WHET. case under
17561-93910 TUBE. water (5) 17561-939ocl TUBE. rater (L)
17563-93900 RUBBER, uater tube upper
17X6-93900 BUSH, water pump case 17617-93900 GRI~~EY.'~~KQ case 17562-93900 Gmsu3 09202~04016 PIN
D9100-08222 BOLT (8x55)
09160-08015 WASHER (8.5x16x1.2)
17662-93390 KEY
17650-93920 HOUSING. water inlet
03289-12003 .OIL SEAL
17653-93900 .tBAIN, water inlet 17652-93901 GASXEY
17520-93x9 TUBE, uater inlet
09100-06106 BOLT
09308-30010 Gwu4ET
09308-10011 GRobwT
17600-93950 KIT, water pump repair
DT 15 VY E3 DT 15 VS'ES
1 1 1 1 1 1 1
L 1 1 2 6 6
1 1 1
1 1
L 1 L L 1 OPT
B7
_-_..- “- .-.-. -.--.----~ _l.____l...l. - ----..-..
CARNlRGDfb------..8-5 ENGINE COVER-D-IO INLET cAS6;'.-...----.-.----.-...8-4 STARTER.-..--.--.&8 DT9.9 VG : 0099~61863Ch.624783 ClAMl?6RACKEY--.--,-C-7 EXHAUSTTUBE-D-2 LONER COVER..........-.........-D-9 STARTING MOTOR.--C-~ M9.9 VH : 00994-724784%729117
_--- .__. :“-- --.. ,-
7
CLUTCH..-..-.------&IO FUEL-,PUNP.-.-B-b MAGNETO-----.....-.-...-.-....,.C-3 SWIVEL BRACKET0..C-8 DT9.9 VJ : 00993-829118y .~CRANKSt&AR-----..-.&3, FUEL TANK-*.-D-12 OpyloNAL-.-....------....-..--.-E-9 THROTTLE CONTRoL-B-9 Ml5 VG : 01501-613324'619039 13Llt40F.R . . . . . s . . . . . B-2 GEAR cP;rt ..I. o-5 OpTtONAL I ELECTRICAL-...--.....E-2 TRANSMISSION--.--D-7 DTl5 VH : 01501-719040\;122033 - __.-- DRiVESHAFT HOUSING-D-3
.:. ELECTRICAL.‘.---..-r..G5 kANDE .--:.--D-II OpTioNAL : RENDTE CoNTRoL.-.....E-6 WATER PUMP.--..--&7 Ml5 VJ :, 01501-822034~ .IGNITIoN --..-C-4 -.OgrloNAL : .RENoTE CDffTRoL PARTS:E-5
..,. ,... . ..,.,.. ..” . . . I Ilurucrrup&.++,--&.:~” p.?-.+---_ . .._ I _--.-- - .*.-r--x-,--.,. -.------.., _ . . . - -.I.-. I---.-.i-I~.l.,.cll --.._ Ic,-_ -.“~~w...l.--n”~--.---~ .m
FIG. 7 FIG.7 ( B- 8) STARTER Q’fY
REF.NO. PART NO. DESCRIPTION REMARKS
16
L?
18
19
18100-93901 18120-93900 18131-93900 18151-93900
18142-93900 18153-93900 18335-96300
08321-31067
18200-93900
18210-93001
18181-93900
18281-96300
18284-93900
18M8-96300 18292-93900
01517-06302
DT 15 VY E3
STARTER, recoil
.ORU4, sheave
.PAWL. drive
.PUTE
SPRING
.SpRING
.WASKR
.LOCX WASHER
.c;RIP ASSY
..WIP
.GUIOE, rope
.REEL, stopper
.SPRING
.PTN
.CnBLE NSI (L:315)
KILT
DT 15 ,VJ E3 I
. ..-A------.-.- ._--..- - __-. - -_-..- -~___ -----
*.: CARBURETOR... . . . . . . EZ-5 ENGINECOVER-&IO INLFT’cASE--~...-.--.-..--..--~--&~ STARTER----------&8 DT9.9 VG : 00993-61863m624783 CIANP BRACKET.-*---C-7 WiAusT TUBE-D-2 LOWER COVER-.--...--.-~.-....--.0-9 STARTING MOTOR..02 DT9.9 VH : 00993-724784%729117 cL~CJ+.-..........&lO FlJEL.pU#.e.w&6 MAGNETO.........-..-....-...“... c-3 SWIVEL 8RAClC?l---C-8 DT9.9 VJ ::00993-829llw
c Cj?ANl(SHAfl...--.I..&3 FUEL TANK....O-12 OK[ONAL.............r.......... E-9 THRDlTLE CONTROL-B-9 DTl5 VG : 01501-613324~619039 CYLINDER-.---------&~ GEAR CASE-‘---b5 OPTIONAL : ELECTRICAL-.-----.-.-E-2 TRANSMISSION.-..-b7 DT15 VH : 01501-71904Lh72.2033 ORIYEWAFT HOUSING-~3 -‘HANDLE .-‘-----D-II DPTIONAL : REMOTE CONTROL-...---E-6 WATER PUMP.--.--.%7 DTIS VJ : qlSOl-822034% .: ELECTRICAL . . . . r--..-C-5 IGNITION...-. C-4 i- DFTIONAL : ,REMOTE CONTROL PARTS:E-5
._ FIG; 8
_ .: . ._’ 8 FIG.8 ( B- 9) TM0TTI.E CONTROL
Q'TY . REF.NO. PART NO. DESCRIPTION REFIARKS
z 2-l 2-2 3 6
5 6 7
&- 6 .
. . DT 15 V;I E3
19121-93901
19161-93~01 L9161-93910 L9811-93900 0926046066 01107-06122 01107-05262 02112-05162
08310-LlO52 l&2-96503 09119-05010 08322-21052 09140-05001
LEVER, throttle
IX& throttle w, throttle LIMITER. throttle WASHER (6.5xZOxL.5)
BOLT
BOLT
SCREW
1 5 model VG 1 model VH.VS
1
1
1 2 1
NUT
CONNECTOR
BALL PIVOT
WASHER
NUT .
BS DT 15 VY E3
-- .I-_ -_-- f--.r------.-.._- ..- ..- . ..-.- _I_ ---
CARBURETOR....-...- B-S ENGINE CoVER.D-IO INLET CASE----.--.---------....-B-4 STARTER.-.-...-.-D-E DT9.9 VG : 00993-61863b6.624783 :&+p. mcm... . . . C-7 EXHAUST TUBE-D-2 LOWER‘COVER -...~.-..-.-----.-...~9 STARTING h!OTOR...C-2 DT9.9 VH : 00993-724784-.729117 CLUTU-I--.----.--..-&I0 FUEL PUMP..--56 MAGNETO...;.-.-.--..-..--.--...-C-3 SWIVEL BRACKET..-C-B DT9.9 VJ : 00993-82911~ CRANKSHAFT.-.---.--&3 FUEL TANK...-D-I2 oPTIONAL.--.-...--...-......-...E-9 THROTTLE CONTROL.&9 DTl5 VG : OISOI-613324y619039
‘CYLINDER--..------.BZ GEAR CASE...&5. OPTIONAL : ELECTRICAL.--........E-2 TRANSMlSSloN-..-.D-7 OTl5 VH : 01501-71904~722033 .DRIVESHAFT HOUS!NG-D-3 ‘HANDLE:...---&II OFTIONAL : REMOTE CONTRoL.......E-6 WATER PUMP.-..-..&7 DTl5 VJ : OlSpl-822034~ ~~ixcTRIcAL--.-----.c-5 IGtwlcfa. .--.-C-4 .OPTlCNAL : REMDTE COUTROL PAKTSrE-5
,.._ . .
1-----;- -._.._ .
FIG.9 FIG.9 [ 8-10) CLUTCH P’TY
12 .--SF
REF.NO. PART NO. DESCRIPTION REMARKS 22-m St
B
t
1
2 11 3
4
5 6-1
6-2 7
-10 -
6
6 .
e-20 IF 19
a
9
10 11
12 l.3
14 15 Lb 17 l.8 19
20 71
72 23
21110-93911 LEVER, clutch 23311-94300 lUfNBK%ti, clutch rod 25211-93900 GUIOE, shift rod
23111-93901 ROD. clutch
23211-93900 NW,clutch rod 25lll-93910 ROO, shift (5) L:ZkS 25ul-93900 ROD, shift (K.) Is372 25311-93900 CM. shift
21220-93900 BUSH, clutch lever 23213-93900 SPRING, notch plate 09140-06004 NUT
09384-06003 SNAP RETAINER
01317-06328 BOLT 25222-93902 BOOT. shift rod
09260-05005 WASHER (5.5x24x1.6)
0920542006 ..' .SFfUNC PIN
09280-05005~: :3 RXNC
092&J-19DO6 0 RING
25205-93901 COLLAR. shift rod
09108-05007 STUD BOLT
’ 09159-05015 NUT
21333-93900‘ ARM. electrical MS1 02112-05162 SCREW 08310-11052 NUT
1
1
1
1
1 1 1 1 1 1 1 1 1 1 1
2 1 1 1 1
1 1
1 1
DT 15 V;I E3
CAREURETDR----.----E-5 ENGINE COVER.D-IO INm CASE-.----:-..-----:-ii.--54 STARTER-w---.---.8-8 DT9,9 VG : 0099~61863P624783 ” .:c~..gfaAc~-.. . . . C-7 EXWUST TUBE-D-2 ‘LOWER COVER.----1.---.--.-....--D-9 5tARTING’MDTOR---C-2 DT9.9 VH : 00993-724784~729117
.,,CL~~..;....-;.-.‘.&IO~,~EL~.-..~ l4&~~0...‘.-.- . . . . . L.-- . . . . . ,.--C-3 SWIVEL ~CEJ-...GB my.9 VJ : IJO99~829\1& .,: .’
:CRAN&SHAF-T----T:--y&3“ ML;.TANK--,+I2 OPTIONAL..---..----...----.--.--E-9 THROTTLE CONTROL.59 DTl5 VG : 01501-613324~619039
‘y .: ,qyj”I~NoE&t .-....- .I. 52: ~GEARCASE---:&5: ‘OPTIONAL : ELECTRICAL.----.-----E-Z TRANSMISSION-----D-7 Ml5 VH : OISOI-719040+722033 hwE6HAFT.HouslNG-63. ‘HANDLE ..;;.;.;&I I. opTloi&L : REM0l-E ~KlffoL -.-----E-6. W&lER WMF+--..-.--&7.DTl5 VJ : OISOI-822034* . ..,
FIG. 10
10 FIG.10 ( C- 2) STARTING MOTOR
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 2
5
4
5
6
7
a
9
10
I.1
12
13
16
15
16
17
18
19
20
21
22
23
31100-93531 MOTOR ASSY. starting 31313-93530 .AR?QXTURE, starter 31320-93530 .PINION ASSY
31312-93530 STOPPER SET, pinion
31132-93530 ..BRUSH. (+)
33132-93530 ..ERUSH, (-)
08310-22067 .NUT
08321-21067 .LOCK WASHER
08322-21067 , WASHER
31281-93530 .BOLT. starter housing
08321-21057 .LOCK WASHER
31YOO-95502 RELAY, starter 31911-93902-02M BRACKET, starter
01107-06257 BOLT
08321-21067 LOCK WASHER
08322-11068 WASHER
01107-08258 BOLT
08321-21088 LOCK WASHER
08322-11088 WASHER
31805-95501 BRACKET, motor relay
02112-05088 SGREW
08321-21057 COCK WASHER
30422-9651D DAMPER. starter relay
1 1 1 1
1 1 2
2
2
2
2
1
1 6
6 4
2
2
2
1
2
2
1
1 I DT 15 Vb E;3 I CZ
DT 15 ti3. E3 1
[email protected].. B-5 ENGINE C0VER.bIO INLET CASE.-....-,.-..-.-.-..--. 5.4 STARTER........,.&8 DT9.9 VG : 00993-618630%624783 CLAMP. @RACKET,----. C-7 D(HAUST TUBE-D-2 LOWER COVER.,-......-......--.--D-9 STARTING MOTOR...C-2 DT9.9 VH : 00993-724784%729117 CLUTCH---....----.-B-IO FUEL PUMp....E-6 MAGNET.,,...,.....-..-.--.-.-.-C-3 SWIVEL GRACKET...C-8 DT9.9 VJ : 00993-82911~ CW\NKSl.lAFT......... &3 FUEL TANK....D-I2 Oi=TIONAL...*.-.....-......,.....E-? THROTTLE CONTROL-E-5 D-t.15 VG : OlSOl-613324-&19039 CYLINDER.--.--.....& GEAR CASE...,D-5 OPTiONAL : ELECTRICAL..,-....,..E-2 TRANSMISSION--.,-C-7 D-i.15 VH : 01501-71904~722633 DRIVESHAFT HOUSING-I&3 ‘HANDLE......-D-It OFTlot.&L : REMOTE CONTROL,......E-6 WATER PUMP.......&7 OT15 VJ :-01501-822034~ ELECTRICAL-.-......C5 IGNITION,.,,. C-4 OPTIONAL :-REMOTE CONTROL PARTSrE-5
FIG,1 1 11
FIG.11 ( C- 3) MAGNETO Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 32101-93911 2 32120-93921 3 32140-93900
I 02112-06258
5 0832l.-211367
6 02112-04068
7 08321-21017
a 32102-93912 9 09140-14008
10 09160-11029
11 08341-31049 12 32390-93900
13 02122-06167
lb 09404-06404
15 02112-06128
DT 15 Vd E3
STARTER ASSY
.COIL. lighting XOIL. ignition primary
.SCREW
.LOCK WASHER
.SCREW
.LOCK WASHER
FLMEL
NUT
WASHER
KEY
RETAINER, magneto stator
SCREW
CLAMP
SCREW
1. 1 1 2
2
2
2
1 1 1 1 2
(r
1
l.
c3
-__ -__ - - _- _- ---__--_. -~-.-- ---__--_. -~-.--
CARBURETOR----..---B-5 ENGINE COVER-t+tO INLET CASE Nm CASE.......-..............&4 --.-----.----.---.----E-4 STARTER.-........ STARTER--...-----58 DT9.9 VG : 00993-61863@&‘4783 E-8 DT9.9 VG L 0099’GhIRhZCh6747RZ I I
CtAMP. BRACKET------C-7 EXHAUST TUBE-D-2 LOWER COVER . . . . . . ..-....-.......~g fl,JR-f’lNG MOTOR... C-2 DT9.9 VH : 00993-724784*729117 .-..-. .--... CLUTCH-.------.----&t0 FUEL PLMP-.--s-6 MAGNETO -------------.-.-------.-C-3 SWIVEL BRACKET---C-8 DT9.9 VJ : 0099~829tlh - .” . --._- -8291 Ia*
,CRANKSHAFT-.---.-.-E-3 FUELTANK..--& OPTIONAL --------------.--...----E-9 THROTTLE COKIROL-59 DTIS VG : 01501-613324~619039 VG : 01501-613324~619039 CYLINDER-----.-.---b2 GEAR CASE-.--D-5 DPTtDNAL I ELECTRICAL-..------.-E-2 TRANSMISSION-----D-7 DT15 VH : 015Ot-71904G+722033 - - .._“._...“_._.. - . -..” VH : 015ot-71904G+722033
.,DRI~ESHAFT.HDUStNG-D-3: bINCLE.r--....LbII OPTIONAL : REMOTE CONTROL--.-.--E-6 WATER PUMP-.----.E-7 OTt5 VJ : 01501-822034~ --.----E-6 WATER PUMP-.----.E-7 OTt5 VJ : 01501-822034~ ) .’ ELECTRICAL--:---.-.-C-S t.GrdlTtDN -----C-4 OPTtONAL : REMOTE CONTROL PARTS:E-5
I
DTLSVYE3 DT 15 VY E3
--. - .-.. _. - __..
CARBURETDR-..v-----B-5 ENGINE COVER-B10 INLET CASE . . . . . . . . . . . . . . . . . . . ..-~4 STAR-,-ER..........&8 Ms.9 VG :
CLAMP. BRACKM-----.C-7 E!UiAUST TUBE-D-2 LOWER COVER OOgg>61863@.,624783
.-.-......*-.-...-.-.~9 CLUTCH...-----.----&IO FUEL PUMP----B-6
STARTING NOTOR..-C-Z Ms.9 VH : 00993-724784+w729117 MAGNETO .-..-.....-.-.-.----.....C-3
CRANKSHAFT.---.----B-3 FUEL TANK----D-l2 OPTIONAL SWIVEL BRACKET.--C-8 M9.9 VJ : 00993-829118%
--.---...-......-...--..E-9 CYLINDER-----------52 GEAR CASE----D-5 OPTIONAL : ELECTRICAL
THROTlLE CONTROL-k9 Ml5 VG : 01501-613324~19039
DRIVESHAFl HDUSlNG.53 ‘HANCLE --.-....---E-2 TRANSMISSION.--.-D-7 Ml5 VH : 01501-71904~722033
-..---D-II OPTIONAL : REMOTE CONTROL.....-.E-6 WATER PUMP-.-....57 Ml5 VJ : 01501-822034~
FIG. 12 FIG.12 ( C- 0) IGNIl’KON Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 32900-93901 CDI UNIT 1
2 08322-21067 WASHER 2
3 01107-06207 BOLT 2
4 08323-21067 LOCK WASHER 2
5 33510-95510 CAP. spark plug 2 model VG
6 09482-00269 SPM PLUG, B7HS 2
7 09403-11307 CLAM 1
0 33510-22010 CAP. Pm 2 model VH,VJ
9
10
33541-93950 SEAL. plug 2 model VH,V3
33542-98000 SEAL, high tension cord 2 model VH,VY
FIG. 13 13
FIG.13 ( C- 5) ELECTRICAL (1) P’TY
REF.NO. PART NO. DESCRIPTION _ REMARKS
32800-95720 RECTIFIER ASSY 02112-05252 SCREW 08321-21052 LOCK WASHER
33810-93900 CABLE ASSY. starter 33812-96300 GRCNET, starter cable
33820-93900 CAELE ASSY, positive terminal 36740-93900 CASE ASSY, fuse
33816-96300 CLAW. two cable 03202-06259 SCREW Oi107-06167 BOLT
08321-21067 LOCK WASHER
33833-95500 TUBE. trim relay cable 36610-93901 WIRE HARNESS, ME 37160-93910 SWITCH ASSY, start 37861-95200 -NUT, trim switch
1
1 1 1 1 1 1 1 1
1 1 1
1 1 1
I
DT 15 VY E3 DT 15 VY E3 c5
C&RG~JRETDR-......-.&~ ENGINE COVER-~IO INLET CASE........~..--.-....... B-4 STARTER-......---58 DT9.9 VG : 00993-61863~624783 7
‘_’ ccKWCKET -----.C-7 EXHAUSI TUEE.D-2 LOWER COVER..-.--.-..----..--.--D-9 STARTING MOTOR.-.C-2 M9.9 VH : 00993-724784~729117
..-........-.BIO FUEL w....f+6 MAGNETO.....-.-...--....-.......C-3 SWIVEL DF’.ACKEl...C-8 DT9.9 VJ : 00993-829118~ CRANKSHAFT-.-.-----&3 FUEL TANK--.-I&I2 OPTIONAL...---..---..--.-.-.-.--E-9 THRDTTX CONTROL-B-9 D115 VG : 01501-613324y619039 CYLINDER-----------&2 GEAR CASE----l&S OPTIONAL : ELECTRICAL--.-.--.---E-2 TRANSMISSION-----D-7 DT15 VH : OISOI-719OAW722033 DRIVESHAFT HOUSING-&3 ‘HANDLE-----.-C-II DPTIoNAL : REMOTE CONTROL...----E-6 WATER PUMP.--.---57 DT15 VJ : 01501-822034~
?~rnIcAL -.------.C-5 !GNITIDN-.--.-C-4 DPTIDNAL : REMDTE CONTROL PARTS-E-5 ,,
FIG.14 14
REBND.
FIG. 15 15
FIG.15 ( C- 7) CLAM ERX%ET Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2-1
2-2
3
4
5
b-l
6-2
6-3
7
a
9
10
11
12
13
14
15
16
17
ra
19
20
21
22
23
21r
41110-93920-024 BRACKET. clamp STBD
41120-93920-02M BRACKET. clamp PORT
41120-93940-02M BRACKET. clamp PORT
41212-93000-om HANOLE. clamp OP205-D6D12
09303-1ulos
41211-93910
412ll-93920 41211-93900 41222-93910
41213-98100
41221-96300
45420-93900
09&u-17001
09100-06105 09140-06020 09162-06006 091ao-06113 09100-10199 09159-10050 09160-10082 09440-22008 41310-93900 55320-95310
36894-95200
09125-05050
03161-05014
SPfUNG PIN
w!3l
SCREW. CIanp cL:7a)
5cl?fw. CIamp [L:90)
SCREW, clamp (L:68)
PIN. tilt stopper
PIME. clamp
YN08, tilt stopper
PIN, tilt lock
.SPRING
BOLT
NUT
LOo( WASHER
SPACER
BOLT
NUT
WASHER
SPRING
ROD, clamp bracket lower
ZINC SET, protection
LEAD (L:165)
SCREW
WASHER
1 1 model VG
1 model VH,VJ
2
2
1 2
2 OPT
2 OPT
1
2
1
1
1 1 1
1
1 model VG
1 1 model VH,VJ
1 model VH,V.l
1
2
2
c7 DT 1.5 VY E3 DT 15 VY E3
CARBURETOR.-.----.-&5 ENGINE COVER.&10 INLET’ CASE.......--.....-..---..&4 STARTER-~..-.....&8 DT9.9 VG : 00993-61863Dd24783 (gJv.p. BRACKET... . . . c-7 w4.4usT TuBm-2 LOWER COVER--..-.---.~--~.---...D-9 STARTIHG NOToR.--c-2 m9.9 VH : 00993-724784~729117 CLUTct(.-.....-.....&I0 FUEL PIJMP--..&6 MAGNETo----.-...---.....------..C-3 SWIVEL BRACKET---C-8 DT9.9 VJ : 0099~82911b ~~!+,fl......s..&3 FlJEL TA~~K....&I~ ~~T]ONAL...............~........ E-9 THRDl-rLE CONTROL-&P DTl5 VG : 015ol-613324Q619039 CYLINDER . . . . . . . . . . . 52 GEAR CA$&..-&5 opTl@&L : ELECTRICAL.....--...-E-2 TRANSMISSION.----D-7 OTIS VH : 01501-71904~722033 DRIVESHAFT HoUSl~G.Ch3 'HANDLE..-----D-II DPTIDNAL : REMOTECONTROL...--..E-6 WATER PUMP.-.-..-&7 DTIS VJ : OISOI-822034%
' ~ELECTRICAL-.----:-.C-5 IGNITION---..C+ DPTIDNAL : REMOTE CONTROL PARTS.E-5 .,;., .? ,.. .., ,i . ..~.Lq.&&&.-+..-.&c-r..~ -___ &-&"-. ~--~-..".k"..,-Lr __,. --- -.., .__,.-.,__,__ ~*- __.. .,.- _-..-_ . ..-. . ^. ..I -,,-. ...-.- .*- ̂ I... -~_.II__ - ., --,_- -..-.s ___._ _ ____C_.,, ,.... .._. ---~ ___. -.-e
FIG.16 31
DT 15 '.';I E3
16 FIG.16 ( C- 8) SWIVEL BRnCKET
P’TY REF.NO. PART NO. DESCRIPTION REMARKS
1-l
l-2
L-3
2
5
4
5
6
7
a
9
10
11 12 13 16 15 16
l.7
18
19
20
~3111-939CU-02b.5RAC!XET, swivel
45111-93910-02M BUUXET, swivel
83111-939X-02M @RACXFT, swivel
22511-9YcJD2 MIWLE. grease
43711-93901 BUSH, steering
63750-93902-02M BRACKET. steering
09306-10012 BUSH
43411-93900 ADJUSTER, steering
(15231-93902 ARM, reverse lock
65266-95902 SPACER, reverse lock am 65241-93901 LINK, reverse lock arm
65252”939OL l&K, release lever
6.5255-96300 KNOG, release lever
65257-95900 BJSH, release lever
(r5260-96300 LEVER, release
15311-93900-02M BRACKET, release lever _
09100-05011 BOLT (5x12)
09160-04012 WASHER (1.2~10~1)
09206-01001 COTTER PIN
093L9-04001 BUSH
OYW10-04021 SPRING 09443-05013 SPRING
L
1
L
3
2
1
2
1
1
1
1
L
1
L
1
1
2
1
2
1
1
1
n
OT15,-619039
bTL5,719060-720365
0115,720366-
DT 15 VY E3 c8 ----“-------------. F ._._ _-.. ..,....--..-..__ --.I-I_---___
-----..I -^..-.- -_-- -...
CARBURETOR---------B-5 ENGINE COVER-D-IO INLET CASE . . . . . . . . . . . . . . . . ...-..54 STARTER.......... CLAtdR BRACI<EI- - - - - -C-7
B-8 DT9.9 VG : 0099341863Od24783 EMAUST TUBE-D-2 LOWER COVER ----.-.--------------D-9 STARTING MOTOR---C-2 DT9.9 VH : 00993-724784%729117
CLUTCH------------.&IO FUEL ?IJMP----B-6 MAGNETO . ..---...-.----.-..--.--.C-3 SWIVEL BRACKFT’.--C-B OT9.9 VJ : 00993-82911~ CRANKSHAFI---------53 FUEL TANK----D-I2 OPTIONAL CYLINDER------.--~-& GEAR CASE
----..------------------E-9 THROlTLE CONTROL-B-9 DTl5 VG : 01501-613324~619039 ----D-5
__ WJVESHAn HOUSING-tb3 hDLE-.----- OPTIONAL : ELECTRICAL----.-.--.-E-2 TRANSMISSION-.---D-7 OTIS VH : OISOI-719040+722033
D-II OPTIONAL : REMOTE CONTROL--.--.-E-6 HATER PUMP-.--.---&7 DTl5 VJ : 01501-822034% ^ ELECTRICAL-.:---r--C-5 IGNITION -----C-4 OPTIONAL : REhQTE CONTROL PARTS:E-5 . ._ ,,.\ . . ., ,.-k-.4.. -----,-.,i-..,?----c--;,-...-- -.--._-._- XI-- .,_. .I ___ ,_ . ._-.,.__-. CT -__CV--.-.-- - .I_ ---.. ^ ,.... -. .-.. ,- w.... . ..--7-w l.--lll.-“-_-- __--__._ I-_,_-__-__1 ,“-t”-
17 FIG, 16 FIG.16 ( C- 9) SWIVEL BRACKET
31 Q'TY REENO. PART NO. DESCRIPTION RERARKS
21 0944341019 SPRING 2 22 43412-93900 COVER, adjuster 1
23 09100-08232 BOLT 1
26 09160-08082 WASHER (8.5x16xL.Z) 1
25 09440-11022 SPfUNG 1 26 09160-05010 WASHER (5.5x10x0.8) 2 27 09200-05014 PIN 1 28 09200-06051 PIK 1
29 09160-27009 WASHER 2 30 OYZSO-27004 0 RING 1 31 43765-93900 CUSHION 2 32 09160-06082 WASHER 1
33 43755-93900 ATTCHMENT, bracket 1 OPT
34 09100-08224 BOLT (8x35) 2 OPT
35 09162-08003 LOCK WASHER 2 OPT
36 09140-08016 NUT 2 OPT
37 45700-93900 SHALLOW ORXVE ASSY 1
38 45200-93901 REVERSE LOCK SET 1 OPT
37 DT 15 VY E3 c9
DT 15 VY E3 ---_I----_-_ ___-- ._. -_._- .-_-.__._.-_____l__ _-_- ~ ----.-. --- --... .-. -__I--
CA@,,~~.w.- -1.1. G-5 ENGINE COVER-D-IO INLET CASE....-.....---..-------~4 STARTER.-.----*-.&8 OT9.9 VG : 00993-61863h624783 Cf.AMi=. BRACKET--.---C-7 EXffAUST TUBE-D-2 LOWER COVER..-..-..-.-.-....----D-9 STARTING MOTOR---C-Z OT9.9 VH : 00993-7247841;129117 CLUTCH..-.--.----.-&IO FUEL Pf.MP....B-6 MAGNEfD....----.-..---...-.-----C-3 SWIVEL BRACKET...C-8 DT9.9 VJ : 00993-829118~ CRAf%SHAFT---------G-3 FUEL TANK--.-D-I2 Of’TlDf&L...----...-----....-.-.-E-9 THROTTLE CDNTROL.&9 DTl5 VG : 01501-613324~619039
.CYtINDER-.-----.---8-Z GEAR CASE----D-S OPTIONAL : ELECTRICAL---.-.-.---E-2 YRANSM~SS~~N--.--D-7 DTl5 VH : OISOI-7190402;/22033 .DfXIVESHAFf fiOUSING-lt3 %fANDLE----.--D-If OPTIONAL : REMOTE CONTROL--.----E-6 WATER PUMP-.---.--G-7 DTl5 VJ :, 01501-822034~
~.‘ELfmRlcAL~----..--c-5 IGNfYl~ ---.-C-4 OPTIONAL : REMOTE CONTROL,PARTSyE-5 ,‘, . ._ .I, ,.; ., .~ cc*-.-.~q,.l;-:~,--*~---~.~.-~~-I:.....~,.- ,._..._. - ..___ ~ ._____. .____. ,_ ,_ - . -.. /.. _^_ . ,..,..C_*.- d, s-,.._. .- ,_.. -1 --_ -I-. ““_v------. .“---_ -.,_.- c---^-ll.l.--.- -- .._- -c_c_
FIG.17. 18
FIG.17 ( 0- 2) E~AUST TUBE P’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 14211-93900 TUBE, exhaust 1
2 14213-93900 GASKET. exhaust tube 1
3 OPLOO-06121 BOLT (6x30) 4
4 09162-1X006 LOM WASHER 4
5 11433-93901 GASKET. under oil seal 1 6 52133-95901 GASKET, drive shaft 1
1 .DT 15 VJ $33 DT 15 VJ E3
-- . ------.-- ---..I -_-.-..... ._---_--_ _ __-
CARBUREI-OR-....-.--&5 ENGINE COVER-D-IO INLET CASE . . ..-.................E-4 STARTER.-...-....&8 DT9.9 VG : 00993-61863@&24783 CLAMP. BRACK!ZT- - - - - -C-7 EXHAUST TUBE-D-2 LOWER COVER ----.-.-.---.-.-.--.-D-9 flARTING MOTOR...C-2 OT9.9 VH : 0099%724784%729117 Cl.UlCH...-......---&IO FUEL PUMP...-&6 MAGNETO . . . . . . . . . . . . . . . . . . . . . . . ..C-3 CRANKSHAFT--..-----&3 FUEL TANK....&I2 OPTIONAL
SWIVEL BRACKET-..C-8 DT9.9 VJ : 00993-829lIB+ ..--.-....--...-.-.-.-.-E-9 THR0lX.E CONTR0L.B9 DTl5 VG : 01501-613324~619039
CYLINDER-.-.-------B2 GEARCASE--.-D-S OPTIONAL : ELECTRICAL-------...;E-2 TRANSMISSION-----D-~ DTl5 VH : 01501-71904~722033 ORIVESHAfl HOUSING-D-3 'HANDLE-.-.-.-D-I I OPTIONAL : REMOTE CONTROL . . . . . ..E-6 WATER PUMP.......&7 DTl5 VJ. : 01501-822034% ELECTRICAL---------C-S IGNITICN.....C-4 OPTIONAL : REMOTE CONTROL PAqS:E-5
. - :..& ” -----A i. ----------,.---.---I ---.--.T.--%.. - ,____._ -. -__--_ _ _ -.__.IL_ --. -._. - I. ._ . .^... . . . ,_ - ..-. ._^ .._ --._- .._, ._._
.’
19 FIG.18. FIG.18 ( D- 3) DRIMSIWT HOUSING
G'TY
REENO. PART NO. DESCRIPTION REMARKS
13 7
@J%a
I 8-1
8-2 9
LO-1 10-Z
30 11
12 l3 10
&I-.., -I8 22 I 15 II --.
17 16
17
18 19
m
DT lS.VJ E3 DT 15 VY E3
54167-93900 ovioo-08220
ovmo-08209
OVlOO-082lo
09140-08016 OVUO-08016
09160-08082 09160-08084
09160-08083
1 09160-06015 WASHER (6.Sxl.3~1) 6
2 09162-08007 LOW WASHER 6
3 09100-08214 BOLT (8x50) 4
4 09100-08197 BOLT (8x85) 2
5-l szl.ll-93912-02~ HOUSING, drive shaft (5) 1
5-2 52111-93913-02M HOUSING, drive shaft (5)
5-3 S-4
5-S
5-6
6-l
6-2
SZlll-93930-02M HOUSING, drive shaft (S)
52111-93902-02M HOUSING. drive shaft CL)
52111-93903-02M HOUSING, drive shaft (L)
SZLlL-93920-02M HoUSING. drive shaft CL)
54121-93900 CUSHION, upper mount
54L2l-93910 CUSHION. upper mount
54137-93901 COVER, upper mounting
54130-93903 MOUNT. upper
54121-93910 HOUNT. upper
54151-93900 MOUNT, lower thrust
54210-93910-02?4 COVER, lower mounting
54210-93910-02H COVER, lower mounting
54125-93901 MOUNT. upper thrust reverse
~IoUNT. lower side
BDLT
BOLT
BOLT
NUT
NUT
WASHER (8.5x16x1.2)
WASHER
WtiHER
1
1 1
1
1
2
2 2
2
2 1
1 1 1
2 1 2 2
2 1 3 2
2
DTl5:-617750 +52111-93913-Oif4 w/52117-94400
DTl5:617759-
model VH.VJ
DTlS:~617758 +52111-93903-02H w/52117-94400
DT15:617759-
model VH.VJ
model VG:DTlS
model VH,VJ:DTLS
model VG:DTLS
model VH,VJ:DYlS
model VG
model VH,VJ
DTU
_.- . -_.- -___ -__--. :cAR6umoR .--.----i&5 ENGINE COVER-&IO INLET CASE -....-....---..--.:...&4 STARTER-....-...-&8 DT9.9 VG : 00993-618630-&24783
C,tAMp.BRACKET.---.-C-7 EXHAUST TUBE-b2 LOWER COVER...-...-.---.-~.-.-.-D-9 STARTING MOTOR-..C-2 DT9.9 VH : 00993-724784*729117 CLUICH------~--..--.&I0 FUEL PUMP....8-6 MAGNflo --.---.--....-----.-.--.-G3 SWIVEL BRACKET---C-8 DT9.9 VJ : 00993-829!18* CRANKSHAFT-.-.----*@-3 FUEL TANK...-C-12 OPTIONAL -..-..--.----.~.-.....--E-9 THROllLE CONTROL-B-9 DTl5 VG : 01501-613324~619039 CYLINDER-----...--.8-Z GEAMZASE....C-5 0PTl0NAL : ELECTRICAL .-.----....E-2 TRANSMISSION--.--~-~ DTl5 VW : 01501-719040+722033 .DRIV%AFT HOUSING-k3 k&ND&-..---D-II OPTIONAL : REMOTE CONTROL..-----E-6 WATER PUMP..-.-..-57 DTl5 VJ : 015Ol-8220349
-1 ‘, ELECTRICAL .----a.---C-S jGNITI0N .,-.-.C-4 .MlONAL : REMOTE CONTROL PARTS:E-5 ” “, ;ilr,-i.Lr.--,LL.-.L-, .-.“-..----L --.. I.--.-.- L...
FIG. 18 FIG.18 ( D- 4) WIVESHAFT HOUSING
Q’TY
7
REF.NO. PART NO. DESCRIPTION RENARKS
21 09162-08007 LOCK WASHER 2
22 09162-08007 LOW WASHER 3
25 09100-06112 DOLT 1
24 09105-08111 BOLT 2
25 09162-06056 LDCK WASHER 1
26
27
20
29
30-l
092D2-06OL9
56213-93900
52117-94400
36894-952w
36895-87000
KNOCK PIN
PIN
TUBE, water
LEAD
LEAD
30-2 36894-94400 LEAD
L: 165
L:210 DTl.S:-720365
L: 195. M15:720366-
DT 15 ,VY E3
31 32
09125-05050
09361-05014
SCREW
WASHER
DT 15 VY E3
____ ----..-_-..- .__. -- __....-,-- -- _ _. .- .___~_ .-__. ,....... .._--- ___ ---.-.- ._________._I___.___. -- -
CARBURETOR.---.--.-&5 ENGINE COVER-D-IO 1NLET CASE . . . ..--..-.-....-.---.~4 STARTER--..-.--..@-a DT’9.9 VG : 00993-61863Qd24783 CIAMP. BRACKET---..-C-7 EXHAUST TUBE-D-t LOWER COVER..--..--..---.-..--.-D-9 STARTING MOTOR--.C-2 DT9.9 VH : 00993-7247841;129117 CLUTCH-.--.-..--..-B-IO FUEL PUMP---.&6 MAGNFTD....~...-.---...-.--~....C-3 SWIVEL BRACKET--.C-8 DT9.9 VJ : 00993-829llh CRANKSHAFT.-.--.-.-e-3 FUELTANK..-.D-I2 OPT1D~L..--..--....---....--..-E-9 THRMrLE CONTRDL-&9 Ml5 VG : 01501-613324~19039 CYLINDER--.--..--..P-2 GEAR CASE----Lb5 OPTIONAL : ELECTRICAL......--.--E-2 TRANSMISSION-.-.-D-7 DTl5 VH : OISOI-719040+722033 DRI.VEfHAlAFT HDUStNG.D-3 kANDLE.----:-D-II OPTIONAL : P.Eb!ME Cf%T’ROL-..*.--E-6 WATER PUMP..-.---B-7 Ml5 VJ : 01501-822034~ ELECTRIcAL--~-.----C-5 IGNITIDN ----+4 OPTIONAL : REMOTE CDNTRDL PARTS-E-5
_..-
FIG. 19
26-d’
25
S-@
21 FIG.19 ( D- 5) GEAR c&E
Q’TY
REF.NO. PART ND. DESCRIPTION REMARKS
model VG,VH
model VJ
l-1
1-2
2
3
L
5
6
7
8
9
i0
11
12
13
If4
15
16
17-1
17-2
17-3
17-4
17-5
18
19-l
19-2
l.P-3
LP-4
19-5
io
55LOO-93900-02N WE. gear 55100-93901-02N CASE, G3u3
09263-15019 &EARING (15x21~12) 08113-62057 .BEARING 55321-93900 .ZINC, protection
09100-06115 BOLT (6x15)
09160-06015 -WASHER (6.5~13~1)
09100-08232 BOLT (8x30)
09162-08003 LOCK WASHER
09248-10005 PLUG
09166-10022 GnSKET (10x17x1.5)
56120-93900-02M HDUSING, propeller shaft 08110-60050 “BEARING
09280-57002 .O RING
09289-17006 .OIL SEAL (16x30~6)
09100-06103 BOLT (6x20)
09162-06001 LOCK WASHER
S8110-93900-OlT PRDPELLER, 3x9 1/4x7 04700)
58110-93910-OlT PROPELLER. 3x9 1/4x8 (M800)
58110-93931-01’1 PROPELLER, 3x9 114x10 &ilOOO)
58110-93920-OlT PROPELLER, 3x9 1/4x9 (MPOO)
58110-93941-0l.T PROPELLER, 3x9 1/4x11 (M1100) 58120-93901 BUSH, propeller 58100-93703-OlT PROPELLER, 3x9 1/4x7 (M701)
58100-93713-OlT PROPELLER, 3x9 1/4x8 (M80L)
58100-93723-OU PROPELLER, 3x9 1/4x9 (M901)
58100-93733-017 PROPELLER, 3x9 l/lx10 (MLOOL)
58100-93743-011 PROPELLER, 3x9 1/4X11 (HllO1)
58320-93701 .BUSy, propeller
1
1
2
1
1
L
1
4
4
3
3
1 L 1
2
2
2
I
1
1
1
1
1
1
1
1
1
1
1
L 7YPE:S’lD
5 TYPE:STD
Bush not included
-, ---_- --. .-. _.....- ..-- ,~~~~ . . ..- . . . . E-5’ ENGINE COVER.D-IO INLET CASE ..-....-........:..-..B-4 CLAMP- BRACm.-....C-7 EXHAUST TUBE.D-2 LOWER COVER
STARTER-.-.--....&8 DT9.p VG : 00993-61863b624783
Cl.UTCH......-.-.--.&IO FUEL ~i.k4~....&6 . . . . . . . . . . . ..-..--.-.~9 STARTING ROTOR-.-C-2 DT9.9 VH : 00993-7247841;129117
z CRRNwHAFr t&GNflo . ..-.....................C-3 SWIVEL BRACI<FI.-.G8 My.9 VJ : ~99~82911~
. . . . . . . ..*3 ‘FUEL TANK.--.D-12 CFT’IONAL CYLINDER.-.-.-...-.82 GEAR CASE....D-5 C~‘TIONAL
..-......-----..........E-9 1HROlTl.E CONTROL-&9 DT15 VG : 01501-613324y619039
DfU’&tiFT HOUSiNG.ti3 hANOtE : ELECTRICAL........---E-t TRANSWlS510N.....D-7 DTl5 VH : 01501-719040+722033
.-...-.C-II CFTIONAL.: REMOTE CONTROL.......E-6 WATER Pl!MP.......&‘I IX15 V.l : 01501-822034~ ~.ELECTRICAL....-...:C-5 KiNlTlON -t-.-G4 OPTIONAL : .REMoTE. CoNTRoL.PARTS:E-5 ..-- ..__ .,.: .?-A-;- -r--:.--.L ----. _.~. -
DT 15 VY E3
22 FIG.19 ( II- 6) GERR CA%
P’TY
REF.ND. PART NO. DESCRIPTION REMARKS
21 57632-93900 STOPPER. propeller bush 1
22 57633-93900 SPACER, propeller nut 1 23 09159-12014 NUT 1
21r 17631-93901 FILTER, water 1
25 55331-93901 CORE, exhaust seal 1 26 ss332-93900 RUBBER, exhaust sEaL 1
27 0920246023 KNK% PIN 2
28 o9160-12Q6-6 WASHER (12.5x22x2.5) 1
29 09204-02004 COTTER PIN 1
30 55300-95500 ZINC, protection 1 OPT
31 55181-95200 ATYAC&ENT, flush hose 1 OPT
32 0833143329 CIRCLIP 1
DT 15 VY EJ
---A-- ._--. _. _ -.. r
CARWRETOR----‘-----B-S ENGINE COVER-O-IO INLET CASE -...-.....------.-.-.-~4 STARER.....--..-&8 M9.9 VG : 00993-61863OwS24783 CLAMP. ERAcKFr. - - -,- - C-7 EXHAUST TUBE-D-2 LOWER COVER ..-..-~----.----.-.-.~9 STARTING MOTOR---C-Z DT9.9 VH : 00993-724784~729117 cLu-rcH.--..---.----&lo FUEL wHP-..-8-6 MAGNETO CRAwKsHAFr
. . . . . . . . . ..-.--..-....-..C-3 SWIVEL BRACKET-.-C8 M9.9 VJ : 00993-829118% --.‘...-..@-3 FUEL TANK-,.-O-l2 OPTIONAL -...--.---.--..-.--.....E-9 THROTTLE CONlROL.6-9 Ml5 VG : 01501-6133241al9039
CYLINDER....--.----B-2 GEAR.CASE..--IX OPTIONAL : ELECTRICAL DplVEsHAFT HOUSING-.D-3 %NDLE
..-.....---E-Z TRANSMISSI~N.....~~ M1S VH : Ol501-7190401;122033 . ..-‘.--O-II OPTIONAL : REMorr CONTROL.--.-.-E-6 WATER PUMP.......B-7 Ml5 VJ : 01501-822034~
ELECTRICAL.‘-.-.-.-..,C-5, IGNITION.::--C-4 OPTI,ONAL : ,REMOTE CONTROL PARTS:E-5 \ x ;,,r,-, . . -,;~~~.~-..-.~~~--~-~ -_-- :2- .- ,-‘-..I, ..-.w-. “--~- ,‘.. _ __,_ .-.-- . .._.._- --,.* _... .-.- - .- . . .._-._..-... - . ..-.^ -. --- -.,__.-_._. ---. . . ._._. _ _... . . .._ _._ .____ --
23
FIG. 20 FIG.20 ( D- 7) TRANSMISSION #-l-TV m II
REF.NO. PART ND. DESCRIPTION REMARKS
1-l
1-2
2
3
4
S-L s-2
s-3
S-4
s-s
S-6
s-7
6
7
8
9
10-l
10-2
10-3
LO-4
10-s
10-6
I 10-7
I 10-S
I LO-9
57100-93910
57100-93900
08110-60020
09360-15001
09160-20027
09260-20011
09160-20042
09160-20043
09160-20044
09181-20005
09181-20006
09181-20007
09160-21009 09263-20024
57510-93902
57521-93902
09160-17024
09160-17039
09160-17025
09160-:.7040
09160-37026
09160-17041
09160-17027
09160-17042
09160-17028
SHAFT ASSY, drive (S)
SHAFT ASSY. drive (L)
-GEARING
.CIRCLIP WASHER (20X35x2.75)
SHIM (T:L.O) SHIM (T:l.l) SHIM (T:L.2)
SHIM (T:l..3)
SHIM (T:0.7)
SHIM (T:0.8)
SHIM (T:O.P)
WASHER (21x35x2.75)
BEARING (20x35x4.5)
GEAft, forward GEAR, reverse WASHER (T:l.l) WASHER (T:l.Z)
WASHER (T:1.3)
WASHER (T:l.O)
.WASHER (T:l.S)
WASHER (Ttl.6)
WASMR (T:1.7)
HASHER (Y:1.8)
WASHER (T:L.9)
1
1 1 2
1
1
1 1 1 1
1 1 L
1 1 1 1 1
1 I 1 L 1
1 1
DT 15 VY E3 11 8
bT is VJ E3
cAR0uREToR -.------.e;5 ENGINE COVER-C-IO INLFT CASE ..-........--.-.-----i&4 ‘STARTER.---...---&8 mg.9 VG : OOpp5-61863(h624783
i..: CLAMP,BRACKET-----. C-7 EXHAUST TUBE-C-Z. LOWER COVER .--...---.--.-.-.....G-9 STARTING MOTOR.--02 DTP.9 VW : 00993-724784~7'29117
” CLUTCH...-.-------.&IO FUEL PUMP----&~ MAGRETO . . . . . . ..---.-.--...--..-.C-3 SWIVEL BRACI(FF--.CB DT9.9 VJ : 00993-829118-a
f cRAN&HAN...-.....83 FLFL TANK....pl2 opTIONAL..-.......-......,....-. E-P THROTTLE CONTROL-E-9 D-T15 VG : 01501-613324-u619039 ’
a. CYLINDER-..-...-.-.8-t GEAR‘-CASE ---~-II-S OPTIONAL : ELECTRICAL 1 DRIVESHAFT HOUSING.D-3 k4NOLE..--.-.-D-II OPTIONAL
-....-....-E-2 TRANSMISSION-----D-7 IX15 VW : OlSOl-71904th722033 : REMOTE COR-~ROL...-.--E-6 WATER PUMP.-.-..-&7 UT15 VJ L 01501-822034%
..------.CS IGNITION-.-.-C-4 CR-LONAL : REMOTE CONTROL PARTS-E-5 I
FIG. 20 3-m
2 -@!3
J
. .._\
11-l U-2
11-3
11-6
11-5
U-6
11-7
12
13
14 15
16
1-J
18
19
20
0916045060 stim (T:l.O) 09160-25041 slml (T:l.l)
09160-25062 Slml (7:1.2)
09160-25063 SHIM (T:1.3) 0918145023 SHIM (TfI.7)
09181-25026 SHIM (T:O.B)
09181-25025 SHIM (T:O.9)
OB2u-15222 THRUST WASHER (T:l.S)
57610-93901 Sl-lA!T, propeller
57621-93902 SHIFTER, clutch dog
0920244015 PIN
09660-05027 SPRING
09460-32008 SPRING
57631-93901. ROD., push
57632-98500 PIN
57311-95901 PINION
ii i
DX 15 VY E3
DT 15 VY E3 D8
-- _-. _
CARBURETOR------.--B-5 ENGINE COVER.bIO INLET CASE . . . . . . . . . . . . . . . . . . . . ..&4 !=J-AfJ,,+E,T( CLAMP. BRAcKEr
I --.---c-7 EXHAUST TLIBE-D-2 LOWER COVER
-..---.---B-8 O-f-9.9 VG : 00993-61863&624783 ..-....-..--.-.--.---D-9 STARTING MOTOR...C-2 DT9.9 VH : 00993s72478Au729117
I CLUTCH..-....------&I0 FUEL PUMP----B-6 MAGNETO CRANKSHAFT..-...-..b3 FUEL TANK
. . . . . . . . ..-.-............C-3 ,SWIVEL BRACKET...C-8 DT9.9 VJ : 00993-82911& . . ..&I2 OpTIO~L........................ E-9 THROTTLE CONTROL-59 lITI VG : OISOI-613324*619039 I
,CYLlNDER..--.--.---B-2 GEAR CASE -.--D-S DRIVESHh HOUSING-b3 ‘HANDLE
OPTloNAL : ELECTRICAL...........E-2 TRANSMISSION....-C-7 DTl5 VH : 01501-71904m722033 ..-..-;D-II OPTIONAL : REMOTE CONTROL.......E-6 WATER PUMP-......&7 DT15 VJ : 01501-822034~ -.:-.-~
.ELEcRxICAL......~..C-5 IGNITIONS...-C-4 OPTIONAL : REb0TE CONTROL PARTS:E-5 .a.. .,, ,,, . . . ., .: -CI--~.C’~~.7”-.--.-‘I--.I.I- --..- __- -.,-,-- ---,.--.. . ..- _ _....
FIG.21
24
i
.
25
FIG.21 ( O- 9) L-R COVER Q’TY
REF.NO. PART NO. DESCRIPTION RENARKS
1 2 3-l 3-2
4
5
6
7
8
9
10
LL
12 13
14 15 16 17 18 19 20
21
22
23
24
61111-939W-02+i COVER, engine under 1
61l.L?-93901 RUBBER, under cover 1
61651-96301 RACK. under cover 1
61631-94410 RACK. under cover 1
61633-93900~om LEVER, hook 1 01107-06102
08322-21062
09164-13005 01107-Cl6252
01107-063SZ
08321-21062
09306-13002
61159-96303
09250-10012
23131-93900 13632-93900 61117-93911 61138-93900
02112-06122 08321-21062
09282-12002
01517-06252
01517-06352
36612-93900
36632-95501
BOLT
WPSHER
WASHER
BOLT
BOLT (6x35)
L0CK WASHER
SUSH
CAP, drain
CAP
BOOT. clutch rod
GR[PMET, choke knob
COVER, air intake
COVER, water SCREW
1
1
1
2
2
4
1
1 1
1 1 1 1 1 1 2
2
2
1
1
WASHER
OIL SEAL (12.8~25~7)
BOLT
BOLT
GRMT
CLAMP
DT 15 VY E3
model VH
model VJ
model VC,VH
model VG.VH
model VG,VH
model VJ
model. VJ
OPT
OPT
CARBURETOR-.-.--:--E-S ENGINE COVER-D-IO INLET CASE .-....................@-4 STARTER cum BRACKET------c-7 ExmUsT TUBE-D-2 LOWER COVER
--.-..-...B-8 M9.9 VG : OO993-61863ti24783
CLUTCtb---.--------&IO FUEL PUMP--.-@-6 --...--.--.----.---.--G9
MAGNFTo ..----.-.---*...-..--,...C-3 STARTING MOTOR--.02 0T9.9 VH : 00993-724784~729117
CRANKSHAFT--...-...&3 FUEL TANK..-.0-12 OPTIONAL SWIVEL BRACKET...C-8 M9.9 VJ : 00993-829118~
‘CYLINDER--.--..-.-.8;2 GEAR CASE--..0-5 --..----..---....-------E-9
0fTloNAL : ELECTRICAL ..---------E-2 THROTTLE C0NTR0L.E9 CT15 VG : 01501-613324~19039 TP~ANSMISSION.....0-7 Ml5 VH : OISOI-719040-w722033
--.--..-II-11 0PTlONAL : REM0T!Z CONTROL.......&6 HATER PUMP..-:....&7 Ml5 VJ : O1501-822034%
. :- ._ ,: ( _. ,,
26
FIG. 22 FIG.22 ( D-10) ENGINE COVER
P’TY
& $’ REF.NO. PART NO. DESCRIPTICN REUARKS
12
DTr..&5 VY E?
8 9
10
11 12-l
12-2
13
14
15 16 17 18
19
61402-93870-024 COVER SEi+, engine
61402-93871-034 COVER SET, engine
61422-93930-706 .WRK. emblem front (Gcld+Black)
21131-96003 .WU?K, clutch shift
6143S-939&O-70(; .MQW, efftdem rear (Gold+Uack)
61413-93940-266 .DECAL, cover STUD (Black) 61153-93940-266 .LXcAL, cover PORY (Black)
61441-96310 .ENBLEN. .suzwI
61431”939Ql-02M .w, ti.lt UP
61620-96302 s FASTENER
61610-%310 .FASTENER
61622-93901 SEAL, recoil starter
0110746122 .pDLT 08321-21062 .Loat WASHER
08322-21062 .WASMR
0326246169 SCREW 09800-81600 TOOL SET
68130-93010 COVER, weather
L model VH
1 model VJ
1
1
1
1 1 2
L
1 model VH
1 model V3
1
1
1
1
3
1
1 OPT
-- --- .--- --- ---.. -- _..._...
CARBURETOR-*---,-+-.-B-S’ ENGINE CCVER.D-IO INL~.C,QE .--~..;----.-.--.~....&4 CLAMP. BRACKl?f.----.C-7 ‘EXHAUST TUBE.th-2 LOWER COVER
STARTER..........&8 m9.9 ,,G : OOgg~61~63~6247~3~ . . ..---.--..-*---.-.-~9 STARTING MOTOR-.-C-Z DT9.9 VH : 00993-724764*729117
cL~~.--~~.-~.--.-.~l~ NEt.PtJMF’.... 8;6 l&GNfl& . . . . . . . . . . . . . . -....I . . . . . ,‘- CRAyKSkA~-‘~~---.---B-3~. FUEL TANK.:.-D-12 OPTIONAL...~.... . . . . . . ..--......
C-3 SWIVEL ERACI(ET.--C8 DT9.9 VJ : 00993-8291 l&u E-9 THROTI’LE CONTROL.&9 OTIS VG : 01501-6133241619039
. ., CYLINDER-.-•--;-‘-;:&;2’ GEAR:CASE;.:-~-S-‘.OPFIONAL. : ELECTRICAL~....-......E-2 TRANsMISSI~.....&~ ~~1.5 ~tj : C1SC1-71go401;/22033 ._: ~I~EYIAFT’.HCWS.I~,~3~..‘HAM)LE~.-.’:-’.~D-.l I: OFTTIONAL :’ REMOTE CON’~ROL~.. . . . . E-6 ‘WATER PUMPS..,.:.-.B-7 LITIS VJ :., 015~1~822034~ .
‘~l~L-~~~..~).-:~~5-,~lGNI~~!:oN~,:.~..~~~. C+yICNAL.;::qMoTE.CCtqROL. PARp.,E.$e _‘,’ : .:.._ I _. : .: : ‘..-- - --
FIG.23 z 27
FIG.23 ( D-11) HANDLE P’TY
REF.NO. PART NO. DESCRIPTION REUARKS
1 2
3
4
5
6
7
8
9
10
11
12
13
16
15
16
17
18
l.9
20
21
6312l-93900-02M COVER, tiller handle
63114-311300 SPACER, handle cover 63115-96301 SPACER
63117-96300 COVER. stop switch wire
09140-08016 NUT
09162-08007 LOCKWASHER
09108-08077 STAND BOLT
63610-96320 CpglE &.SY, throttle
63211-MSll-02N HIUIDLE, tiller
63227-93200
63220-96300
63225-93200
09100-12027
63223-93201
09126-06006
63210-93901 09163-06001
63225-93400
636593900.
63260-96300
63300-93900
PIN. handle rod
ROD, handle BUSH, handle rod
SPRING
STOPPER, handle rod
SCREW
G#uP HANDLE
LMXWASHER
HFuU, handle
GRO~ET', throttle cable
ADXJSTER SET, handle grip BaR ASSY, extension
1 1
1
1 1 1 1 1 L 1 1 1 OPY
IN! 15 VJ E3 i, -.
Df 1
CARBURETOR-.--*--~'+5 ENGINE COVER-D-IO INLET c.& 'CLWP., 8RAcI(ET-- -,- - -
..1;-..,..........;..;.84 STARTER.......-..&a Mg.g.VG : 0099>61~3@&24783 CA7 - TUBE-D-2 LOWERCOVER . . . . s . . . . . ..I. - . ..w.-.. D-9 g,,flI,.,G ).fMOR ---C-2 M9.9 VH :,00993-724704*729117
“C~Cj&-,.L.... . . . . * B-10 FuEL‘P1JMP.;..E4j f&~~@ .,.... :.. . . . . ..-.. . . . . *,*
.~,CRANKSHA~~.:~,r."'r?~3.'.ML..~TANK;...D-12 OPTIONAL-...........*.~......... C-3' SkIVEL'BRACKET---C-B'OT9.9 VJ : 00993-82911&u E-9.THRmTLE CONTROL.B-9 Ml5 VG : 01501-613324~1903~
,:,zYLI.No~"~".~-~'~ 82-.,GEAR:~E-~~;~S,.wrlcwL.- EL!ZTRICAL.-.---.-.--E-2 ~TRANSMISSIBI....-D-Y ML5 VH : 01501-719~~722033' ~~1.~FrT-CKWSIE16-D;3:.~~~M)LE;;r:~--rD;II~OPTIONAL;:.'dP(Orr~.COMROL......-E-6 :#,TERpuMp....-'..8-7. Ml5 VJ :, O~150!T822034~ ,~~LECTRICAI;',--r'.~.;~S :..,l,GNI-TIoN;.;...:64 1-;~!lvnrrl..::r:~':~L.pARTS:E~S ___ ', :;'--:' "": . . 1. .' .". _
FIG.24 2P
: ---DT 15 VJ,EI 1
28 FIG.24 ( O-12) FUEL TAM (HOOEL VG.VW .-
Q'TY
REENO. PART NO. DESCRIPlICtN REMARKS
1 2
3
4
5
6
7
'8
9
10 11 12
13
14
LS 16
17 18 19 20
21
72
23
24
25
65000-95201 TAM SET, fuel (23L)
65510-985D7 .CAP ASSY. separate tank
65561-98502 ..G&iKET. tank cap
65873-93010' .GASKET. fuel gauge
0211246162 .scREw
0221246402 .scREw
05%8-a6002 .GasKEY (&ll.&l.S)
65850-95506 .WGE ASSY, fuel
65740-95500 ..CONWCToR. male fuel
65854-93001 ..GmKET
65853-95OOl .SRAINER. fueL gauge
02112-04102 ..CREW
6+64-95200 . .fLoAY
65i33ti-95500 .-FILTER
0?16842001 ..G&KET (12.5x20X1)
65700-95206 HOSE ASY, fuel.
65750-98505 .COtWECYOR. female fueL
65750-93~00 .CONNECYDR, female fuel
6578i-98500 ' _ .CLIP 65770-997d3
"' : .PUMP , squeeze
65720-98520 CONNECYOR. female fuel
083iO:22102 NlJi
~08321-21102 LOdi: WASHER
65720-98590 CONNECTOR, male fuel
65700-95271 HOSE, fuel joint
L
1
1 1
3
1
a
1
1
1 1 2
L
1
L
L
1
L
4
1
1
1
1
1 1
Refer to FIG.25 (043) fof model VY
DTI.SVYE3
a%13
ID:11
1D:LS
0D:lL
OPT ,0D:LL uPT,00:LL/Z0:L3
~cARBuRET0R---.---,-.-&5 ENGINE COVER-D-IO 'INLET CAiE ;. CLpP. ey3gr--..;
. . ..-....;...:..,.,,;.;~;~~~., . ..I. . ..58 iJT9.9.VG : 0099>61~3&,j24783
'~CWTCH -c-7. EXHAUST TIJE+l3-2 LOUEF~CO'&F'
'.. .....-..i.r.,.~lO.NE~
--.......~-.'~r..--r~0-3~j5TARTING ~10R.--C-2 OT9.9 VW : 00993-724784wZ9117
::; ~~~ . . . . . . . . :&3- W...r&6 .wO..:i.... ..I.. i.'..........
Flj&TM)(...r&12:opT1~~ C-3 .SkilVEL BRACKET---C-8 DT9.9 VJ : 00993-&2911&u
. . . . . . . . . . . . . . . ;..: . . . . . . E-9 TiLE Vr, .
FIG. 25 29
FIG.25 (' 0-u) =L TM (Ic#xL b'J) P'TY
REFAO. PART NQ. DESCRIPTION REMARKS
1 2
3 4
5 6 7
8 9
10
11 12 13 14
- 15
lb
1' 18
19
65800-92820 65510-92000 65561-92Mw 02152-06162
0918-06002 65720-94410 09168-1zoo1 65850-92ooo 65855-92ooo 65954-92020
65853-92DN 658%-92DOO
03222-04006 65864-921300 65866-92DOCI
6587L-92000 65700-07015 65750-94403
65770-95503
TW SET, fuel (XL)
.CAP ASSY. separate tank
.&wiKET. tank cap
.scREw .
.wAseR
.CUNECTU?, fuel
.GASKET. connector
.WGE ASSY, fuel
..COVER, gauge
. .-ET
..LENs
..GASKET. lens
; .scRfw
. .FLoAY
..PlJSH, nut-
..GA!%ET. fuel
HOSE. fuel
.CONNECToR, fuel
.PUW, squeeze
1 1
1
4
4
1
1
1
1 1 1 1 2 1 1
1 1 2 1
20 65781-98500 iCLIP 4
21 657iO-94400 CONNECTS , fuel. 1
72 08310-i2102 NUT 1
25 08321-21102 LOCKWASHER 1
00:13
0Ll:lS
ou:l.3
?efer to IXG.?E. (D-12) for model VG,VH)
.DT 15'V;l E3 DO 1-
: .I .
., CAREEM-.;--‘-.:-s-5 ENGINE txlvER.Lb10 . . ..-................~~~4 -gmm ------*..--B-8-M9.9 VG r 00993-6lFV;~bCi7A7A; : 1
FIG. 26 FIG.26 ( E- 2) OPTIONAL : ELECTRICAL (1)
Q’TY
REENO. PART NO- DESCRIPTION RENARKS
1 31101-93900 MOTOR SET, starter 1
2 33800-93900 SWITCH, starter/cable set 1
3 32102-93912 FLWEEL 1
I CARauRErm --.---i-.&5 ENGINE COVER-D-IO INLET CASE . . . ..-.-...--......-.-Ed STARTER......-...&8 OT9.9 VG : 00993 CLAMP. @RACI(ET---*--C-7 EXHAUST TUBE-D-2 LOWER COVER -----.-.-------.-.-.-~9 STARTING MOTOR--.C-2 OT9.9 VH : 00993-7247842;129117 CLUTCH~.-....-.---..&I0 FUEL PUMP....E-6 MAGNETO-....-- ----..--...,.-...-C-3 SWIVEL BRACKET---C-8 OT9.9 VJ : 00993-8i9118% CRMKSHAFT..--------&3- FUEL TANK----D-12 OPTIONAL ------------------.---.*E-9 THROTTLE CONTROL-B-9 DTl5 VG : 01501-613324~619039 CYLINDER-.-.--.----B-t GEAR CASE ----D-5 OPTIONAL : ELfCTRlCAL---m------.&2 TRANSMISSION-----D-~ OTI5 VH : 01501-71904O-u722033. DRIVESHAFT HOUSING-~3 “HANDLE---.---O-II OPTIONAL : REMOTE cO~WOL---.:‘-.E-6 MTER PUMP.------&7 OTl5 VJ : 01501-822034~
3-
DT 1.5 VY E3 DT 15 Vy E3
FIG.27
FIG. 28 32
FIG.28 ( E- 4) OPTION4L : EUCTRIQU (3) Q'TY
REEN'J. PART NO. DESCRIPTION REMARKS
1 32500-95722
2 32590-93900
3 01107-D6127
4 08310-11067
5 08321-21067
6 08$22-21067
7 3X02-93910
a 37820-98110
9 3782b93900
10 37950-93905
LL 09160-04016
12 02112-04302
13 08310-110*2
16
15 I6
17
08321-21042
09343-04109
36630-93903
36631-911300
DT .I.5 VY EJ
muum AssY, voltage
SYAY, voltage
EOLY
MJT
LOCX WAShER
WASNER
SWITCH SET, emergency .sWITCH E&Y, emergency
.GR@MT
.BRACKET. emergency
.WASHER
.!XREW
.NuT
.LOCX WASHER
.SP&CER
WIRING HARNESS AS5Y
.cAP
1
1
2
2
2
2
1
1 1
1 2
2
2
2
L
L
1
~-cARBoREToR;*.; . . . . . 8-5 ENGINE COVER-D-IO INLEf CASE . . . . . . . . . . . . . . . ..I....8.4 YsY~ER . ..---....&8 M9.9,VG : 0099~61863Cb624783 cL+b!P.BRAcEr..---~ C-7 EWiUSr TUBE-D-2. LOWER COVER ..i....., . . . . ;w..:..-E-9 SJ’mTING MyOR - - .C-2 M9.9 .VH ::oo993.7247841;129I 17 ‘Cab........-.~..,B-IO FfJEL wMp....B+, MAGNEToI..-......,.-.......~.... C-3 SWIVEL B?ACI(ET...C-8 DT9.9 VJ : 00993-82911~ CRANKSHAFT--.--;---&> :FUEL TANK:--+I2 OPTloNf&...-.......-.--.....-.-E-9 .THROTTLE CONTROL-B-9 Ml5 VG : 01501-6133241619039 CYLIM)ER-~~.:.---~-.8-2-:.GEAR’~SE--.---D-5- ‘OPTIONAL~: ELECTRICAL........-.-E-Z TRANSMISSION-....D-7 DTl5 VH : 01501-71904m72?*“l
FIG.29
/- 33
F&9 ( E- 5) OPTIONAL : REMOTE CONTROL PARTS Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 1
2 1
-3 6
6 6
5 1
6 1
7 1
8 1
9 1
10 6
11 1
12 13
67130-939OL-02M REMOTE CONTROL PARTS ASSY
67hO-93900 .tlOuIER. remo-con cable
.09100-06115 .soLY (6X16)
09160-06015 .WASHER (6.5x18x1.5)
09119-06047 .PAWL PIVOT
09209-05017 .PIN
09240-05001 .Nur
677413-93900 300, mm-con throttle
09259-08026 . NUY
09140-06006 .NUY 67410-93500-02u .LEVER, ren~~on throttle
09306-08003 .OUSH 67666-95200 .CONNEClC& remo-con throttle
67637-93900 .NW. remo-con throttle
19132-95502 ~.CONNEC't'OR, throttle lever
09166-08017 -WASHER
67460-9~900 .GUIDE, clutch cable
67270-93910 .HOiDER MHO-CON CABLE 1
DT .15 VJ E3
-___-_ .- _... _ ._ _
iP&RBuREroR .~-:-~~~&bi” ENGINE CCVER.D-IO INLET.cASE . . . . . . . . . . . . . . . . . . . . ..I+4 CLANK mcI(ET
STA~&..........&8 M9.9 VG : . . ..-.G7"D<HAUST.TUBE.D-z
0099~61863~24783 LOWER COVER
‘..:C~C+j...i..T:.... . . . . &IO- FIJI& Pt.!#7...t&6 .:..................-bs .SYARYING MOTOR . ..C-2 DT9.9.VH :.00993-724784*729117,
‘, lQ,GN~O -:.a?~~KscvI~~~--.-.---b3
. . ..k-..........-.........G3 SWiVEL BRACKET..-C-8 DY9.9 VJ : 00993-829ll&
‘:: cyLIpJ)E&. ;..-i. . .._. FUEL,:~ANK..-.~.D-I~ cf~lo~~~ . . . . . . . . . . ..-...........E-9 ~THROTTLE COMROL-E-9 DTl5 VG
B-2 : GEAK-CASE;:-:&D-5 OPTIONAL :’ : 01501-613324~619039
~:‘odlkS+lA~~.HDUSING;d-3 :kANDl&‘:i. .‘...Dl I:‘.OPYlONAL- : ELECTRICAL . . . . . . . . . ..E-2 TRANSMISSION.....D-7 DYl.5 VH
1:; REMdTE CONTROL. .; . . . .E-6 WATER PUMP . . . . . ..B-7 Ml5 VJ :,01501-71904@722033.
'
/ FIG. 30
1 I
I 1
FIG.30 ( E- 6) OPTIONAL : REMOTE CONTROL (1) P’TY
REENO. PART NO. DESCRIPTION REMARKS
.&15VJ..E3
1
2
5
4
5
6
7
8
9
10
11
12
13
14
15
lb
17
18
19
20
21
22
23
24
67200-93960
67232-95600
67232-95620
67296-95600
67291-95600
67288-94310
09140-06004 67'rj8-95610 67253 -95600
6725%9%00
09idO-08232 67296-911300
67241-95650 09126-05003
67243-95600 67220-95600 67275-95600 67223-95600 67292-94300 67267-95610
67296-9%10 67257-95610 67256-9%00 672.51-95650
DT.15 VJ E3
REHOTE t-ONTROL Box ASSY
.WSH
BUSH
SCREW
.SPACER
.wAsm
.NllT
BUSH
.WASHER
.wsH
.enLT
SCREW
UVER. free throt
.sCREw
.BUSH
.PlATE ASSY
.ENO, cable
ANOB, brake nDJ .E,RING
.COVER, wire
SCREW
XAP, lever
.HOLDER, neut lock
.LEVER. handle
1
1
1
3
3
3
3
2
1
2
1 2
1
2
1 1 2
1
3
1
7
1
1
1
.,. -- CARB&TOR.;-----.‘:k& &NE COVER-&-IO INLET CASE
.---.--... -.-.... -_ CLAMP. I+XET.--y--C-7 EXHAUST TUBE-C-2
. . ..--.........~-.....~4 STARTER..........&8-m9.9 VG : 0099>61&~624783 LOWER.COVER
CL~CH.~.~.......--.~lO~.NEL’WMP..~.8-6 MAGNu -------..-..---...-.-~9 .SCARTING MOTOR---C-Z 019.9 VH : 00993-7247841;129117
CRANKSHAFT~..-t.-..&3.~ <ANK....D-I2 -..-...---...-...-----.g-C-3. SWIVEL BRACKR..-C-8 W9.9 VJ : 00993-829llm
CYLINDER.---~--...-82~-:~‘,~5E-..~D-5. OPTIMAL . . . ..---.-..-....--..-.-E-9 THRO7-U CONTROL.b9 OTIS VG : 01501-613324’619039
$&lVE5~~,.~:it+%&3 OPTICNAL : .ELEC’TRICAL ..---------E-2 TRANSMISSION.---.&7 OT15 VH : 01501-71904~722033
hAlUG....--D-II OPTIONAL : REMOTE MNlROL.......bh WATFR PIMP.......R‘I m’q “’ : 01501-822034~
FIG. 30
1 I
35 FIG.30 ( E- 7) OPTIONAL : REMOTE CONTROL (1)
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS I
25 26
27
28
29
30
3L
32-1
32-2
32-3
32-1
32-5
32-6
32-7
- 32-0
32-9
32-10
32-U
32-12
32-U
32-U
32-15
3246
67297-95600
67273-95600
37820-94402
37823-94400
67255-95600
67261-95610
67140-95600
67320-95500
67320-95510
67320-95520
67320-95530
67320-95560
67320-95550
67320-95560
67320-95570
67320-95580
67320-95590
67320-95600
67320,-95&O
67320-95620
67320-95630
67320-95640
67320-95650
.WA!%ER
.SPACER
SWITCH ASSY. emergency
..cAP&RoPE
ARM, neutral lock
-GRIP ATWHENT, twin remo-con kit
CABLE ASS. renmon 6F (l.@l)
CABLE ASSY, remocon 7F (2.M)
CABLE ASSY’. renmon 8F (2.4n) CABLE ASSY. remcon 9F (2.M)
CABLE ASSY, remcon 1OF (3.W CABLE &sY. rmocon LlF (3.W
CABLE ASSY, remocon 12F (3.7H)
CABLE ASSY, remcon 13F (4.OM)
CABLE ASSY, re!rmon 14F (4.3H)
CABLE ASSY, remocon 15F (4.6M)
CABLE ASSY. remcon 16F (4.9M)
CABLE ASSY. remocon 17F (5.2M)
CABLE ASSY, remocon 18P (5.5M)
CA&E ASSY:rermon 19F (S.&i)
CABLE ASSY. renbcow2OF (b.lH)
‘CABLE ASSY. temocon 22F (6.7M)
-:& is VY E3
DT 15 VJ E3
:'.,
2
-- ._ -CARBURETOR*---.-..--&5 ENGINE COVER-D-IO INLET CASE
-- -.-- --_-__ . .;.......;.:..,,..;...~-4
CLAW ml WET--.--‘+7 EXHAUST TUBE.D-2 LOWER COVER STARTER.......*..&8 C-w-9 VG : 0099561863~2478~
. . . . ..~.-............~g flAm[NG ~.Cm..---.....--.&I0 fllEL pLMp....@m6
MOTOR MAGNETO
-**C-P DT'P.9 VH : 00993-7247841;129117 ..: . . . . . . . . . . . . . . . . . ..-...C-3
CR4NKsl$AFT---~..--.B-3~ FUEL IANK..--&I2 O!‘T!ONAL ,SWIVEL & _._._ WCrcET-.-C-B OT9.9 VJ .: oog93-8291l&
. . . . w......... . . . . . . . . . . E-9 THROTTIF MN ,
.(. CYLINDER-----~--.---82 ,GE~IR‘CASE ---.D-5 _ _ .._..- --..lROL-B9 DTl5 VG : 015Ol-6t3324161903g
. ..F-7 TRANSMISSIfiN.....h7 n-ric; vu oRIvESHAFT~HouStNG.O-3 hNDLE’
OPTIONAL : ELECTRICAL.....--. _ _ .._-.__..__.~. : 0 I SO!-7 I904cP.J722033 ..9 . . ..w.‘.Pl.l~
_ . _.~_ . . . OPTIONAL . . . . . . . F-6 WATFR VI : 01501~822034% . I
FIG.3 1 .’
I 6
‘W
'DT:.xS VJ;E3. : :. ., ,.
36 FIG.31 ( E- 8) OPTIONAL : REMOTE CONTROL (2)
P'TY REFAU. PART NO. DESCRIPTION REMARKS
1 67200-95203 BOX ASSY, remo-con ST60 1 ML Remote Control Box
2 67200-95213 BOX ASSY, mm-con PORT 1
3 67214-95200 .KNOB ‘_ 1
4 67300-95810 .lWOER SET, cable 1
5 67200-95871 BOX A55Y. rem-con 1
6 67300-95820 .KHDERSET, cable 1
7 3772l-95500 SWITCH ASSY, neutral 2
8 02112-03128 SCREW 2
9 67214-95200 .KNOB 2
DT 15 VJ E3
R COVER;......- ............. ........... ..-...........c- 3 .SWI
...... . ..... E-9 THROTTLE
__“-..” _... .-.,r..___ ---“-al---r
;-, -. .; :: ‘. . _
‘. .,. ,” I(
1. _/ : ,., .‘. ̂ 1 . :,.
: ,.
FIG.32 r 37 FIG.32 ( E- 9) OPTIONAL
B'TY
REF.NO. PART NQ. DESCRIikION REMARKS
1 99000-31030 GASKET. liquid No.4 1 mog
2 YYOOO-31050 SUZWI EKW. No.1 1 lwl
3 99000-31120 suzlK1 SILICON SEAL 1 ml
4 99000-32050 THWKI LOCH CMNT, super 1 sag s-1 YYOOD-25160 'GREASE, water resistant 1 25og s-2 YYoOG25170 GREASE, water raslstant 1 so9
6 YYOOO-22540 GEAR OIL,’ outboad motor 1 4oocc
7 99000-25010 suzuK1suPERaEASE 1 6S0g 8 YYOUO-32020 TREAD LOC% CEbENT, super 1 50g.103Q
9-l YYOOO-lOlOY-OlT PAINT (!=RbNCOIS WHITE) 1 yo!il 1 900
‘.: 6; 1 -.-A
i.‘.” ‘..
--.-.----...- -.- .._.. .~_ ~.--..
t’ .‘ kAWh?ErClR;...;-.;:.&Ij’ ENGINE COVER-D-IO INLET CASE...............;..;.--.&4 STAKl-Ejb.........&.B mg.9 VG :
E-6 MATER PUMP.:~.::-B-7,Dll5 VJ_ : 01501-822034? .‘_ E-5 .,:’ . .