Parts Catalog Nautilus Hi-Dump & Nautilus Hi-Dump …...PowerBoss®, Minuteman International, Inc. A Member of the Hako Group #988752 Rev. G 02/20 Parts Catalog Nautilus Hi-Dump &

PowerBoss®, Minuteman International, Inc.A Member of the Hako Group

#988752 Rev. G 02/20

Parts Catalog Nautilus Hi-Dump & Nautilus Hi-Dump CE Rider Scrubber/Sweeper Models: Diesel, Gasoline, & LPG

PowerBoss®The Power of Clean

PowerBoss® Copyright 2014-2015Nautilus Hi-Dump Rider Scrubber/Sweeper #988752 Rev. G 02/20Page 2


PREFACEThank you for your purchase of the new industry standard for scrubber/sweepers. PowerBoss® takes great pride in off ering the most dependable, reliable and best value in industrial power scrubbers and sweepers. We set the standard.

Our Customer Service Department would like to hear from you. If you see any errors, omissions or something that needs clarifi cation in this Parts Catalog please let us know. We are working hard towards continually improving our processes to bring you the best you deserve. Please copy the form below, fi ll out and comment on how you found our catalog.

Thank you!The PowerBoss Team

Name: ______________________________________________________________________

Title: ______________________________________________________________________

Company Name: _____________________________________________________________

Address: ____________________________________________________________________

Country: ____________________________________________________________________

Type of equipment or model number: ______________________________________________

Comments: __________________________________________________________________

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Please return to:Customer Service ManagerPowerBoss®, Minuteman International, Inc.14N845 U.S. Route 20Pingree Grove, Illinois 60140 USA

Phone: (800) 323-9420Email: [email protected]

Nautilus Hi-Dump Rider Scrubber/Sweeper #988752 Rev. G 02/20PowerBoss® Copyright 2014-2015

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This is the Parts Catalog for the PowerBoss® Nautilus Hi-Dump Scrubber/Sweeper machine.

This catalog covers all Standard Nautiilus Hi-Dump machine variations beginning August 2015.

We believe this machine will provide excellent service for many years.Best results will be obtained if:• The machine is operated with reasonable care.• The machine is maintained regularly per the maintenance schedule provided in the User Manual.• The machine is maintained with PowerBoss® supplied or equivalent parts.

All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the front of the machine. Some hardware considered to be common or locally available has been omitted from the parts sec-tion to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary.

The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the left side wall of the operator seating area.

Example I.D Plate:

Parts may be ordered by phone, fax or e-mail from any PowerBoss® parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block below for future reference.

MACHINE DATAFill out at installation

Serial Number: ________________________________Engine Serial Number: _________________________Sales Rep.: __________________________________Date of Install: ________________________________

All information contained in this catalog is current at the time of printing.Minuteman International, Inc. reserves the right to make changes at any time without notice.

PowerBoss®, Minuteman International, Inc., Copyright 2014-2015, Printed in USA



TECHNICAL SPECIFICATIONSModel: Nautilus Hi-Dump Rider Scrubber/Sweeper and Nautilus Hi-Dump CE Rider Scrubber/SweeperModel No.: PB45HDSL, PB45HGAS, PB45HLP, PB45HDSLCE, PB45HGASCE,

PB45HLPCE, PB45HDSLUK, PB45HGASUK, PB45HLPUK

dimensions shown in inches (cm)

(139.7 cm)

(144.8 cm)

(158.2 cm)

(153.7 cm)(212.1 cm)

(150.6 cm)

(241.3 cm)

GENERAL MACHINE SPECIFICATIONSLength:. . . . . . . . . . . . . . . . . . . . . . . . . . . 95.0 in (241.3 cm)Width with side scrub brush retracted: . . .60.5 in (153.7 cm)Width with side scrub brush extended:. . .65.5 in (166.4 cm)Height to lowest steering position:. . . . . . 60.5 in (153.7 cm)Height with overhead guard: . . . . . . . . . . 83.5 in (212.1 cm)Wheelbase: . . . . . . . . . . . . . . . . . . . . . . . 47.75 in (121.3 cm)Front tires (molded): . . . . . . . . . . . . . . . .16 in x 6 in . . . . . . . . . . . . . . . .(40 cm x 15 cm) Rear tires (press on):. . . . . . . . . . . . . . . .18 in x 5 in . . . . . . . . . . . . . . . .(45 cm x 12 cm)Aisle width U-turn: . . . . . . . . . . . . . . . . . .8 ft - 11.7 in (273.6 cm)Weight (Diesel engine) . . . . . . . . . . . . . .4,047 lb (1836 kg)Weight (Gas & LPG engines) . . . . . . . . .4,027 lb (1826 kg)Maximum forward speed: . . . . . . . . . . . .7.7 mph (12.4 km/h)Maximum reverse speed: . . . . . . . . . . . .4.0 mph (6.4 km/h)Maximum climb angle (Traveling):. . . . . .10 deg. (17% grade)Maximum climb angle (Scrubbing): . . . . .8 deg. (14% grade)

SCRUBBING SYSTEMCleaning path (main brushes) . . . . . . . . 45 in (114 cm)Cleaning path (w/optional side brush) . . . 60 in (152 cm)Main brush diameter:. . . . . . . . . . . . . . . . 12 in (30 cm)Main brush length: . . . . . . . . . . . . . . . . . . 45 in (114 cm)Main brush speed: . . . . . . . . . . . . . . . . . . 425 RPMMain brush force:. . . . . . . . . . . . . . . . . . . 200 lb - 400 lb . . . . . . . . . . . . . . . . . . . (90 kg - 181 kg)Side scrub brush diameter: . . . . . . . . . . . 16 in (40 cm)Side scrub brush speed: . . . . . . . . . . . . . 200 RPMSolution Tank capacity: . . . . . . . . . . . . . . 105 gal (397 L)Recovery Tank capacity: . . . . . . . . . . . . . 105 gal (397 L)Demister chamber capacity: . . . . . . . . . . 17 gal (64 L)(2)Debris trays, total capacity: . . . . . . . . . 2.1 ft³ (.059 m³)Vacuum fan speed: . . . . . . . . . . . . . . . . . 11,500 RPMVacuum water lift: . . . . . . . . . . . . . . . . . . 35 in (88 cm)


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CE DECLARATION OF CONFORMANCE



TABLE OF CONTENTSPREFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SCRUBBING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

CE DECLARATION OF CONFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

FRAME GROUP (770105). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10BRAKE GROUP (730101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12REAR WHEEL GROUP (770109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14FRONT WHEEL GROUP (730102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15STEERING FORK GROUP (730103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16CONSOLE GROUP (730152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18STEERING COLUMN GROUP (730104) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20INSTRUMENT PANEL GROUP - DIESEL (770108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22INSTRUMENT PANEL GROUP - GAS (770107). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24INSTRUMENT PANEL GROUP - LPG (770106) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26HI-DUMP INSTRUMENTATION GROUP ONE (770122) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28HI-DUMP INSTRUMENTATION GROUP TWO (770123) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30ELECTRICAL BOX GROUP - DIESEL (730156) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32DIRECTIONAL CONTROL GROUP (730110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34PUMP LINKAGE GROUP (730111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36SCRUB HEAD GROUP (730112) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38SCRUB BRUSH LIFT GROUP (730113) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40SCRUB BRUSH IDLER GROUP (730114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42BRUSH DOOR GROUP (730115). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44SQUEEGEE LIFT GROUP (770100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46SQUEEGEE LINKAGE GROUP (770101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48SQUEEGEE GROUP (730118) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50SIDE SQUEEGEE GROUP - RH (730120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52SIDE SQUEEGEE GROUP - LH (730157). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54SOLUTION TANK GROUP (770104) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56SOLUTION CONTROL GROUP (770114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58RECOVERY TANK GROUP (770102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60RECOVERY TANK DRAIN GROUP (770124) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62HOPPER GROUP (770113) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64HOPPER LIFT GROUP (770111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66HOPPER DUMP DOOR GROUP (770112) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68REAR BUMPER GROUP (770115) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70BUMPER LIFT GROUP (770110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72IMPELLER GROUP (730126) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74


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IMPELLER HYDRAULIC MANIFOLD GROUP (770116) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76HYDRAULIC RESERVOIR GROUP (730127). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78HYDRAULIC PUMP GROUP (730136) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80HYDRAULIC VALVE GROUP (730137) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82HYDRAULIC MANIFOLD COMPONENTS GROUP (730170) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84ENGINE MOUNT GROUP - DIESEL (730128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86ENGINE MOUNT GROUP - GAS (730164) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88ENGINE MOUNT GROUP - LPG (730163) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90AIR CLEANER GROUP - DIESEL (730131) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92AIR CLEANER GROUP - GAS (730129) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94AIR CLEANER GROUP - LPG (730130) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96RADIATOR GROUP (730132) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98RADIATOR OVERFLOW BOTTLE GROUP (730133) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100OIL COOLER GROUP (730134). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102EXHAUST GROUP - DIESEL (730154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104EXHAUST GROUP - GAS / LP (730178) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106FUEL TANK MOUNT GROUP - DIESEL (730140) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108FUEL TANK MOUNT GROUP - GAS (730139) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110LPG TANK MOUNT GROUP (730138). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112CE LPG TANK MOUNT GROUP (730138-CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114FUEL LINE GROUP - DIESEL (730153) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116FUEL COMPONENT GROUP - GAS (730141) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118THROTTLE SOLENOID GROUP - DIESEL (730151). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120BATTERY GROUP (730142). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122FRONT COVER GROUP (730143) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124TOP COVER GROUP (730144) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126SIDE DOOR GROUP (731914). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128SEAT DOOR GROUP (731913) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130SEAT MOUNT GROUP (730147) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132REAR STEP GROUP, HD (770139) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134HYDRAULIC HOSE GROUP (730148) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136HYDRAULIC HI-DUMP HOSE GROUP (770118) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138HYDRAULIC HI-DUMP HOSE ROUTING (770119) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140HOSE CLAMP GROUP ONE (770120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142HOSE CLAMP GROUP TWO (770120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144DECAL GROUP (770121) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146ELECTRICAL GROUP (730116-HD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148BRUSH/BROOM GROUP (730175) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

OPTIONS - PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152OPTION - SIDE BRUSH GROUP (730000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152



OPTION - SIDE BRUSH LIFT GROUP (730001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161OPTION - OVERHEAD GUARD GROUP (730003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162OPTION - LIGHT GROUP ON OVERHEAD GUARD (730189) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164OPTION - LIGHT GROUP ON SOLUTION TANK (730189-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166OPTION - LIGHT GROUP WHEN CHEMICAL METERING AND

RESERVE LPG TANK INSTALLED (730189-5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168OPTION - SUSPENSION SEAT GROUP (730007). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172OPTION - BACKUP ALARM GROUP (730008). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176OPTION - CHEMICAL METERING GROUP (730015) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178OPTION - FIRE EXTINGUISHER GROUP (730016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180OPTION - AUTO FILL GROUP (730017) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182OPTION - HEATED SOLUTION GROUP, LP (730057) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184OPTION - URETHANE SQUEEGEE BLADE GROUP (730024) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188OPTION - SEAT SWITCH (730031) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190OPTION - SIDE BROOM GROUP (730032) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198OPTION - PRESSURE WASHER PUMP GROUP (730041-1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2) . . . . . . . . . . . . . . . . . . . . . . . . . 202OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3) . . . . . . . . . . . . . . . . . . . . . . . . 204OPTION - LOW LP INDICATOR GROUP (730042) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206OPTION - SIDE BROOM WATER MIST GROUP (730043) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208OPTION - REAR SQUEEGEE GUARD (730048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210OPTION - FRONT WHEEL FENDER (730052) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212OPTION - RESERVE LPG TANK GROUP (730160). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169) . . . . . . . . . . . . . . . . . . . . . . . . . . 216OPTION - DUST SUPRESSION (731482). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218OPTION - DRY SWEEP (770002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

PUMP SUB GROUP (770002-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220SKIRT SUB GROUP (770002-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222WATER MIST SUB GROUP (770002-4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

MISCELLANEOUS ADDITIONAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226


Page 9


LAYOUTS - ELECTRICAL/HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228ELECTRICAL SCHEMATIC LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233HYDRAULIC SYSTEM LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238HYDRAULIC SYSTEM LAYOUT WITH OPTIONAL SIDE SCRUB BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . 240TIMER DIP-SWITCH SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242



REV F

FRAME GROUP (770105) PARTS BREAKDOWN


Page 11


FRAME GROUP (770105)



BRAKE GROUP (730101)

REV *


Page 13


BRAKE GROUP (730101)



REAR WHEEL GROUP (770109)

REV *


Page 15


FRONT WHEEL GROUP (730102)

REV A



STEERING FORK GROUP (730103)

REV C


Page 17


STEERING FORK GROUP (730103)



CONSOLE GROUP (730152)

REV K


Page 19


CONSOLE GROUP (730152)



STEERING COLUMN GROUP (730104)

REV C


Page 21


STEERING COLUMN GROUP (730104)



INSTRUMENT PANEL GROUP - DIESEL (770108)

REV D


Page 23


INSTRUMENT PANEL GROUP - DIESEL (770108)



INSTRUMENT PANEL GROUP - GAS (770107)

REV D


Page 25


INSTRUMENT PANEL GROUP - GAS (770107)



INSTRUMENT PANEL GROUP - LPG (770106)

REV B

112510

22

33

87

417

46 249

2627

3

1

15

23

2

1619

4

22 22

2219

1812

9

5

2020

9

8

13

14

323130

21

2829


Page 27


INSTRUMENT PANEL GROUP - LPG (770106)

Parts List 770106

DESCRIPTIONQTYPART NUMBERITEMSWITCH, MOMENTARY133004411PLUG, PLASTIC, 2.00133018222KEYSWITCH133161003COVER433235294SWITCH, MOMENTARY133351145HOUR METER133360946SWITCH COVER - BLACK, CLEAR LENS233422737SWITCH, DPST333427058SWITCH CAP533440389SWITCH CAP. GREEN1334403910DECAL, INST PANEL171595711DECAL, HIGH DUMP171597212DECAL, LIGHTS171597313DECAL, IDLE171597414SWITCH, ROTARY, 3-WAY173085015SWITCH, ROTARY 3-POS1730989-116KNOB273118717HOLE PLUG, 1-1/8173139318PLUG, BLACK PLASTIC274274919SWITCH, ROCKER, DPDT MOMENTARY274815720WIRE ASSY, SWITCH1748791-121LIGHT ASSY, INDICATOR RED - LED474899522LIGHT ASSY, INDICATOR AMBER - LED174899623

CAP, SWITCH1PART OF 330044126NUT, KEYSWITCH1PART OF 331610027NUT1PART OF 748791-128WASHER1PART OF 748791-129LOCK WASHER5PART OF LED30NUT5PART OF LED31NUT2PART OF ROTARY

SWITCH32

CONSOLE-REF33

SWITCH, DPDT13342703SWITCH, DPDT1748761

2425



HI-DUMP INSTRUMENTATION GROUP ONE (770122)

REV A

40

316

2230

2726

30

4

1

7

42

12

2524

17

43

14 41

20

9

13638 32

2928 17

153823

31

34

11

206

15

10

3318

19

4114

11

1833

8

7

7

2

5

35

CONSOLE (REF)


Page 29


HI-DUMP INSTRUMENTATION GROUP ONE (770122)

Parts List - 770122DESCRIPTIONQTYPART NUMBERITEM

FUSE BLOCK133225991FUSE, 15A633226012SCREW, #8-32 X .625 PAN HD ZP234000453NUT, FIBER INSERT #8-32234000824FLATWASHER, #8234000965LOCK WASHER, 1/4 HS MED534001036NUT, 10-32 ESN934001727SCREW, #10-32 X .625 PAN HD ZP134002048SCREW, 1/4-20 X 1.25 HH ZP634002279NUT, LOW HEIGHT 1/4-20 ESN3340102110SCREW, #6-32 X .500 PAN HD ZP471020411SCREW, FHMS, 10-32 X .75 ZP671055612BLT - HH 1/4-20 X .87 STL ZINC371120613NUT, #6-32 ESN ZP471137114NUT, FIBER INSERT 1/4-20971137315WASHER, HELICAL, #8 ZP271154216WING NUT, 1/4-20, NYLON471156317RIVET, BLIND, .19 D X .126 - .250 GRIP ALU771190318SCREW, #10-32 X 1.00 PAN HD ZP271254619SCREW, 1/4-20 X .625 HHC471300120PROP VALVE DRIVER (PART OF 731125-1)-73112521ASSEMBLY, PROPORTIONAL VALVE DRIVER1731125-122PLATE, TIMER173119123COVER, FUSE PANEL173122724SEAL, FUSE COVER173122825COVER, CONTROLLER173122926SEAL, CONTROLLER173123027COVER, TIMER173123128SEAL, TIMER COVER173123229STANDOFF, PANEL, #8-32 X 1.75273123330STANDOFF, PANEL, 1/4-20 X 2.00273123431STANDOFF, PANEL, 1/4-20 X 2.38273123632MOUNT, CABLE TIE773125833BOOT, CIRCUIT BREAKER174274834CIRCUIT BREAKER, 3A (ATTACHED TO HARNESS)174600635HANESS, WIRE ASSY (PART OF 748430-1)-74833936TIMER (PART OF 748430-1)-74843037ASSEMBLY, TIMER6748430-138HARNESS, WIRE ASSY (PART OF 731125-1)-74843139CIRCUIT BREAKER, 40A174890440RELAY, DPDT, 12VDC, 35A274896141RELAY, SPDT, 12VDC, 30A19026467242TERMINAL BLOCK39028623843



HI-DUMP INSTRUMENTATION GROUP TWO (770123)

REV D


Page 31


HI-DUMP INSTRUMENTATION GROUP TWO (770123)



ELECTRICAL BOX GROUP - DIESEL (730156)

REV D


Page 33


ELECTRICAL BOX GROUP - DIESEL (730156)



DIRECTIONAL CONTROL GROUP (730110)

REV D


Page 35


DIRECTIONAL CONTROL GROUP (730110)



PUMP LINKAGE GROUP (730111)

REV F


Page 37


PUMP LINKAGE GROUP (730111)



SCRUB HEAD GROUP (730112)

REV H


Page 39


SCRUB HEAD GROUP (730112)



SCRUB BRUSH LIFT GROUP (730113)

REV C


Page 41


SCRUB BRUSH LIFT GROUP (730113)



SCRUB BRUSH IDLER GROUP (730114)

REV C


Page 43


SCRUB BRUSH IDLER GROUP (730114)



BRUSH DOOR GROUP (730115)

REV C


Page 45


BRUSH DOOR GROUP (730115)



SQUEEGEE LIFT GROUP (770100)

REV *


Page 47


SQUEEGEE LIFT GROUP (770100)



REV B

SQUEEGEE LINKAGE GROUP (770101)


Page 49


SQUEEGEE LINKAGE GROUP (770101)



SQUEEGEE GROUP (730118)

REV F


Page 51


SQUEEGEE GROUP (730118)



SIDE SQUEEGEE GROUP - RH (730120)

REV C


Page 53


SIDE SQUEEGEE GROUP - RH (730120)



SIDE SQUEEGEE GROUP - LH (730157)

REV C


Page 55


SIDE SQUEEGEE GROUP - LH (730157)



SOLUTION TANK GROUP (770104)

REV A

18

18

17

17

19

16

20

26

21

6

32

6

29

22

324

23

4

1127

1127

11

27

1125

9

5

12

12

1331

2

33

28

14 11 834

9

15 7

730

110


Page 57


SOLUTION TANK GROUP (770104)

Parts List 770104

DESCRIPTIONQTYPART NUMBERITEM

BLT-HH M8-1.25 X 25 STL ZINC1110382471SCREW, M6-1.00 X 25 BUTTON HD CAP W/FLANGE SS1111771612SC BHCS W/ FLANGE M8-1.25 X 12 SS1111772533STUD, 10MM BALL133003764WIRE ASSY, SWITCH - LEVEL LS713302737-15CLAMP, HOSE, 2.00233121896WASHER, 3/8434000877WASHER, FENDER, 3/8234002788NUT, 3/8-16 ESN SS434003409WASHER, 5/16 BELLEVILLE1340038410WASHER, 3/8, BELLEVILLE103400385111/2 NPT PLASTIC PLUG250012212NUT, M6-1.00 ESN SS160093313SCREW, 3/8-16 X .750 HHC271304114SCREW, 3/8-16 X 1.000 HHC271304215COVER, ACCESS, SOL TANK173048016BRACKET, TANK MNT273049117BRACKET, TANK MNT273049218ROD, SOL COVER173049319SEAL, SOL COVER173049420TUBE, SS173051821LANYARD, CAP173052022RETAINER, COVER173052523WASHER, M8 FENDER SS173052624SCREW, 3/8-16 X 1.00 HH SS273052925PLUG, EXPANSION, 1.88173053126SCREW, 3/8-16 X .750 HHC SS673095927BRACKET, SUPPORT1731273-128TANK, SOLUTION, HD177037829WELDMENT, TANK SUPPORT177044730INDICATOR, FULL TANK177046031ASSEMBLY, SOL DRAIN HOSE177046132FRICTION STRIP 281470-11PART OF

731273-133

WELDMENT, RH PILLAR-REF.34



SOLUTION CONTROL GROUP (770114)

REV B


Page 59


SOLUTION CONTROL GROUP (770114)



RECOVERY TANK GROUP (770102)

REV D


Page 61


RECOVERY TANK GROUP (770102)



RECOVERY TANK DRAIN GROUP (770124)

REV D


Page 63


RECOVERY TANK DRAIN GROUP (770124)



HOPPER GROUP (770113)

REV A

212

109 33

33

10

9

1616

20

18

413 30

28

30

3328

25

31

5

29

2611

27

24

32

910

17

15

16

16

191

121

7

1

123

122

8

22

2112

6 13

34

35

3435

212

14

14


Page 65


HOPPER GROUP (770113)

Parts List 770113


BOLT, M8-1.25 X 25 HH SS11110395671NUT, M8-1.25 ESN SS18120402592NUT, M5 - 0.8 ESN SS4120402833WASHER, M64123100334CLAMP, HOSE, .75 - 1.25133021935WASHER, 1/4 BELLEVILLE234003836WASHER, 5/16 BELLEVILLE134003847SCREW, M8-1.25 X 25 BUTTON HD CAP SS46009178NUT, M10-1.50 ESN SS87303399WASHER, M10 SS873034410WASHER, M8 FENDER SS173052611WASHER, M8 SS2673060912BOLT, M6-1.00 X 16 HH SS673093413PLATE, SPACER277059414HOPPER, HIGH DUMP177048715BOLT, M10-1.50 X 25 BUTTON HD CAP877048816WELDMENT, LH HOPPER MOUNT177048917MOUNT, RH HOPPER177049118WELDMENT, LH SIDE SUPPORT177049219WELDMENT, RH SIDE SUPPORT177049520SKID PLATE, HOPPER177050021LIP. HOPPER177050222ANGLE, UPPER177050323WELDMENT, SEPARATOR177050524COVER, HOPPER177050925PIN, STRAINER177051026HAIR PIN COTTER, .50 - .56 SS177051127LATCH, PULL277051228ASSEMBLY, HOSE, 1"177051329PLATE, STRIKER277051430SEAL, HOPPER ACCESS177051531WELDMET, SEAL FACE177052032SCREW, M5-0.8 X 16 HH SS477052833GUIDE277053534SCREW, M8-1.25 X 30 BUTTON HD CAP SS477053635



HOPPER LIFT GROUP (770111)

REV B

7

6 7

11

11

16

824

22

9

17

26

5

19

76

7

221

20

18

27

35

34

27

25

234

23

4

15

14

15

14

32

31

28

28

33

301

10

29

25

12

3

13


Page 67


HOPPER LIFT GROUP (770111)

Parts List - 770111

DESCRIPTIONQTYPART NUMBERITEMNUT, M5 - 0.8 ESN SS2120402831RETAINING RING, EXT, .750 HD11724252PUSH NUT, M8433169813GREASE ZIRK234000124RIVET, MULTI-GRIP134004845BEARING, SPHERICAL26001096RING, RETAINING INT, 2.0046005757RETAINING RING, EXT, 1.00 HD16005778BEARING, FIBERGLIDE 1.00 ID .75 T16008019SWITCH, LIMIT, NC1600530-110FITTING, 90, -4 ORFS - 4 SAE267550711FITTING, ORIFICE, .031167562212SCREW, 5/16-18 X .750 HHC171122813WASHER, FENDER, .413 B 1.18 OD .098 T SS471704014NUT, M10-1.50 ESN SS473033915CYLINDER, HYD, 1.5 B X 15.5 STK177030016WELDMENT, HOPPER LIFT ARM177035717WELDMENT, SAFETY TUBE177036618WELDMENT, UPPER SAFETY TUBE177037019SAFETY PIN177037420PIN, UPPER SAFETY TUBE177037721PIN, UPPER CYLINDER177038022SPACER, 1.255 B 2.50 OD .688T277039723CLEVIS177039824CLEVIS PIN, .88 X 3.25277046425LANYARD177046626COTTER, HAIR SPRING, 7/8 - 1277046827WELDMENT, BACK PLATE277049728SCREW, M5-0.8 X 16 HH SS277052829WASHER, M5 SS277053830RH HOPPER MOUNT1REF31LH HOPPER MOUNT-REF32HOPPER-REF33RIGHT PILLAR-REF.34LEFT PILLAR-REF.35



HOPPER DUMP DOOR GROUP (770112)

REV B

21

3

10

25

1615

245

3

22

94

23

1312

5

2415 16

14

6

18 6

17

18

6

197

7

14

20

24

24

112

111

8


Page 69


HOPPER DUMP DOOR GROUP (770112)

Parts List 770112


BOLT, M8-1.25 X 25 HH SS5110395671NUT, M8-1.25 ESN SS5120402592RUE-RING, .375234001253PIN, CLEVIS, 3/8 X 1.5016005734BOLT, M6-1.00 X 20 HH SS66009135NUT, M6-1.00 ESN SS116009336FITTING, 90, -4 ORFS - 4 SAE26755077FITTING, ORIFICE, .04716755478WASHER, M10 SS27303449PIN, CLEVIS, .375 X 2.75173060210WASHER, M8 SS1073060911BOLT, M6-100 X 30 HH SS573105012WELDMENT, HOPPER DOOR177030613SEAL, HOPPER DOOR177031214SEAL, .625, LOADED LIP277047415BEARING, FIBERGLIDE .625 ID .50 T277047516RETAINER, SEAL177047617RETAINER, SEAL277047718CYLINDER, HOPPER DOOR177047819SEAL, UPPER DOOR177047920RETAINER, UPPER DOOR SEAL177048021BOLT, M10-1.50 X 25 BUTTON HD CAP277048822MOUNT, DOOR CYL177049923SEAL, DOOR PIN477050124LH HOPPER MOUNT-REF.25



REAR BUMPER GROUP (770115)

REV D


Page 71


REAR BUMPER GROUP (770115)



BUMPER LIFT GROUP (770110)

REV B


Page 73


BUMPER LIFT GROUP (770110)



IMPELLER GROUP (730126)

REV J


Page 75


IMPELLER GROUP (730126)



IMPELLER HYDRAULIC MANIFOLD GROUP (770116)

REV E


Page 77


IMPELLER HYDRAULIC MANIFOLD GROUP (770116)



HYDRAULIC RESERVOIR GROUP (730127)

REV *


Page 79


HYDRAULIC RESERVOIR GROUP (730127)



HYDRAULIC PUMP GROUP (730136)

REV A

10

3

1

2

11

66

7

8

5

9

4

4


Page 81


HYDRAULIC PUMP GROUP (730136)

Parts List - 730136


O-RING133037111WASHER, 3/8, BELLEVILLE234003852PUMP, PROPULSION16002153FTG - ELBOW -10 ORFS TO -12 SAE26755004FITTING, RUN TEE, 8 ORFS - 8 ORFS - 8 SAE16755255FITTING, 90, -8 ORFS - 10 SAE26755286FITTING, 90, 6 ORFS - 10 SAE16755327FITTING, 90, 12 ORFS - 8 SAE16755438FTG-STR THD 90 -20 ORFC TO -16 SAE16755539SCREW, 3/8-16 X 1.25 HH271304310PUMP, AUX173031011



HYDRAULIC VALVE GROUP (730137)

REV A


Page 83


HYDRAULIC VALVE GROUP (730137)



HYDRAULIC MANIFOLD COMPONENTS GROUP (730170)

REV B


Page 85


HYDRAULIC MANIFOLD COMPONENTS GROUP (730170)



ENGINE MOUNT GROUP - DIESEL (730128)

REV A


Page 87


ENGINE MOUNT GROUP - DIESEL (730128)



ENGINE MOUNT GROUP - GAS (730164)

REV B


Page 89


ENGINE MOUNT GROUP - GAS (730164)



ENGINE MOUNT GROUP - LPG (730163)

REV B


Page 91


ENGINE MOUNT GROUP - LPG (730163)



AIR CLEANER GROUP - DIESEL (730131)

REV A


Page 93


AIR CLEANER GROUP - DIESEL (730131)



AIR CLEANER GROUP - GAS (730129)

REV C


Page 95


AIR CLEANER GROUP - GAS (730129)



AIR CLEANER GROUP - LPG (730130)

REV D


Page 97


AIR CLEANER GROUP - LPG (730130)



RADIATOR GROUP (730132)

REV D


Page 99


RADIATOR GROUP (730132)



RADIATOR OVERFLOW BOTTLE GROUP (730133)

REV A


Page 101


RADIATOR OVERFLOW BOTTLE GROUP (730133)



OIL COOLER GROUP (730134)

REV *


Page 103


OIL COOLER GROUP (730134)



EXHAUST GROUP - DIESEL (730154)

REV E


Page 105


EXHAUST GROUP - DIESEL (730154)



EXHAUST GROUP - GAS / LP (730178)

REV B


Page 107


EXHAUST GROUP - GAS / LP (730178)



FUEL TANK MOUNT GROUP - DIESEL (730140)

REV D


Page 109


FUEL TANK MOUNT GROUP - DIESEL (730140)



FUEL TANK MOUNT GROUP - GAS (730139)

REV C


Page 111


FUEL TANK MOUNT GROUP - GAS (730139)



LPG TANK MOUNT GROUP (730138)

REV G


Page 113


LPG TANK MOUNT GROUP (730138)



CE LPG TANK MOUNT GROUP (730138-CE)

REV B


Page 115




FUEL LINE GROUP - DIESEL (730153)

REV *


Page 117


FUEL LINE GROUP - DIESEL (730153)



FUEL COMPONENT GROUP - GAS (730141)

REV *


Page 119


FUEL COMPONENT GROUP - GAS (730141)



THROTTLE SOLENOID GROUP - DIESEL (730151)

REV A


Page 121


THROTTLE SOLENOID GROUP - DIESEL (730151)



BATTERY GROUP (730142)

REV A


Page 123


BATTERY GROUP (730142)



FRONT COVER GROUP (730143)

REV E


Page 125


FRONT COVER GROUP (730143)



TOP COVER GROUP (730144)

REV F


Page 127


TOP COVER GROUP (730144)



SIDE DOOR GROUP (731914)

REV A


Page 129


SIDE DOOR GROUP (731914)



SEAT DOOR GROUP (731913)

REV A


Page 131


SEAT DOOR GROUP (731913)



SEAT MOUNT GROUP (730147)

REV D


Page 133


SEAT MOUNT GROUP (730147)



REAR STEP GROUP, HD (770139)

REV A


Page 135


REAR STEP GROUP, HD (770139)

Parts ListITEM PART NUMBER QTY DESCRIPTION

1 711202 4 SCR-HH 1/4-20 X .50 ZP2 711350 1 NUT-NYLOC 10-32 ZP3 711425 4 NUT-FLANGED WIZZ 1/4-20 ZP4 711504 4 WASHER-FLAT 1/4 SS5 712562 4 SCR-HH 1/4-20 X .75, 18-8 SS6 712826 1 SCR-FHMS 10-32 X .625 ZP7 770125 1 MTG, REAR STEP, RIGHT, NAUTILUS HD8 770129 1 MTG, REAR STEP, LEFT, NAUTILUS HD9 770130 1 WELDMENT, REAR STEP, NAUTILUS HD

10 770135 1 BRACKET, RIGHT, REAR STEP, NAUTILUS HD11 770136 1 BRACKET, LEFT, REAR STEP, NAUTILUS HD12 770137 1 MAGNET, 1.26" OD X .315 THK, 75LB



HYDRAULIC HOSE GROUP (730148)

REV C


Page 137


HYDRAULIC HOSE GROUP (730148)



HYDRAULIC HI-DUMP HOSE GROUP (770118)

9

10

3

4

7

8

5

6

1

2

REV B


Page 139


HYDRAULIC HI-DUMP HOSE GROUP (770118)

Parts List 770118


HOSE, 4 STR - 4 90 MED (VALVE PB TO HD VALVE P)17705681HOSE, 4 STR - 4 90 MED (HD VALVE T TO IMP CASE CEN)17705692HOSE, 4 STR - 4 STR MED (HD VALVE HD B TO DOOR CYL R)17705703HOSE, 4 STR - 4 STR MED (HD VALVE HD A TO DOOR CYL F)17705714HOSE, 4 STR - 4 STR MED (HD VALVE SAL A TO S- LIFT CYL L)17705725HOSE, 4 STR - 4 STR MED (HD VALVE SAL B TO S-LIFT CYL U)17705736HOSE, 4 STR - 4 STR MED (HD VALVE HL B TO H-LIFT CYL U)17705747HOSE, 4 STR - 4 STR MED (HD VALVE HL A TO H-LIFT CYL L)17705758HOSE, 4 STR - 4 STR MED (VALVE SG A TO SQU CYL R)17705769HOSE, 4 STR - 4 STR MED (VALVE SG B TO SQU CYL L)177057710



HYDRAULIC HI-DUMP HOSE ROUTING (770119)

REV B

25

2

3

5

7

6

8

10

1112

14

15

16

17

18

3536

20

2223

24

26

4

919

1

13

21

29

30

33

34

31

32

27

28

3738

3940


Page 141


HYDRAULIC HI-DUMP HOSE ROUTING (770119)

Parts List 770119


HOSE, 20 STR - 20 STR SUC (RES TO AUX PUMP IN)17310511HOSE, 12 STR - 12 STR SUC (RES TO VDP CASE)17310522HOSE, 16 STR - 16 90 RET (COOLER UPPER TO RES)17310533HOSE, 10 STR - 10 STR RET (VALVE T2 TO COOLER)17310544HOSE, 10 STR - 8 90 RET (VDP CASE TO RES)17310555HOSE, 8 STR - 10 90 MED (MB LEFT TO VALVE T2)17310566HOSE, 8 STR - 10 STR MED (IMP SOL T TO COOLER)17310577HOSE, 8 STR - 8 STR MED (AUX PUMP 2 TO IMP SOL P)17310588HOSE, 8 STR - 8 STR MED (AUX PUMP 1 TO VALVE P2)17310599HOSE, 8 STR - 8 90 MED (VALVE MB OUT TO MB RIGHT)173106010HOSE, 8 STR - 8 90 MED (IMP SOL VF OUT TO IMP LEFT)173106111HOSE, 8 STR - 8 90 MED (IMP RIGHT TO IMP SOL VF IN)173106212HOSE, 6 STR - 6 45 MED (AUX PUMP 3 TO VALVE P1)173106313HOSE, 6 STR - 6 90 MED (VALVE P1 TO STR PRESS)173106414HOSE, 6 STR - 8 STR RET (STR TANK TO VDP CASE)173106515HOSE, 6 STR - 6 STR MED (STR LEFT TO CYL F)173106616HOSE, 6 STR - 6 STR MED (STR RIGHT TO CYL R)173106717HOSE, 4 STR - 4 45 MED (VALVE BL A TO SH CYL F)173106818HOSE, 4 STR - 4 45 MED (VALVE BL B TO SH CYL R)173106919HOSE, 4 STR - 4 45 MED (MB CASE TO MB MOTOR)173107220HOSE, 4 STR - 4 90 MED (MB CASE TO HD VALVE T)173107321HOSE, 4 STR - 4 90 MED (IMP CASE TO RES)173107422HOSE, 4 STR - 4 90 MED (VALVE T1 TO RES)173107523HOSE, 4 STR - 4 45 MED (WHEEL DRIVE CASE TO RES)173107624HOSE, 8 STR - 8 45 SPCL (VDP L TO WHEEL DRIVE R)173107725HOSE, 8 STR - 8 45 SPCL (VDP R TO WHEEL DRIVE F)173107826HOSE, 4 STR - 4 90 MED (VALVE PB TO HD VALVE P)177056827HOSE, 4 STR - 4 90 MED (IMP CASE L TO HD VALVE T)177056928HOSE, 4 STR - 4 STR MED (HD VALVE HD B TO DOOR CYL R)177057029HOSE, 4 STR - 4 STR MED (HD VALVE HD A TO DOOR CYL F)177057130HOSE, 4 STR - 4 STR MED (HD VALVE SAL A TO S-LIFT CYL L)177057231HOSE, 4 STR - 4 STR MED (HD VALVE SAL B TO S-LIFT CYL U)177057332HOSE, 4 STR - 4 STR MED (HD VALVE HL B TO H-LIFT CYL U)177057433HOSE, 4 STR - 4 STR MED (HD VALVE HL A TO H-LIFT CYL L)177057534HOSE, 4 STR - 4 STR MED (SQU CYL R TO L PILLAR RH BULKHD)177057635HOSE, 4 STR - 4 STR MED (SQU CYL L TO L PILLAR LH BULKHD)177057736HOSE, 4 STR -4 STR (L PILLAR RH BULKHD TO VALVE SG A)177058437HOSE, -4STR -4 STR (L PILLAR LH BULKHD TO VALVE SG B)177058538HOSE, 4 STR -4 STR (R PILLAR LH BULKHD TO VALVE HD B)177058639HASE, 4 STR -4 STR (R PILLAR RH BULKHD TO VALVE HD A)177058740



HOSE CLAMP GROUP ONE (770120)

REV C

6

11

17

14

92

30

14

259

1

19

320

15611

22

210

19

28

2424

14

18

23

1992

9

21

27

147

8513

26

26

16102

26

2629


Page 143


HOSE CLAMP GROUP (770120)

Parts List 770120-1

DESCRIPTIONQTYPART NUMBERITEMBLT-HH M8-1.25 X 25 STL ZINC4110382471BOLT, M8-1.25 X 25 HH SS5110395672NUT, M8-1.25 ESN SS1120402593WASHER, M81123100414WASHER, FENDER, M61123320115RETAINER, HOSE, OFFSET, 8233053986CLAMP, HOSE133355997CLAMP, 2"133435398WASHER, 5/16 BELLEVILLE734003849WASHER, 3/8, BELLEVILLE2340038510BOLT, M8-1.25 X 45 HH260082011BOLT, M6-1.00 X 20 HH SS160091312NUT, M6-1.00 ESN SS160093313NUT, M8-1.25 FLNG560093414EDGING, 3/16 X 5.75"162003915CLAMP, P TYPE, 1.00 DIA169001116BOLT, M8-1.25 X 20 HH SS171703017BRACKET, HOSE TRAY173114518CLAMP, HOSE, .88273114619TRAY, REAR HOSE173114720ASSEMBLY, HOSE CLAMP BRACKET1731148-121SLEEVE, AS-B-37 X 30.0"173115022SLEEVE, AS-B-17 X 6.0"173115123EDGING, .31 X 2.75"273115224BRACKET, CENTER HOSE173115325SLEEVE, AS-B-33 X 6.0"477059626FRAME-REF.27BRACKET, TANK MNT-REF.28BRACKET, FILTER MNT-REF.29CONSOLE-REF.30



HOSE CLAMP GROUP TWO (770120)

REV A

57

53

9

3

9

14

46

11

12

10

10

10

28

9

9

13

1

13


Page 145


HOSE CLAMP GROUP TWO (770120)

Parts List 770120-1

DESCRIPTIONQTYPART NUMBERITEMRETAINER, HOSE, OFFSET 4233023401CLAMP, HOSE, .56133430822SCREW, 1/4-20 X 1.25 HH ZP334002273WASHER, 1/4 BELLEVILLE234003834RETAINER, HOSE, SYM, 626008225BOLT, M6-1.00 X 20 HH SS26009136BOLT, M6-1.00 X 35 HH16009527BLT - HH 1/4-20 X .87 STL ZINC17112068NUT, FIBER INSERT 1/4-2047113739SLEEVE, AS-B-17 X 6.0"373115110RETAINER, WIRE177059811RH PILLAR-REF.12HOPPER LIFT ARM-REF.13SQU LIFT ARM-REF.14



DECAL GROUP (770121)

REV *

12 5

12

ONE ON EACH SIDE OFTHE RADIATOR.

LPG TANK MOUNT

7

1

2

3

4

6

8

9

10

11 14

15

16

13

18

17

18

17

DEBRIS HOPPER

19

ONE ON EACH SIDEOF THE HOPPER.


Page 147


DECAL GROUP (770121)

Parts List DECAL GROUP 770121


DECAL, WARNING FAN BELT (ENG)133017301DECAL, WARNING FAN (RAD SHROUD)233017332DECAL, CAUTION133018543DECAL, MADE IN USA133348274DECAL, POWERBOSS133349005DECAL, READ MANUAL133422646DECAL, LPG FUEL TANK (LPG ONLY)133429717DECAL, HOT SURFACE133429788DECAL, HYDRAULIC FLUID INFORMATION17150239DECAL, GAS FUEL WARNING171594910DECAL, DIESEL FUEL WARNING171595311DECAL, NAUTILUS HD271597512DECAL, FLAMMABLE MATERIAL WARNING171596513DECAL, WARNING, NO FUEL IN RES.171596614DECAL, WARNING, DO NOT PICK UP171596715DECAL, WARNING, ROTATING BRUSHES271596816DECAL, STAY CLEAR OF HOPPER2330173217DECAL, RAISED HOPPER271549718DECAL, DUMP DOOR2334265019



ELECTRICAL GROUP (730116-HD)

REV A


Page 149


ELECTRICAL GROUP (730116-HD)

Parts ListITEM PART NUMBER QTY DESCRIPTION

1 748990 1 ENGINE HARNESS2 746050 2 INSULATOR CAP, TERMINAL RED3 748992 1 MAIN HARNESS4 748799 1 HARNESS, MAIN, NAUTILUS5 731146 2 CLAMP, HOSE, .886 740482 2 DIODE ASY, 1N4007 W/PIGGY



BRUSH/BROOM GROUP (730175)

REV E


Page 151


BRUSH/BROOM GROUP (730175)



OPTION - SIDE BRUSH GROUP (730000)

REV C

OPTIONS - PARTS BREAKDOWN


Page 153


OPTION - SIDE BRUSH GROUP (730000)

GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS:730000, 730001, 730002, 730011, 730028, 730029



OPTION - SIDE BRUSH LIFT GROUP (730001)

REV A


Page 155


OPTION - SIDE BRUSH LIFT GROUP (730001)




OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002)

REV A


Page 157


OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002)




OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011)

REV D


Page 159


OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011)




OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028)

REV *



Page 161


OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029)

REV *




OPTION - OVERHEAD GUARD GROUP (730003)

REV B


Page 163


OPTION - OVERHEAD GUARD GROUP (730003)



OPTION - LIGHT GROUP ON OVERHEAD GUARD (730189)

REV A


Page 165


OPTION - LIGHT GROUP ON OVERHEAD GUARD (730189)



OPTION - LIGHT GROUP ON SOLUTION TANK (730189-4)

REV A


Page 167


OPTION - LIGHT GROUP ON SOLUTION TANK (730189-4)



OPTION - LIGHT GROUP WHEN CHEMICAL METERING ANDRESERVE LPG TANK INSTALLED (730189-5)

REV A


Page 169


OPTION - LIGHT GROUP WHEN CHEMICALMETERING AND RESERVE LPG TANK INSTALLED (730189-5)



OPTION - SUSPENSION SEAT GROUP (730007)

REV B


Page 171


OPTION - SUSPENSION SEAT GROUP (730007)



OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009)

REV A


Page 173


OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009)



OPTION - BACKUP ALARM GROUP (730008)

REV C

12

17

11

2

1

13

5

3

4

16

89

610

8

7

14


Page 175


OPTION - BACKUP ALARM GROUP (730008)

Parts List 730008


BOLT, M6-1.00 X 16 HH2110380721BOLT, M8-1.25 X 25 HH SS2110395672NUT, M6-1.00 ESN2120400443NUT, M8-1.25 ESN SS2120402594ALARM, BACKUP133030025HARNESS, SWITCH, WHISKER13342546-16SCREW, #8-32 X .625 PAN HD ZP234000457NUT, FIBER INSERT #8-32434000828FLATWASHER, #8234000969BOLT, #8-32 X 1.25 HH ZP262013610PUMP, AUX111MOUNT, REVERSE SWITCH173100212MOUNT, SAFETY LIGHTS173103013ADJUSTER, HYDROBACK W/SW MNT-REF.14PUMP ASSEMBLY-REF.15SOLUTION TANK-REF.16HYDROBACK MOUNT-REF.17HARNESS, SAFETY LT & BACKUP ALARM1748980HARNESS ASSEMBLY, BACK UP ALARM1748719



OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010)

REV *


Page 177


OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010)



OPTION - CHEMICAL METERING GROUP (730015)

REV F


Page 179


OPTION - CHEMICAL METERING GROUP (730015)



OPTION - FIRE EXTINGUISHER GROUP (730016)

REV *


Page 181


OPTION - FIRE EXTINGUISHER GROUP (730016)



OPTION - AUTO FILL GROUP (730017)

REV D


Page 183


OPTION - AUTO FILL GROUP (730017)



REV B

OPTION - HEATED SOLUTION GROUP, LP (730057)


Page 185


OPTION - HEATED SOLUTION GROUP, LP (730057)



OPTION - URETHANE SQUEEGEE BLADE GROUP (730024)

REV *


Page 187


OPTION - URETHANE SQUEEGEE BLADE GROUP (730024)



OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025)

REV *


Page 189


OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025)



OPTION - SEAT SWITCH (730031)

REV A


Page 191


OPTION - SEAT SWITCH (730031)



OPTION - SIDE BROOM GROUP (730032)

REV *


Page 193


OPTION - SIDE BROOM GROUP (730032)

GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS:730032, 730033, 730034, 730028, 730029.



OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033)

REV C


Page 195


OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033)

GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS:730032, 730033, 730034, 730028, 730029.



OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034)

REV B


Page 197


OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034)



OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038)

REV B


Page 199


OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038)



OPTION - PRESSURE WASHER PUMP GROUP (730041-1)

REV G


Page 201


OPTION - PRESSURE WASHER PUMP GROUP (730041-1)

**ORDER 731486 CHECK VALVE REPLACEMENT KIT FOR 731421 PRESSURE WASHER ASSEMBLY



OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2)

REV A


Page 203


OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2)



OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3)

REV C


Page 205


OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (740031-3)



OPTION - LOW LP INDICATOR GROUP (730042)

REV C


Page 207


OPTION - LOW LP INDICATOR GROUP (730042)



OPTION - SIDE BROOM WATER MIST GROUP (730043)

REV B


Page 209


OPTION - SIDE BROOM WATER MIST GROUP (730043)



OPTION - REAR SQUEEGEE GUARD (730048)

REV A


Page 211


OPTION - REAR SQUEEGEE GUARD (730048)



OPTION - FRONT WHEEL FENDER (730052)

REV A


Page 213


OPTION - FRONT WHEEL FENDER (730052)



OPTION - RESERVE LPG TANK GROUP (730160)

REV *


Page 215


OPTION - RESERVE LPG TANK GROUP (730160)



OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169)

REV A


Page 217


OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169)



OPTION - DUST SUPRESSION (731482)

REV *


Page 219


PARTS LIST - 731482ITEM PART NO. QTY DESCRIPTION

1 600934 2 NUT-FLANGE WIZZ M8-1.25 ZP2 600940 8 WASHER-FENDER M8 X 24 ZP3 620082 1 SCR-HH M10-1.25 X 25 ZP CLASS 8.84 717024 6 SCR-HH M8-1.25 X 20 ZP GRADE 8.85 717040 2 WASHER-FLAT M10.5 X 30 X 2.5 SS6 731474 1 FLAP, DUST SUPRESSION, LH7 731475 1 FLAP, DUST SUPRESSION , RH8 731477 1 MOUNT, DUST SUPPRESSION, LH9 731480 1 MOUNT, DUST SUPRESSION, RH

10 3400384 2 WASHER-CONICAL SPRING 5/1611 11038247 2 SCR-HH M8-1.25 X 25 ZP CLASS 8.812 12310058 2 WASHER-FLAT M10.5 X 20 X 2 ZP

OPTION - DUST SUPRESSION (731482)



OPTION - DRY SWEEP (770002)

REV F

PUMP SUB GROUP (770002-1)


Page 221


PUMP SUB GROUP (770002-1)



REV A

SKIRT SUB GROUP (770002-2)


Page 223


SKIRT SUB GROUP (770002-2)



WATER MIST SUB GROUP (770002-4)

REV A


Page 225


WATER MIST SUB GROUP (770002-4)



730019 OPT - SOFTSIDE CAB (REPLACEMENT SNAPS 3400412)730044 OPT - SIPED TIRES730045 OPT - PARKING BRAKE730046 OPT - LH SIDE MIRROR731467 OPT - NOISE REDUCTION

MISCELLANEOUS ADDITIONAL OPTIONS


Page 227


THIS PAGE INTENTIONALLY LEFT BLANK



ELECTRICAL SCHEMATI

Documents

Parts Catalog Nautilus Hi-Dump & Nautilus Hi-Dump …...PowerBoss®, Minuteman International, Inc. A Member of the Hako Group #988752 Rev. G 02/20 Parts Catalog Nautilus Hi-Dump &