Parts Manual - JingleSPOTjinglespot.com/download/Parts-0965-0232_BGE-A-E-BGEL-B-D.pdf · 2020. 4. 29. · Parts Manual RV Generator Set BGE (Spec A−E) BGEL (Spec B−D) English

Parts Manual

RV Generator Set

BGE (Spec A−E)BGEL (Spec B−D)

English − Orignial Instructions 6−2010 965−0232 (Issue 3)

The following symbols are used in Onan manualsto alert users to the potentially dangerous condi-tions relating to maintenance of equipment and re-placement of parts. Please read and observe.

This symbol warns of immedi-ate hazards which will result insevere personal injury or death.

This symbol refers to a hazardor unsafe practice which can re-sult in severe personal injury ordeath.

This symbol refers to a hazardor unsafe practice which can re-sult in severe personal injury orproduct or property damage.

To avoid errors or delay in filling your parts order,always give the MODEL, SPEC NO. and SERIALNO. from the Onan nameplate.

For handy reference, insert your nameplate infor-mation in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTWARE VERSIONAND DATE (IF APPLICABLE)

Contact with USED ENGINE OILS has been identified by a United States federal agency and some USAstate agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engineoils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA stateagencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take allnecessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-tilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identifiedby a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents takeall necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-tion and wear protective gloves, masks and protective clothing!

PSP-1

Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-proper service or repair may result in property damage, severe personal injury or death. Do not use thiscatalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN-STRUCTIONS in the Service Manual appropriate for the equipment you are working on.

,.—..‘\

PartsManualBGWBGELEmerald IGenSet

Redistribution or publication of this documentby any means, is strictly prohibited.

I

SAFETY PRECAUTIONSThe following symbols are used in Onan manuals to alert

I

users to the potentially dangerous conditions relating to

maintenance of the equipment and replacement of parts.

Please read and observe.

-This symbol warns of immediatehazards which will result in severe

personal injury or death.

EEEEl This symbol refers to a hazard orunsafe practice which can resultin severe personal injury or death.

MODEL IDENTIFICATIONTo avoid errors or delay in filling your parts order, always ~

,..-

give the MODEL, SPEC NO., and SERIAL NO. from the

Onan nameplate.

f,

For handy reference, insert your nameplate information

in the spaces-below:‘,+ J

MODEL AND SPEC NO. .

EEml This symbol refers to a hazard orunsafe practice which can resultin personal injury or product or property damage.

SERIAL NO.

PRODUCT SAFETY PRECAUTIONS

kwiimim

Contact with USED ENGINE OILS has been identified by a United States federal agency and

some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or

changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact

the used oil.

-

Contact with ASBESTOS has been identified by a United States federal agency and some USA

state agencies as causing CANCER or REPRODUCTIVE TOXICITX When handling engine

gaskets take all necessary precautions not to ingest, breathe or contact the dust from the

gaskets! Use adequate ventilation and wear protective gloves, masks and clothingl

IAWARNINGIContact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been

identified by a United States federal agency and some USA agencies as causing CANCER or

REPRODUCTIVE TOXICITY When checking, draining or adding gasoline and fuel additives, or

using solvents take all necessary precautions not to ingest, breathe the fumes, or contact the

L

‘.

,—

liquids. Use adequate ventilation and wear protective gloves, masks and clothing!

I .Redistribution or publication of this documentby any means, is strictly prohibited.

Index

Adapter, Cleaner - Air 14,16Adapter, Filter – Oil 12Adapter, Generator 38Adapter, Preheater 14Armature, Wound 38

Backplate, Scroll 30Baffle, Valve - Breather 4Ball, Fly - Governor 8Bar, Bus 28Base, Box - Breaker 23Base, Oil 10Bearing, Ball 13,38Bearing, Camshaft 4Bearing, Crankshaft 4Bi-Metal, Choke .14Block, Cylinder 4Block, Generator 38Block, Terminal 38Board, Circuit - Printed 40Bolt, Rod - Connecting 6Box, Breaker 22,23Brace, Rear 36Brace, Side 36Bracket, Governor 21Bracket, Exhaust 32,34”Bracket, Housing 36Bracket, Lifting 30Bracket, Manifold - Exhaust 33,35Bracket, Mounting - Diaphragm 14Bracket, Mounting - Fuel 16Bracket, Mounting - Housing 14,16Bracket, Mounting. , - Resistor 27Bracket, Pump - Fuel 14Breaker, Circuit 40Brush, Generator 38Bushing 40

Cable, Plug - Spark 22Camshaft 8Cap, Fill - Oil 10Cap, Insulating 28Cap and Valve, Breather 6Carburetor Components (Gasoline) 19,20Carburetor Components (LP) 18Carburetor, Gasoline 14Carburetor, LP 16Clamp, Coil 22Clamp, Muffler 32,34C;ip, Cover - Breaker Box 23Clip, Housing – Choke 14Coil, Ignition 22Condenser< Ignition 22,23Connector, Parallel 28Connector, Eight Pin 40Connector, Receptacle 38Connector, Tab 38Control, Start - Remote 42Cover, Block - Brush 38Cover, Box - Breaker 23Cover, Control 40Cover, Housing - Choke 14Cover, Transformer 38Crankshaft 9cup, Governor 8cup, Intake - Oil Pump 10

Decal (Emerald I) 40.43Diode 42Drain, Filter - Oil 12

Element, Cleaner - Air 14,16Element, Filter - Fuel 16

Fan and Gear, Armature 38Filter, LPG 16Filter, Oil 12Filter, Tube - Breather 4Flywheel 9Fuse 40

Gasket, Adapter - Oil Filter 12Gasket, Base - Oil 10Gasket, Plate – Bearing 4Gasket, Box – Breaker 22,23Gasket , Exhaust 32,34Gasket, Head – Cylinder 4Gasket, Horn - Air 14,16Gasket Kit, Pump - Oil 6Gasket, Manifold - Exhaust 32,34Gasket, Manifold - Intake 14,16Gasket , Mounting - Breaker Box 22,23Gasket, Mounting - Carburetor 14, 16Gasket, Mounting - Gearcase 13Gasket, Plug - Oil Drain 10Gasket, Cover - Valve 4Gear, Camshaft 8Gearcase 13Gear, Crankshaft 9Gear, Ring 38Generator 38Governor 21Grommet, Rubber 36Guard, Breaker – Circuit 40Guard, Scroll 30Guide, Valve 4

Hanger, Exhaust 32,34Harness, Wiring 40Harness, Wiring - Remote 42Head, Cylinder 4Holder, Fuse 40Housing, Air 30Housing, Below Floor 36Housing, Breather 4Housing, Cleaner - Air 14,16Housing, Cylinder - Air 30Housing, Choke 14Housing, Connector 40,42Housing, Socket 40Housing, Stator 38Hose, Fuel 16Hose, Preheater 14Hose, Vacuum 14Hub, Cup - Governor 8

Index, Numerical 44,45,46.47Insert, Valve Seat 4Insulator, Fuse 40Insulator, Terminal - Start Solenoid 40Isolator, Vibration 10

Joint, Ball 21

Key, Gear – Crankshaft 9Key, Woodruff - Camshaft 8Kit, Brush Repair – Starter 25Kit, Carburetor Repair 19,20Kit, Gasket - Engine 6Kit, Tune Up - Ignition 23


Index

Labels 43Label, Preheat 14,43Lead, Pressure Switch - Low Oil 12Line, Fuel 14,16Link, Spring - Governor 13Lock, Spring - Valve 4

Manifold, Exhaust 16,32,34Manifold, Intake 14,16Meter, Condition - Battery 42Meter, Total izing - Time 42Muffler, Arrestor - Spark 32,34

O-Ring, Housing - Stator 28

Paint, Touch-Up - Enamel 43Pan, Drip 10,36Panel , Control 42Panel, Housing 36Pin, Al ignment – GearcoverPin, Center - Camshaft 8Pin, Contact 40.42Pin, Hinge 36Pin, Piston 6Pin, Drive - Bearing StopPiston 6Plate, Bearing - Rear 4Plate, Hinge 36Plug, Button - Dot 30Plug, Drain - Oil 10Plug, Hole - Core 6Plug, Spark 22Plug, Welch - Camshaft 4Plunger, Points - BreakerPoint, Breaker 23Pump, Oil 6

Rectifier, Bridge 40Rectifier, Silicon 40Reed, Valve - Breather 4Relay, Ignition 16Regulator, LP Fuel 16Resistor, Fixed 27Ring, Collector - ArmatureRing, Retaining 8,9

4

4

23

38

Seal, Oil - Crankshaft 4Seal , Valve - Intake 4Sealant, Thread 43Scroll, Air 30Shield, Noise 30Shim, End - Crankshaft 4Solenoid, Lock - Fuel 16Solenoid, Start 40Spacer, Bracket - Fuel Pump 14Spacer, Muffler 32Spring, Brush - Generator 38Spring, Governor 21Spring, Valve - Breather 4Spring, Valve - Oil Bypass 6Starter 24Starter Components 25,26Stator, Wound 38Strap, Ground 10,30Strap, Muffler 32Support, Hinge 36Support, Housing 36Switch, Rocker 40,42

Tab, Terminal 40Tappet, Valve 4Terminal, Receptacle 28Terminal, Ring 24,40Transformer - Regulator 28Tube, Exhaust 32,34Tube, Housing - Choke 14Tube, Oil - Cylinder Block 4

Valve, Intake and Exhaust 4Valve, Shut-Off - Fuel 16Valve, Shut-Off - Oil Base 10

Yoke, Governor 13

Ring, Retaining - Piston Ring 6Ring Set, Piston 6Rod, Connecting 6Rod, Governor to Carburetor 21Rod, Inlet - Air 14

2Redistribution or publication of this documentby any means, is strictly prohibited.

Introduction

—.

This catalog applies to the Standard BGE/BGEL Recreational Vehicle Generator Sets aslisted in the Generator Set Data Table. Parts are arranged in groups of related itemsand each illustrated part is identified by a reference number corresponding to the samereference number in the parts list. Unless otherwise mentioned in the description,parts are interchangeable between models. Parts illustrations are typical. Using themodel and specification number from your generator set nameplate, select parts thatapply to your set. Right and Left sides are determined by Facing the engine (front) ofthe set.

Generator Set Data Table

MODEL ANDSPECIFICATION

3.5 BGEL-53CR*3.5 BGE-53BR*3.5 BGE-53CR*4.0 BGE-lR/*4.0 BGEL-lR/*4.0 BGE-FA/*4.0 BGE-3cR/*

WATTS I VOLTS

3500350035004000400040004000

120/240110/220120/240120120120120/240

:LECTRItK~

50505060606060

IL DATWIRE

333322A

PHASE

1111

FUEL

LP-LiquidGasol ineGasol ineGasol ineLP-LiquidGasol ineGasol ine

* - The diagonal line (/) in the model and specification number separatesgenerator set characteristics from the specification number andletters. The specification number denotes customer requested optionsor deviations from a standard (1A, lB, etc.) model. The specificationletter advances (A, to 6, to C, etc.) with major manufacturing changes.

NOTE :

Components Sold As An Assembly Will Be Assembled At The Factory.

3“Redistribution or publication of this documentby any means, is strictly prohibited.

Cylinder Block

26 /30~ ,42

3

54


Cylinder Block

5600--00015600-00025600-00045600-00115600-00185600-00545600-0055

REF PARTNO. NO.

1

2

3

4

5

678

1:111213

517-0048

800-0051800-0575

104-0776

101-0450101-0450-02101-0450-10101-0450-20101-0450-30104-0575101-0782101-0439101-0405509-0041516-0072120-0735

110-1824110-1824-02110-1824-05110-1824-10—110-1824-25

14110-0197110-0197-02110-0197-05110-0197-10110-0197-25

15

101-0432101-0432-02101-0432-10101-0432-20101-0432-30

16

QTY PARTUSED DESCRIPTION

1 Block, Cylinder (See ShortBlock Catalog #932-0109)(Includes Parts Marked *)

1 *Plug, Welch – CamshaftOpening (1-5/8”)

*Screw, Cap - Hex Head5 3/8-16 X 1-1/4”5 3/8-16 x 1-1/8” - Flanged

Head - BGEL Spec DAR *Shim, End - Crankshaft

Play (.005”)Bearing, Crankshaft - Rear

(Includes Thrust Washer)1 * Standard1 .002” Undersize1 .010” Undersize1 .020” Undersize1 .030” Undersize2 Washer, Thrust (Special)1 *Gasket, Plate – Bearing1 *Plate, Bearing - Rear2 *Bearing, Camshaft1 Seal, Oil - Crankshaft Rear4 *Pin, Drive - Bearing Stop1 *Tube, Oil - Cylinder Block

Insert, Valve Seat - Exhaust22222

22222

11111

110-3527 2110-3526 2110-1935 4

19850-0050 5526-0251 5

20 516-0141 221 123-1175 122 123-1173 123 123-1174 124 110-1879-01 1

* Standard.002” Oversize.005” Oversize.010” Oversize.025” Oversize

Insert, Valve Seat* Standard

.002” Oversize

.005” Oversize

.010” Oversize

.025” OversizeBearing, Crankshaft

(Flanged)* Standard

.002” Undersize

.010” Undersize

.020” Undersize

.030” Undersize*Guide, Valve

Intake

Front

Exhaust - Begin Spec DIntake - Begin Spec DSpec A-C

%lasherLock (3/8”)Flat (3/8” Screw) -

8GEL Spec D*Pin, Alignment - Gear Cover

Reed, Valve - BreatherBaffle, Valve – BreatherSpring, Valve – BreatherCover, Valve - RH

REF PARTNO. NO.

25 123-164926 110-370927

115-0006115-0006-02115-0006-05

28110-1808110-3479

29110-1955110-3480110-3515

30 800-0010

31110-0539

110-348532

110-0639

110-351133

110-3604

509-021034 803-0071

35 123-141736 110-318137

110-3214110-3213

110-3509110-3508

38

110-0893

110-348739 526-001840 526-012241

800-0540800-0571

800-0572800-0571

QTYUSED

13

444

22

2222

4

4

8

8

2

22

12

11

11

2

4

1:

1:

1:

PART5600-0056

DESCRIPTION5620-00035620-0130

Housing, Breather5620-0131

Gasket, Cover - ValveTappet, Valve

Standard.002” Oversize.005” Oversize

Valve, IntakeSpec A-CBegin Spec D

Valve, ExhaustSpec A-CStellite – Begin Spec DStandard - Begin Spec II

Screw, Cap - Hex Head(1/4-20 X 1-3/4”)

Spring, ValveUsed on BGE Spec A-C and

BGEL Spec BBegin Spec O

Lock, Spring - ValveUsed on BGE Spec A-C and

BGEL Spec B8egin Spec D

Seal, Valve - IntakeUsed on 8GE Spec A-C and

BGEL Spec B8egin Spec D

Screw, Socket – Set(3/8-16 X 5/8”)

Filter, BreatherGasket, Head - CylinderHead, Cylinder

Used on BGE Spec A-C andBGEL Spec B

Right SideLeft Side

8egin Spec ORight SideLeft Side

Retainer, Spring – Valve(Optional)Used on BGE Spec A–C and

BGEL Spec BBegin Spec D

Washer, Flat (1/4”)Washer, Flat (5/16”)Screw, Cap - Hex Head

(Special)Used on BGE Spec A-C and

BGEL Spec B1-5/8” Long2“ Long

8egin Spec D2-3/8” Long2“ Long


Cylinder Block

@-

.%

..’\ /24w

;&’.. /

5600-00015600-00025600-0004

REF PARTNO. NO.

42 526-006343 517-006744 110-351045

168-0178168-0181

46 120-0491

47 120-016148 740-100449 800-0007

50801-0050

801-004951 526-006652 120-014053 120-039854

112-0186112-0186-05112-0186-10112-0186-20112-0186-30

QTYUSED

214

111

122

1

1111

22222

112-0186-40 2

Cylinder Block 5600-00115600-00185600-0054

PART REF PART QTY PART 5600-0055DESCRIPTION NO. NO. USED DESCRIPTION 5600-0056

5620-0003Washer, Flat”- Copper (1/4”) 55Plug, Hole 56Cap, Valve (8egin Spec D) 57Gasket Kit

Carbon Removal/Valve GrindEngine, Complete

Pump, Oil (Components NotSold Separately)

Gasket Kit, Pump - OilWasher, Flat (M6) 58Screw, Cap - Hex Head

(1/4-20 X 1“ )Screw, Cap - Hex Head

3/8-24 x 1“ - Used on BGESpec A-C and BGEL Spec B

3/8-24 x 7/8” - Begin Spec D 59Washer, Flat - Copper (3/8”)Spring, Valve - Bypass 60Plunger, Valve - Bypass 61Piston (Includes Pin and

Retaining Rings)Standard

112-0229518-0311

113-0189113-0189-05113-0189-10113-0189-20113-0189-30113-0189-40

114-0257114-0257-10114-0257-20114-0257-30114-0240

870-0302110-0904

24

222222

22224

44

Pin, ?jston 5620-0130Ring, Retaining 5620-0131Ring Set, Piston

Standard.005” Oversize.010” Oversize.020” Oversize.030” Oversize.040” Oversize

Rod, Connecting(Includes Bolt And Nut)Standard.010” Undersize.020” Undersize.030” Undersize

Bolt, Connecting Rod(Special)

Nut, Self-Locking (5/16-24)Cap, Roto Valve - Exhaust

(Used on BGE SpecA-C andBGEL Spec B)

.005” Oversize

.010” Oversize * – parts Included in Cvlinder Block.

.020” Oversize

.030” Oversize

.040” Oversize

--


REF PARTNO. NO.

1 150-00782 150-15193 150-15204 510-00155 515-00016 105-0637

7

Camshaft 5620-0096

5

QTYUSED

PARTDESCRIPTION

Ring, RetainingHub, Cup - GovernorCup And Bushing, GovernorBall, GovernorKey, WoodruffCamshaft

(Includes Center Pin)

C-1084

REF PART QTY PARTNO. NO. USED DESCRIPTION

7 105-0332 1 Gear, Camshaft(Includes Gear, SpacerAnd Plate)

8 105-0541 1 Washer, Thrust - Special9 150-0075 1 Pin, Center - Camshaft


6620-00665620-0072

Crankshaft And Flywheel

4

e

=@

1 23

-

7/


1 104-0170 1 Screw, Cap - Hex Head(Special)

2 526-0356 1 Washer, Flat (7/16” Screw)3 526-0017 1 Washer, Flat (7/16”)4 134-4342 Flywheel, (Blower)5 518-0014 i Ring, Retaining

10

cT-1084


6 104-0043 Washer,Gear7 104-0032 : Gear, Crankshaft8 515-0263 1 *Key Kit, Wheel - Blower9 515-0001 1 *Key, Gear - Crankshaft

10 104-1583 ~ Crankshaft (Includes PartsMarked *)

* - parts Included In 104-1583 Crankshaft Kit


oil Base And Mounting Hardware

\23

9’


11

Oil Base and Mounting Hardware

REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 102−1286 1 Base, Oil2 102−1387 1 Gasket, Base Oil3 Pan, Drip

403−2218 1 Above Floor Models403−2280 1 Below Floor Models

4 Isolator, Vibration GeneratorEnd

402−0597 2 Voltage Code FA, IR402−0602 2 Voltage Code FJ

4A 402−0547 2 Snubber (Use with Isolator402−0597)

5 821−0010 4 Screw, Hex Washer Head(1/4−20 x 1/2”)

6 526−0325 2 Washer, Flat (3/8”)7 815−0657 2 Screw, Hex Head Thread Form

(3/8−16 x 2−3/4”)8 402−0549 1 Isolator, Vibration Engine End9 821−0016 2 Screw, Hex Washer Head

Self Locking(5/16−18 x 3/4”)10 821−0031 2 Screw, Hex Washer Head

Self Locking(3/8−16 x 3/4”)11 526−0324 1 Washer, Flat (5/16”)12 526−0240 1 Washer, Flat (3/8”)13 337−2311 1 Strap, Ground14 Screw, Hex Washer Head

Self Locking821−0014 1 BGE (5/16−18 x 1/2”)821−0029 (3/8−16 x 3/4”)

15 856−0008 2 Washer Lock EIT (5/16”)16 123−1616 1 Cup, Intake − Oil Base

(Includes Pipe and Cup)17 504−0150 1 Valve, Shut−off Oil Base

Rear Drain (Above Floor Model)

18 800−0058 4 Screw, Cap Hex Head(3/8−16 x 3”)

19 4 Washer, Lock (3/8”)20 123−1625 1 Cap, Fill Oil21 509−0096 1 O’Ring, Cap Oil Fill22 Plug, Drain Oil

102−0938 1 Rear, Drain Bottom DrainOil Base (1/2”)

505−0110 1 Square Head Bottom DrainOil Base (3/8”)

505−0266 1 Square Head Countersunk(3/8” Pipe) Oil Base

23 102−0743 1 Gasket, Plug Oil Drain

Ojl Filter 5600-0008

REF PART QTYNO. NO. USED

1 122-0320 12 526-0065 2

3 800-0028 2

4122-0360 1122-0360-50 1

4

PART REF PART QTY

DESCRIPTION NO. NO. USED

Ada~ter, Oil Filter 5 815-0194 2

Washer, Flat - Copper(5/16” Screw)

Screw, Cap - Hex Head(5/16-18 X 1“ )

Drain, Oil FilterUnpaintedPainted

6 122-0774 17 122-0645 18 309-0322 19 226-2980 1

PARTDESCRIPTION

Screw, Cap - Hex HeadW/ET (#10-32 X 3/8”)

Gasket, Oil Filter AdapterFilter, OilSwitch, Low Oil PressureLead, Low Oil Pressure Switch


Gearcase

,15

S620-0046

/’14

P

‘~’’b~”13/3

REF PARTNO. NO.

1 103-0772

2 150-20023 509-00084 510-00135 510-00146 516-0130

7 150-11878 815-0046

9 509-0040

QTYUSED

1

11111

12

1

PARTDESCRIPTION

Gearcase (Kit)(Includes Parts Marked*)

*Arm And Shaft, Governor*Seal, Oil - Governor Shaft*Bearing, Needle*Ball, Bearing*Pin, Dowel - Governor Cup

stop*Yoke, Governor*Screw, Machine - Pan Head

(#8-32 X 3/8”)*Seal, Oil - Crankshaft


10 103-0810 111 526-0065 512

114-0022 4800-0545 1

13 150-1998 114 870-0328 115 141-0710 116 820-1077 1

FS-1596

PARTDESCRIPTION

Gasket, Mounting - GearcaseWasher, Flat - Copper (5/16”)Screw, Cap - Hex Head

(Special)1-3/4” Long2-3/4” Long

*Link, Spring - Governor*Nut, Self–Lock (#10-32”)*Spring, idle Needle*Screw, Pan Head

(#10-32 X 2-1/2”)

* – parts Included In 103-0772 Gearcase


Fuel System. ,(Gasoline)

49

37L

53

38 \ \ Ml1/9y

l\l JA

27

33 I L.. —.. — \ 72 I/@%?

~--–—2A


5620-00615620-0062

REF PARTNO. NO.

1 154-24472 815-0587

3 141-09504 862-00155 ~46-0455

6789

10

502-0002153-0555140-1087815=0590153-0556

153-0563153-057!518-0387153–0567

815-0592

153-0561518-0450

149-1994

149-2110

18

192C2122232425

153-0554153-0557815-0591

800-0017

526-0018140-1891140-1894153-0558140-1889153-0577153-0576

QTYUSED

12

111

21131

:

i

2

11

1

1

1

;

1

1

i

:11

Fuel System

PARTDESCRIPTION

Manifold, IntakeScrew, Hex Washer Head

(Special)Gasket, Mounting – CarburetorNut, Hex (5/16-18)Carburetor (Includes Mounting

Gasket) (See Separate Pagefor Components)

Elbow, Male - InvertedElement And Cover, ChokeGasket, Horn - AirScrew, Hex Head (Special)Housing Assembly, Choke

(Includes Parts Marked *)*Housing, Choke*Washer, Insulating - Choke*Ring, Retainer*Shaft Assembly, Housing -

ChokeScrew, Hex Washer Head

(Special)Bracket, Mounting - DiaphragmClip, U’- Diaphragm Mounting

BracketPump, Fuel - Electric

Used Prior To: GeneratorSet Serial NumberF860825839 Generator SetS/N F863114065 (NotInterchangeable with149-2110)

Begin: Generator Set SerialNumber F860825893 (DuringSpec C) Generator S/NF863114065

Bi-Metal, ChokeBracket, Mounting - HousingScrew, Hex Washer Head

(Special)Screw, Cap - Hex Head

( 1/4-20 X 3-1/2”)Washer, Flat (1/4” Screw)Element, Cleaner - AirHousing, Cleaner - AirLinkage, ChokeAdapter, Cleaner - AirLinkage, Pull-offPull-off, Choke

(Gasoline)

REF PARTNo. No.

26 503-1252

27 502-0871

28 502-031329 332-2431

30

149-2084149-1929

31 98-533532 332-2572

33 154-249534 800-0033

35 850-004536 503-134537 140-191938 123-161540 503-113341 503-0183

42 815-0261

43 153-057844 517-022345 526-000246 120-014047 145-056248 145-056149 503-135150 153-057951 870-042152 518-046653 518-045954 134-2100

55 149-2082

56 821-0009

57 856-000658 815-0610

59 B15-0261

QTVUSED

1

1

11

1

?1

24

4

:

i1

2

11

:11111111

1

1

11

1

PARTDESCRIPTIffl

Hose, Vacuum(3/16” ID x3” Long)

Fitting, Vacuum - Intake 90”Manifold To Vacuum Hose

Elbow, 90”Terminal, Lead – Fuel Pump

(.225”)Line, Fuel (Inc

Inverted Nuts)Used With FueUse With”Fuel

Label, PreheatTerminal, Lead

[.250 ReceD)

udes 2

Pump 149-21.10Pump 149-1994

Fuel Pump

Gasket, Man’i;old - IntakeScrew, Cap - Hex Heaa

(5/16-18 X 2“)Washer, Lock - Spring [5/16”)Clamp, HoseAdapter, PreheaterTube, BreatherClamp, Hose - Breather TubeClamp, Hose – Breather Tube

Fits Hose O.D. 1-1/32”Screw, Hex Washer Head - Thci.Cutting (1/4-20 x 1/2”)

Tube, Housing - ChokeCap, VinylWasher, Flat (#6)Spring, By-passRod, Inlet - AirCover, Inlet - AirHose, PreheaterCover, Housing - ChokeNut, Cap (#6-32)Clip, Housing - ChokeClip, Hose - PreheaterSpacer, Bracket - Fuel Pump

(Use With Fuel Pump 149-2110)Bracket, Pump - Fuel (Use With

Fuel Pump 149-2110)Screw, Hex Washer Head –

Self-Lock (1/4-20 x 3/8”)Washer, Lock - EIT (1/4”)Screw, Hex Washer Head –

Thread Form (1/4-20 x l“)Screw, Hex Washer Head -

Thread Cutting (1/4-20 x 1/2”)

,—


Fuel System (LP)

45–!

344 ,

38:2>

4335.

,37

26

21 18

.-,


. . .3ezo-o1265620-0127

Fuel System (LP)

REF PARTNO. NO.

1 154-24472 815-0587

3 141-02814 862-00155 141-0932

6 505-02’747 307-18868 140-23089 815-0590

10 526-000811

815-0531821-0005

12 503-0183

13 503-136514 148-0893

QTYUSED

12

121

1113

1

;2

11

17

18

1920

/--- 21222324

252627

28

502-0927-01 1

153-0557 1307-2559-01 1815-0591 2

800-0017 1

526-0018140-1891 i140-1894 1502-0838 1140-1889 1815-0647 2

850-0040 2502-0935 1

148-0896148-0903 :148-0890 1

29

815-0370 1815-0261 2

PARTDESCRIPTION

Manifold, IntakeScrew, Hex Washer Head

(Special)Gasket, Mounting - CarburetorNut, Hex (5/16-18)Carburetor (See Separate Page

For Components)Plug, Pipe - Hex (1/8”)Relay, IgnitionGasket, Horn - AirScrew, Cap - Hex Head

(Special)Washer, Flat (#IO)Screw, Hex Washer Head

Special (Spec B)#10-32 x 1/2” (Spec D)

ClamD, Hose (9/16 to1-1/16”) -

Hose, Fuel (7-1/2” Long)RegulatorBushing, Reducer (3/8 x 1/4”)Bracket, Mounting - Housing

Spec BSpec D - Zinc Plated

Screw, Hex Washer Head(Special)

Screw, Cap - Hex Head(1/4-20 X 3-1/2”)

Washer, Flat (1/4” Screw)Element, Cleaner - AirHousing, Cleaner - AirElbow, Reducing - 90”Adapter, Cleaner - AirScrew, Hex Washer Head

( 1/4-20 X 5/8”)k$ss;,l$ck (1/4”)

Bracket, Mounting - FilterBottom Outlet ExhaustFront Outlet Exhaust

Filter, LPG (Includes ElementAnd O-Rings)

Screw,Cap - Hex Head - ThreadForm (1/4-20 x 1/2”)

Spec BSpec D

REF PARTNO. NO.

30 502-0932-01

31502-0933-01

502-0054

32 307-2478

33 154-274534 502-0928-01

35 501-052536 336-967937 815-0261

38 154–2627

39 502-0965-01

40 502-0929-01

41 307-2501

42 815-0176

43 870-022144 503-119045 526-000346 14B-089847 800-0033

48 740-100649 123-161550 503-0183

51 503-1133

52 148-089753 149-2032-01

QTYUSED

1

1

1

1

21

112

1

1

1

1

1

i

:4

411

1

11

PARTDESCRIPTION

Elbow, Street - 45”(Front Outlet, ExhaustManifold)

Elbow, Male - 90”Front Outlet, Exhaust

ManifoldBottom Outlet, Exhaust

ManifoldSolenoid, Lock - Fuel (Front

Outlet - Exhaust Manifold)Gasket, Manifold - IntakeAdapter, Reducer - Front

Outlet - Exhaust ManifoldLine, FuelLead, Bracket - Filter MountingScrew, Hex Washer Head

(1/4-20 X 1/2”)Manifold, Exhaust

(Includes Heat Shield AndFuel Line)

Elbow, Reducing - 45”(Bottom Outlet, ExhaustManifold)

Nipple, Close (BottomOutlet, Exhaust Manifold)

Valve, Fuel Shut-off(Bottom Outlet, ExhaustManifold)

Screw, Hex Head - Machine#(8-32 X 1/2”)

Nut, Hex (#8-32)Clamp, HoseWasher, Flat (#8)Element, Filter - FuelScrew, Cap - Hex Head

(5/16-18 X 2“ )Washer, Flat (M8)Tube, BreatherClamp, Hose - Breather

Tube (1.13” Oia.)Clamp, Hose - Breather

Tube (.900” Dia.)Washer, Mounting - RegulatorBracket, Fuel Line - LP -

Zinc Plated


REF PARTNO. NO.

141-09321 141-07082 141-0698

3 141-09194 141-09405 141-09356 141-09387 141-07018 141-0700

Carburetor Components (LP)

15

+11


1 Carburetor, Complete1 Bowl, Fuel2 Screw, Round Head

With Washer1 Plate, Throttle1 Seal, Dust

Spring, Needle - Idle: Tube, Idle (Rubber)1 Gasket, Bowl1 Screw, Stop - Throttle

REF PARTNO. NO.

9 141–071110 141-073611 141-007712 141-093413 141-093614 141-093915 141-093716 141-092417 141-0281

QTYUSED

1

111111

PARTDESCRIPTION

Spring, Stop - ThrottlePlug, BowlWasher, Plug - BowlNeedle, Adjust - IdleLever, Shaft - ThrottleSpring, Screw - Main JetNeedle, Adjust - IdleSeal, RubberGasket, Flange - Carburetor

18 Redistribution or publication of this documentby any means, is strictly prohibited.

Carburetor Co~::::nts (Gasoline)

(Spec A-C)

5600-0010

—

REF PARTNO. NO.

146-0455

1 141-07082 141-07413 141-0698

4 141-09196 141-09247 141-09238 141-09209 141-0703

10 141-070211 141-070112 141-0700


Carburetor, CompleteGasoline - Electric Choke

1 Bowl, Fuel1 Plate, Choke4 Screw, Round Head

With Washer1 Plate, Throttle1 #*Seal, Rubber1 #*Seal Assembly, Valve1 Shaft, Throttle1 *Shaft, Float Pivot1 Float, Carburetor1 #*Gasket, 80W11 Screw, Throttle Stop

—

!317

REF PARTNO. NO.

13 141-071114 141-071315 141-071016 141-007717 141-0942

18 141-092119 141-079920 141-028121

141-0927

141-0928


1 Spring, Stop - Throttle1 *Neec!le, Adjusting – Idle1 Spring, Needle - Idle Adjusting1 #*Washer, Jet - Main1 Jet, Main (Adjustable)

(Includes Packing)1 Shaft, Choke! *Spring, Fuel Float1 #*Gasket, Flange - Carburetor

Kit1 Repair, Carburetor

(Includes Parts Marked*)1 Gasket, Carburetor

( Inc 1udes Parts Marked#)

* – Included In Repair Kit 141-0927.# - Included In Gasket Kit 141-0928..-

19


ci419Typewritten TextSome Carbs may say Zenith on them.

carburetor C-qg::nts (Gasoline)

(Spec C-F)

,-?u

*“”‘/7 “

LJC5.I+

!0/’ 5

REF PART QTY PART REF PART QTY PARTNO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

146-0455 1 Carburetor, Complete 3 ~41-0281 1 Gasket, Mounting - Carburetor(Includes Mounting Gaskets) 5 146-0449 1 Jet, Idle

1 146-0453 1 Float Kit, Carburetor (Includes 6 146-0450 1 Jet, PowerFloat, Pin and Valve) 7 140-1087 1 Gasket, Horn - Air

2 146-0457 1 Repair Kit, Carburetor (IncludesGasket Package, Float Valve,Idle Adjust Needle And Spring,Mounting Gaskets, AdjustLimit Caps, Throttle StopScrew And Spring)

20


Governor

4

/

,—

XFS-1597

5620-00675620-0128

REF PART QTY PART

NO. NO. USED DESCRIPTION

1 870-0131 2 Nut, Hex - Self-Locking( 10-32)

2 150-0096 Stud, Speed Adjustment3 150-1612 ; Spring, Governor4 150-1958-02 1 8racket, Governor - Zinc

Plated

REF PART QTY PARTNo. No. USED DESCRIPTION

5 518-0006 1 Clip, Retaining6 Rod, Governor Arm To Carburetor

150-1957 BGE150-2102 ; BGEL

7 150-0939 1 Joint, Ball


Ignition System


1 166-0772 1 Coil, Ignition(Inciudes Nuts And Washers)

2 166-0747 1 Clamp, Coil3 1 Cable, Plug - Spark

Used on BGE Spec A-C and13GEL Spec B

167-1605-02 1 135” BootUsed on BGE Spec E and

BGEL Spec Cl167-1615-01 1 9“ Lena167-1615-06 1 26” Lo;g

4 Screw, Hex Washer Head - ThdCutting (1/4-20 x 1/2”)

B15-0370 1 Used on BGE Spec A-C andBGEL Spec B

815-0261 1 Used on BGE Spec E andBGEL Spec D

5 312-0249 1 Candenser, Ignition

/


6 B50-2005 28

160-1303 1

160-1325 1

9 160-1150 110 336-2378 1

12 167-0263-01 213 802-0034 2

14 850-0038 215 166-0554 2

PARTDESCRIPTION

Washer, Lock (8 W4)Box, Breaker (See Separate

Page For Components)(Includes Mounting Gasket)Used on BGE Spec A-C and

BGEL Spec BUsed on BGE Spec E and

BGEL Spec DGasket, Mounting - Breaker BoxLead, Coil To Breaker Box

MountingPlug, SparkScrew, Cap - Socket Head

(1/4-20 X 3/4”)Washer, Lock - Spring (1/4”)Nut, Hex (8 MM)


Breaker BOX 5600-0015

r

\’

10

REF PARTNo. No.

160-1325

1 160-13172 160-13163 815-0358

4 312-02465 802-0034

QTY PART REF PARTUSED DESCRIPTION No. No.

1 Box, Breaker 6 850-0038Complete (Includes Parts 7 160-1183Marked *) 8 160-1314

1 *Clip, Cover - 8reaker Box1

9 160-1150*Cover, Box - Breaker 10 336-2378

1 *Screw, Hex Head - Slotted 11 160-1328Thread Form (#8-32 x 5/16”)

1 *Condenser, Ignition2 *Screw, Cap - Socket Head 12 160-1151

( 1/4-20 X 3/4”)


2 *Washer, Lock - Spring (1/4”)1 *Point, Breaker1 *Base, Box - Breaker1 *Gasket, Box – Breaker1 Lead, Breaker Box To Coil1 Tune-up Kit, Ignition

(Includes Points AndCondenser)

1 Plunger, Points - Breaker

* - parts Included In 160-1325 Breaker BOX.

. 23 Redistribution or publication of this documentby any means, is strictly prohibited.

Starter

&\4/


1 Starter, 12 Volt (SeePage For Components)

191-1599 Spec A191-1667 : Beqin Spec B


Separate 6 850-0040 1

7 862-0001 1

2 226-2426 1 Lead: Starter (Used on BGE 8 332-2748 1Spec E and BGEL Spec D)

3 800-0052 2 Screw, Hex Head - Cap(3/8-16 X 1-1/2”) 9 862-0003 2

4 850-0050 2 Washer, Lock (3/8”)

–.,

PARTDESCRIPTION

Washer, Lock (1/4”)4.0 BGE, BGEL

Nut, Hex (1/4-20)4,0 BGE, BGEL

Terminal, Ring (1/4”) (Usedon BGE Spec A-C and BGELSpec B)

Nut, Hex (3/8-16)


Starter Components - Spec A

1

r ~/--.’ \ 13 1412 / 15 /’6

REF PARTND. No.

1 191-15992 815-0570

Input6 NFS7 NFS8 NFS9 NFS

10 NFS11 191-115612 191-104813 850-004014 191-163315 191-103816 191-103917 NFS

.,18 NFS19 NFS

..—,


1 Motor, Starter (Complete)2 Screw, Cap - Hex Washer Head

(Special)~ #Cover, Dust1 #Nut, Stop

#Washer, Stop Nut1 #Spring, Anti-drifti #Spacer, Dust Cover1 Drive2 Screw, Cap - Hex Head(Special)2 Washer, Lock (1/4”)1 Cap, Drive End1 Washer, Armature Thrust1 Armature4 +*Spring, 8rush1 +Holder, Brush2 +Screw And Lockwasher

REF PARTNO. NO.

20 NFS21 NFS22 NFS

23 NFS

24 NFS25 NFS26 NFS27 ~91-1040

28 NFS29 191-1359

30 191-1041

22


211

1

111i

:

1

+*Brush, Ground+*Stud And Brush, Input

+Bushing, Insulation –Input Stud

+Washer, Insulation –Input Stud

+Washer, Flat - Input Stud+Washer, Lock - Input Stud+Nut, Securing - Input Stud

Cap, Commutator(Includes Parts Marked +)

Housing, Motor - StarterCover, Dust (Includes

Parts Marked #)Repair Kit, Brush – S~rinu

And Stud (Includes Parts-Marked *)

+ - Included In The 191-1040 Cap.* – Included In The 191-1041 Brush, Sorina And Stud Kit

# - Included In The 191-1359 Dust Cover. “


Starter Components(Begin Spec B)


191-1667 11 191-18172 191-1818 ;3 191-17854 191-1784 :5 191-1781 1

PARTDESCRIPTION

Motor, Starter (Complete)Cover, SpringRetainer, ClutchWasher, DriveClutch And SplineCap, End


6 191-1’776 17 191-18198 191-1786 ;9 191-1822 1

10 191-1820 111 191-1821 1

PARTDESCRIPTION

Cap, Drive EndGear, StarterPin, RollWasher, PinionSpring, PinionRetainer, Spring


Resistor Assembly

5\

/----

b13/

REF PARTNO. NO.

1 870-01962 304-00153 304-0044

4 304-07735 815-0583

6 812-0061

7 870-11838 226-27549 226-2753

QTYUSED

111

11

2

211

PARTDESCRIPTION

Nut, Insulation (#8)Washer, CenteringResistor, Fixed - 2.5 Ohms

50 Watts8racket, Mounting - ResistorScrew, Cap - Hex Head

(Special )Screw, Round Head

(#6-32 X 3/8”)Nut, Hex (Special)Lead, 7“ LongLead, 3“ Long

REF PARTNO. NO.

10 332-094211 815-0340

12 304-0772

13

815-0370

815-0261

QTYUSED

21

1

1

1

S600-0052

PARTDESCRIPTION

Tie, CableScrew, Hex Washer Head

Thread Form (10-32 x 3/8”)8racket, Mounting - Resistor

Forming (1/4-20 x 1/2”)Screw, Hex Washer Head -

Thread Cutting (1/4-20 x1/2 “)

Used on 8GE Spec A-C andBGEL Spec B

Used on BGE Spec E andBGEL Spec D


Transformer Regulator

REF PARTNO. NO.

1L

315-0605

315-0645315-0646

2

815-0337815-0290

3332-0418332-0418

5 331-00096 332-1993

7 856-00088 332-0046

9

332-2699

QTYUSED

1

11

32

2312

22

3

898-1193-03 6898-1193-03 3

\ 9

3

5

PARTDESCRIPTION

Transformer–Regulator60 Hertz - 120 Volt50 Hertz

110/220 volt120/240 Volt (BGE Spec A-C

and BGEL Spec B Only)Screw, Hex Washer Head -

Thread FormBGE (1/4-20 X 3/4”)BGEL (1/4-20 X 5/8”)

Connector, Parallel60 Hertz50 Hertz

Connector (3/4” x 90”)Terminal, Receptacle (1/4”)

(Spec A-C Only)Washer, Lock - EIT (5/16”)Terminal, Ring (5/16”)

(Spec A-C Only)Cap, Insulating

60 Hertz4.0 BGE/BGEL (Spec A-C)

50 Hertz3.5 6GE (Spec A-c)3.5 BGE (Spec E)

REF PARTNO. NO.

10 337-222911 815-0194

12332-0941332-0941

13815-0235

815-0610

14 509-019615 526-0018

QTYUSED

12

12

2

2

12

16 870-0433-03 2

* – parts Included In

PARTDESCRIPTION

Bar, Bus (4-1/4” LongScrew, Cap - Hex Head

(10-32 X 3/8”)Tie, Cable

60 Hertz50 Hertz

Screw, Cap - Hex HeadBGE (Spec A-C Only)

60 Hertz (1/4-20 x 5/8”)BGE, BGEL - 50 Hertz

(1/4-20 X l“) - Also BGEL60 Hertz

O-Ring, Stator HousingWasher, Flat (1/4” Screw)Nut, Push-on (1/4-20)

Transformer-Regulator.


>I


Air Housing

1

\ 9

(

\

\-----

6‘--=----

2

0

)-Q,


Air Housing

REF PARTNO. NO.

1

821-0009

821-0010

2 134-44633

821-0014

821-00164 134-43545 815-0261

QTYUSED

11

2

1

2

214

PART REF PARTDESCRIPTION NO. NO.

Screw, Hex Washer Head 6Self-locking 7

1/4-20 x 3/8” (Used on 8GE 8Spec A-C and BGEL Spec B)

1/4-20 x 1/2” (Used on BGE 1:Spec E and BGEL Spec D) 11

Scroll (Includes Baffle)Screw, Hex Washer Head - 12

Self-locking3.5 BGE (Spec A-C)

(5/16-18 X 1/2”) 134.0 BGE/BGEL (5/16-18 X 3/4”)

Backplate, Scroll 14Screw, Hex Head - Tapping

Cylinder Air Housing (RightHand) (1/4-20 x 1/2”)

134-4353134-4352134-4348155-2040856-0010337-2311

517-0283

800-0048

403-1523

QTYUSED

1

1

2

5620-00S7S620-0128

PARTDESCRIPTION

Housing, Cylinder Air - LeftHousing, Cylinder Air – RightGuard, ScrollShield, Noise (BGE Sets Only)Washer, Lock (EIT - 3/8”)Strap, Ground (Mounts Scroll

To Drip Pan)Plug, Dot Button - Use With

Above Floor Models - Scroll134-4345

Screw, Cap - Hex Head(3/8-16 X 3/4”)

8racket, Lifting (Used on BGESpec A-C and BGEL Spec BOnly)


Exhaust System - Above F“loor Models

\\

i~

I4

4*

13

““>

)),/

4\ \ 12A


/ -.REF PARTNO. NO.

1 154-2462

1A 154-2551

IB 154-2627

2 8.50-00453 155-2049

4154-2061154-2542

5154-2469

154-2540154-2683154-2718

6 155-20257

800-0030

800-07308 800-0007

9800-0026

800-0036

/-. 10 862-000111 850-004012 155-1258

QTYUSED

1

1

1

71

:

1

1

:1

2

21

1

1

;1

Exhaust System - Above Floor Models5620-0065

PARTDESCRIPTION

Manifold, Exhaust - BottomOutlet (Spec A) L

Manifold, Exhaust - 8GE(Begin Spec B)

Manifold, Exhaust - BGEL(Begin Spec B)

Washer, Lock (5/16”)Bracket, Exhaust (Begin Spec

B)Gasket, Exhaust

Spec ABegin Spec B

Adapter, Exhaust - Flange Type2-7/16” Long (Spec A)8egin Spec B

4-1/4” Long6-1/4” Long8“ Long

Strap, MufflerScrew, Cap - Hex Head

5/16-18 x 1-1/4” (Spec AOnly)

5/16-18 X 1“Screw, Cap - Hex Head


Use With-Out Spacer(5/16-18 X 3/4”)

Use With Spacer(5/16-18 X 2-3/4”)

Nut, Hex (1/4-20)Washer, Lock (1/4”)Muffler, Arrestor - Spark

(Side Inlet, End Outlet)

REF PARTNO. NO.

12A 155-1485

13 155-123914 155-217415 155-101516

815-0499815-0261

17 155-202618 154-274619 800-0026

20155-2036154-2538155-2049

21 BOO-0005

22 526-001823 821-0029

24 154-2662

25 154-2663

26 370-4027

QTYUSED

1

111

2

:24

:11

12

1

1

1

5620-0127PART

DESCRIPTION

Muffler, Arrestor – Spark(Same End Inlet, Outlet)

Clamp, MufflerHanger, ExhaustClamp, MufflerScrew, Hex Washer Head –

Thread Form1/4-20 X 5/8”1/4-20 X 1/2”

Strap, MufflerGasket, Exhaust ManifoldScrew, Cap - Hex Head

(5/16-18 X 3/4”)Bracket, Exhaust Manifold

BGEL (1.97” Long)BGE (2.31” Long)BGE (9.19” Long)


Washer, Flat (1/4”)Screw, Hex Washer Head -

Self-Lock (3/8-16 x 3/4”)(8egin Spec B)

Tube, Exhaust - 11” Long(Use With 154-2663 8racket)(Begin Spec B)

Bracket, Exhaust (Use With154-2662 Tube) (Begin Spec B)

Spacer, Muffler - 2“ Long(Used Only On RVsWith6-1/4” Long Exhaust Adapter)(Begin Spec B)


Exhaust System - Below Floor Models

,.

4 i4 //&kAL

,12 //2,B 11

h \......-”

in$~;:’=””””-W.w. Ii “ IIK“ G<1A,...................... 8~R.. ,,

77 4- +—----y \ 1


REF PARTNO. NO.

1 154-2510

1A 154-2551

lB 154-2627

-.2

155-2047155-2086

2A

155-2048155-2085

2B 155-2164

3 800-0004

QTYUSED

1

1

1

11

i1

2

Exhaust System - Below Floor Models5620-0065

PARTDESCRIPTION

Manifold Assembly, Exhaust -Front Outlet (Spec A)

Manifold, Exhaust - BGE ~(8egin Spec B)

Manifold, Exhaust - BGEL(Begin Spec B)

Muffler, Arrestor - Spark(Side Inlet, Opposite SideOutlet)

Spec ABegin Spec B

Muffler, Arrestor - Spark(Side Inlet, Opposite EndOutlet)

Spec A8egin Spec B

Muffler, Spark Arrestor -(Side Inlet, Same End Outlet)


REF PARTNO. NO.

4155-2036155-2049

5 155-12566 850-00407 800-0730

8 800-0026

9 850-004510 154-253911 155-101512 155-217413 154-172514 821-0029

15 526-013016 154-2542

QTYUSED

11122

4

611122

21

5620-0127PART

DESCRIPTION

Bracket, Exhaust Manifold1.56 X 1.97”9.19” Long

Clamp, MufflerWasher, Lock (1/4”)Screw, Cap - Hex Head


Exhaust Manifold(5/16-lB x 3/4”)

Washer, Lock (5/16”)Tube, ExhaustClamp, MufflerHanger, Exhaust PipeGasket, Exhaust ManifoldScrew, Hex Washer Head - Self

Lock (3/8-16 X 3/4”)Washer, Flat (1/4”)Gasket, Exhaust


Ho(JSing - Below Floor Models

21 19

22 P... -. bl \-

21 i9

. 1?/ 13 A

REF PARTNO. NO.

1 405-33322 405-33333 405-33344 405-34535 508-00716 508-00087 821-0014

8 800-0002

9 526-003010 850-004011 403-228012 406-0566

\

QTYUSED

1111326

2

2212

\-7 \2

PARTDESCRIPTION

Panel, Housing - Right HandPanel , Housing - Left HandPanel, Housing - RearSupport, HousingGronunet, RubberGrommet, RubberScrew, Hex Washer Head - Self

Locking (5/16-18 x .50”)Screw, Cap - Hex Head

( 1/4-20 X .38”)Washer, Flat (3/8”)Washer, Lock (1/4”)Pan, DripPin, Hinge

REF PARTNO. NO.

13 406-056714 406-056815 821-0010

16 821-0031

17 526-151818 405-340519 405-361120 405-361221 821-0033

22 870-043723 870-0257

QTYUSED

226

4

41212

22

/--#2!/ /

4’

PARTDESCRIPTION

Plate, HingeSupport, HingeScrew, Hex Washer Head - Lock

(1/4-20 X .50”)Screw, Hex Washer Head - Lock

(3/8-16 X .75”)Washer, Flat (7/16”)

8racket, HousingBrace, Side (22.2” Long)Brace, Rear (27.35” Long)Screw, Hex Head - Lock

.

(7/16-14 X .75”)Nut, Hex (7/16-14)Nut, Hex (5/16-18)

-.


.—..


Generator

r,

.—


Generator


1

201-3172201-3252201-3247

201-3246201-3388-S3

2220-3945220-4097220-4104

3231-0284231-0288

4

220-3883220-3885

220-3887

220-3997-02220-3997-01

-. 5 510-00996 212-1285

7

815-0584815-0359

.9 226-24429

232-3073232-2955

10 214-010311 815-0436

11

111

11

11

1

1111

221

4424

Armature Assemblv. Wound(Includes Fan, Ring Gear,Ball Bearing, and CollectorRing)

60 Hertz120 Volt (Spec A)120 Volt (8egin Spec 8)120/240 Volt, Extended

Shaft (Begin Spec C)50 Hertz

110/220 voltCode FA, Spec C,D,E

Housing, StatorSpec ABegin Spec BBegin Spec C,E

Adapter, GeneratorSpec ABegin Spec 8

Stator. Wound60 Hertz

120volt120/240 Volt (Used on BGE

Spec A-C and BGEL Spec B)120/240 Volt - Used with

Extended Shaft50 Hertz

120/240 Volt110/220 volt

Bearing, 8allBlock, Generator

Brush (Includes PartsMarked *)

Screw, Hex Head - ThreadForm

#10-32 X 5/8”#10-32 X 7/8”

Lead (Includes Terminals)Clamp; Stator

60 Hertz50 Hertz

*Brush, GeneratorScrew, Cap - Hex

(1/4-20 X 1/2”)Washer Head

REF PARTNO. NO.

12204-0137

204-013413 323-129814

226-2809

226-299015 508-025316 332-094117 212-127418

815-0194

815-0181

19 802-1038

20 BOO-0575

21 850-005022 B62-000323 315-059124 B15-0337

25323-1299332-0819

26 212-1276-0327 212-128628 526-001829

205-0156205-0165

30 104-157031 515-0142

QTYUSED

1

11

1

1141

2

2

1

5

4414

;214

11

1

PARTDESCRIPTION

Ring, Collector - Armature60 Hertz (BGE Spec A–C and

BGEL Spec 8)50 Hertz

Connector, TabLead

BGE - Includes ReceptacleConnector

BGELBushing (1.0 ID x 1-15/32” OD)Tie, CableCover, Brush BlockScrew, Hex Head - Thread

Cutting - W/ET4.0 BGE, Spec A-C

(#10-32 X 3/8”)3.5 BGE, Spec C

(#10-32 X 1/2”)Screw, Socket - Armature

Through (7/16-14 x 10.23”)Screw, Hex - Flange Head

(3/8-16 X 1-1/8”)Washer, Lock (3/8”)Nut, Hex (3/8-16)Cover, TransformerScrew, Cap - Hex Washer Head

(1/4-20 X 3/4”)Connector, Receptacle

BGEBGEL

*Spring, Generator Brush*Block, With TerminalWasher, Flat (1/4” Screw)Fan and Gear, Armature

(Includes Ring Gear)4.0 8GE - Spec A Only4.0 BGEL - Spec B, 3.5 BGE

- Spec CGear, Ring - Spec A OnlyKey, Extended Shaft

(1/4” x 1“)

* - parts Included in 212-1285 Generator Brush Block

.>

,-.>


Control

9

,.,

—


..- . Control

REF PARTNO. NO.

1 301-86192

300-2784-01300-2943-01

3812-0062

815-0550

3A 850-0020

4 321-02875 308-08526 321-02987 321-02668

338-1931338-1932338-2143338-2031

9 815-0194

10 332-181511

815-0388

-—1 815-038712 307-2344

QTYUSED

1

11

4

4

4

1111

11114

1

221

PARTDESCRIPTION

Cover, ControlBoard, Circuit – Printed

8GEBGEL

ScrewRound Head (#6-32 x 7/16”)

(Used on BGE Spec A-C and8GEL Spec 8)

Pan Head (#6-32 x 3/8”)(Used on BGE Spec E andBGEL Spec O)

Washer, Lock (#6) (Used on8GE Spec A-C and BGEL Spec B)

Insulator, Fuse ,Switch, RockerFuse, 5 Amps - S1O-B1OWHolder, FuseHarness, Wiring

60 HertzBGEBGELBegin Spec C,E

50 HertzScrew, Hex Head W/ET - Thread

-Cutting (#10-32 x 3/8”)Tab, TerminalScrew, Pan Head

60 Hertz (#6-32 x 1/2”)50 Hertz (#6-32 x 1/4”)

Solenoid, Start (IncludesNuts And Washers)

REF PARTNO. NO.

13 320-154914

320-1323320-1548-01

15 305-071816 508-025317 508-025118 815-0261

19 332-015620 815-0359

21 332-199322 332-068423 812-0061

24 850-002025 332-052927 323-044028 323-040029 98-526031 332-2112

32 323-131133 323-130234 323-1312

332-0819

357-0030

QTYUSED

1

;1212

21

222

261111

1811

1

PARTDESCRIPTION

Guard, Breaker - CircuitBreaker, Circuit

30 Ampere - 60 Hertz17 Ampere - 50 Hertz

Rectifier, BridgeBushing (1.0 ID x 1-15/32” OD)Bushing (.750 ID x 1-1/8” OD)Screw, Hex Washer Head - Thd

Cutting (1/4-20 x 1/2”)Terminal (1/4”)Screw, Hex Head - Thread

Form (#10-32 x 7/8”)Receptacle, Blue (1/4”)Receptacle, Black (1/4”)Screw, Round Head

(#6-32 X 3/B”)Washer, Lock (#6)Receptacle (1~4”)Housing, SocketHousing, Connector PinDecal (Emerald 1)Insulator, Terminal -

Start SolenoidConnector, 8 PinPin, ContactHousing, 8 PinHousing, Connector Push-On

4.0 BGEL – 60 Hertz(Not Shown)

Rectifier, Silicon - CR5BGEL (Not Shown)


Remote Start Control

REF PARTNO. NO.

300-0985

300-0986

1 815-0385

2 860-00053 301-35664 308-03415 301-3606


6

\ 8-.

1 Control Package, Standard -Remote Starting (IncludesParts Marked *)

1 Control Package, Deluxe -Remote Starting (IncludesParts Marked +)

2 +Screw, Machine - Round Head(#6-32 X 1/2”)

2 +Nut, Hex Head (#6-32)1 *Panel, Control

*+Switch, Rocker

: +Panel, Control


6 302-0885 1 +Meter, Totalizing - Time7 302-0888 +Meter, Condition - Battery8 359-0034 : +Diode

338-1082 1

338-1082 1338-1080 1338-1081 1323-0400 1323-0500 1

Harness, Wiring - Remote(Not Illustrated) (IncludesParts Listed Below)

6“ Long10 Feet Long30 Feet LongHousing, ConnectorPin, Contact

* - Parts Included In+ - parts Included In

300-0985 Control Package.300-0986 Deluxe Control Package.

42


Labels, Paint, Thread Sealant and Gasket Kits

REF PARTNO. NO.

98-531398-514298-534798-526098-584598-571395-5641-0198-5335

518-0452525-0305

518-0347168-0178

110-1921110-3181154-1725509-0168154-2495154-1446509-0210168-0181

QTYUSED

31

11

11

322222

PART REF PARTDESCRIPTION NO. NO.

Label, Warning (Battery Cables) 101-0415Label, Warning (Fire Hazard) 102-1200Label, Danger (High Voltage) 103-0408Decal (Emerald 1) - 60 Hertz 110-1921Decal (Emerald I) - 50 Hertz 110-3181Label, Warning (Extended Shaft) 120-0161Label, Performer - 18 Horsepower 122-0375Label, Preheat (Gasoline)

(Spec A-C)Sealant, Thread (50cc Bottle)Paint, Enamel Touch-Up

Green (Non-Metallic) 13 oz.Pressurized Can

Loctite, Bottle (250cc)Kit, Gasket - Carbon Removal

(Includes Parts Marked *)*Gasket, Valve Cover*Gasket, Cylinder Head*Gasket, Exhaust Manifold*Seal, Oil (Valve)*Gasket, Intake Manifold (BGE);(%;~et, Intake Manifold (BGEL)

, Intake ValveKit, Gasket - Engine Complete

(Includes Parts Marked +)

140-1087141-0281154-1725160-1150509-0008509-0040509-0041509-0168154-2495154-1446154-2061154-2542141-0950

509-0210


1 +Gasket, Rear Bearing Plate1 +Gasket, Oil Base1 +Gasket, Gear Cover3 +Gasket, Valve Cover

+Gasket, Cylinder Head: +Gasket Kit, Oil Pump1 +Gasket, Oil Filter Adapter112

222111

2

+Gasket. Air Horn+Gasket, Carburetor (BGEL)+Gasket, Exhaust Manifold+Gasket, Breaker Box+Seal, Oil (Governor Shaft)+Seal, Oil (Gear Cover)+Seal, Oil (Bearing Plate)+Seal, Oil (Valve)+Gasket, Intake Manifold (BGE)+Gasket, Intake Manifold (BGEL)+Gasket, Exhaust+Gasket, Exhaust+Gasket, Carburetor Mounting

(BGE)+Seal , Intake Valve

* – parts Included in 168-0178 Gasket Kit.+ - parts Included in 168-0181 Gasket Kit.

,-.


Numerical Index

Part No.

98-514298-526098-526098-531398-533598-533598-534798-5641-0198-571398-5845

101-0405101-0415101-0432101-0432-02101-0432-10101-0432-20101-0432-30101-0439101-0450101-0450-02101-0450-10101-0450-20101-0450-30101-0782102-0743102-0938102-1200102-1286102-1387103-0408103-0772103-0810104-0032104-0043104-0170104-0575104-0776104-1570104-1583105-0332105-0541105-0637110-0197110-0197-02110-0197-05110-0197-10110-0197-25110-0539?10-0639110-0893

Page

43414343154343434343

543

555555555555

1111431111431313

99955

39988855555555

Part No. Page

110-0904110-1808110-1824110-1824-02110-1824-05110-1824-10110-1824-25110-1879-01110-1921110-1935110-1955110-3181110-3181110-3213110-3214110-3479110-3480110-3485110-3487110-3508110-3509110-3510110-3571110-3515110-3526110-3527110-3604110-3709112-0186112-0186-05112-0186-10112-0186-20112-0186-30112-0186-40112-0229113-0189113-0189-05113-0189-10113-0189-20113-0189-30113-0189-40114-0022114-0240114-0257114-0257-10114-0257-20114-0257-30~~~+-jo~~

115-0086-02tls-!jo~~-~~

75555555

43555

435555555575555557777777777777

13777775~~

Part No. Page

120-0140120-0140120-0161120-0161120-0398120-0491120-0735122-0320122-0360122-0360-50122-0375122-0645122-0774123-1173123-1174123-1175123-1417123-1615123-1615123-1616123-1625123-1649134-2100134-4342134-4348134-4352134-4353134-4354134-4463140-1087140-1087140-1087140-1889140-1889140-1891140-1891140-1894140-1894140-1919140-2308141-0077141-0077141-0281141-0281141-0281141-0281141-028174~-~~9~~~?-~c$jg

74:-0700

715

743

775

121212431212

5555

15171111

515

9313131313115204315171517151715171819171819204318~g

18

Part No.

141-0700141-0701141-0701141-0702141-0703141-0708141-0708141-0710141-0710141-0711141-0711141-0713141-0736141-0741141-0799141-0919141-0919141-0920141-0921141-0923141-0924141-0924141-0927141-0928141-0932141-0932141-0934141-0935141-0936141-0937141-0938141-0939141-0940141-0942141-0950141-0950145-0561145-0562146-0449146-0450146-0453146-0455146-0455146-0455

146-0457148-0890148-0893148-0896148-0897’148-0898

Page

1918791919181913191819191819191819191919181919191718181818181818la19154315152020201519202017171777

1’?

44


Numerical Index

Part No.

148-0903149-1929149-1994149-2032-01149-2082149-2084149-2110150-0075150-0078150-0096150-0939150-1187150-1519150-1520150-1612150-1957150-1958-02150-1998150-2002150-2102153-0554

/’--- 153-0555153-0556153-0557153-0557153-0558153-0561153-0563153-0567153-0571153-0576153-0577153-0578153-0579154-1446154-1725154-1725154-2061154-2061154-2447154-2447154-2462154-2469154-2495154-2495

. 154-2510154-2538154-2539154-2540154-2542

Page

17151517151515

88

212113

88

212121131321151515

1517

15151515151515151543354333431517333315433533353333

Part No.

154-2542154-2542154-2551154-2551154-2627154-2627154-2627154-2662154-2663154-2683154-2718154-2745154-2746155-1015155-1015155-1239155-1256155-1258155-1485155-2025155-2026155-2036155-2036

155-2040155-2047155-2048155-2049155-2049155-2085155-2086155-2164155-2174155-2174160-1150160-1150160-1150160-1151160-1183160-1303160-1314160-1316160-1317160-1325160-1325160-1328166-0554166-0747166-0772

Page

35433335173335333333331733333533353333333333353135

3533353535353335222343232322232323222323222222

167-0263-01 22167-1605-02 22

Part No. Page

167-1615-01?67-1615-06168-0178168-0178168-0181168-0181191-1038191-1039191-1040191-1041191-1048191-1156191-1359191-1599191-1599191-1633191-1667191-1667191-1776191-1781191-1784191-1785191-1786

191-1817191-1818191-1819191-1820191-1821191-1822201-3172201-3246201-3247201-3252201-3388-S3204-0134204-0137205-0156205-0165212-1274212-1276-03212-1285212-1286214-0103220-3883220-3885220-3887220-3945220-3997-01220-3997-02220-4097

2222

743

7432525252525252524252524262626262626262626262626393939393939393939393939393939393939393939

Part No.

220-4104226-2426226-2442226-2753226-2754226-2809226-2980226-2990231-0284231-0288232-2955232-3073300-0985300-0986300-2784-01300-2943-01301-3566301-3606301-8619302-0885302-0888304-0015304-0044304-0772304-0773305-0718307-1886307-2344307-2478307-2501307-2559-01308-0341308-0852309-0322312-0246312-0249315-0591315-0605315-0645315-0646320-1323320-1548-01320-1549321-0266321-0287321-0298323-0400323-0400323-0440323-0500

Page

392439272739123939393939424241414242414242

2727

272741174117171742411223223928282841414141414141424142


Numerical Index

Part No.

323-1298323-1299323-1302323-1311323-1312331-0009332-0046332-0156332-0418332-0418332-0529332-0684332-0819332-0819332-0941332-0941332-0942332-1815332-1993332-1993332-2112332-2431332-2572332-2699332-2748336-2378336-2378336-9679337-2229337-2311337-2311338-1080338-1081338-1082338-1931338-1932338-2031338-2143357-0030359-0034370-4027402-0547402-0549402-0597402-0602403-1523403-2218403-2280403-2280405-3332

Page

3939414141282841282841413941283927412841411515282422231728113142424241414141414233111111113111

113636

Part No.

405-3333405-3334405-3405405-3453405-3611405-3612406-0566406-0567406-0568501-0525502-0002502-0054502-0313502-0838502-0871502-0927-01502-0928-01502-0929-01502-0932-01502-0933-01502-0935502-0965-01503-0183503-0183503-1133503-1133503-1190503-1252503-1336503-1337503-1345503-1351503-1365504-0150505-0110505-0266505-0274508-0008508-0071508-0251508-0253508-0253509-0008509-0008509-0040509-0040509-0041

509-0041509-0096509-0168

Page

36363636363636363617151715171517171717171717151715171715151515151711111117363641394113431343

5

431143

Part No.

509-0196509-0210509-0210510-0013510-0014510-0015510-0099515-0001515-0001515-0142515-0263516-0072516-0130516-0141517-0048517-0067517-0223517-0283518-0006518-0014518-0311518-0347518-0387518-0450518-0452518-0459518-0466525-0305526-0002526-0003526-0008526-0017526-0018526-0018526-0018526-0018526-0018526-0018526-0030526-0063526-0065526-0065526-0066526-0122526-0130526-0240526-0251

526-0324526-0325526-0356

Page

285

431313

839

89

3995

13557

153121

97

43151543151543151717

95

151728333936

71213

75

3511

5

1111

9

Part No.

526-1518740-1004740-1006800-0002800-0004800-0005800-0007800-0007800-0010800-0017800-0017800-0026800-0026800-0028800-0030800-0033800-0033800-0036800-0048800-0051800-0052800-0058800-0540800-0545800-0571800-0572800-0575800-0575800-0730800-0730801-0049801-0050802-0034802-0034802-1038803-0071812-0061812-0061812-0062815-0046815-0176815-0181815-0194815-0194815-0194815-0194815-0235815-0261815-0261815-0261

Page

367

1736 .35 -33

733

515173335123315173331

52411

5 -.. \13

555

393335

77

222339

52741411317391228394128 “1517 ‘-–”17

46


Numerical Index

Part No.

815-0261815-0261815-0261815-0261815-0261815-0290815-0337815-0337815-0340815-0358815-0359815-0359815-0370815-0370815-0370815-0385815-0387815-0388815-0436815-0499

815-0531815-0550-815-0570815-0583815-0584815-0587815-0587815-0590815-0590815-0591815-0591815-0592815-0610815-0610815-0647815-0657820-1077821-0005821-0009821-0009821-0010821-0010821-0010821-0014821-0014

r. 821-0014821-0016

,.— . 821-0016821-0029821-0029

Page

2227313341282839272339411722274241413933

1741

25273915171517151715152817111317153111313611313611311133

Part No.

821-0029821-0031821-0031821-0033850-0020850-0038850-0038850-0040850-0040850-0040850-0040850-0040850-0040850-0045850-0045850-0045850-0050850-0050850-0050850-0050

850-2005856-0006

856-0008856-0008856-0010860-0005862-0001862-0001862-0003862-0003862-0015862-0015870-0131870-0196870-0221870-0257870-0302870-0328870-0421

Page Part No. Page Part No. Page

35113636412223172425333536153335

5112439

2215

1128314224332439151721271736

71315

870-0433-03 28870-0437 36870-1183 27898-1193-03 28


.

.-.

—..\


Cummins Power Generation1400 73rd Ave. NEMinneapolis, MN 55432 USA

Phone 1 763 574 5000Toll-free 1 800 888 6626Fax 1 763 574 5298Email www.cumminsonan.com/contactwww.cumminsonan.comCummins�, Onan�, the “C” logo, and “Performance you rely on.”are trademarks of Cummins Inc.

�2010 Cummins Power Generation, Inc. All rights reserved.

Documents

Parts Manual - JingleSPOTjinglespot.com/download/Parts-0965-0232_BGE-A-E-BGEL-B-D.pdf · 2020. 4. 29. · Parts Manual RV Generator Set BGE (Spec A−E) BGEL (Spec B−D) English