119
PARTS MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914. For information call 1-800-SRBOATS or fax 1-314-213-7878 (USA and International). Internet address: http://www.searay.com Note: Not all accessories shown in pictures or described herein are standard equipment or even available as options. Options and features are subject to change without notice. 480 Confirm the availability of all accessories and equipment with an authorized Sea Ray® dealer.

PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

  • Upload
    dodien

  • View
    334

  • Download
    10

Embed Size (px)

Citation preview

Page 1: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

PARTS MANUAL

2002 480MY

MOTOR YACHT

Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914. For information call 1-800-SRBOATS or fax 1-314-213-7878 (USA and International).

Internet address: http://www.searay.comNote: Not all accessories shown in pictures or described herein are standard equipment or even available as options.

Options and features are subject to change without notice.

480

Confirm the availability of all accessories and equipment with an authorized Sea Ray® dealer.

Page 2: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

2002 480 MOTOR YACHT

T A B L E O F C O N T E N T S

STANDARD & OPTIONAL LAYOUTS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (DECK) 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (WINDSHIELD) 3, 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (HULL) 5, 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (TRANSOM) 7, 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (HARDTOP) 9, 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXTERIOR (GRAPHICS) 11, 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CANVAS 13, 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT (AFT VIEW) 15, 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT (PORT VIEW) 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT (STARBOARD VIEW) 18, 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GENERATOR INSTRUMENT PANEL 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT (UPHOLSTERY) 21, 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT (HELM) 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ELECTRONICS PANEL 24, 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SWITCH PANEL 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VHF PANEL 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTRUMENT PANELS 28, 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONTROL STATION BREAKER & CATERPILLAR EMS SWITCH PANEL 30, 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FORWARD STATEROOM 32, 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FORWARD STATEROOM (UPHOLSTERY) 34, 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FORWARD HEAD (VANITY) 36, 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FORWARD HEAD (SHOWER) 38, 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STARBOARD STATEROOM 40, 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STARBOARD STATEROOM (UPHOLSTERY) 42, 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DINETTE 44, 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ACCESSORY ROOM (COMPONENT BOARD) 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SALON (PORT VIEW) 47, 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AC MAIN DISTRIBUTION PANEL 60HZ CYCLE 49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DC DISTRIBUTION ENCLOSURE 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DC DISTRIBUTION 12V 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SALON (UPHOLSTERY) PORT VIEW 52, 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SALON (STARBOARD VIEW) 54, 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SALON (UPHOLSTERY) STARBOARD VIEW 56, 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GALLEY (LOWER) 58, 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GALLEY (UPPER) 60, 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT STATEROOM (FORWARD VIEW) 62, 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT STATEROOM (PORT VIEW) 64, 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT STATEROOM (AFT VIEW) 66, 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT STATEROOM VANITY 68, 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT STATEROOM (UPHOLSTERY) 70, 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT HEAD 72, 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT SHOWER 74, 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BILGE (PORT VIEW) 76, 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN DC BREAKER ACCESS PANEL 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN DC BREAKER ENCLOSURE (DIESEL) 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN DC BREAKER PANEL 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN DISTRIBUTION PANEL ENCLOSURE 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BILGE (2" ENGINE SET-UP/WATER INTAKE) 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BILGE (2.5" ENGINE SET-UP/WATER INTAKE) 83

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BILGE (CATERPILLAR T-3196 TA/3176 TA - ENGINE EXHAUST

SYSTEM) 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BILGE (CUMMINS QSM-11 - ENGINE EXHAUST SYSTEM) 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GENERATOR SYSTEM (WESTERBEKE) 86, 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BILGE (CABIN VENTILATION) 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AIR CONDITIONING SYSTEM 89, 90

STANDARD & OPTIONAL LAYOUTS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OIL EXCHANGE SYSTEM 91, 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STEERING SYSTEM 93, 94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL SYSTEM 95, 96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL DISTRIBUTION SYSTEM 97, 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WATER SYSTEM (BILGE) 99, 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WATER SYSTEM (FORWARD) 101, 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WATER SYSTEM (AFT) 103, 104 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WATER SYSTEM (MANIFOLD) 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEWAGE SYSTEM 106, 107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRAINAGE SYSTEM 108, 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRAINAGE SYSTEM (SUMP DRAINS) 110, 111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRAINAGE SYSTEM (PORT COMMON DRAIN) 112, 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRAINAGE SYSTEM (STARBOARD COMMON DRAIN) 114, 115

OPTIONS - PARTS LIST PAGE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T-640 PHP 3196TA CAT INBOARD DIESELS 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T-QSM-11 (T-519 PHP) CUMMINS INBOARD DIESEL 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T-616 PHP QSM-11 CUMMINS INBOARD DSLS 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MACERATOR W/ SEACOCK INTERLOCK SYSTEM 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SUN PAD (S) - FORWARD DECK 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 VOLT / 50 CYCLE ELECTRICAL SYSTEM 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPARE PROPELLERS W/ HOLDER ( PAIR ) 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WATER DELIVERY - INCLUDES SAFETY PKG & FUEL 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .COCKPIT TABLE 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WINDLASS-LOFRANS PROGRESS-CHAIN 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C E OPTION GROUP 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HYDRAULIC MARINE LIFT SWIM PLATFORM SYSTEM 116, 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BUFF ULTRALEATHER 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AUTOPILOT - RAYPILOT ST 7001+ 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSFORMER SHORE PWR ISO BOOST-240V/60 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DASH COVER 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT BENCH SEATING W/ STORAGE BELOW 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RADAR-RL80C W/ OPEN ARRAY 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RADAR-RL80CRC W/ OPEN ARRAY 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REFRIG / ICE MAKER COMBO - COCKPIT- 120V/60 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REFRIG / ICE MAKER COMBO - COCKPIT- 220V/50 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HAMPTON MAPLE FINISH 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AFT DECK SCREEN ENCLOSURE 117

2/23/2004

Page 3: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WASTE

FUEL

20 x 20 HATCH

3

1 24 5

6

89

1011

12

13

1417

18

SEE DETAIL B

DETAIL B

19

2019 21

23

15

SEE WINDSHIELD PAGE

SEE WINDSHIELD PAGE

151616

16

22

24 25 26

27

282930

31 32 33

34

35 3637

35

38

39

DETAIL ASTBD AFT SIDE

41

8 9

40

11

12

13

42 43 44 45

46

47

48

7

2/23/2004 1

EXTERIOR (DECK)

Page 4: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (DECK)

1529007 1 RAIL, BOW 480MY-02 CMPLT1529015 2 LIFE LINE, 480MY-02 SET1109347 3 DECK PLATE, WASTE SS BLK CLR-CODE522581 DECK PLATE, CAP W/CHAIN522599 KEY, DECK PLATE CAP1624220 4 480MY 02, CUSH, SUNPAD STBD HI#1624238 480MY 02, CUSH SKIN, SUNPAD STBD HI#226787 LABEL, CAUTION SUN PAD852558 LABEL, SUN PAD WARNING UNDERWAY1600170 FOAM, P/C 480MY-02 FWD DECK SUNPAD PRT/STBD1624246 5 480MY 02, CUSH, SUNPAD PORT HI#1624253 480MY 02, CUSH SKIN, SUNPAD PORT HI#226787 LABEL, CAUTION SUN PAD852558 LABEL, SUN PAD WARNING UNDERWAY1600170 FOAM, P/C 480MY-02 FWD DECK SUNPAD PRT/STBD1114263 6 DECK PLATE, DSL SS 2" GRN CLR-CODE522599 KEY, DECK PLATE CAP695676 DECK PLATE, CAP 2"781195 7 RAIL, GRAB 20" 95866434 8 KNOB, PORTLIGHT KNOB ONLY (BOMAR)1513183 9 TRIM RING, PORTLIGHT 3/8" SS1453992 10 PORTLIGHT, OPENING ALL SS 3/8"-7/8" MOD REV11331735 11 PORTLIGHT, GASKET ONLY (BOMAR)1107044 12 PORTLIGHT, HANDLES QUICKDOGS (BOMAR)1331313 13 PORTLIGHT, SCREEN 3/8"X 7/8"1331750 14 PORTLIGHT, LENS ONLY (BOMAR)1114263 15 DECK PLATE, DSL SS 2" GRN CLR-CODE522599 KEY, DECK PLATE CAP695676 DECK PLATE, CAP 2"1463488 16 CLEAT, 10.5" SEA RAY SS1473057 PLATE, BACKING CLEAT 1/4"X 2.5"X 5"897322 17 RUBRAIL, PVC ARCWHT 20' (SS INSERT 3/4")1080100 18 INSERT, RUB RAIL SS 3/4"X 12' (.062/304SS)1261379 CAP, 400/480DB-99 GUNNEL P/S SS1528991 19 RAIL, DECK RUNNER 480MY-02 STB FWD985754 20 HATCH, DECK 20X20 ULTRA II NO CLIPS1476605 GASKET, DECK HATCH FOAM 1/2"X 3/4"X 33'1690196 SCREEN, DECK SKYSCREEN 20"X 20" BEIGE MK4

(ABOVE # REPLACED 858845)858845 SCREEN, DECK SKYSCREEN 20"X 20" SLR1414895 21 LIGHT, NAV SIDE SS HORZ 12V991786 22 WINDLASS, RP/CHN PROG2 LO-PRO 12V757765 23 WINDLASS FOOTSWITCH, HVY DUTY W/SAFTY CVR WHT798447 WINDLASS SOLENOID, LOFRANS CONTROL BOX 12V697508 24 EYE, BOW 3/8"X 2.75"805499 LANYARD, CABLE ANCHOR 1/8" SS1624261 25 480MY 02,HATCH,PRT ANCHOR STRG FBRGLS1463470 26 CLEAT, 8.5" SEA RAY SS825604 27 DAVIT, ANCHOR SS W/ROLLER PLOW896902 ROPE/CHAIN KIT, LOFRANS 5/8"X 200'/5/16"X 25'1048743 CHAIN STOP, SS W/LANYARD (WINDLINE)1145275 ANCHOR SHACKLE, JAW/JAW SWIVEL HVY DTY 3/8"1667369 ANCHOR, 45LB GALV PLOW1247915 LANYARD, CABLE 13" VINYL COATED W/INS819342 HOOK, SNAP 3/8"X 4" SS1158906 PAD, HDPE CHAIN GUARD 1/2"X 6"X 12" ARW1395888 28 ROLLER, ANCHOR TOP (825604)1395896 ROLLER, ANCHOR BTM (825604)1595628 29 PAD, HDPE ANCHOR CHUTE 1/2"X 3 7/8"X 19" ARW1480813 30 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PAWL1043918 31 WINDLASS, CRANK HANDLE LOFRANS PROGRESS1624279 32 480MY 02,HATCH,STB ANCHOR STRG FBRGLS850552 33 HINGE, SS CONT 2"X 18" (PIN DIA .125)154732 34 THRU-HULL, PLAS 1 1/8"X 90DEG WHT156893 35 WEBBING, POLYPROPYLENE 1" BLACK154393 SNAP SOCKET, MED ACTION154369 SNAP STUD, W/#8 X 3/8" PH SS749341 36 TRIM-SEAL, 5/16" W/7/16"BULB LOC-C921759 37 LABEL, DANGER STAY CLEAR OF MOVING PARTS830844 38 HOLDER, P/B WINDLASS CRANK HANDLE957175 39 COVER, CUSTOM CLAMSHELL LRG W/1CUTOUT(ABS/DR)1454008 40 PORTLIGHT, OPENING ALL SS 3/8"-7/8" FROS REV11331727 41 PORTLIGHT, LENS ONLY FROSTED (BOMAR)632794 42 HATCH, ALL HATCH SIZES MUSHROOM OR POST632778 43 HATCH, O-RING701466 44 HATCH, ARM UNIV PIVOT ALL SIZES802819 45 HATCH, ALL HATCH SIZES PIVOT LATCH ADAPTER802827 46 HATCH, HATCH HANDLE802801 47 HANDLE, DECK HATCH LATCHING802793 48 HATCH, SCREW 3/8" PLEX

HARNESSES

1585488 HARNESS, 480MY-02 DECK1585553 HARNESS, 480MY-02 SLN CEILING

LABELS

187179 TAG, WARNING RED188060 EMBLEM, "SEA RAY" SCRIPT CHROME 5"221770 LABEL, "LINE 1" (LEXAN)221788 LABEL, "LINE 2" (LEXAN)221861 LABEL, SLING (LEXAN)226787 LABEL, CAUTION SUN PAD276808 LABEL, STICKER SHORE POWER WARNING 50/30 OPT642108 DECAL, STRUCTURAL WARRANTY652370 LABEL, STICKER LOADED BY TRANSPORTATION711176 DECAL, PREMIUM VINYLESTER RESIN852558 LABEL, SUN PAD WARNING UNDERWAY852616 LABEL, LEAVING DOCKSIDE WATER CONNECTED WARN921759 LABEL, DANGER STAY CLEAR OF MOVING PARTS970715 LABEL, WARNING WINDOWS CLOSED WHEN REFUELING987727 LABEL, DANGER COMBO-DSL POWERED BOAT996199 LABEL, ABYC MEMBERSHIP1112879 LABEL, DANGER SHUT OFF ENG WHEN NEAR SWIMMERS1113562 LABEL, WARNING DO NOT STAND/WALK THIS AREA

2/23/2004 2

Page 5: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WINDSHIELD COMPLETE

PORT SIDE WINDOW COMPLETE

STBD SIDE WINDOW COMPLETE

MAIN CABIN CENTER WINDOW

12 3

4

12

13

5 6 7

8

91011

17 18 19

1614 15

DETAIL A

SEE DETAIL A

2/23/2004 3

EXTERIOR (WINDSHIELD)

Page 6: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (WINDSHIELD)

1599067 1 W/S, 480MY-02 MAIN CABIN STB FWD GLSS FILR1529023 2 W/S, 480MY-02 MAIN CABIN STB W/FIXED WNDWS1599083 3 W/S, 480MY-02 MAIN CABIN STB AFT GLSS FILR1529049 4 W/S, 480MY-02 H/T ALUM W/SLIDNG SIDE WNDWS1600238 W/S, 480MY-02 SS HWD KIT ONLY1600204 5 W/S, 480MY-02 H/T ALUM CTR ONLY1600188 6 W/S, 480MY-02 H/T ALUM PRT FRNT ONLY1600212 7 W/S, 480MY-02 H/T ALUM PRT SSW ONLY1598432 8 WIPER MOTOR, 87 DEG W/2"SHFT 12V PORT1598440 WIPER MOTOR, 87 DEG W/2"SHFT 12V STBD1603281 WIPER, SEATECH 2/DECK FIT WSHR KIT 12VDC1598457 9 WIPER ARM, 29.5" PANTOGRAPH BLK SS W/WET KIT1211804 10 WIPER BLADE, 32" FLEX BLK1600246 11 W/S, 480MY-02 SS SCREW COVER1600196 12 W/S, 480MY-02 H/T ALUM STB FRNT ONLY1600220 13 W/S, 480MY-02 H/T ALUM STB SSW ONLY1100262 14 ACTUATOR, ELEC W/S VENT 4"8P CE1483304 BRACKET, SS W/S ACTUATOR MNT #14-3331409911 15 COVER, ABS W/S VENT ACTUATOR ZPHR1529379 16 W/S, 480MY-02 MAIN CABIN CTR PNL1616788 CANVAS, 480MY-02 W/S SHADES WHT MESH1599075 17 W/S, 480MY-02 MAIN CABIN PRT FWD GLSS FILR1529031 18 W/S, 480MY-02 MAIN CABIN PRT W/FIXED WNDWS1599091 19 W/S, 480MY-02 MAIN CABIN PRT AFT GLSS FILR

DECALS

1518737 DECAL, SEA RAY OWNERS CLUB (NBOA)

2/23/2004 4

Page 7: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FIXEDPORTLIGHT

BOW THRUSTERDETAIL

HORN COVER

THRU_HULL ROPE LOCKER

SMALL CLAM CHELL

27

26

25 2

1

10

9 6

4 3

5

7

11

12 13

23

22

24

1518

19

20

17

21

22

28

282912

3132

34

31

8

35

36

37

14

30

16

33

2/23/2004 5

EXTERIOR (HULL)

Page 8: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (HULL)

1689637 1 HATCH, MARS LADDER RCSD W/PLTFM/BOSS ARW 02(ABOVE# HULL# 527 -> UP)

870899 HATCH, RTM LADDER RCSD ADDL PLTFM ARW 96(ABOVE# HULL# 501 -> 526)

1118314 CATCH, RBR SUNPAD HOLD-DOWN1615848 BUMPER, RUBBER BLK PUSH-IN 3/16"HOLE636365 2 HINGE, SS CONT 2"X 15"609883 3 CLEAT, PLAS 3/4"X 1"X 4" GREY1473750 4 LADDER, SWIM 3-STEP SS CONCEALED REV2 GUDGNS

(ABOVE# HULL# 512 -> UP)941344 LADDER, SWIM 3-STEP SS CONCEALED REV GUDGNS

(ABOVE# HULL# 501 -> 511)973446 5 LADDER, TREAD 10 3/8"909317 6 LADDER, TREAD 11.75"909325 7 LADDER, TREAD 12 7/8"1225788 8 LADDER, SWIM BTM "U"1225762 9 LADDER, SWIM MID "U"1225770 10 LADDER, SWIM TOP "U"973495 11 LADDER, SWIM SLIDING GUDGEON ASSY

(ABOVE# HULL# 501 -> 511)1225606 LADDER, SWIM GUDGEON BASE SLIDING PORT

(ABOVE# HULL# 501 -> 511)1225572 LADDER, SWIM SLIDE NYLATRON PORT

(ABOVE# HULL# 501 -> 511)1225598 LADDER, SWIM GUDGEON BASE SLIDING STBD

(ABOVE# HULL# 501 -> 511)1225564 LADDER, GUDGEON SLIDING W/HANDLE

(ABOVE# HULL# 501 -> 511)1225820 LADDER, SWIM SLIDE BUTTERFLY

(ABOVE# HULL# 501 -> 511)1225804 LADDER, SWIM ANGLE STOP SS PORT

(ABOVE# HULL# 501 -> 511)1225838 LADDER, SWIM ANGLE STOP SS STBD

(ABOVE# HULL# 501 -> 511)1225754 LADDER, SWIM GUIDE SS BTM1225796 LADDER, SWIM GUIDE 1/2" MID1225812 LADDER, SWIM GUIDE SS 7/8" MID1225580 LADDER, SWIM HDWR KIT FOR MRP #0941344

(ABOVE# HULL# 501 -> 511)1433184 12 VENT, FUEL/WATER SS 3/4" 90DEG FLSH MNT1591726 13 480MY 02,CVR,BLG VENT PRT FBRGLS957175 14 COVER, CUSTOM CLAMSHELL LRG W/1CUTOUT(ABS/DR)1602135 15 PORTLIGHT, OPENING ALL SS 3/8"-7/8"FROST CRVD1331735 16 PORTLIGHT, GASKET ONLY (BOMAR)1107044 17 PORTLIGHT, HANDLES QUICKDOGS (BOMAR)1331313 18 PORTLIGHT, SCREEN 3/8"X 7/8"1331727 19 PORTLIGHT, LENS ONLY FROSTED (BOMAR)866434 20 KNOB, PORTLIGHT KNOB ONLY (BOMAR)1513183 21 TRIM RING, PORTLIGHT 3/8" SS1454016 22 PORTLIGHT, FIXED ALL SS 3/8"-7/8" MOD REV11513191 23 TRIM RING, PORTLIGHT FIXED 3/8" SS1331750 24 PORTLIGHT, LENS ONLY (BOMAR)533430 25 VENT, CLAMSHELL ROPE LCKR 2"X2"154732 26 THRU-HULL, PLAS 1 1/8"X 90DEG WHT824748 27 HORN CVR, CONCEALED DUAL WHT LG796805 HORN, DUAL CONCEALED TRUMPET AIR828103 RELAY, SPST 12V/40A1433176 28 VENT, FUEL/WATER SS 5/8" 90DEG FLSH MNT1591734 29 480MY 02,CVR,BLG VENT STB FBRGLS1591742 30 480MY 02,STEP,SWMPLTFM1515279 31 TRIM TAB, ASSY 12X24 PARA DUAL RAM/PUMP 12V398222 32 ZINC, TRANSOM ZINC LARGE144360 BOLT, ZINC #3/8-16 X 4.5" SIL/BRZ144378 NUT, ZINC 3/8-16 SIL/BRZ1591437 33 INSERT, HDPE 480MY-02 SWIMPLATFORM W/LOGO1591767 34 480MY 02,SWMPLTFM,FBRGLS743625 TRIM, EDGE WHITE MOTOR BOX LARGE1320183 WASHER, FENDER 3/8"X 2"X 1/8" SS1048396 35 BOW THRUSTER, FBRGLS TUNNEL 9 7/8"X 72"1047422 BOW THRUSTER, 130/160KGF 24VDC 9.84"TUNNEL897322 36 RUBRAIL, PVC ARCWHT 20' (SS INSERT 3/4")1080100 37 INSERT, RUB RAIL SS 3/4"X 12' (.062/304SS)

LABELS

276808 LABEL, STICKER SHORE POWER WARNING 50/30 OPT1235928 LABEL, ARROW'S LINE UP HERE

NOT SHOWN

126516 EYE, BOW 1/2"X 4.75" SS1616036 FBRGLS PART, 480MY-02 EXH SCOOP

2/23/2004 6

Page 9: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SEE DETAIL B

DETAIL B

30

31

33

34 26

2829

27

25

32

35

2

7

8

9

10

11

12131412 15

16

9

17

18

19

20

3

21

SEE DETAIL A

DETAIL A

22

23

24

1

6

4 5

2/23/2004 7

EXTERIOR (TRANSOM)

Page 10: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (TRANSOM)

1619030 1 480MY 02,SKIRTING,PRT SIDE1598804 2 FBRGLS PART, 480MY-02 TRNSM STRG LID AFT1590736 HINGE, SS CONT 2"X 44"X 1/8"PIN1480813 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PAWL1592831 3 RAIL, GRAB 480MY-02 TRANSOM STAIRS1538826 4 DOOR, PLEX 480MY-02 TRANSOM159103 BOLT, BARREL CHR 4 7/16"BOLT 5.25"LOA1601426 SHIM, HDPE 480MY-02 TRNSM DOOR LATCH1612191 DOOR, PLEX 480MY-02 TRANSOM JAMB ONLY822619 BUSHING, WATER TIGHT 1.25"OD188060 5 EMBLEM, "SEA RAY" SCRIPT CHROME 5"1619055 6 480MY 02,SKIRTING,STB SIDE719005 7 COVER, CUSTOM CLAMSHELL LRG (ABS/DR)1109321 8 DECK PLATE, WATER SS BLUE CLR-CODE522557 DECK PLATE, CAP W/CHAIN GAS/WATER522599 KEY, DECK PLATE CAP1598960 9 CLEAT, SS FENDER LOCK W/SR LOGO 5"1591742 10 480MY 02,STEP,SWMPLTFM1591767 11 480MY 02,SWMPLTFM,FBRGLS743625 TRIM, EDGE WHITE MOTOR BOX LARGE1320183 WASHER, FENDER 3/8"X 2"X 1/8" SS1515279 12 TRIM TAB, ASSY 12X24 PARA DUAL RAM/PUMP 12V1433176 13 VENT, FUEL/WATER SS 5/8" 90DEG FLSH MNT398222 14 ZINC, TRANSOM ZINC LARGE144360 BOLT, ZINC #3/8-16 X 4.5" SIL/BRZ144378 NUT, ZINC 3/8-16 SIL/BRZ973842 15 INSERT, HDPE SWMPLTFM W/SR LOGO ARW392340 16 INLET, WATER CHR/BRZ W/O PRESS REGULATOR1623388 17 SWITCH, 480MY-02 CABLEMASTER 3'PWR (MOM)1623396 SWITCH, 480MY-02 CABLEMASTER RBR BOOT ONLY1623404 PANEL, 480MY-02 CABLEMASTER SWITCH NAMEPLATE133702 18 INLET, PHONE/TV CABLE COMBO SS136093 CORD SET, PHONE 50FT1601574 19 CBLMSTR KIT, 12V 75'CORD W/18"CONTAINER1410042 CBLMSTR KIT, 12V INLET1435866 CABLEMASTER, REMOTE CONTROL DUAL TRANSMITTER1437524 20 WINDOW, 420AC MSTR STRM AFT KICKOUT REV11592849 21 RAIL, GRAB 480MY-02 TRANSOM736702 22 FAUCET, WASHDOWN BOX W/MIXER (AQUATIK) VERT851253 23 PANEL, CKPT LIGHTS SWITCH WHT1230192 24 LIGHT, COURTESY WATERPROOF FRONT MNT W/O NUT909325 25 LADDER, TREAD 12 7/8"909317 26 LADDER, TREAD 11.75"973446 27 LADDER, TREAD 10 3/8"941344 28 LADDER, SWIM 3-STEP SS CONCEALED REV GUDGNS609883 29 CLEAT, PLAS 3/4"X 1"X 4" GREY636365 30 HINGE, SS CONT 2"X 15"870899 31 HATCH, RTM LADDER RCSD ADDL PLTFM ARW 96973495 32 LADDER, SWIM SLIDING GUDGEON ASSY1225606 LADDER, SWIM GUDGEON BASE SLIDING PORT1225572 LADDER, SWIM SLIDE NYLATRON PORT1225598 LADDER, SWIM GUDGEON BASE SLIDING STBD1225564 LADDER, GUDGEON SLIDING W/HANDLE1225820 LADDER, SWIM SLIDE BUTTERFLY1225804 LADDER, SWIM ANGLE STOP SS PORT1225838 LADDER, SWIM ANGLE STOP SS STBD1225754 LADDER, SWIM GUIDE SS BTM1225796 LADDER, SWIM GUIDE 1/2" MID1225812 LADDER, SWIM GUIDE SS 7/8" MID1225580 LADDER, SWIM HDWR KIT FOR MRP #09413441225770 33 LADDER, SWIM TOP "U"1225762 34 LADDER, SWIM MID "U"1225788 35 LADDER, SWIM BTM "U"

2/23/2004 8

Page 11: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

14 15

20 x 20 HATCH

26 27 28 29

30

31

32

1

2 34

5

6 7 8

911

12

16 17 1819

20

14

21

22

23

22

191224221419

22

25

22

10

13

2/23/2004 9

EXTERIOR (HARDTOP)

Page 12: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (HARDTOP)

1605476 1 480MY 02,HARDTOP,ONLY FBRGLS792325 2 ANTENNA, TV GLOMAX ASSY W/CONN881383 GASKET, GLOMAX TV GPS MOUNT BLK788711 3 MOUNT, ANTENNA DECK GPS SS881383 GASKET, GLOMAX TV GPS MOUNT BLK1408632 4 RADAR, RAYTHEON 5S 48" ARRAY126870 VENT, CLAMSHELL ROPE LCKR 1 5/8"X 1.5"1597590 5 SUPPORT, SS MASTLIGHT RACHET MNT W/GLARE SHLD281725 COVER, GLARE SHIELD1554294 LIGHT, NAV MASTHEAD BLK W/CLR 12V (40-SERIES)1554278 LIGHT, NAV A/R WHT 12V (40-SERIES)985754 6 HATCH, DECK 20X20 ULTRA II NO CLIPS1690196 SCREEN, DECK SKYSCREEN 20"X 20" BEIGE MK4

(ABOVE # REPLACED 858845)858845 SCREEN, DECK SKYSCREEN 20"X 20" SLR1476605 GASKET, DECK HATCH FOAM 1/2"X 3/4"X 33'1274570 7 ANTENNA, 8' SHAKESPEARE 5225 GLXY W/CP CONN822601 GASKET, VHF ANTENNA BASE LILY RATCHET MNT115311 MOUNT, RATCHET VHF 4-WAY W/1"-14 MALE THD SS122853 FITTING, WATER TIGHT OUTLET FOR 5/16" CABLE1611938 SHIM, HDPE ANTENNA RATCHET MNT930263 8 SPOTLIGHT, ACR HALOGEN WHT 12V1320688 SPOTLIGHT, MASTER CONTROLLER W/DLD101605492 9 480MY 02,WING,STBD FBRGLS1597913 10 SUPPORT, SS 480MY-02 HARDTOP AFT STBD1554286 11 LIGHT, NAV STERN WHT LENS/BLK BODY 12V1605526 12 480MY 02,WING,PRT FBRGLS1560275 13 SUPPORT, SS 480MY-02 HARDTOP AFT PORT1230192 14 LIGHT, COURTESY WATERPROOF FRONT MNT W/O NUT1605500 15 480MY 02, CVR, DR/ABS CKPT WALKWAY PNL PORT1471762 16 LIGHT, DIANA 105 ROUND W/RED SOFT LENS CHR1600527 17 BOX, P/B 480MY-02 CKPT OVERHEAD GLOVE BOX1488261 18 LIGHT, DIANA 105 ROUND W/FRSTD LENS1440544 19 SPEAKER, COAXIAL EXT 6.5" CM16221605518 20 480MY 02, CVR, DR/ABS CKPT WALKWAY PNL STB1598044 21 PLATE, PLEX 480MY-02 HARDTOP ACCESS1134972 22 LIGHT, HALOGEN SS 7"DIA DUAL BULB 12V20W975565 BULB, HALOGEN 12V/20W1605534 23 480MY 02, CVR, DR/ABS HRDTP UPR PNL PORT AFT1605542 24 480MY 02, CVR, DR/ABS HRDTP UPR PNL CNTR AFT1605559 25 480MY 02, CVR, DR/ABS HRDTP UPR PNL STBD AFT632794 26 HATCH, ALL HATCH SIZES MUSHROOM OR POST632778 27 HATCH, O-RING701466 28 HATCH, ARM UNIV PIVOT ALL SIZES802819 29 HATCH, ALL HATCH SIZES PIVOT LATCH ADAPTER802801 30 HANDLE, DECK HATCH LATCHING802827 31 HATCH, HATCH HANDLE802793 32 HATCH, SCREW 3/8" PLEX

ELECTRICAL

858407 MODULE, MUX LIGHT SWITCH CONTROLLER 12V

HARNESSES

1585496 HARNESS, 480MY-02 HARDTOP

NOT SHOWN

934380 SCREW, TAPPING #8A X 1" PTH WHT1560291 SUPPORT, ALUM 480MY-02 HRDTP WIRE CHS FWD STB

2/23/2004 10

Page 13: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

TRANSOM VIEW

1 2

3

4

4

5

67

8

2/23/2004 11

EXTERIOR (GRAPHICS)

Page 14: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

EXTERIOR (GRAPHICS)

1443217 1 EMBLEM, S/R WAVE 11 7/8" OVAL CHR1539485 2 EMBLEM, URETHANE "FOUR EIGHTY" DRIP CHR/BLK1443183 3 EMBLEM, "SEA RAY" SCRIPT HULL LOGO CHR 13"758482 4 TAPE, M/S 1.5"W/SGL-VOID MIST/DKBLUEMET783902 TAPE, M/S 1.5"W/SGL-VOID GLD/BLK758508 TAPE, M/S 1.5"W/SGL-VOID LTJADE/MEDGRNMET913996 5 TAPE, M/S 5"W/3/4"VOID BLK/GLDMET944686 TAPE, M/S 5"W/3/4"VOID BLK/LTJADESTN944694 TAPE, M/S 5"W/3/4"VOID BLK/MISTBL1355338 6 PAINT, BOTTOM BLACK HYDROCOAT188060 7 EMBLEM, "SEA RAY" SCRIPT CHROME 5"

GELCOATS

1398205 8 GEL COAT, ARCTIC WHT665893 GEL COAT, ANTIQUE WHT (SUMMER)987792 GEL COAT, AURORA GRANICOAT1047307 GEL COAT, DESERT BEIGE PC/SC101154 GEL COAT, BILGE GRY MIS/MIX

2/23/2004 12

Page 15: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

2 3 45

67

8

10118765

4

9

9

CANVAS, HARDTOP COMPLEAT

1

2/23/2004 13

CANVAS

Page 16: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

CANVAS

1603422 1 CANVAS, 480MY-02 H/T ENCL TST1617901 CANVAS, 480MY-02 HARDTOP ENCL SCREENS ONLY1202050 CANVAS, CARE PKG COMPLIMENTS OF BOATSWAINS1626589 2 CANVAS, 480MY-02 ENCL SIDE CURT PRT FWD TST1626563 3 CANVAS, 480MY-02 ENCL SIDE CURT PRT CTR TST1626688 CANVAS, 480MY-02 SCREEN PRT SIDE CTR1626522 4 CANVAS, 480MY-02 ENCL CURT PRT AFT CRNR TST1626506 5 CANVAS, 480MY-02 ENCL CURT PRT AFT TST1626670 CANVAS, 480MY-02 SCREEN PRT AFT1626498 6 CANVAS, 480MY-02 ENCL CURT CTR AFT TST1626654 CANVAS, 480MY-02 SCREEN CTR AFT1626480 7 CANVAS, 480MY-02 ENCL STB AFT DOOR W/FILR TST1626472 8 CANVAS, 480MY-02 ENCL SIDE CURT STB AFT TST1626605 9 CANVAS, 480MY-02 ENCL VAL TST1626456 10 CANVAS, 480MY-02 ENCL SIDE CURT STB FWD TST1626464 11 CANVAS, 480MY-02 ENCL SIDE CURT STB CTR TST1626639 CANVAS, 480MY-02 SCREEN STB SIDE CTR

CANVAS (INTERIOR RUNNERS)

1531276 CANVAS, 480MY-02 CR STD TST

CANVAS STORAGE BAG

1321736 CANVAS, STRG BAG 12X60 TOAST ZIPPERED

NOT SHOWN

1610203 CANVAS, 480MY-02 DASH CVR1616788 CANVAS, 480MY-02 W/S SHADES WHT MESH1617893 CANVAS, 480MY-02 WINDLASS CVR TST

2/23/2004 14

Page 17: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

12

45

6

7 7 77

7

91011

12

8

AFT COCKPIT SEAT

13 14 15

16

1718

19

3

2/23/2004 15

COCKPIT (AFT VIEW)

Page 18: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

COCKPIT (AFT VIEW)

1597673 1 BOARD, HDPE 480MY-02 CKPT WSHDOWN1096262 2 FAUCET, SILLCOCK WASHDOWN (WHITECAP)1538826 3 DOOR, PLEX 480MY-02 TRANSOM159103 BOLT, BARREL CHR 4 7/16"BOLT 5.25"LOA1612191 DOOR, PLEX 480MY-02 TRANSOM JAMB ONLY822619 BUSHING, WATER TIGHT 1.25"OD1601426 SHIM, HDPE 480MY-02 TRNSM DOOR LATCH1538842 4 DOOR, 480MY-02 H/T/CKPT STB W/HDWR/FRAME PLEX1598804 5 FBRGLS PART, 480MY-02 TRNSM STRG LID AFT1590736 HINGE, SS CONT 2"X 44"X 1/8"PIN1480813 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PAWL1016070 CLIP, PLAS HOLDING 1.25" CLIPPER BLK185538 6 ROPE, DOCKLINE STRAP ONLY WHT W/HDWR1619022 7 480MY 02,DOOR,CKPT SKIRTING1480813 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PAWL1590744 HINGE, SS CONT 1.25"X 16"X 1/8"PIN1418078 SHIM, RUBBER 9MM SS LATCH1538834 8 DOOR, 480MY-02 H/T/CKPT PRT W/HDWR/FRAME PLEX1596204 9 FBRGLS PART, 480MY-02 SKIRT PRT1230192 10 LIGHT, COURTESY WATERPROOF FRONT MNT W/O NUT1596196 11 FBRGLS PART, 480MY-02 AFT SKIRT1596212 12 FBRGLS PART, 480MY-02 SKIRT STB1687584 13 480MY 02, BLSTR SEAT AFT CKPT STBD1687585 480MY 02, BLSTR SKIN, SEAT AFT CKPT STBD1625854 FOAM, P/C 480MY-02 CKPT AFT BNCH SEAT 4PC1502053 14 HOLDER, DRINK SS 2-RING 3"1687586 15 480MY 02, BLSTR, SEAT AFT CKPT PORT1687587 480MY 02, BLSTR SKIN, SEAT AFT CKPT PORT1625854 FOAM, P/C 480MY-02 CKPT AFT BNCH SEAT 4PC1687588 16 480MY 02, CUSH, SEAT AFT CKPT PORT1687589 480MY 02, CUSH SKIN, SEAT AFT CKPT PORT1615046 SEAT, HDPE 480MY-02 CKPT AFT SEAT PRT BCKRST1625854 FOAM, P/C 480MY-02 CKPT AFT BNCH SEAT 4PC609883 CLEAT, PLAS 3/4"X 1"X 4" GREY1687590 17 480MY 02, BASE, AFT CKPT SEAT PORT FRBGLS991612 ANGLE, PVC 2"X 2"X 1/4"X 10' WHT140087 HINGE, LOOSE PIN CHROME1687591 18 480MY 02, BASE, AFT CKPT SEAT STBD FRBGLS991612 ANGLE, PVC 2"X 2"X 1/4"X 10' WHT140087 HINGE, LOOSE PIN CHROME1687592 19 480MY 02, CUSH, SEAT AFT CKPT STBD1687593 480MY 02, CUSH SKIN, SEAT AFT CKPT STBD1615053 SEAT, HDPE 480MY-02 CKPT AFT SEAT STB1625854 FOAM, P/C 480MY-02 CKPT AFT BNCH SEAT 4PC609883 CLEAT, PLAS 3/4"X 1"X 4" GREY

AFT COCKPIT FULL BENCH SEAT AND STORAGE OPTION

1615038 BOARD, HDPE 480MY-02 CKPT AFT SEAT STB BCKRST1615061 BOARD, HDPE 480MY-02 CKPT AFT SEAT PRT BCKRST1625870 BRACE, HDPE 480MY-02 CKPT AFT SEAT BASE KIT1626423 PANEL, W/G 480MY-02 CKPT SKRT DOOR REPLACMENT

LABELS

125070 PLATE, NMMA YACHT CERT DSL155754 LABEL, COMPASS221903 LABEL, FRESH WATER (LEXAN)551176 LABEL, THROTTLE SMALL (LEXAN)551184 LABEL, SHIFT SMALL (LEXAN)811000 LABEL, DANGER TRNSM DOOR (LEXAN)852582 LABEL, UNPLUG SHORE POWER WARNING852632 LABEL, WARNING LEAKING FUEL852632 LABEL, WARNING LEAKING FUEL852640 LABEL, DOOR SECURED UNDERWAY852640 LABEL, DOOR SECURED UNDERWAY937664 LABEL, 7/16"X 7/8" CKPT1017375 LABEL, DANGER DO NOT CLIMB/STORE ON HARDTOP

NOT SHOWN

579599 HOLDER, RING BUOY WHT

2/23/2004 16

Page 19: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

COCKPIT (PORT VIEW)

1

2

3

5

67

8

9

10

11

4

COCKPIT (PORT VIEW)1620202 1 480MY 02,CVR,CABIN ENTRY FBRGLS1508548 2 HATCH, 480MY-02 CABIN ENTRY TOP HATCH ZPHR1618727 3 LOCK, 480MY-02, CABIN ENTRY TRIOV 3312-V1508555 4 DOOR, 480MY-02 CABIN ENTRY SWING DOOR ZPHYR1597541 5 THRESHOLD, SS 480MY-02 ENTRYWAY1230192 6 LIGHT, COURTESY WATERPROOF FRONT MNT W/O NUT407247 7 FLOORING, VINYL GRID DECKING WHT "DRI-DEK"1569755 8 DOOR, PLEX 480MY-02 PRT CKPT ST BASE CRVD1620210 9 480MY 02, CUSH,PORT CKPT SEAT HI#1620228 480MY 02, CUSH,PORT CKPT SEAT SKIN HI#1620236 10 480MY 02, B/R, PORT CKPT SEAT HI#1620244 480MY 02, B/R PORT CKPT SEAT SKIN HI#893875 11 LATCH, DOOR HLDR W/CUSH CHR 2 9/16"

LABELS

125070 PLATE, NMMA YACHT CERT DSL155754 LABEL, COMPASS221903 LABEL, FRESH WATER (LEXAN)551176 LABEL, THROTTLE SMALL (LEXAN)551184 LABEL, SHIFT SMALL (LEXAN)811000 LABEL, DANGER TRNSM DOOR (LEXAN)852582 LABEL, UNPLUG SHORE POWER WARNING852632 LABEL, WARNING LEAKING FUEL852632 LABEL, WARNING LEAKING FUEL852640 LABEL, DOOR SECURED UNDERWAY

LABELS (continued)

937664 LABEL, 7/16"X 7/8" CKPT1017375 LABEL, DANGER DO NOT CLIMB/STORE ON HARDTOP

NOT SHOWN

1615764 RAIL, GRAB 480MY-02 PINTLE PRT SEAT1615848 BUMPER, RUBBER BLK PUSH-IN 3/16"HOLE

2/23/2004 17

Page 20: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

ICE MACKER

TRASH CAN

BELL

1 2

3

4

5

6

7

8

9 10 911

12

13

14 15

16 17

18192021

22 23 24

TV OUTLET, GFI

2/23/2004 18

COCKPIT (STARBOARD VIEW)

Page 21: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

COCKPIT (STARBOARD VIEW)

1600691 1 INSERT, ABS 480MY-02 HELM SEAT BCKRST/CUSH1598911 SUPPORT, SS 480MY-02 HELM SEAT BRACING1598978 PLY, P/C 480MY-02 HELM SEAT WOOD KIT PT1604339 2 INSERT, ABS 480MY-02 COMP SEAT BCKRST/CUSH1600659 BRACE, P/B 480MY-02 PRT CKPT SEAT1596659 BOARD, P/B 480MY-02 PORT CKPT SEAT BASE1598929 SUPPORT, SS 390/480MY-03 COMP SEAT BRACING1598986 PLY, P/C 480MY-02 COMP SEAT WOOD KIT PT1581099 3 FIRE EXT, DRY CHEM HAND-HELD 1A 10BC 2.5OLB1440593 4 SPEAKER, 10" SUBWOOFER CM25021595313 5 DOOR, PLEX 480MY-02 COMP/HLM SEAT ACCSS W/SLT1411453 LATCH, FLUSH MOUNT PULL SS1610179 6 480MY 02,HATCH,HELM STEP1619063 7 480MY 02,H/S,BASE FRBGLS1598416 8 PEDESTAL/SLIDE, CMDR 14.5"-18.25"ELECT1601889 PLATE, HELM SEAT BASE DETACHABLE FOR 12"STAN1600766 9 A/C COMP, GRILL 8X4 SNAP W/FRAME GLS BLK1600774 A/C COMP, PLENUM SP GRILL W/50 OVAL 4X121598051 10 GROMMET, PLAS FLANGE/INSERT 2" WHITE1598424 11 FAUCET, SCANDVIK CKPT ENT CTR WHT1502061 12 HOLDER, DRINK SS 3-RING 3"587535 13 BELL, FOG BELL 8" CHR/BRZ REMOVEABLE1440494 14 STEREO, AM/FM CD PLAYER W/CHANGER CNTRL1635135 STEREO, AM/FM CD PLAYER W/CHNGR CNTRL DIGITAL

HULL 509-UP1581560 ANTENNA, AMPLIFIED 133981312750 CABLE, CLARION REMOTE EXTENSION CABLE 24'1598465 STEREO, REMOTE CNTRL W/DIGITAL DISPLAY SS1598853 STEREO, AMP CLARION APX400 4M

HULL 501-5081596170 15 RAIL, GRAB 480MY-02 CKPT WET BAR1597681 16 TRIM, P/B 480MY-02 CKPT WET BAR MUFF132126 J-MOLD, ALUM 3/4"X 12'964924 17 ICE MAKER, 20 LB WHT W/FLNGE LOW/PROF 120V/601491091 HINGE, FRIG/ICEMAKER COMBO 29 SS SET1595297 18 DOOR, PLEX 480MY-02 CKPT REFRIG WHT660126 19 A/C COMP, ECU CONTROL UNIT828889 A/C COMP, FACE PLATE FOR CONTROL WHT407247 20 FLOORING, VINYL GRID DECKING WHT "DRI-DEK"1595305 21 DOOR, PLEX 480MY-02 CKPT TRASH1600568 BULKHD, W/G 480MY-02 CKPT WETBAR CROSSBOARD1600576 BULKHD, W/G 480MY-02 CKPT WETBAR FWD/AFT1600584 BULKHD, W/G 480MY-02 CKPT WETBAR CD CHNGER1600592 SHELF, W/G 480MY-02 CKPT WETBAR CD CHANGER876458 22 COVER PLATE, CABLE TV WEATHERPROOF OUTLET136085 CORD SET, TV CABLE 50FT145110 23 RECEPTACLE, GFI DUPLEX GREY 15A990556 24 BASKET, TRASH 8.5"X 14.25"X 15" WHT

LABELS

125070 PLATE, NMMA YACHT CERT DSL155754 LABEL, COMPASS221903 LABEL, FRESH WATER (LEXAN)551176 LABEL, THROTTLE SMALL (LEXAN)551184 LABEL, SHIFT SMALL (LEXAN)811000 LABEL, DANGER TRNSM DOOR (LEXAN)852582 LABEL, UNPLUG SHORE POWER WARNING852632 LABEL, WARNING LEAKING FUEL852632 LABEL, WARNING LEAKING FUEL852640 LABEL, DOOR SECURED UNDERWAY937664 LABEL, 7/16"X 7/8" CKPT1017375 LABEL, DANGER DO NOT CLIMB/STORE ON HARDTOP

2/23/2004 19

Page 22: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GENERATOR INSTRUMENT PANEL

OIL PRESSUREWATER TEMP

GENERATOR

VOLTS HOUR METER

1 2 3

45

GENERATOR INSTRUMENT PANEL1215383 1 PANEL, 510DA-00 GEN INST1215391 PANEL, BLANK:500DA-00 GEN INST1291277 2 GAUGE, VOLTMETER 10-16 MLSS A/F1291541 3 GAUGE, HOUR 2" 12V MLSS A/F1291335 4 GAUGE, OIL PRESS 0-100 2" 12V MLSS A/F1291483 5 GAUGE, WATER TEMP 240 DEG 12V MLSS A/F

2/23/2004 20

Page 23: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

5

COCKPITCARPETCOMPLETE

1

2

3 4

6 7

8

2/23/2004 21

COCKPIT (UPHOLSTERY)

Page 24: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

COCKPIT (UPHOLSTERY)

1620236 1 480MY 02, B/R, PORT CKPT SEAT HI#1620244 480MY 02, B/R PORT CKPT SEAT SKIN HI#1600162 FOAM, P/C 480MY-02 CKPT PRT SIDE BLSTR167171 DACRON, CUMULUS 3/4OZ X 27"W773630 MESH, WHITE 54"1620210 2 480MY 02, CUSH,PORT CKPT SEAT HI#1620228 480MY 02, CUSH,PORT CKPT SEAT SKIN HI#1600154 FOAM, P/C 480MY-02 CKPT PRT SIDE SEAT167171 DACRON, CUMULUS 3/4OZ X 27"W602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS773630 MESH, WHITE 54"1624311 3 480MY 02, CUSH, HELM SEAT HI#1624329 480MY 02, CUSH SKIN, HELM SEAT HI#1598937 FOAM, P/C 480MY-02 HELM SEAT118323 FOAM, 1/4"X 57"X 40YD118331 FOAM, 1/2"X 57"X 20YD773630 MESH, WHITE 54"1624337 4 480MY 02, CUSH, COMPANION SEAT HI#1624345 480MY 02, CUSH SKIN, COMPANION SEAT HI#1598945 FOAM, P/C 480MY-02 COMPANION SEAT118323 FOAM, 1/4"X 57"X 40YD118331 FOAM, 1/2"X 57"X 20YD773630 MESH, WHITE 54"1624352 5 480MY 02, CARPET, SNAP-IN CMPLT CKPT HI#1624360 6 480MY 02, CARPET, SNAP-IN ENTRY-WAY HI#1624378 7 480MY 02, CARPET, SNAP-IN HELM HI#1624386 8 480MT 02, CARPET, SNAP-IN AFT HI#

COCKPIT CARPET OPTION

1609916 CARPET, EXT 28 OZ DUNE PEBBLE #902 RL 7FT

COCKPIT STORAGE/NON-VISIBLE CARPET

1579846 CARPET, EXT 24 OZ MOCHA #9230 BT

COCKPIT VINYL

1142959 VINYL, SEABROOK D SEA WHITE EXP FLAT1142967 VINYL, SEABROOK D SEA WHITE 1/4"F/B

2/23/2004 22

Page 25: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

COCKPIT (HELM)

1

2 3 4 56

78

910

11

12

13

14

15

16

17

18

19

20

12

21

COCKPIT (HELM)1610153 1 480MY 02,HELM,FBRGLS1148857 2 HALON SYS, ENG INTRUPT/RESTRT 12V 5-CKT1539634 3 PANEL, 480MY-02 INST ANALOG156026 4 COMPASS, FLUSH MT 3.75" BLACK1539659 5 PANEL, 480MY-02 ELEC1298017 6 STEERING WHEEL, 3-SPOKE WOOD W/URETH PAD1340561 STEERING WHEEL, SPOKE CVR W/RING FOR #1298017322909 EMBLEM, SEA RAY LOGO 1 3/8"ROUND1576057 7 PANEL, 480MY-02 SW CNTRL STATION1610161 8 480MY 02,MUFF,STB HELM HI#1009638 9 SPEAKER, REMOTE VHF GRAY (RAYTHEON)1575265 10 PANEL, 480MY-02 SWITCH CATS EMS1575257 11 PANEL, 480MY-02 SW HELM SEAT BURL681486 ACTUATOR, ROCK BLK W/O LENS ACCY670513 SWITCH, REFER TO MRP #9328711600550 PANEL, P/B 480MY-02 CKPT HELM SEAT SWTCH1051689 12 CONTROL, THRTL/SHFT W/SS HANDLES W/GOLD KNOBS1372747 13 BOW THRUSTER, JOYSTICK (VETUS)1163054 14 STEREO, REMOTE CNTRL WHT BZL/WHT FACE1591353 15 DOOR HDPE 480MY-02 CKPT ACCESS W/CARD SLOT1230192 16 LIGHT, COURTESY WATERPROOF FRONT MNT W/O NUT1610179 17 480MY 02,HATCH,HELM STEP1591320 18 DOOR, HDPE 480MY-02 HELM ACCESS ZEPHYR157487 19 SWITCH, TRIM TAB RCKR CNTRL N/HARNESS930289 20 SPOTLIGHT, MASTER CONTROLLER W/PIC

930297 20 PAD, SPOTLIGHT REMOTE CONTROL1539691 21 PANEL, 480MY-02 VHF 220

LABELS

930578 LABEL, CAUTION BUSS ELECTRONICS (LEXAN)1612415 LABEL, CONTROL STATION MAIN 12VDC1612423 LABEL, ELECTRONICS MAIN 12VDC1612431 LABEL, ELECTRONICS MAIN NEGATIVE1612449 LABEL, HORN

NOT SHOWN

991612 ANGLE, PVC 2"X 2"X 1/4"X 10' WHT1287283 RECEPTACLE, FEMALE 12V LONG THRD BLK1616044 VISOR, DASH 480/390MY-03 ZEPHYR

2/23/2004 23

Page 26: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2 3 4 5 2

6 2 3 7 5 2

8 2 3 9 5 2

2/23/2004 24

ELECTRONICS PANEL

Page 27: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

ELECTRONICS PANEL

1539667 1 PANEL, 480MY-02 ELECT W/CKPT A/C1322940 2 A/C COMP, GRILL 3" BLK W/DBL LVR1408590 3 TRIDATA, RAYTHEON (DEPTH,SPEED,TEMP,LOG)933879 TRANSDUCER, DEPTH RETRACTABLE BRZ RAYDATA933887 TRANSDUCER, SPEED SELF SEALING BRZ RAYDATA1478957 4 GPS, RAYNAV 300 GPS W/WAAS SENSOR1478965 GPS, RAYNAV 300 GPS W/WAAS SENSOR/QUICK DISC1478973 FLUSH MOUNT KIT, RAYNAV 300 GPS984682 5 MODULE, SYS MON INTERFACE (LCD)1596899 6 PANEL, 480MY-02 ELECT W/CKPT A/C/RAYCHRT 5301596386 7 CHART PLOTTER, PLUS RAYCHART 530 7" COLOR1597376 8 PANEL, 480MY-02 ELECT W/SEARAY NAV/CKPT A/C1619360 9 NAVIGATOR, SRN MODEL 10.4 COMPUTER

2/23/2004 25

Page 28: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SWITCH PANEL

PLATFORMANCHOR

PUMP

STBD IGNITIONWINDSHIELD

CONTROL

HORN

DIMMER

START/RUN

LIGHTS

AUTOPILOT BRIDGE STOP

START/RUN

WINDLASSACCYTHRUSTER

24V BOW

BILGE

PORT

NIGHT

FWD

WIPERS

SWIM

OVERHEADSPOTLIGHT

PORT IGNITION

RUNNING AFT

STOPWASHER

ENGINE

STBD

SYNC

START

MAIN

BLOWERS

BILGE PUMPS AFT

EMERGENCYELECT

1

2 3 4 5 6 7 5 4 8 9 10 11 5 12 13 315314314

SWITCH PANEL1576065 1 PANEL, BLANK:480MY-02 SW CNTRL STATION1576057 PANEL, 480MY-02 SW CNTRL STATION681486 2 ACTUATOR, ROCK BLK W/O LENS ACCY932889 SWITCH, ROCKER 'V' SPTT ON-ON-ON 12V/24V681486 3 ACTUATOR, ROCK BLK W/O LENS ACCY679332 BODY, ROCK SW SPST MOM679324 4 ACTUATOR, ROCK BLK W/BLUE LENS ACCY681510 BODY, ROCK SW DPST 12V W/INC LAMP679324 5 ACTUATOR, ROCK BLK W/BLUE LENS ACCY648097 BODY, ROCK SW SPST BLK 12V INCAND679324 6 ACTUATOR, ROCK BLK W/BLUE LENS ACCY679332 BODY, ROCK SW SPST MOM681486 7 ACTUATOR, ROCK BLK W/O LENS ACCY648097 BODY, ROCK SW SPST BLK 12V INCAND681486 8 ACTUATOR, ROCK BLK W/O LENS ACCY767194 BODY, ROCK SW SPDT MOM W/BLK BASE679324 9 ACTUATOR, ROCK BLK W/BLUE LENS ACCY1733928 BODY, ROCK SW DPDT MOM 12V W/LED LAMP806893 10 SWITCH, TOGGLE 2-WAY LOCKING BLACK720151 11 PLUG, ROCKER SW 'V' SERIES BLK679324 12 ACTUATOR, ROCK BLK W/BLUE LENS ACCY799304 BODY, ROCK SW SPST (MOM) BLK W/IND INC LAMP681486 13 ACTUATOR, ROCK BLK W/O LENS ACCY1499797 SWITCH, ROCKER 'V' SPST 24V1323070 14 ACTUATOR, ROCK BLK W/O LENS ENG STRT/STP

670521 14 BODY, ROCK SW 2 CKT PROG759084 15 ACTUATOR, ROCK VERT BLK W/RED HORN SYMBOL679332 BODY, ROCK SW SPST MOM

2/23/2004 26

Page 29: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

VHF PANEL

PANEL VHF PANEL VHF W/AUTO PILOT

PANEL VHF W/AUTO PILOT/R80RC RADAR

1

2

3

2 4

5

6

42

VHF PANEL1539691 1 PANEL, 480MY-02 VHF 2201055763 2 RADIO, VHF/HAILER/DSC RAY-2201055813 FLUSH MOUNT KIT, RAY-220 VHF RADIO REAR MNT810168 CONSOLE MOUNT KIT, VHF REAR (RAYTHEON 202)1539709 3 PANEL, 480MY-02 VHF/AUTO PILOT/ST70001453810 4 AUTO PILOT, RAYPILOT ST7000 DISPLAY ONLY

HULL 501-5081666163 AUTO PILOT, RAYPILOT ST7001 DISPLAY ONLY

HULL 509-UP1539717 5 PANEL, 480MY-02 VHF/AUTO PILOT/R80RC1589597 6 RADAR, PLUS RAYTHEON RL80CRC COLOR DISP

2/23/2004 27

Page 30: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

PORT

TACH

MULTIGAUGERUDDER ANGLE

INDICATOR

PORT

STBD

TACH

MULTIGAUGE

STBD

CAT EMS

RUDDER ANGLE

GAUGE

INDICATOR MULTIGAUGE

GAUGE

PORTTACH

CAT EMS

TACH

MULTIGAUGE

STBD

STBDPORT

DISPLAY

TACHPORT

DATA

STBDINDICATOR

DISPLAY

STBD

MULTIGAUGE

TACH

DATA

RUDDER ANGLEPORT

MULTIGAUGE

12

34

56

78 2

34

56

8

9 10 23 4 5 6

10

2/23/2004 28

INSTRUMENT PANELS

Page 31: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

INSTRUMENT PANELS

1539634 1 PANEL, 480MY-02 INST ANALOG1539642 PANEL, BLANK:480MY-02 INST ANALOG1322924 2 GAUGE, 5" 4-IN-1 FUEL/VOLT/OIL/TMP KYSR PRT1322650 3 GAUGE, TACH 5" KYSOR 0-3000RPM PRT1323104 4 GAUGE, KYS 2" RUDDER ANGLE1322916 5 GAUGE, TACH 5" KYSOR 0-3000RPM STB1322932 6 GAUGE, 5" 4-IN-1 FUEL/VOLT/OIL/TMP KYSR STB1539618 7 PANEL, 480MY-02 INST CAT 31961539626 PANEL, BLANK:480MY-02 INST CAT 3196980821 8 GAUGE, EMS ELECTRONIC MONITOING SYSTEM CAT1593136 9 PANEL, 480MY-02 INST (CUM T-QMS-11)1593128 PANEL, BLANK:480MY-02 INST (CUM T-QMS-11)1603588 10 GAUGE, CUMMINGS ENG DATA DISPLAY

2/23/2004 29

Page 32: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SCROLLSCROLL

PORT

US/METRIC

STBD

US/METRIC

TRIM

ACCY

WINDSHIELDLIGHTS WIPER

RECEPT

VENTLIGHT

SYNC

LIGHTINGPORTNAV SPOT

WIPER

ENGINESEAT

TABS

ACCYHORN

STBD

STEREOHELM 12V

1 2 2 2 3 4 4 5

6 6 2 6 4 7 7

8

910910

2/23/2004 30

CONTROL STATION BREAKER & CATERPILLAR EMS SWITCH PANEL

Page 33: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

CONTROL STATION BREAKER & CATERPILLAR EMSSWITCH PANEL

1574680 1 PANEL, 480MY-02 CONTROL STATION BRKR775783 2 BRKR, P/BTN-MANUAL RESET 15A W/SCREW TER775759 3 BRKR, P/BTN-MANUAL RESET 20A W/SCREW TER775775 4 BRKR, P/BTN-MANUAL RESET 7A W/SCREW TER775767 5 BRKR, P/BTN-MANUAL RESET 5A W/SCREW TER839969 6 BRKR, P/BTN-MANUAL RESET 25A W/SCREW TER179671 7 PLUG, HOLE 3/8" BLK1575265 8 PANEL, 480MY-02 SWITCH CATS EMS681486 9 ACTUATOR, ROCK BLK W/O LENS ACCY767194 BODY, ROCK SW SPDT MOM W/BLK BASE681486 10 ACTUATOR, ROCK BLK W/O LENS ACCY648097 BODY, ROCK SW SPST BLK 12V INCAND

NOT SHOWN

937490 FUSE BLOCK, 10-GNG BLADE-TYPE ELECTRONICS

2/23/2004 31

Page 34: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

PORT LOCKERPOCKET/HEAD DOOR

1 2 3 4 3 5 1

6

7

8

9

10

111312

14

STRIP LIGHT

15 16

17

SWITCH VOLUME CNTRL

18

6

19

20

21

22

23

24

2/23/2004 32

FORWARD STATEROOM

Page 35: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FORWARD STATEROOM

1440551 1 SPEAKER, CLARION INT 6.5" BLK SRR16241602275 2 480MY 02, INSERT COVER, ROPELOCKER PORT HIN#971192 3 LIGHT, SAMPEI HALOGEN GLD W/SW 12V/10W1448463 BULB, XENON 12V/10W1576537 4 MIRROR, 1/8"X 53"X 24" W/2" CLIP ANCHOR LCKR1602283 5 480MY 02, INSERT COVER, ROPELOCKER STBD HIN#894774 6 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W757948 7 BAR, HANGING ROD (SHOWER/CLOTHES) ALUM 42"1573005 8 INSERT, CORIAN 480MY HNGLCKR DOOR 1/2" BONE1271014 PULL, PUSH-BUTTON KNOB CHR1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW1602291 9 480MY 02, DOOR AFT, H/L MIR FWD STRM HIN#1572957 MIRROR, 480MY-02 FWD STRM STB HNGLCKR1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW1375294 HINGE, SELF CLOSING BLUM CLIP-ON1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01558031 BUMPER, CLEAR SMALL ROUND1602309 10 480MY 02, DOOR FWD, H/L MIR FWD STRM HIN#1572957 MIRROR, 480MY-02 FWD STRM STB HNGLCKR1375294 HINGE, SELF CLOSING BLUM CLIP-ON1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW472514 SNAP CAP, PLAS WHT WALNUT558031 BUMPER, CLEAR SMALL ROUND1602317 11 480MY 02, DRAWER FACE, BUNK FWD STRM HIN#1602325 480MY 02, DRAWER FACE, FWD STRM VTR HIN#647461 DRAWER SLIDE, ROLLER MTL 16" REG EXT1123165 LATCH, 12MM BRASS SHAFT EXTENSION1559582 DRAWER, MAPLE 24"X 19"X 6"1271014 PULL, PUSH-BUTTON KNOB CHR761445 CATCH, RIM-LOCK STRIKE PLATE772418 CATCH, RIM-LOCK WHT945246 PULL, ROSETTE POL SOLID BRASS 19MM980185 PULL, DOOR FLUSH MT HANDLE POL BRASS1602333 12 480MY 02, HATCH, FWD STRM HIN#174599 LIFT HANDLE, HATCH LIFT BOLT 1/4"X 4" SHANK1521574 13 410DA 01, HATCH, BNK BASE TBLE STG F-STRM HI#1044528 14 LIGHT, FLEX 3/8" N/ ATTACHMENT TAB 110V1366723 CORD, FLEX 3/8" POWER CONNECTING 72" W/PLUG1452218 LIGHT, FLEX CLIP ONLY 6'LENGTH1602341 15 480MY 02, DOOR, POCKET FWD STRM HIN#1602358 480MY 02, DOOR, POCKET FWD STRM VTR HIN#1323807 LOCK, ASSY SLIDING DOOR BRASS1433473 PULL, DOOR EDGE SOLID BRASS1542372 TRACK, HDPE 480MY-02 FWD STRM PCKT DOOR LWR633768 ROLLER, POCKET DOOR HANGER (GLIDE MASTER)633776 ROLLER, HANGER TOP MOUNT BRKT (GLIDE MASTER)633727 TRACK, ALUM POCKET DOOR (GLIDE MASTER)627737 16 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1434331 COVER PLATE, IDEA-SERIES 2-GANG CHR VERT1100197 FRAME, IDEA-SERIES 2-GANG SUPPORT VERT BLK893230 SWITCH, IDEA-SERIES SPST GREY1590413 17 480MY 02, DOOR, HEAD RH IN FWD VTR HIN#1590421 480MY 02, DOOR, HEAD RH IN FWD HIN#132324 HINGE, BUTT CHROME/ZINC 2"1298256 PLATE, STRIKER MOBELLA SWAN LATCH1260116 LATCH, DOOR W/LOCK CHR/BRS SWAN RH-IN819763 18 SWITCH, VOLUME CNTRL ROTARY WHT (JAMO)1612845 19 TV/VCR, 13" PANASONIC BLK W/REMOTE/RADIO 4-HD1601632 20 A/C COMP, GRILL 4X10 ARW627737 21 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893222 RECEPTACLE, IDEA-SERIES SGL GRY893230 SWITCH, IDEA-SERIES SPST GREY1055821 22 A/C COMP, FACE PLATE FOR CONTROL BLK1602366 23 480MY 02, DRAWER FACE, PRT LCKR FWD STRM HIN#1602374 480MY 02, DRAWER FACE, PRT LCK FWDSTRM VTR H#1123165 LATCH, 12MM BRASS SHAFT EXTENSION1271014 PULL, PUSH-BUTTON KNOB CHR1559590 DRAWER, MAPLE 10"X 14"X 6"647446 DRAWER SLIDE, ROLLER METAL 12"761445 CATCH, RIM-LOCK STRIKE PLATE772418 CATCH, RIM-LOCK WHT945246 PULL, ROSETTE POL SOLID BRASS 19MM980185 PULL, DOOR FLUSH MT HANDLE POL BRASS1602382 24 480MY 02, DOOR, UPR PRT LCKR FWD STRM HIN#1602390 480MY 02, DOOR, UPR PRT LCKR FWD STRM VTR HN#1271014 PULL, PUSH-BUTTON KNOB CHR

1375294 24 HINGE, SELF CLOSING BLUM CLIP-ON1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01761445 CATCH, RIM-LOCK STRIKE PLATE772418 CATCH, RIM-LOCK WHT945246 PULL, ROSETTE POL SOLID BRASS 19MM

2/23/2004 33

Page 36: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2 3 4

5

7

8

9

10

11

12

13

6

2/23/2004 34

FORWARD STATEROOM (UPHOLSTERY)

Page 37: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FORWARD STATEROOM (UPHOLSTERY)

1602408 1 480MY 02, INSERT COVER, ROPELOCKER PORT HIN#1602416 2 480MY 02, PILLOW CASE, FWD STRM HIN#1602424 480MY 02, PILLOW SHAM, FWD STRM HI#651257 PILLOW, QUEEN SIZE1585322 3 PILLOW PKG, 2002 SPYACHT PKG-A GUEST STRM (3)1585330 PILLOW PKG, 2002 SPYACHT PKG-B GUEST STRM (3)1585348 PILLOW PKG, 2002 SPYACHT PKG-C GUEST STRM (3)1585355 PILLOW PKG, 2002 SPYACHT PKG-D GUEST STRM (3)1602457 4 480MY 02, INSERT COVER, ROPELOCKER STBD HIN#1602465 5 CURTAIN, 480MY-02 FWD STRM1466333 UPH PARTS, DRAPERY MULTIFUNCTIONAL END STOP1466325 UPH PARTS, DRAPERY TRACK-OFF WHT 13' 1"1602473 6 480MY 02, BOLSTER, SIDE SHELF FWD STRM HIN#1646389 FOAM, P/C 480MY-02 FWD STRM BUNK SHELF BLSTR1602481 7 480MY 02, MUFF, VALANCE PORT FWD STRM HIN#1531136 8 MATTRESS, 480MY-02 INR-SPRNG FWD STRM1586866 QUILT KIT, 480MY-02 PKG-A LUGI/YD NATRL GSTRM

INTERIOR A1586874 QUILT KIT, 480MY-02 PKG-B PEARL GSTRM

INTERIOR B1586882 QUILT KIT, 480MY-02 PKG-C ROPE STRIPE GSTRM

INTERIOR C1586890 QUILT KIT, 480MY-02 PKG-D LINDBERG GSTRM

INTERIOR D1602499 480MY 02, BEDSPREAD, FWD STRM HIN#1602507 480MY 02, SHEET SET, W/PILLOW CASE F-STRM HI#1009901 SHEETING, SHEET MATERIAL CREAM 96"1602333 9 480MY 02, HATCH, FWD STRM HIN#174599 LIFT HANDLE, HATCH LIFT BOLT 1/4"X 4" SHANK1602515 10 480MY 02, BOLSTER, MATTRESS FWD STRM HIN#1602523 480MY 02, BLSTR SKIN, MATTRESS FWD STRM HIN#1646389 FOAM, P/C 480MY-02 FWD STRM BUNK SHELF BLSTR1603489 11 480MY 02, BOLSTER, STBD FWD STRM HI#1646389 FOAM, P/C 480MY-02 FWD STRM BUNK SHELF BLSTR1602549 12 CURTAIN, 480MY-02 FWD STRM PORT1466333 UPH PARTS, DRAPERY MULTIFUNCTIONAL END STOP1466325 UPH PARTS, DRAPERY TRACK-OFF WHT 13' 1"

BED SHEETING

1009901 SHEETING, SHEET MATERIAL CREAM 96"

CARPET RUNNER

1531276 CANVAS, 480MY-02 CR STD TST

CURTAIN SET

1582584 CURTAIN, 480MY-02 PKGA-SARAH WHITE 22350INTERIOR A

1582931 CURTAIN, 480MY-02 PKGB-LYLE MARSHINTERIOR B

1583459 CURTAIN, 480MY-02 PKGC-SAND PEBBLENTERIOR C

1582949 CURTAIN, 480MY-02 PKGD-MANHATTANINTERIOR D

FORWARD STATEROOM - SHELF BOLSTERS & CUSHIONS

1442466 FABRIC, ULTRASUEDE RIVIERA CHAMOIS 3927 FLATINTERIOR A & D

1445576 QUILT KIT, 480DB-00 PKGA-REGENT RAFFIA MSTRMINTERIOR B

1606839 FABRIC, ULTRASUEDE RIVIERA STEEL BL 2716 FLATINTERIOR C

FORWARD STATEROOM BUNK BOLSTER

1004050 FABRIC, ULTRALEATHER BUFF #3609INTERIOR A, C, D

1228352 FABRIC, ULTRALEATHER MILKWEED #3455INTERIOR B

HEADLINER/ HULL LINER

892075 VINYL, ALLANTE II SEA OYSTER EXP FLATINTERIOR B

986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOWINTERIOR B

986828 VINYL, ALLANTE II SEA OYSTER EXP 1/2"F/B DOWINTERIOR B

1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLATINTERIOR A, C, D

1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOWINTERIOR A, C, D

1109131 VINYL, ALLANTE II CHAMPAGNE EXP 1/2"F/B DOWINTERIOR A, C, D

MATTRESS COVER

757849 FABRIC, MATTRESS TICKING CREAM 82"

STORAGE & BUNK TOPS

1128487 FABRIC, GEOMETRIC STRAW (NDLPNCH) W/BACK

WASHABLE SURFACE

892075 VINYL, ALLANTE II SEA OYSTER EXP FLATINTERIOR B

986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOWINTERIOR B

986828 VINYL, ALLANTE II SEA OYSTER EXP 1/2"F/B DOWINTERIOR B

1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLATINTERIOR A, C, D

1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOWINTERIOR A, C, D

1109131 VINYL, ALLANTE II CHAMPAGNE EXP 1/2"F/B DOWINTERIOR A, C, D

2/23/2004 35

Page 38: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2

3

4

5

6

7

8

9

1011

9

12

9

1314

GFI OUTLET

15

1616

17

18

2/23/2004 36

FORWARD HEAD (VANITY)

Page 39: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FORWARD HEAD (VANITY)

961854 1 A/C COMP, GRILL 4X4 ALUM CLW894774 2 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L947796 BULB, REPL FOR TEBE/CHARLY BOY/SAMPEI/DAVID1687567 3 480MY 02, DOOR, FWD HEAD VAN1574672 MIRROR, 480MY-02 FWD HEAD UPR VNTY1375294 HINGE, SELF CLOSING BLUM CLIP-ON1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01558031 BUMPER, CLEAR SMALL ROUND939173 4 FAUCET, LAV CTRSET CHR/BRS893388 FAUCET, HNDL CHR/BRS (CLASSIC)1212976 5 FRAME, IDEA-SERIES 4-GANG SUPPORT1372846 COVER PLATE, IDEA-SERIES 4-GANG RND CRNR CHR893230 SWITCH, IDEA-SERIES SPST GREY976050 FUSE, FERRULE TYPE SML 5A948208 FUSE HOLDER, FERRULE TYPE VIMAR1590884 SWITCH, IDEA-SERIES 12VDC HEAD STAT PNL1569003 6 TOP, CORIAN 480MY-02 FWD HEAD VAN SNDSTN1569771 TOP, CORIAN 480MY-02 FWD HEAD VAN AUR1569011 7 FILLER, PLEX 480MY-02 LWR VANITY DOOR TRIM505008 8 RAIL, GRAB 24" OVAL W/STUDS761445 9 CATCH, RIM-LOCK STRIKE PLATE772418 CATCH, RIM-LOCK WHT1271014 PULL, PUSH-BUTTON KNOB CHR945246 PULL, ROSETTE POL SOLID BRASS 19MM1569029 10 DOOR, PLEX 480MY-02 FWD HD LWR VAN AFT DOOR558031 BUMPER, CLEAR SMALL ROUND1569037 11 DOOR, PLEX 480MY-02 FWD HD LWR VAN FWD DOOR146175 12 DRAIN ASSY, 1.25" DRAIN W/PLUG PLASTIC627737 13 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP258384 COVER PLATE, SGL DUPLEX RECEPT WHT258376 RECEPTACLE, DUPLEX WHT 15A258368 14 RECEPTACLE, GFI DUPLEX WHT 15A1590421 15 480MY 02, DOOR, HEAD RH IN FWD HIN#1590413 480MY 02, DOOR, HEAD RH IN FWD VTR HIN#1298256 PLATE, STRIKER MOBELLA SWAN LATCH132324 HINGE, BUTT CHROME/ZINC 2"1260116 LATCH, DOOR W/LOCK CHR/BRS SWAN RH-IN1624204 16 CHERRY, P/C 480MY THRESHOLD FWD HEAD1590405 17 480MY 02, DOOR, HEAD LH IN AFT HIN#1590397 480MY 02, DOOR, HEAD LH IN AFT VTR HIN#1260090 LATCH, DOOR W/LOCK CHR/BRS SWAN LH-IN1298256 PLATE, STRIKER MOBELLA SWAN LATCH132324 HINGE, BUTT CHROME/ZINC 2"978106 18 CHERRY, DOOR FRAME PART-A LEFT N/ NOTCH978098 CHERRY, DOOR FRAME PART-A RIGHT N/ NOTCH930560 CHERRY, DOOR FASCIA PART-B LEFT930552 CHERRY, DOOR FASCIA PART-B RIGHT

HARNESSES

1585504 HARNESS, 480MY-02 FWD HEAD

NOT SHOWN

176529 HOLDER, TUMB/BRUSH

2/23/2004 37

Page 40: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1

2

3

4

5

6

7

8

91011

12

13

14

15

16

17

18

SHOWER DRAIN

19

TOILET PAPER HOLDER

2/23/2004 38

FORWARD HEAD (SHOWER)

Page 41: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FORWARD HEAD (SHOWER)

516344 1 LIGHT, HALOGEN BRASS W/BUBBLE LENS523753 BULB, HALOGEN 24V/20W961854 2 A/C COMP, GRILL 4X4 ALUM CLW916205 3 SHOWER, HAND HELD ANGLED RELEXA PLUS916221 4 SHOWER, HOSE ASSY ONLY RELEXAFLEX CHR723254 5 TRIM RING, PORTLIGHT INNER (CUSTOM V/F)1569839 6 PANEL, PLEX 480MY-02 SHWR FIXED FWD HEAD1429588 7 FAUCET, PRESS BAL VALVE TRIM EUROPLUS II1523349 FAUCET, BATH MIXER BRASS 3-WAY914911 8 SHOWER, WALL MNT ONLY1573369 9 TEAK, 480MY-02 FWD HEAD SHWR FLOOR GRATE1569821 10 DOOR, 480MY-02 CIRC SHWR FWD HEAD175646 11 DRAIN ASSY, SHOWER 3/4"NPT1555473 12 HEAD, VACU-FLUSH BONE 1048 BACK DISCHARGE129676 13 BLOWER, BILGE 3" FACE MNT #5412137356 VENT, POWER VENT 3" BLK172783 ADAPTER, HOSE FLANGE 3"124024 HOSE, VENT/BLOWER 3" EX HVY DTY1572965 14 PANEL, PLEX 480MY-02 SHWR AFT DOOR FWD HEAD916213 15 SHOWER BAR, SLIDE BAR 24" CHR (GROHE)772418 16 CATCH, RIM-LOCK WHT761445 CATCH, RIM-LOCK STRIKE PLATE1271014 PULL, PUSH-BUTTON KNOB CHR945246 PULL, ROSETTE POL SOLID BRASS 19MM1624212 17 480MY 02, DOOR, FWD HEAD UPR STRG HI#1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011375294 HINGE, SELF CLOSING BLUM CLIP-ON175646 18 DRAIN ASSY, SHOWER 3/4"NPT146399 19 HOLDER, TOILET PAPER WALL MNT CHR ROLLER

2/23/2004 39

Page 42: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FILLER BOARDS

12

3

4

5

3

6

7

8

9

10

3

6

11

2/23/2004 40

STARBOARD STATEROOM

Page 43: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

STARBOARD STATEROOM

894774 1 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W995696 2 A/C COMP, GRILL 4X4 ARW971192 3 LIGHT, SAMPEI HALOGEN GLD W/SW 12V/10W1448463 BULB, XENON 12V/10W1598556 4 480MY 02, HATCH, STBD/FWD/AFT/MID STRM HIN#1598572 5 480MY 02, DOOR, STBD STRM LH-IN HIN#1598580 480MY 02, DOOR, STBD STRM LH-IN VTR HIN#132324 HINGE, BUTT CHROME/ZINC 2"761445 CATCH, RIM-LOCK STRIKE PLATE1260090 LATCH, DOOR W/LOCK CHR/BRS SWAN LH-IN1298256 PLATE, STRIKER MOBELLA SWAN LATCH893875 LATCH, DOOR HLDR W/CUSH CHR 2 9/16"1434331 6 COVER PLATE, IDEA-SERIES 2-GANG CHR VERT1100197 FRAME, IDEA-SERIES 2-GANG SUPPORT VERT BLK893263 SWITCH, BLANK IDEA-SERIES GREY893230 SWITCH, IDEA-SERIES SPST GREY1598598 7 480MY 02, HATCH, STBD STR, BUNK FWD/AFT HIN#1372838 8 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893222 RECEPTACLE, IDEA-SERIES SGL GRY893263 SWITCH, BLANK IDEA-SERIES GREY1573005 9 INSERT, CORIAN 480MY HNGLCKR DOOR 1/2" BONE1271014 PULL, PUSH-BUTTON KNOB CHR1123165 LATCH, 12MM BRASS SHAFT EXTENSION772418 CATCH, RIM-LOCK WHT945246 PULL, ROSETTE POL SOLID BRASS 19MM1598606 10 480MY 02, DOOR, H/L MIRRORED STBD STRM HIN#1375294 HINGE, SELF CLOSING BLUM CLIP-ON1375302 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW1452820 HOOK, CLOTHES HOOK SURFACE MT1573856 MIRROR, 480MY-01 STB STRM HNGLCKR1591007 BAR, HANGING ROD (CLOTHES) ALUM 25"934059 LIGHT, COURTESY ROUND W/FROSTED LENS 24V/5W1433713 11 MONITOR, CO DETECTOR GRY1446699 PLATE, CO MONITOR BACKING GREY

2/23/2004 41

Page 44: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1

2 3

4

6

8

9 5

7

10

2/23/2004 42

STARBOARD STATEROOM (UPHOLSTERY)

Page 45: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

STARBOARD STATEROOM (UPHOLSTERY)

1598614 1 480MY 02, PANEL, SWITCH STBD STRM HIN#1598622 2 480MY 02, PANEL, WALL INBD STRM STRM HIN#1598630 3 480MY 02, PANEL, WALL OTBD STBD STRM HIN#1598648 4 480MY 02, PANEL, STORAGE STBD STRM HIN#651257 5 PILLOW, QUEEN SIZE1624618 480MY 02, PILLOW SHAM, PKG-D NINA STB STRM1624626 480MY 02, PILLOW SHAM, PKG-A WNDSR/YD STBSTRM1624634 480MY 02, PILLOW SHAM, PKG-B ESSENCE STBSTM1624642 480MY 02, PILLOW SHAM, PKG-C ASN RAPTR STBSTM1598655 6 480MY 02, CUSH, OUTBD STBD STRM HIN#1576230 FOAM, P/C 480MY-02 STB STRM OUTB BUNK1585363 7 PILLOW PKG, 2002 SPYACHT PKG-A THIRD STRM (2)1585371 PILLOW PKG, 2002 SPYACHT PKG-B THIRD STRM (2)1585389 PILLOW PKG, 2002 SPYACHT PKG-C THIRD STRM (2)1585397 PILLOW PKG, 2002 SPYACHT PKG-D THIRD STRM (2)1598663 8 480MY 02, CUSH, FILLER FWD STBD STRM HIN#1596683 FOAM, P/C 480MY-02 STB STRM FILLER FWD/AFT1598671 9 480MY 02, CUSH, INBD STBD STRM HIN#1576214 FOAM, P/C 480MY-02 STB STRM INBD BUNK1599836 10 480MY 02, CUSH, FILLER AFT STBD STRM HIN#1596683 FOAM, P/C 480MY-02 STB STRM FILLER FWD/AFT

CARPET RUNNER

1531276 CANVAS, 480MY-02 CR STD TST

FILLER CUSHIONS

1424803 FABRIC, MONDO NATURAL-RNDM QLT 12OZ/PC/B1585892 FABRIC, CRYSTALLINE-RNDM QLT 12OZ/PC/B1585926 FABRIC, SAND PEBBLE-RNDM QLT 12OZ/PC/B1585959 FABRIC, MANHATTAN-RNDM QLT 12OZ/PC/B

HEADLINER/ HULL LINER

892075 VINYL, ALLANTE II SEA OYSTER EXP FLATINTERIOR B

986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOWINTERIOR B

1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLATINTERIOR A, C, D

1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOWINTERIOR A, C, D

INTERIOR CARPET

1467158 CARPET, INT 44 OZ SNOW 12FT 100% BCF BT1467174 CARPET, INT 44 OZ WHEATON 12FT 100% BCF BT

PILLOW PACKAGES

1585363 PILLOW PKG, 2002 SPYACHT PKG-A THIRD STRM (2)1585371 PILLOW PKG, 2002 SPYACHT PKG-B THIRD STRM (2)1585389 PILLOW PKG, 2002 SPYACHT PKG-C THIRD STRM (2)1585397 PILLOW PKG, 2002 SPYACHT PKG-D THIRD STRM (2)

QUILT KIT

1586908 QUILT KIT, 480MY-02 PKG-A MONDO NATURAL 3RD1586916 QUILT KIT, 480MY-02 PKGB CRYSTALLINE 3STRM1586924 QUILT KIT, 480MY-02 PKG-C SAND PEBBLE1586932 QUILT KIT, 480MY-02 PKG-D MANHATTAN 3RD

STORAGE & BUNK TOPS

1128487 FABRIC, GEOMETRIC STRAW (NDLPNCH) W/BACK

2/23/2004 43

Page 46: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DOOR/DRAWER HARDWARE

SEE DRAWERS FORDRAWER SLIDES

2322

21

20

1

2 3

4 5

6

7

8

910

1112

13

14

15

16

17

1819

2

2/23/2004 44

DINETTE

Page 47: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DINETTE

1591791 1 MIRROR, 480MY-02 DINETTE1618883 2 CURTAIN, 480MY-02 DIN SARAH WHITE 223501618891 CURTAIN, 480MY-02 DIN LYLE MARSH1618909 CURTAIN, 480MY-02 DIN MANHATTAN1618917 CURTAIN, 480MY-02 DIN SET ONLY SAND PEBBLE1592500 3 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN P/S CTR1624295 4 480MY 02, B/R, DINETTE OTBD BLSTR HI#1624303 480MY 02, B/R SKIN, DINETTE OTBD BLSTR HI#1600063 FOAM, P/C 480MY-02 DINETTE OTBD BOLSTER291138 FABRIC, DYMETROL MATERIAL598029 VINYL, SLIT 8" WHITE MESH602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS1597954 5 TABLE, AVONITE 480MY-02 DIN GRN1618941 6 480MY 02, DIN AFT BCKRST1618958 480MY 02, DIN AFT BCKRST SKIN1600048 FOAM, P/C 480MY-02 DIN AFT B/R291138 FABRIC, DYMETROL MATERIAL602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS1618966 7 480MY 02, DIN AFT SEAT1618974 480MY 02, DIN AFT SEAT SKIN1600089 FOAM, P/C 480MY-02 DINETTE AFT SEAT1412576 VELCRO, DUAL LOCK BLK 1" SJ3901/4955 3M1600733 BOARD, DR/ABS 480MY-02 DINETTE FWD/AFT602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS770362 8 VACUUM, INLET BISQUE W/WIRES1616770 9 DRAWER, MAPLE 31.5"X 16 5/8"X 10"1042498 DRAWER SLIDE, ROLLER MTL 24" FULL EXT989921 10 A/C COMP, GRILL 12X10 CLW W/FILTER1125285 11 BASE, TABLE FLUSH MNT ALUM TPR CASTING1125293 BASE, TABLE SURF MNT ALUM TAPERED CASTING1613967 BASE, TABLE STOWABLE 2 7/8"1618982 12 480MY 02, DIN FWD SEAT1618990 480MY 02, DIN FWD SEAT SKIN1600071 FOAM, P/C 480MY-02 DINETTE FWD SEAT602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS1412576 VELCRO, DUAL LOCK BLK 1" SJ3901/4955 3M627737 13 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY894634 SWITCH, IDEA-SERIES SPST LUMINOUS GREY893263 SWITCH, BLANK IDEA-SERIES GREY893230 SWITCH, IDEA-SERIES SPST GREY627737 14 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893230 SWITCH, IDEA-SERIES SPST GREY1619006 15 480MY 02, DIN AFT SEAT1619014 480MY 02, DIN AFT BCKRST SKIN1600055 FOAM, P/C 480MY-02 DIN FWD B/R291138 FABRIC, DYMETROL MATERIAL602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS1110543 16 HINGE, SS CONT 2"X 24"159103 17 BOLT, BARREL CHR 4 7/16"BOLT 5.25"LOA894642 18 LIGHT, STEP SS (BIMINI)894659 BULB, STEP LIGHT 12V/5WATT (BIMINI)1601327 19 CYLINDER, GAS SS 130PSI 28"EXT X 12"COMP 13MM1078948 BRACKET, SS GAS CYL 3.5"X 3" W/STUD945246 20 PULL, ROSETTE POL SOLID BRASS 19MM1271014 21 PULL, PUSH-BUTTON KNOB CHR1123165 22 LATCH, 12MM BRASS SHAFT EXTENSION772418 23 CATCH, RIM-LOCK WHT

CURTAIN SET

1582584 CURTAIN, 480MY-02 PKGA-SARAH WHITE 22350INTERIOR A

1582931 CURTAIN, 480MY-02 PKGB-LYLE MARSHINTERIOR B

1582949 CURTAIN, 480MY-02 PKGD-MANHATTANINTERIOR D

1583459 CURTAIN, 480MY-02 PKGC-SAND PEBBLEINTERIOR C

FOAM

1646421 FOAM, P/C 480MY-02 DINETTE SEATING 10PC

2/23/2004 45

Page 48: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

ACCESSORY ROOM (COMPONENT BOARD)

LIGHT

6

1 2

3

4

5

3

ACCESSORY ROOM (COMPONENT BOARD)1039080 1 CONVERTER, 50AMP 120/240VAC 50/60HZ 12VDC1429273 2 CONVERTER, 17AMP 120/240VAC 50/60HZ 24VDC723783 3 FUSE HOLDER, BLADE TYPE STEREO MEMORY 15A980227 4 SOLENOID, MAGNET LATCHING 24V 200A/1200A1597640 BOOT, PVC TERM INSUL CAP(487N8V02)RED980227 5 SOLENOID, MAGNET LATCHING 24V 200A/1200A1405232 6 LIGHT, FLUOR THINLITE 18.25" 12V/15W

ELECTRICAL

987446 FUSE BLOCK, BLADE TYPE ANL350/5001044205 FUSE, FLAT HEAVY DUTY 350A (BUSSMAN)

LABELS

1412592 LABEL, BOW THRUSTER 350AMP FUSE

2/23/2004 46

Page 49: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DOOR/DRAWER HARDWARE

26 27

28 29

3132

30

W ITH SW ITCH ON:

IN STRUC TIO NS OF O VERBO ARD D ISC HAR GE VAL VES.

POR T

GEN ER ATOR

ALTERNATOR WILL BE DAMAGED

SYSTEM

12 VOLTS DC

STBD

STAR T/RUNDISC HAR GE OF SEW AG E DIREC TLY OVE RBO ARD

BLOWERS

STBD

WATER LEVEL

NOTICE

WASTE SYSTEM CONTROL

IS FOR USE W HER E APPRO VED O NL Y.

INDIC ATOR O N-NO RM AL

MAIN BATTERY SOLENOIDS

PREHEAT

A CCE S SORY

FRE SH W A TE R

VOLTAGE TEST

SA TE LLI TE TV

AF T LI GHT ING

BILGE

! CAUTION

DC AMPS

S TOP

SEE O W NERS M AN UAL FO R OPER ATING

WHI LE ENGINE I S RUNNING

DC VOLTS

IF SWITC H IS TUR NED OFF

FW D LIGHTI NG

PORT

MASTER IGNITION

BATTERY

IN DICATO R OFF-C HECK SEACO CK

BIL GE /CO CK P ITL IGHT ING

PUMP

O PERATING IN STRU CTIONSSEE OW N ERS M ANU AL FOR

15

A CCE S S ORY

FRE EZ ER RE F RIGERA TOR/

S T ERE O

P OW E R V ENTS

DIS CHARGE P UMP

GUE ST HE AD

MA ST ER HE A D

12V RE CE P T ACLE

STBD TANK

PORT ENG STBD ENG

OFF PORT STBD OFF

PORT TANK

TANK TANK

1 2

34567

89

10

11

12 13

14

15

16

17

18

19

C ONDITIONER #1

ACC ESSORY

ACCESSORY

SALON AIR

GALLEY SYSTEMS

WATER HEATER

CON DITI0NER

AC AMPS

120 VOLTS AC

MAIN DISTRIBUTION PANEL

BATTER Y CHARGER

ACCESSORY

AIR COND ITIONER

C ONDITIONER #2

WASHER/DRYER

FWD AI R

MICROWAVE

SHOREGENERATOR

AC VOLTS

STBD SYSTEMS

PUMP/RELAY

C ONDITIONER

ACC ESSORY

BRIDGE AI R

SALON AIR

STOVE

AFT AI R

FREEZER

240 VOLTS AC

ACC ESSORY

BOW TH RUSTER BATTER Y CHARGER

POR T SYSTEMS

REFRIGERATOR /

AFT SYSTEMS

CON DITIONER

40

30

50

10

20

40

0

10

30

20

50

0

40

30

50

10

20

40

0

10

30

20

50

0

ON O FF

ON O FF

ON O FF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

CA RLI NGSWI TCH

ON

OFF

ON

OF F

ON O F F

ON O F F

ON O F F

ON O F F

ON OF F

ON O F F

ON OF F

ON OF F

ON OF F

POWER POW ER

AC VOLTS

40

10

30

20

50

0

40

10

30

20

50

0

20212223

24

25

33

34

35

36

37

38

39

2/23/2004 47

SALON (PORT VIEW)

Page 50: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SALON (PORT VIEW)

894774 1 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1440551 2 SPEAKER, CLARION INT 6.5" BLK SRR16241090430 FABRIC, SPKR CLOTH CREPE BUFF #18994 1/8"FB1044528 3 LIGHT, FLEX 3/8" N/ ATTACHMENT TAB 110V1366723 CORD, FLEX 3/8" POWER CONNECTING 72" W/PLUG1452218 LIGHT, FLEX CLIP ONLY 6'LENGTH1592518 4 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN GALLEY1592500 5 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN P/S CTR1592492 6 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN PRTSLNAFT1433713 7 MONITOR, CO DETECTOR GRY1446699 PLATE, CO MONITOR BACKING GREY1622356 8 CURTAIN, 480MY-02 PRT SLN AFT SARAH WHT 223501622364 CURTAIN, 480MY-02 PRT SLN AFT LYLE MARSH1622372 CURTAIN, 480MY-02 PRT SLN AFT MANHATTAN1622380 CURTAIN, 480MY-02 PRT SLN AFT CJ 9241-OOP1622398 9 CURTAIN, 480MY-02 PRT SLN CTR SARAH WHT 223501622406 CURTAIN, 480MY-02 PRT SLN CTR LYLE MARSH1622414 CURTAIN, 480MY-02 PRT SLN CTR MANHATTAN1622422 CURTAIN, 480MY-02 PRT SLN CTR CJ 9241-004-OOP1622513 10 CURTAIN, 480MY-02 GALLEY SARAH WHITE 223501622521 CURTAIN, 480MY-02 GALLEY LYLE MARSH1622539 CURTAIN, 480MY-02 GALLEY MANHATTAM1622547 CURTAIN, 480MY-02 GALLEY CJ 9241-004-OOP1532662 11 PANEL, 480MY-03 DC DIST 12V

SEE DC MAIN DIS 12V PANEL FOR BREAK DOWN1532670 PANEL, BLANK:480-02 DC DIST 12V

SEE DC MAIN DIS 12V PANEL FOR BREAK DOWN1622554 12 480MY 02, DOOR, LH SLN 12 VOLTS DC PNL HI#1622562 13 480MY 02, DOOR, LH SLN 12 VOLTS DC PNL HI#1622570 14 480MY 02, HATCH, SLN ENGINE HI#634592 BRACKET, SS GAS CYL FLAT W/BALL STUD732792 BRACKET, SS GAS CYL 90DEG 2.062" W/STUD667311 HINGE, SS CONT 2"X 31"1610963 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PSHOUT1385038 CYLINDER, GAS SS 60PSI 20"EXT X 12"COMP1396142 MOLDING, FOAM RBR "D-SHAPE" 1.75" W/HAT ADH136853 NOSING, ALUM 5/8"X 12' T-1 ROUNDED BRITE BUFF1600709 SUPPORT, HDPE 480MY-02 SLN/BLGE HATCH1622752 15 480MY 02, OTTOMAN, PRT CMPLT1615087 PAD, HDPE 480MY-02 SLN P/S OTTOMAN BTM BLK1615780 HANDLE, SS 480MY-02 OTTOMAN PULL1372838 16 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893222 RECEPTACLE, IDEA-SERIES SGL GRY893263 SWITCH, BLANK IDEA-SERIES GREY893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY1180041 17 ANTENNA, TV AMP W/SHIP/SHORE A/B SW 12/24VDC1412188 18 REMOTE, TRANSFORMER ISOBOOST501622588 19 480MY 02, DOOR, SLN LWR PRT ACCESS1596063 BOARD, P/B 480MY-02 MDP COMPONENT ASSY184630 SPLITTER, TV/FM 2-WAY HYBRID931345 TRANSFORMER, 120-12VAC 100VA CBX955666 MODULE, MULTIDROP LIGHT SW CONTROLLER 12V-24694307 SPLITTER, TV/FM 4-WAY179242 BUSS BAR, 6-GANG TERMINAL STRIP1532621 20 PANEL, 480MY-02 MDP 240VAC

SEE AC MAIN DIS PANEL FOR BREAK DOWN1532647 PANEL, BLANK:480MY-02 MAIN DIST 240VAC

SEE AC MAIN DIS PANEL FOR BREAK DOWN1622596 21 480MY 02, DOOR, LH SLN MAIN DIST HIN#1622604 22 480MY 02, DOOR, RH SLN MAIN DIST HIN#1055821 23 A/C COMP, FACE PLATE FOR CONTROL BLK660126 A/C COMP, ECU CONTROL UNIT1618834 24 480MY 02, DOOR, AFTSTRM HIN#132324 HINGE, BUTT CHROME/ZINC 2"1260116 LATCH, DOOR W/LOCK CHR/BRS SWAN RH-IN1298256 PLATE, STRIKER MOBELLA SWAN LATCH930552 25 CHERRY, DOOR FASCIA PART-B RIGHT930560 CHERRY, DOOR FASCIA PART-B LEFT978098 CHERRY, DOOR FRAME PART-A RIGHT N/ NOTCH978106 CHERRY, DOOR FRAME PART-A LEFT N/ NOTCH761445 26 CATCH, RIM-LOCK STRIKE PLATE772418 27 CATCH, RIM-LOCK WHT1271014 28 PULL, PUSH-BUTTON KNOB CHR945246 29 PULL, ROSETTE POL SOLID BRASS 19MM558031 30 BUMPER, CLEAR SMALL ROUND1375294 31 HINGE, SELF CLOSING BLUM CLIP-ON1375302 32 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01770362 33 VACUUM, INLET BISQUE W/WIRES1316983 34 FLOORING, VINYL LONCOIN II FLECKS SANDSTONE

1623099 35 480MY 02, DOOR, FUEL BOARD598607 HINGE, AL CONT FORM/SGL 2"X 72" BRT894642 36 LIGHT, STEP SS (BIMINI)1613488 BULB, STEP LIGHT 12V/3WATT (BIMINI)505008 37 RAIL, GRAB 24" OVAL W/STUDS1372838 38 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893230 SWITCH, IDEA-SERIES SPST GREY893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY1596642 39 PANEL, 480MY-02 FUEL CROSSOVER

SEE FUEL DISTRBUTION SYSTEM FOR BREAK DOWN

BRACKETS

186221 BRACKET, ALUM 1.5"X 1.5"X 1.5"SUPPORT186239 BRACKET, ALUM 1.5"X 1.5"X 3"1556919 BRACING, ALUM 480MY-02 SALON LINER FLR1560994 BRACING, ALUM 480MY-02 SALON LINER VENT PAN

HARNESSES

1585512 HARNESS, 480MY-02 PORT CABIN

LABELS

187245 LABEL, BOATMAN'S CHECK LIST222026 LABEL, FUEL SHUT-OFF (LEXAN)532820 LABEL, DISPOSAL OF GARBAGE937540 LABEL, 1/2"X 1.5" SHOWER DRAIN937557 LABEL, 1/2"X 1.5" VANITY SINK937565 LABEL, 1/2"X 1.5" VANITY FLOOR937573 LABEL, 1/2"X 1.5" GALLEY SINK937599 LABEL, 7/16"X 7/8" VCR REMOTE937615 LABEL, 7/16"X 7/8" SALON937615 LABEL, 7/16"X 7/8" SALON937649 LABEL, 7/16"X 7/8" VENT937656 LABEL, 7/16"X 7/8" GALLEY937680 LABEL, 7/16"X 7/8" VALANCE937698 LABEL, 7/16"X 7/8" STATEROOM937706 LABEL, 7/16"X 7/8" HEAD938423 LABEL, 1/2"X 1.5" A/C CONDENSATE938431 LABEL, 1/2"X 1.5" DISCHARGE1054741 LABEL, SOFA1199363 LABEL, INFO HELM SAFETY

OWNERS PACKET

184424 KEY RING, PLASTIC BUOY RED186957 MILDEW DISC, 2.5 OZ.605998 KEY RING, PLASTIC BUOY GRN1596618 PACKET, MULTI-INFO 480MY-021600923 PACKET, 480MY-02 SAFETY INFORMATION UNIT

2/23/2004 48

Page 51: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AC MAIN DISTRIBUTION PANEL 60HZ CYCLE

CONDITIONER #1

ACCESSORY

ACCESSORY

SALON AIR

GALLEY SYSTEMS

WATER HEATER

CONDITI0NER

AC AMPS

120 VOLTS AC

MAIN DISTRIBUTION PANEL

BATTERY CHARGER

ACCESSORY

AIR CONDITIONER

CONDITIONER #2

WASHER/DRYER

FWD AIR

MICROWAVE

SHOREGENERATOR

AC VOLTS

STBD SYSTEMS

PUMP/RELAY

CONDITIONER

ACCESSORY

BRIDGE AIR

SALON AIR

STOVE

AFT AIR

FREEZER

240 VOLTS AC

ACCESSORY

BOW THRUSTER BATTERY CHARGER

PORT SYSTEMS

REFRIGERATOR/

AFT SYSTEMS

CONDITIONER

40

30

50

10

20

40

0

10

30

20

50

0

40

30

50

10

20

40

0

10

30

20

50

0

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

CARLINGSWITCH

ON

OFF

ON

OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

1

6

5

7

8

9

9

10

11

111112

10

10

9

10

10

13

10

11

1114

14

11

10

POWER POWER

AC VOLTS

40

10

30

20

50

0

40

10

30

20

50

0

2

3

4

AC MAIN DISTRIBUTION PANEL 60HZ CYCLE1532621 1 PANEL, 480MY-02 MDP 240VAC1532647 PANEL, BLANK:480MY-02 MAIN DIST 240VAC1376888 2 GAUGE, VOLTMETER AC 0-3001328459 3 GAUGE, AMMETER AC 100AAC/CT557603 4 LIGHT, POLARITY GRN 220V986224 5 SLIDE ASSY, SLIDE BAR MDP PNL 6-POLE582486 6 BRKR/TOGGLE, 3-POLE AC MED DELAY 50A

STD582460 BRKR/TOGGLE, 3-POLE AC MED DELAY 60A

FOR BRIDGE A/C OPTION366567 7 BRKR/ROCK, 2-POLE AC/DC HORZ 5A WHT366567 8 BRKR/ROCK, 2-POLE AC/DC HORZ 5A WHT381608 9 BRKR/ROCK, 2-POLE AC/DC HORZ 20A WHT986216 10 PLUG, REFER TO MRP #0432872331991 11 BRKR/ROCK, SGL-POLE AC/DC HORZ 20A WHT332593 12 BRKR/ROCK, SGL-POLE AC/DC HORZ 10A WHT432518 13 BRKR/ROCK, 2-POLE AC VERT 30A WHT332031 14 BRKR/ROCK, SGL-POLE AC/DC HORZ 15A WHT

2/23/2004 49

Page 52: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DC DISTRIBUTION ENCLOSURE

7 GUEST ST. RM.

PORT

2 MASTER ST. RM.

8

5 AFT STATE RM.

10

3

4

1 SALON

8 FWD. ST. RM.

2

7

STBD.

5

6 GUEST ST. RM.

3 GUEST ST.RM.

9

6

1

CO MONITOR

4 CREW QTRS.

1 2

3

4

DC DISTRIBUTION ENCLOSURE1532662 1 PANEL, 480MY-03 DC DIST 12V1532670 PANEL, BLANK:480-02 DC DIST 12V896225 2 BUSS BAR, 14POS-8GA1420082 3 FUSE BLOCK, 10-GNG CO MONITOR W/LABELS795583 4 BUSS BAR, SGL POST 5/16"

2/23/2004 50

Page 53: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DC DISTRIBUTION 12V

WITH SWITCH ON:

INSTRUCTIONS OF OVERBOARD DISCHARGE VALVES.

PORT

GENERATOR

ALTERNATOR WILL BE DAMAGED

SYSTEM

12 VOLTS DC

STBD

START/RUN

DISCHARGE OF SEWAGE DIRECTLY OVERBOARD

BLOWERS

STBD

WATER LEVEL

NOTICE

WASTE SYSTEM CONTROL

IS FOR USE WHERE APPROVED ONLY.

INDICATOR ON-NORMAL

MAIN BATTERY SOLENOIDS

PREHEAT

ACCESSORY

FRESH WATER

VOLTAGE TEST

SATELLITE TV

AFT LIGHTING

BILGE

! CAUTION

DC AMPS

STOP

SEE OWNERS MANUAL FOR OPERATING

WHILE ENGINE IS RUNNING

DC VOLTS

IF SWITCH IS TURNED OFF

FWD LIGHTING

PORT

MASTER IGNITION

BATTERY

INDICATOR OFF-CHECK SEACOCK

BILGE/COCKPITLIGHTING

PUMP

OPERATING INSTRUCTIONSSEE OWNERS MANUAL FOR

1

2 3 4 5 6 7

8

9

88

10

13

14

1414

89

1919 19

18

17 16 15

12 12 ACCESSORY

FREEZER REFRIGERATOR/

STEREO

POWER VENTS

DISCHARGE PUMP

GUEST HEAD

MASTER HEAD

12V RECEPTACLE10 11

DC DISTRIBUTION 12V1532662 1 PANEL, 480MY-03 DC DIST 12V1532670 PANEL, BLANK:480-02 DC DIST 12V468165 2 GAUGE, VOLTMETER DC 8-16 ANALOG WINDOW MOUNT491936 3 GAUGE, AMMETER AC 0-50 ANALOG WINDOW MOUNT681486 4 ACTUATOR, ROCK BLK W/O LENS ACCY679332 BODY, ROCK SW SPST MOM806901 5 INDICATOR, WATER LEVEL 12V681619 6 ACTUATOR, ROCK BLK W/CLEAR LENS ACCY648055 BODY, ROCK SW SPST W/LED 12V584482 7 INDICATOR, WASTE LEVEL 12V352112 8 BRKR/ROCK, SGL-POLE AC/DC HORZ 20A RED355081 9 BRKR/ROCK, SGL-POLE AC/DC HORZ 25A RED351973 10 BRKR/ROCK, SGL-POLE AC/DC HORZ 5A RED332031 11 BRKR/ROCK, SGL-POLE AC/DC HORZ 15A WHT762922 12 PLUG, BRKR/ROCK BLK1544188 13 SWITCH, KEY ASHI DENSO352013 14 BRKR/ROCK, SGL-POLE AC/DC HORZ 10A RED681619 15 ACTUATOR, ROCK BLK W/CLEAR LENS ACCY1260256 BODY, ROCK SW SPST (MOM) W/IND LED LAMP 12V681619 16 ACTUATOR, ROCK BLK W/CLEAR LENS ACCY1260249 BODY, ROCK SW 2 CKT PROG W/IND LED 12V681486 17 ACTUATOR, ROCK BLK W/O LENS ACCY670539 BODY, ROCK SW DPST MOM681486 18 ACTUATOR, ROCK BLK W/O LENS ACCY719849 BODY, ROCK SW SPDT ON-(MOM ON)

1260298 19 ACTUATOR, ROCK BLK W/CLEAR LENS BATT1260231 BODY, ROCK SW DPDT (MOM) 12V W/INDEP LED

2/23/2004 51

Page 54: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2 3

4

56

7 8

9

10

11

121314

2/23/2004 52

SALON (UPHOLSTERY) PORT VIEW

Page 55: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SALON (UPHOLSTERY) PORT VIEW

1592492 1 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN PRTSLNAFT1592500 2 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN P/S CTR1592518 3 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN GALLEY1622513 4 CURTAIN, 480MY-02 GALLEY SARAH WHITE 223501622521 CURTAIN, 480MY-02 GALLEY LYLE MARSH1622539 CURTAIN, 480MY-02 GALLEY MANHATTAM1622547 CURTAIN, 480MY-02 GALLEY CJ 9241-004-OOP1622398 5 CURTAIN, 480MY-02 PRT SLN CTR SARAH WHT 223501622406 CURTAIN, 480MY-02 PRT SLN CTR LYLE MARSH1622414 CURTAIN, 480MY-02 PRT SLN CTR MANHATTAN1622422 CURTAIN, 480MY-02 PRT SLN CTR CJ 9241-004-OOP1622356 6 CURTAIN, 480MY-02 PRT SLN AFT SARAH WHT 223501622364 CURTAIN, 480MY-02 PRT SLN AFT LYLE MARSH1622372 CURTAIN, 480MY-02 PRT SLN AFT MANHATTAN1622380 CURTAIN, 480MY-02 PRT SLN AFT CJ 9241-OOP1623115 7 480MY 02, B/R, PRT AFT SOFA SLN HI#1623123 480MY 02, B/R SKIN, PRT AFT SLN SOFA HI#1600113 FOAM, P/C 480MY-02 PRT SLN SOFA AFT BCKREST1623131 8 480MY 02, B/R, PRT FWD SLN SOFA HI#1623149 480MY 02, B/R SKIN, PRT FWD SOFA SLN HI#1600121 FOAM, P/C 480MY-02 PRT SLN SOFA FWD BCKREST1623156 9 480MY 02, B/R, PRT ARMRST SOFA SLN HI#1623164 480MY 02, B/R SKIN, PRT ARMRST SLN SOFA HI#1600139 FOAM, P/C 480MY-02 PRT SLN SOFA FWD ARMREST1623172 10 480MY 02, CUSH, PRT FWD SLN HI#1623180 480MY 02, CUSH SKIN, PRT FWD SLN HI#1600105 FOAM, P/C 480MY-02 PRT SLN SOFA FWD SEAT1623198 11 480MY 02, BASE SKIN, PRT FWD SEAT HN#1622752 12 480MY 02, OTTOMAN, PRT CMPLT1605104 FOAM, P/C 480MY-02 PRT OTTOMAN1623206 13 480MY 02, CUSH, PRT AFT SLN HI#1623214 480MY 02, CUSH SKIN, PRT AFT SLN HI#1600097 FOAM, P/C 480MY-02 PRT SLN SOFA AFT SEAT1623222 14 480MY 02, BASE SKIN, PRT AFT SEAT HI#

CANVAS (INTERIOR RUNNERS)

1531276 CANVAS, 480MY-02 CR STD TST

COCKPIT STORAGE/NON-VISIBLE CARPET

1579846 CARPET, EXT 24 OZ MOCHA #9230 BT

CURTAIN SET COMPLETE

1582584 CURTAIN, 480MY-02 PKGA-SARAH WHITE 223501582931 CURTAIN, 480MY-02 PKGB-LYLE MARSH1582949 CURTAIN, 480MY-02 PKGD-MANHATTAN1583459 CURTAIN, 480MY-02 PKGC-SAND PEBBLE

HEADLINER/ HULL LINER

892075 VINYL, ALLANTE II SEA OYSTER EXP FLAT986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOW1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLAT1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOW

INTERIOR CARPET

103655 CARPET, PADDING URETHANE 3/8"1467158 CARPET, INT 44 OZ SNOW 12FT 100% BCF BT1467174 CARPET, INT 44 OZ WHEATON 12FT 100% BCF BT1468164 CARPET, INT 44 OZ WHEATON 12FT 100% BCF KB

NOT SHOWN

1600600 BOARD, ABS 480MY-02 STB SLN SOFA CUSH BRCE1603299 BRACE, ABS 480MY-02 SALON STB SOFA CUSH

PILLOW PACKAGES

1585447 PILLOW PKG, 2002 SPYACHT PKG-A SALON (4)1585454 PILLOW PKG, 2002 SPYACHT PKG-B SALON (4)1585579 PILLOW PKG, 2002 SPYACHT PKG-C SALON (4)1585587 PILLOW PKG, 2002 SPYACHT PKG-D SALON (4)

SNAP CAPS

472514 SNAP CAP, PLAS WHT WALNUT498014 SNAP CAP, WASHER COUNTERSUNK 8/8-CSK

SOFA

1004050 FABRIC, ULTRALEATHER BUFF #36091228352 FABRIC, ULTRALEATHER MILKWEED #3455

SOFA MATERIALS

102145 FABRIC, DENIM 58" 102B291138 FABRIC, DYMETROL MATERIAL598029 VINYL, SLIT 8" WHITE MESH602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS

SPEAKER FABRIC

931501 FABRIC, SPKR CLOTH CREPE SAND #17027 1/8"FB1090430 FABRIC, SPKR CLOTH CREPE BUFF #18994 1/8"FB

STORAGE & BUNK TOPS

1128487 FABRIC, GEOMETRIC STRAW (NDLPNCH) W/BACK

2/23/2004 53

Page 56: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DOOR/DRAWER HARDWARE

SEE DRAWERS FORDRAWER SLIDES

39

40

41 42

4445

4046

41

42

43

STBD TANK

PORT ENG STBD ENG

OFF PORT STBD OFF

PORT TANK

TANK TANK

TYPICAL POCKET DOOR HARDWARE

CABINET

DOOR

47

12

13

14

35

GFI

1 2

345

6

78

9

10 11

1516 17

18

19

20 21 22

23

24 252729

31 30

3233 28

3637

38 12

2634

SEE DOORS FORDOOR SLIDES

2/23/2004 54

SALON (STARBOARD VIEW)

Page 57: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SALON (STARBOARD VIEW)

894774 1 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1440551 2 SPEAKER, CLARION INT 6.5" BLK SRR16241090430 FABRIC, SPKR CLOTH CREPE BUFF #18994 1/8"FB1044528 3 LIGHT, FLEX 3/8" N/ ATTACHMENT TAB 110V1366723 CORD, FLEX 3/8" POWER CONNECTING 72" W/PLUG1452218 LIGHT, FLEX CLIP ONLY 6'LENGTH1592534 4 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN STB AFT1592500 5 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN P/S CTR1592526 6 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN STB FWD1618883 7 CURTAIN, 480MY-02 DIN SARAH WHITE 223501618891 CURTAIN, 480MY-02 DIN LYLE MARSH1618909 CURTAIN, 480MY-02 DIN MANHATTAN1618917 CURTAIN, 480MY-02 DIN SET ONLY SAND PEBBLE1622612 8 CURTAIN, 480MY-02 STB SLN CTR SARAH WHT 223501622620 CURTAIN, 480MY-02 STB SLN CTR LYLE MARSH1622638 CURTAIN, 480MY-02 STB SLN CTR MANHATTAN1622646 CURTAIN, 480MY-02 STB SLN CTR CJ 9241-004-OOP1622646 9 CURTAIN, 480MY-02 STB SLN CTR CJ 9241-004-OOP1622661 CURTAIN, 480MY-02 STB SLN AFT LYLE MARSH1622679 CURTAIN, 480MY-02 STB SLN AFT MANHATTAN1622687 CURTAIN, 480MY-02 STB SLN AFT CJ-9241-004-OOP1440502 10 STEREO, AM/FM CASS/CD W/CHANGER CNTRL1426428 STEREO, AMP MARINE AUDIO MAA120-2 12V1440510 ADAPTER, STEREO SM665 TO ADX5655Z1581560 ANTENNA, AMPLIFIED 13398736629 CABLE, RCA AUDIO 6' W/EFX-2 CONN1440528 11 STEREO, CD CHANGER 6-DISC XM6651372838 12 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893222 RECEPTACLE, IDEA-SERIES SGL GRY893263 SWITCH, BLANK IDEA-SERIES GREY893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY1622695 13 480MY 02, DOOR, SLN STEREO LH HI#1622703 14 480MY 02, DOOR, SLN STEREO RH HI#1596634 15 MIRROR, 1/8"X 20"X 40" SMOKED1372838 16 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893230 SWITCH, IDEA-SERIES SPST GREY893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY505008 17 RAIL, GRAB 24" OVAL W/STUDS1612860 18 TV/VCR, 20" PANASONIC STEREO W/HI-FI VCR1372838 19 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893230 SWITCH, IDEA-SERIES SPST GREY893263 SWITCH, BLANK IDEA-SERIES GREY893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY1615889 20 TOP, AVONITE 480MY-02 SLN TV CAB UPR SHLF GRN894642 21 LIGHT, STEP SS (BIMINI)1613488 BULB, STEP LIGHT 12V/3WATT (BIMINI)1316983 22 FLOORING, VINYL LONCOIN II FLECKS SANDSTONE1623099 23 480MY 02, DOOR, FUEL BOARD598607 HINGE, AL CONT FORM/SGL 2"X 72" BRT770362 24 VACUUM, INLET BISQUE W/WIRES1596642 25 PANEL, 480MY-02 FUEL CROSSOVER

SEE FUEL DISTRBUTION SYSTEM FOR BREAK DOWN1622711 26 480MY 02, DOOR, SLN TV RH HI#898569 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)1622729 27 480MY 02, DRAWER FACE, STB SLN LWR HI#1592450 DRAWER, MAPLE 22"X 19"X 8"647487 DRAWER SLIDE, ROLLER METAL 20"1615897 28 TOP, AVONITE 480MY-02 SLN TV CAB LWR SHLF GRN1622737 29 480MY 02, DOOR, SLN TV LH HI#898569 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)1007038 30 ACCESS PLATE, POLYPROP W/O-RING 4" WHT SMFLNG1622760 31 480MY 02, OTTOMAN, STB CMPLT1615087 PAD, HDPE 480MY-02 SLN P/S OTTOMAN BTM BLK1615780 HANDLE, SS 480MY-02 OTTOMAN PULL1622570 32 480MY 02, HATCH, SLN ENGINE HI#1385038 CYLINDER, GAS SS 60PSI 20"EXT X 12"COMP1396142 MOLDING, FOAM RBR "D-SHAPE" 1.75" W/HAT ADH136853 NOSING, ALUM 5/8"X 12' T-1 ROUNDED BRITE BUFF1610963 LATCH, FLUSH MOUNT ROUND T-HNDL SS W/PSHOUT634592 BRACKET, SS GAS CYL FLAT W/BALL STUD667311 HINGE, SS CONT 2"X 31"732792 BRACKET, SS GAS CYL 90DEG 2.062" W/STUD1600709 SUPPORT, HDPE 480MY-02 SLN/BLGE HATCH989921 33 A/C COMP, GRILL 12X10 CLW W/FILTER1314376 34 VACUUM, CENTRAL SYS 110V W/INST KIT #341334515 VACUUM, ELBOW 90DEG FM X FM 2" WHT

770354 34 VACUUM, HOSE 20' W/ATTACHMENTS770370 VACUUM, WALL MTG BRKT/ADAPTER770388 VACUUM, TEE 90DEG774679 VACUUM, HOSE 40' VINYL GREY 2"ID FLEX824763 VACUUM, CLAMP COUPLING W/HDWR258368 35 RECEPTACLE, GFI DUPLEX WHT 15A300368 36 TELEPHONE, ALMOND1600683 37 TOP, AVONITE 480MY-02 SLN STB SOFA FWD GRN627737 38 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1434323 COVER PLATE, IDEA-SERIES 1-GANG CHR RND893255 INLET, IDEA-SERIES PHONE GRY761445 39 CATCH, RIM-LOCK STRIKE PLATE772418 40 CATCH, RIM-LOCK WHT1271014 41 PULL, PUSH-BUTTON KNOB CHR945246 42 PULL, ROSETTE POL SOLID BRASS 19MM558031 43 BUMPER, CLEAR SMALL ROUND1375294 44 HINGE, SELF CLOSING BLUM CLIP-ON1375302 45 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011123165 46 LATCH, 12MM BRASS SHAFT EXTENSION898569 47 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)

BRACKETS

186221 BRACKET, ALUM 1.5"X 1.5"X 1.5"SUPPORT186239 BRACKET, ALUM 1.5"X 1.5"X 3"1556919 BRACING, ALUM 480MY-02 SALON LINER FLR1560994 BRACING, ALUM 480MY-02 SALON LINER VENT PAN

HARNESSES

1585538 HARNESS, 480MY-02 STBD CABIN

LABELS

1054741 LABEL, SOFA

2/23/2004 55

Page 58: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

12

3

4

56

7 8 9 10

11121314

151617

2/23/2004 56

SALON (UPHOLSTERY) STARBOARD VIEW

Page 59: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SALON (UPHOLSTERY) STARBOARD VIEW

1592526 1 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN STB FWD1592500 2 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN P/S CTR1592534 3 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN STB AFT1622653 4 CURTAIN, 480MY-02 STB SLN AFT SARAH WHT 223501622661 CURTAIN, 480MY-02 STB SLN AFT LYLE MARSH1622679 CURTAIN, 480MY-02 STB SLN AFT MANHATTAN1622687 CURTAIN, 480MY-02 STB SLN AFT CJ-9241-004-OOP1622612 5 CURTAIN, 480MY-02 STB SLN CTR SARAH WHT 223501622620 CURTAIN, 480MY-02 STB SLN CTR LYLE MARSH1622638 CURTAIN, 480MY-02 STB SLN CTR MANHATTAN1622646 CURTAIN, 480MY-02 STB SLN CTR CJ 9241-004-OOP1618883 6 CURTAIN, 480MY-02 DIN SARAH WHITE 223501618891 CURTAIN, 480MY-02 DIN LYLE MARSH1618909 CURTAIN, 480MY-02 DIN MANHATTAN1618917 CURTAIN, 480MY-02 DIN SET ONLY SAND PEBBLE1623230 7 480MY 02, B/R, STB FWD SOFA SLN HI#1623248 480MY 02, B/R SKIN, STB FWD SOFA SLN HI#1590983 FOAM, P/C 480MY-02 STB SOFA FWD BACK1585447 8 PILLOW PKG, 2002 SPYACHT PKG-A SALON (4)1585454 PILLOW PKG, 2002 SPYACHT PKG-B SALON (4)1585579 PILLOW PKG, 2002 SPYACHT PKG-C SALON (4)1585587 PILLOW PKG, 2002 SPYACHT PKG-D SALON (4)1623255 9 480MY 02, B/R, STB CTR SOFA SLN HI#1623263 480MY 02, B/R SKIN, STB CTR SOFA SLN HI#1590991 FOAM, P/C 480MY-02 STB SOFA CNTR BACK1623271 10 480MY 02, B/R, STB AFT SOFA SLN HI#1623289 480MY 02, B/R SKIN, STB AFT SOFA SLN HI#1590975 FOAM, P/C 480MY-02 STB SOFA AFT BACK1623289 11 480MY 02, B/R SKIN, STB AFT SOFA SLN HI#1623305 480MY 02, CUSH SKIN, STB AFT SOFA SLN HI#1590959 FOAM, P/C 480MY-02 STB SOFA AFT SEAT1623313 12 480MY 02, BASE SKIN, STB AFT SEAT HI#1605112 13 FOAM, P/C 480MY-02 STB OTTOMAN1623321 14 480MY 02, BASE SKIN, STB CTR SEAT HI#1623339 15 480MY 02, CUSH, STB CTR SOFA SLN HI#1623347 480MY 02, CUSH SKIN, STB CTR SOFA SLN HI#1576289 FOAM, P/C 480MY-02 STB SOFA CNTR SEAT1623354 16 480MY 02, CUSH, STB FWD SOFA SLN HI#1623362 480MY 02, CUSH SKIN, STB FWD SOFA SLN HI#1576271 FOAM, P/C 480MY-02 STB SOFA FWD SEAT1623370 17 480MY 02, BASE SKIN, STB FWD SEAT HI#

CANVAS (INTERIOR RUNNERS)

1531276 CANVAS, 480MY-02 CR STD TST

COCKPIT STORAGE/NON-VISIBLE CARPET

1579846 CARPET, EXT 24 OZ MOCHA #9230 BT

CURTAIN SET COMPLETE

1582584 CURTAIN, 480MY-02 PKGA-SARAH WHITE 223501582931 CURTAIN, 480MY-02 PKGB-LYLE MARSH1582949 CURTAIN, 480MY-02 PKGD-MANHATTAN1583459 CURTAIN, 480MY-02 PKGC-SAND PEBBLE

HEADLINER/ HULL LINER

892075 VINYL, ALLANTE II SEA OYSTER EXP FLAT986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOW1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLAT1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOW

INTERIOR CARPET

103655 CARPET, PADDING URETHANE 3/8"1467158 CARPET, INT 44 OZ SNOW 12FT 100% BCF BT1467174 CARPET, INT 44 OZ WHEATON 12FT 100% BCF BT1468164 CARPET, INT 44 OZ WHEATON 12FT 100% BCF KB

NOT SHOWN

1600600 BOARD, ABS 480MY-02 STB SLN SOFA CUSH BRCE1603299 BRACE, ABS 480MY-02 SALON STB SOFA CUSH

PILLOW PACKAGES

1585447 PILLOW PKG, 2002 SPYACHT PKG-A SALON (4)1585454 PILLOW PKG, 2002 SPYACHT PKG-B SALON (4)1585579 PILLOW PKG, 2002 SPYACHT PKG-C SALON (4)1585587 PILLOW PKG, 2002 SPYACHT PKG-D SALON (4)

SNAP CAPS

472514 SNAP CAP, PLAS WHT WALNUT498014 SNAP CAP, WASHER COUNTERSUNK 8/8-CSK

SOFA

1004050 FABRIC, ULTRALEATHER BUFF #36091228352 FABRIC, ULTRALEATHER MILKWEED #3455

SOFA MATERIALS

102145 FABRIC, DENIM 58" 102B291138 FABRIC, DYMETROL MATERIAL598029 VINYL, SLIT 8" WHITE MESH602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS

SPEAKER FABRIC

931501 FABRIC, SPKR CLOTH CREPE SAND #17027 1/8"FB1090430 FABRIC, SPKR CLOTH CREPE BUFF #18994 1/8"FB

STORAGE & BUNK TOPS

1128487 FABRIC, GEOMETRIC STRAW (NDLPNCH) W/BACK

2/23/2004 57

Page 60: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

TRASH BASKET

DOOR/DRAWER HARDWARE

SEE DRAWERS FORDRAWER SLIDES

TYPICAL POCKET DOOR HARDWARE

1 3 4 5

67

910

11

1417181920

12

82

15

16

DRAWER BANK

22

23

2425

2728

2329

24

25

21

CABINET

DOOR

26

30

13

SEE DOORS FORDOOR SLIDES

12

2/23/2004 58

GALLEY (LOWER)

Page 61: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GALLEY (LOWER)

1554328 1 FAUCET, GALLEY "EURODISC" CHR W/P/O SPRYER894774 2 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1572999 3 COVER, CORIAN 480MY-02 GLY SINK AURORA1213347 4 COVER, CORIAN 410EC/DA STOVE AURORA867804 5 STOVE, ELEC 3-BURN BLK BEVELED GLASS 230V1010503 SWITCH, PUSH-BUTTON STOVE W/48"20GA WIRE1.7LB1609965 6 480MY 02,DOOR,LH MCRWV AFT GLY HI#1609973 480MY 01,DOOR,LH MCRWV AFT GLY VTR HI#898502 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)1609981 7 480MY 02,DOOR,RH MCRWV FWD GLY HI#1609999 480MY 02,DOOR,RH MCRWV FWD GLY VTR HI#898502 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)1355619 8 MICROWAVE, SHARP 0.9CF CONVECTION 120/60 BLK1610005 9 480MY 02,MUFF, UPR GLY HI#1610013 10 480MY 02,MUFF,UPR BULK GLY HI#789610 11 REFRIGERATOR, 6.3 CF CFC FREE AC/DC 110V1535574 PLATE, BACKING 480MY-02 REFRIG DOORS1610021 480MY 02,PANEL,UPR FRDG GLY HI#1610039 480MY 02,PANEL,LWR FRDG GLY VTR HI#505008 12 RAIL, GRAB 24" OVAL W/STUDS1147214 13 COVER, CORIAN 380/390/410/480 TRASH CHUTE AUR967653 14 FLOORING, BEVELED HONEY MAPLE PLANK 1/2"X 3"1445774 ADHESIVE, YELLOW (WOOD PARTS)1559608 15 DRAWER, MAPLE 15"X 24"X 4"1610047 480MY 02,DRWRFC,TOP/MID GLY HI#777102 TRAY, "REV-A-SHELF" CUTLERY TRAY 12"1480623 SLIDE ASSY, DRAWER SLIDE 22" ACCURIDE1559616 16 DRAWER, MAPLE 15"X 24"X 9"1610054 480MY 02,DRWRFC, BTM GLY HI#1480623 SLIDE ASSY, DRAWER SLIDE 22" ACCURIDE1610062 17 480MY 02,DOOR,RH GLY DRWR BANK FWD HI#1610070 480MY 02,DOOR,RH GLY DRWR BANK FWD VTR HI#898577 SLIDE ASSY, PIVOT DOOR 16" (KNAPP/VOGT)1610088 18 480MY 02,DOOR,LH GLY DRWR BANK FWD HI#1610096 480MY 02,DOOR,LH GLY DRWR BANK FWD VTR HI#898577 SLIDE ASSY, PIVOT DOOR 16" (KNAPP/VOGT)1610104 19 480MY 02,DOOR,RH GLY SINK HI#1610112 480MY 02,DOOR,RH GLY SINK VTR HI#1610120 20 480MY 02,DOOR,LH GLY SINK HI#1610138 480MY 02,DOOR,LH GLY SINK VTR HI#990556 21 BASKET, TRASH 8.5"X 14.25"X 15" WHT862128 FLANGE, V/F TRASH CHUTE1600725 HOLDER, W/G 480MY-02 GALLEY TRASH CONTAINER761445 22 CATCH, RIM-LOCK STRIKE PLATE772418 23 CATCH, RIM-LOCK WHT1271014 24 PULL, PUSH-BUTTON KNOB CHR945246 25 PULL, ROSETTE POL SOLID BRASS 19MM558031 26 BUMPER, CLEAR SMALL ROUND1375294 27 HINGE, SELF CLOSING BLUM CLIP-ON1375302 28 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011123165 29 LATCH, 12MM BRASS SHAFT EXTENSION898502 30 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)898577 SLIDE ASSY, PIVOT DOOR 16" (KNAPP/VOGT)

ELECTRICAL

145078 COVER PLATE, SGL DUPLEX RECEPT BRN145094 RECEPTACLE, DUPLEX BRN 15A180109 COVER PLATE, BILGE BOX 4"X 4" BRN PHENOLIC180125 COVER PLATE, MTL HANDY BOX180463 BOX, RECEPTACLE HANDY DUPLEX METAL180513 BOX, BILGE OUTLET PVC 4" X 4"583906 RELAY, 240VAC 50/60 HZ 20 AMP DPDT852582 LABEL, UNPLUG SHORE POWER WARNING

HARNESSES

1605153 HARNESS, 480MY-02 GALLEY

2/23/2004 59

Page 62: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GFI & 12V RECEPTACLE

DOOR/DRAWER HARDWARETYPICAL POCKET DOOR HARDWARE

POWERVENT

17

1615

COFFEEMAKER

CUP HOLDERMICROWAVE

CABINET

DOOR

2 3 4 5 6 7 8 9 12

13

10 11

14

18 19

20

2223

24

25

26 27

28

2930

31

21

1

SEE DOORS FORDOOR SLIDES

2/23/2004 60

GALLEY (UPPER)

Page 63: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GALLEY (UPPER)

1591379 1 TOP, AVONITE 480MY-02 GLY BREAKFAST GRN1613132 2 480MY 02, DOOR, LH UPR GLY STRG PRT HI#1613140 480MY 02, DOOR, LH UPR GLY STRG VTR HI#1613157 3 480MY 02, DOOR, RH UPR GLY STRG PRT HI#1613165 480MY 02, DOOR, RH UPR GLY STRG PRT VTR HI#893289 4 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893230 SWITCH, IDEA-SERIES SPST GREY893263 SWITCH, BLANK IDEA-SERIES GREY948208 FUSE HOLDER, FERRULE TYPE VIMAR976050 FUSE, FERRULE TYPE SML 5A627737 5 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893222 RECEPTACLE, IDEA-SERIES SGL GRY893230 SWITCH, IDEA-SERIES SPST GREY1613173 6 480MY 02, DOOR, LH COFMKR PRT HI#1613181 480MY 02, DOOR, LH COFMKR PRT VTR HI#898569 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)1613199 7 480MY 02, DOOR, RH COFMKR STB HI#1613207 480MY 02, DOOR, RH COFMKR STB VTR HI#898569 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)1613215 8 480MY 02, DOOR, LH CUP HLDR AFT HI#1613223 480MY 02, DOOR, LH CUP HLDR AFT VTR HI#1613231 9 480MY 02, DOOR, LH CUP HLDR FWD HI#1613249 480MY 02, DOOR, LH CUP HLDR FWD VTR HI#1609965 10 480MY 02,DOOR,LH MCRWV AFT GLY HI#1609973 480MY 01,DOOR,LH MCRWV AFT GLY VTR HI#898502 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)1609981 11 480MY 02,DOOR,RH MCRWV FWD GLY HI#1609999 480MY 02,DOOR,RH MCRWV FWD GLY VTR HI#898502 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)1610005 12 480MY 02,MUFF, UPR GLY HI#1610013 13 480MY 02,MUFF,UPR BULK GLY HI#789610 14 REFRIGERATOR, 6.3 CF CFC FREE AC/DC 110V1535574 PLATE, BACKING 480MY-02 REFRIG DOORS1610021 480MY 02,PANEL,UPR FRDG GLY HI#1610039 480MY 02,PANEL,LWR FRDG GLY VTR HI#124024 15 HOSE, VENT/BLOWER 3" EX HVY DTY129676 16 BLOWER, BILGE 3" FACE MNT #5412137356 17 VENT, POWER VENT 3" BLK258368 18 RECEPTACLE, GFI DUPLEX WHT 15A627737 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1259969 19 RECEPTACLE, FEMALE 12V324756 LABEL, RECEPTACLE 12V-15A MAX (LEXAN)1595248 20 COFFEEMAKER, SPACEMAKER BLK894774 21 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1596600 22 HOLDER, HDPE 480MY-02 CUP GALLEY1221563 STANCHION, HDPE 410EC/DA CUP HOLDER1355619 23 MICROWAVE, SHARP 0.9CF CONVECTION 120/60 BLK761445 24 CATCH, RIM-LOCK STRIKE PLATE772418 25 CATCH, RIM-LOCK WHT1271014 26 PULL, PUSH-BUTTON KNOB CHR945246 27 PULL, ROSETTE POL SOLID BRASS 19MM558031 28 BUMPER, CLEAR SMALL ROUND1375294 29 HINGE, SELF CLOSING BLUM CLIP-ON1375302 30 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01898569 31 SLIDE ASSY, PIVOT DOOR 12" (KNAPP/VOGT)898502 SLIDE ASSY, PIVOT DOOR 14" (KNAPP/VOGT)

BLINDS

1592518 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN GALLEY

LABELS

324756 LABEL, RECEPTACLE 12V-15A MAX (LEXAN)868380 LABEL, WARNING TURN OFF COFFEE MAKER

2/23/2004 61

Page 64: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DOOR/DRAWER HARDWARE

SEE DRAWERS FORDRAWER SLIDES

TYPICAL POCKET DOOR HARDWARE

12

13

14 15

1718

1319

14

14

CABINET

DOOR

2

16

20

1

2

3

4

6

7

8

9

8

7

6

10

11

5

2/23/2004 62

AFT STATEROOM (FORWARD VIEW)

Page 65: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT STATEROOM (FORWARD VIEW)

1612860 1 TV/VCR, 20" PANASONIC STEREO W/HI-FI VCR947325 2 SLIDE ASSY, PIVOT DOOR 18" (KNAPP/VOGT)1618735 480MY 02, DOOR, SLIDE MTR STRM UPR TV HIN#894774 3 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1618743 4 480MY 02, DOOR, RH MTR STRMS UPR TV STRG HIN#1591338 5 TOP, AVONITE 480MY-02 AFTSTRM DRESSER GRN1618750 6 480MY 02, DRAWER FACE, MSTR STRM TOP HIN#1559624 DRAWER, MAPLE 19 3/4"X 15"X 4"647453 DRAWER SLIDE, ROLLER METAL 14"1618768 7 480MY 02, DRAWER FACE, MSTR STRM MIDDLE HIN#1559632 DRAWER, MAPLE 19 3/4"X 15"X 7"647453 DRAWER SLIDE, ROLLER METAL 14"1618776 8 480MY 02, DRAWER FACE, MSTR STRM BTM HIN#1559640 DRAWER, MAPLE 19 3/4"X 15"X 8"647453 DRAWER SLIDE, ROLLER METAL 14"172270 9 STOP, DOOR W/HOOK W/BUMPER 2 3/8"1618784 10 480MY 02, DRAWER FACE, MSTR STRM UPPER HIN#1591585 DRAWER, MAPLE 17.25"X 18"X 4"647461 DRAWER SLIDE, ROLLER MTL 16" REG EXT505008 11 RAIL, GRAB 24" OVAL W/STUDS761445 12 CATCH, RIM-LOCK STRIKE PLATE772418 13 CATCH, RIM-LOCK WHT1271014 14 PULL, PUSH-BUTTON KNOB CHR945246 15 PULL, ROSETTE POL SOLID BRASS 19MM558031 16 BUMPER, CLEAR SMALL ROUND1375294 17 HINGE, SELF CLOSING BLUM CLIP-ON1375302 18 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011123165 19 LATCH, 12MM BRASS SHAFT EXTENSION647461 20 DRAWER SLIDE, ROLLER MTL 16" REG EXT

2/23/2004 63

Page 66: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1

2

10

1

9

COURTESY LIGHT,HANGIN BAR

COURTESY LIGHT,HANGIN BAR

VOLUME CONTROL

MASTER STATEROOM ENTRY DOOR

COURTESY LIGHT

DOOR/HARDWARE

3 4

5

6 7 8

11

121314

16

17

18

19 20

2223

2124

25

15

26

2/23/2004 64

AFT STATEROOM (PORT VIEW)

Page 67: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT STATEROOM (PORT VIEW)

840868 1 LIGHT, COURTESY ROUND W/FROSTED LENS 12V/5W1448463 BULB, XENON 12V/10W734467 2 BAR, HANGING ROD (CLOTHES) ALUM 21"1433713 3 MONITOR, CO DETECTOR GRY1446699 PLATE, CO MONITOR BACKING GREY1618792 4 CURTAIN, 480MY-02 AFT STRM132183 TRACK, ALUM CURT TRK 0.275"X 0.688" TAB TYPE221325 UPH PARTS, END STOP W/SCREW894774 5 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1453992 6 PORTLIGHT, OPENING ALL SS 3/8"-7/8" MOD REV11615020 7 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN AFT PRT1618800 8 480MY 02, DOOR, LH MSTRSTRM AFT H/L HIN#1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW819763 9 SWITCH, VOLUME CNTRL ROTARY WHT (JAMO)575001 10 BAR, HANGING ROD (CLOTHES) ALUM 33"1618818 11 480MY 02, DOOR, RH MSTRSTRM AFT H/L HIN#1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW894642 12 LIGHT, STEP SS (BIMINI)1613488 BULB, STEP LIGHT 12V/3WATT (BIMINI)1605138 13 TOP, AVONITE 480MY-02 AFTSTRM PRT VAN GRN627737 14 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893222 RECEPTACLE, IDEA-SERIES SGL GRY893263 SWITCH, BLANK IDEA-SERIES GREY1618826 15 480MY 02, DOOR, LH MSTRSTRM AFT H/L HIN#1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW1590835 16 MIRROR, 1/4"X 19 1/4'"X 43 3/4" BEVEL761445 17 CATCH, RIM-LOCK STRIKE PLATE772418 18 CATCH, RIM-LOCK WHT1271014 19 PULL, PUSH-BUTTON KNOB CHR945246 20 PULL, ROSETTE POL SOLID BRASS 19MM558031 21 BUMPER, CLEAR SMALL ROUND1375294 22 HINGE, SELF CLOSING BLUM CLIP-ON1375302 23 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011598093 24 THRESHOLD, SS 480MY-02 AFT STRM ENTRY1618834 25 480MY 02, DOOR, AFTSTRM HIN#132324 HINGE, BUTT CHROME/ZINC 2"1260116 LATCH, DOOR W/LOCK CHR/BRS SWAN RH-IN1298256 PLATE, STRIKER MOBELLA SWAN LATCH978098 26 CHERRY, DOOR FRAME PART-A RIGHT N/ NOTCH978106 CHERRY, DOOR FRAME PART-A LEFT N/ NOTCH930552 CHERRY, DOOR FASCIA PART-B RIGHT930560 CHERRY, DOOR FASCIA PART-B LEFT

NOT SHOWN

910646 RAIL, GRAB 15" OVAL LOW PRFL

2/23/2004 65

Page 68: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DETAIL A

DOOR/HARDWARE

SEE DETAIL A

11

12

1 2 3

4 4

5 1

COURTESY LIGHT,HANGIN BAR

6

7

8

9

10

1314

15

1617

1819

21

22

23 24

2627

25

282928

20

2/23/2004 66

AFT STATEROOM (AFT VIEW)

Page 69: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT STATEROOM (AFT VIEW)

971192 1 LIGHT, SAMPEI HALOGEN GLD W/SW 12V/10W1448463 BULB, XENON 12V/10W1618842 2 CURTAIN, 480MY-02 AFTSTRM AFT KICKOUT WNDOW132183 TRACK, ALUM CURT TRK 0.275"X 0.688" TAB TYPE221325 UPH PARTS, END STOP W/SCREW1437524 3 WINDOW, 420AC MSTR STRM AFT KICKOUT REV1894774 4 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1596188 5 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN AFT STRM840868 6 LIGHT, COURTESY ROUND W/FROSTED LENS 12V/5W1448463 BULB, XENON 12V/10W575001 7 BAR, HANGING ROD (CLOTHES) ALUM 33"1618826 8 480MY 02, DOOR, LH MSTRSTRM AFT H/L HIN#1281054 CATCH, GRABBER LATCH W/10LB HOLD W/ELEC SW1618859 9 480MY 02, HATCH, AFTSTRM BUNK BILGE ACCESS1618867 10 480MY 02, HATCH, AFTSTRM BUNK WTR ACCESS P/S1601624 11 CYLINDER, GAS 150PSI 20.2"EXT X 12.3"COMP813881 BRACKET, GAS CYL 90DEG 3.5"X 1.625" W/STUD1451129 12 PANEL, ENCLOSURE ABB 10-SPACE SHORE PWR1451095 BRKR/TOGGLE, DIN-RAIL 2-POLE MRLNGRN TYPC 50A517979 BOX, BREAKER PVC OPAQUE WATERPROOF (LEGRAND)1618875 13 480MY 02, HATCH, AFTSTRM BUNK STRG1552827 14 HINGE, SS CONT 2"X 58" W/1/8"PIN970467 15 A/C COMP, GRILL 10X8 CLW300368 16 TELEPHONE, ALMOND1605146 17 TOP, AVONITE 480MY-02 AFTSTRM NGHTSTND GRN627737 18 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893222 RECEPTACLE, IDEA-SERIES SGL GRY894626 SWITCH, IDEA-SERIES SPDT GREY660126 19 A/C COMP, ECU CONTROL UNIT1055821 A/C COMP, FACE PLATE FOR CONTROL BLK1615905 20 TOP, AVONITE 480MY-02 AFTSTRM HEADBOARD GRN761445 21 CATCH, RIM-LOCK STRIKE PLATE772418 22 CATCH, RIM-LOCK WHT1271014 23 PULL, PUSH-BUTTON KNOB CHR945246 24 PULL, ROSETTE POL SOLID BRASS 19MM558031 25 BUMPER, CLEAR SMALL ROUND1375294 26 HINGE, SELF CLOSING BLUM CLIP-ON1375302 27 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011440551 28 SPEAKER, CLARION INT 6.5" BLK SRR16241600535 29 CLEAT, HDPE 480MY-02 AFT STRM HEADR ACCSS PNL

2/23/2004 67

Page 70: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

TRASH BASKET

10

STRIP LIGHT

1

2

3

4

5

6

77

8

9

11

12

13

143

15

DOOR/DRAWER HARDWARE

SEE DRAWERS FORDRAWER SLIDES

16

17

18 19

2122

1723

18

19

20

2/23/2004 68

AFT STATEROOM VANITY

Page 71: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT STATEROOM VANITY

894774 1 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W1613322 2 480MY 02, DOOR, RH AFT STRM UPR VAN HI#1567734 MIRROR, 480MY-02 AFT STRM UPR VNTY RIGHT1568971 INSERT, CORIAN 480MY-02 VAN MIR RT BONE1567742 3 MIRROR, 480MY-02 AFT STRM VNTY OUTER FILLER1590439 4 FAUCET, LAV CTRSET CHR/BRS W/DRAIN893388 FAUCET, HNDL CHR/BRS (CLASSIC)176487 5 HOLDER, SOAP627737 6 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893222 RECEPTACLE, IDEA-SERIES SGL GRY893230 SWITCH, IDEA-SERIES SPST GREY1613330 7 480MY 02, DRAWER FACE, AFT STRM VAN HI#1613348 480MY 02, DRAWER FACE, AFT STRM VAN VTR HI#1559657 DRAWER, MAPLE 4"X 12"X 3"647446 DRAWER SLIDE, ROLLER METAL 12"1613355 8 480MY 02,DOOR,RH AFT STRM VAN HI#1613363 480MY 02,DOOR,RH AFT STRM VAN VTR HI#853481 9 BASE, BAR STOOL SS 14"983718 10 BASKET, TRASH WHT 6QT1613389 11 480MY 02,DOOR,LH AFT STRM VAN VTR HI#1613371 480MY 02,DOOR,LH AFT STRM VAN HI#1569805 12 TOP, ALPHA STONE 480MY-02 AFTHD VAN AURORA627737 13 BOX, RECEPTACLE/SWITCH PVC 1-GANG DEEP1372838 COVER PLATE, IDEA-SERIES 3-GANG RND CRNR CHR893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY893263 SWITCH, BLANK IDEA-SERIES GREY893230 SWITCH, IDEA-SERIES SPST GREY1044528 14 LIGHT, FLEX 3/8" N/ ATTACHMENT TAB 110V1366723 CORD, FLEX 3/8" POWER CONNECTING 72" W/PLUG1452218 LIGHT, FLEX CLIP ONLY 6'LENGTH1687570 15 480MY 02, DOOR, LH AFT STRM UPR VAN HI#1567700 MIRROR, 480MY-02 AFT STRM UPR VNTY LEFT1568963 INSERT, CORIAN 480MY-01 VAN MIR LF BONE761445 16 CATCH, RIM-LOCK STRIKE PLATE772418 17 CATCH, RIM-LOCK WHT1271014 18 PULL, PUSH-BUTTON KNOB CHR945246 19 PULL, ROSETTE POL SOLID BRASS 19MM558031 20 BUMPER, CLEAR SMALL ROUND1375294 21 HINGE, SELF CLOSING BLUM CLIP-ON1375302 22 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .011123165 23 LATCH, 12MM BRASS SHAFT EXTENSION

2/23/2004 69

Page 72: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2

3

4

5

2/23/2004 70

AFT STATEROOM (UPHOLSTERY)

Page 73: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT STATEROOM (UPHOLSTERY)

1619071 1 CURTAIN, 480MY-02 AFTSTRM SARAH WHITE 223501619089 CURTAIN, 480MY-02 AFTSTRM LYLE MARSH1619097 CURTAIN, 480MY-02 AFTSTRM MANHATTAN1619105 CURTAIN, 480MY-02 AFTSTRM CJ 9241-004-OOP1596188 2 BLINDS, 480MY-02 CELL-BUFF/ALAB-VAN AFT STRM651257 3 PILLOW, QUEEN SIZE1619121 480MY 02, PILLOW SHAM, PKG-A WINDSOR/YD MSTRM1619139 480MY 02, PILLOW SHAM, PKG-B ESSENCE1619147 480MY 02, PILLOW SHAM, PKG-C ASAIN RPTRE MSTM1619154 480MY 02, PILLOW SHAM, PKG-D NINA MSTRM1585215 4 PILLOW PKG, 2002 SPYACHT PKG A MSTR STRM (3)1585223 PILLOW PKG, 2002 SPYACHT PKG B MSTR STRM (3)1585249 PILLOW PKG, 2002 SPYACHT PKG C MSTR STRM (3)1585256 PILLOW PKG, 2002 SPYACHT PKG D MSTR STRM (3)1531177 5 MATTRESS, 480MY-02 INR-SPRNG AFTSTRM1619162 480MY 02, SHEET SET, W/PILLOW CASE F-STRM HI#

BED SHEETING

1009901 SHEETING, SHEET MATERIAL CREAM 96"

CURTAIN SET

1582584 CURTAIN, 480MY-02 PKGA-SARAH WHITE 223501582931 CURTAIN, 480MY-02 PKGB-LYLE MARSH1582949 CURTAIN, 480MY-02 PKGD-MANHATTAN1583459 CURTAIN, 480MY-02 PKGC-SAND PEBBLE

HEADLINER/ HULL LINER

892075 VINYL, ALLANTE II SEA OYSTER EXP FLATINTERIOR B

986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOWINTERIOR B

1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLATINTERIOR A, C, D

1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOWINTERIOR A, C, D

INTERIOR CARPET

1467158 CARPET, INT 44 OZ SNOW 12FT 100% BCF BT1467174 CARPET, INT 44 OZ WHEATON 12FT 100% BCF BT

MATTRESS COVER

757849 FABRIC, MATTRESS TICKING CREAM 82"

PILLOW PACKAGES

1585215 PILLOW PKG, 2002 SPYACHT PKG A MSTR STRM (3)1585223 PILLOW PKG, 2002 SPYACHT PKG B MSTR STRM (3)1585249 PILLOW PKG, 2002 SPYACHT PKG C MSTR STRM (3)1585256 PILLOW PKG, 2002 SPYACHT PKG D MSTR STRM (3)

QUILT KIT

1586387 QUILT KIT, 480MY-02 PKG-A WINDSOR/YD MSTRM1586833 QUILT KIT, 480MY-02 PKGB ESSENCE MSTRM1586841 QUILT KIT, 480MY-02 PKG-C ASIAN RAPTURE MSTRM1586858 QUILT KIT, 480MY-02 PKG-D NINA MSTRM

SPEAKER COVER MATERIAL

931501 FABRIC, SPKR CLOTH CREPE SAND #17027 1/8"FB1090430 FABRIC, SPKR CLOTH CREPE BUFF #18994 1/8"FB

STORAGE & BUNK TOPS

1128487 FABRIC, GEOMETRIC STRAW (NDLPNCH) W/BACK

WASHABLE SURFACE

892075 VINYL, ALLANTE II SEA OYSTER EXP FLAT986810 VINYL, ALLANTE II SEA OYSTER EXP 1/4"F/B DOW1079797 VINYL, ALLANTE II CHAMPAGNE EXP FLAT1091743 VINYL, ALLANTE II CHAMPAGNE EXP 1/4"F/B DOW

2/23/2004 71

Page 74: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GRAB HANDLE

AFT HEAD ENTRAY DOOR

GFI & 12V RECEPTACLE

23

4

5

6

7

89

10

11

12

DOOR/ HARDWARE 13

14

15 16

1819

17

POWERVENT

22

2120

23

24

25

SEE EXTERIOR DECKFOR BREAK DOWN 1

2/23/2004 72

AFT HEAD

Page 75: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT HEAD

1453992 1 PORTLIGHT, OPENING ALL SS 3/8"-7/8" MOD REV11057991 TRIM RING, V/F PORTLIGHT INNER CUSTOM 98894774 2 LIGHT, DAVID-EYEBALL GLD/TRIM RING CHR/FRST L1448463 BULB, XENON 12V/10W995696 3 A/C COMP, GRILL 4X4 ARW1173830 4 DOOR, STRG W/12.5"X 16" ANTW FRAME 991636042 5 RAIL, GRAB 18" OVAL W/STUD W/MNTG PLT1555465 6 HEAD, VACU-FLUSH BONE 1006 BTM DIS LOW PRFLE

HULL 501 508903559 HEAD, VACU-FLUSH BONE 1008 BTM DISCHARGE

HULL 509-UP175646 7 DRAIN ASSY, SHOWER 3/4"NPT146399 8 HOLDER, TOILET PAPER WALL MNT CHR ROLLER258368 9 RECEPTACLE, GFI DUPLEX WHT 15A914705 10 FRAME, IDEA-SERIES 4-GANG SUPPORT1372846 COVER PLATE, IDEA-SERIES 4-GANG RND CRNR CHR893230 SWITCH, IDEA-SERIES SPST GREY976050 FUSE, FERRULE TYPE SML 5A948208 FUSE HOLDER, FERRULE TYPE VIMAR1613256 11 480MY 02, DOOR, LH MED CAB AFT HD HI#1603521 MIRROR, 480MY-02 AFT HEAD AFT LEFT723767 SNAP CAP, PRESS-ON CVR #2 PHILLIP WHT1613264 12 480MY 02, DOOR, RH MED CAB AFT HD HI#1603539 MIRROR, 480MY-02 AFT HEAD AFT RIGHT723767 SNAP CAP, PRESS-ON CVR #2 PHILLIP WHT761445 13 CATCH, RIM-LOCK STRIKE PLATE772418 14 CATCH, RIM-LOCK WHT1271014 15 PULL, PUSH-BUTTON KNOB CHR945246 16 PULL, ROSETTE POL SOLID BRASS 19MM558031 17 BUMPER, CLEAR SMALL ROUND1375294 18 HINGE, SELF CLOSING BLUM CLIP-ON1375302 19 HINGE, CONCEALED FULL OVERLAY MT PLT CLIP .01124024 20 HOSE, VENT/BLOWER 3" EX HVY DTY129676 21 BLOWER, BILGE 3" FACE MNT #54121457985 22 VENT, LOUVERED CHR W/SEA RAY LOGO (FACEPLATE)1598077 23 THRESHOLD, CORIAN 480MY-02 AFTHD/SHWR BONE1613272 24 480MY 02, DOOR, ENTRANCE AFT HD HI#1613298 480MY 02, DOOR, ENTRANCE AFT HD VTR HI#1260124 LATCH, DOOR W/LOCK CHR/BRS SWAN RH-OUT1298256 PLATE, STRIKER MOBELLA SWAN LATCH132324 HINGE, BUTT CHROME/ZINC 2"1452820 HOOK, CLOTHES HOOK SURFACE MT978098 25 CHERRY, DOOR FRAME PART-A RIGHT N/ NOTCH1598085 TRIM, CORIAN 480MY-02 AFT HEAD/SHWR DOOR BONE978106 CHERRY, DOOR FRAME PART-A LEFT N/ NOTCH

LABELS

852566 LABEL, LEAVING WINDOW OPEN EXHAUST FUMES

NOT SHOWN

176529 HOLDER, TUMB/BRUSH

2/23/2004 73

Page 76: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

17 18

1213

14

15

161 2 3 4

5

6

78

9

10

11

19

8

20

2/23/2004 74

AFT SHOWER

Page 77: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AFT SHOWER

916213 1 SHOWER BAR, SLIDE BAR 24" CHR (GROHE)1449073 2 LIGHT, TWIST-OFF BEZEL GLASS 10W1448463 BULB, XENON 12V/10W916205 3 SHOWER, HAND HELD ANGLED RELEXA PLUS916221 4 SHOWER, HOSE ASSY ONLY RELEXAFLEX CHR1574854 5 PANEL, PLEX 480MY-02 SHWR FIXED AFT HEAD335521 6 RAIL, GRAB 18" OVAL W/STUD418871 7 DRAIN ASSY, SHOWER 1.25"NPT1613306 8 480MY 02, DOOR, ENTRANCE AFT HD HI#1613314 480MY 02, DOOR, ENTRANCE AFT HD VTR HI#1260108 LATCH, DOOR W/LOCK CHR/BRS SWAN LH-OUT1298256 PLATE, STRIKER MOBELLA SWAN LATCH132324 HINGE, BUTT CHROME/ZINC 2"1452820 HOOK, CLOTHES HOOK SURFACE MT1591387 MIRROR, 1/4"X 12"X 65" 1/2"BEVEL ALL SIDES914911 9 SHOWER, WALL MNT ONLY1429588 10 FAUCET, PRESS BAL VALVE TRIM EUROPLUS II1588375 11 CURTAIN, SHOWER BEIGE 25"X 74.5" AFT MSTR1453992 12 PORTLIGHT, OPENING ALL SS 3/8"-7/8" MOD REV11057991 TRIM RING, V/F PORTLIGHT INNER CUSTOM 981331735 13 PORTLIGHT, GASKET ONLY (BOMAR)1107044 14 PORTLIGHT, HANDLES QUICKDOGS (BOMAR)1331313 15 PORTLIGHT, SCREEN 3/8"X 7/8"1331750 16 PORTLIGHT, LENS ONLY (BOMAR)866434 17 KNOB, PORTLIGHT KNOB ONLY (BOMAR)1513183 18 TRIM RING, PORTLIGHT 3/8" SS1598085 19 TRIM, CORIAN 480MY-02 AFT HEAD/SHWR DOOR BONE978098 CHERRY, DOOR FRAME PART-A RIGHT N/ NOTCH978106 CHERRY, DOOR FRAME PART-A LEFT N/ NOTCH1598077 20 THRESHOLD, CORIAN 480MY-02 AFTHD/SHWR BONE

LABELS

852566 LABEL, LEAVING WINDOW OPEN EXHAUST FUMES

2/23/2004 75

Page 78: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 4 5 63 7

899

7

5

18

15

16

5

2

10

BILGE LADDER

17

14

19

11 12 13 12 13 11

2/23/2004 76

BILGE (PORT VIEW)

Page 79: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (PORT VIEW)

883546 1 BATTERY, 8D-3 DOUGLAS904250 HOLDER, BATTERY MOLDED DUAL 8D BLK944702 CLIP, BATTERY HOLD DOWN SS933143 HOLDER, HDPE 3-D BATT HOLD DOWN BRKT944660 LATCH, DRAW FLEX SS/BLK "R" SERIES 130136044 CABLE, BATT BLK #4/0AWG136051 CABLE, BATT RED #4/0AWG930925 ROD, THREAD #1/4-20 X 2"THD X 11" W/1"HOOK SS140509 BOOT, ENG STARTER RED163048 2 INSULATION, 1" ACCOUSTICAL W/VAPOR BARRIER770404 INSULATION, 2" ACOUSTICAL 4.5'X 6' ALUM1401744 3 BATTERY, GROUP 31 HVY DUTY THREADED TERMINAL1239458 HOLDER, BATTERY GR27/31 BLK NYLON W/SS802124 BRACKET, ALUM BATT HLDWN 1/2"X1/2"X16" SOLID136044 CABLE, BATT BLK #4/0AWG136051 CABLE, BATT RED #4/0AWG140335 4 FILTER, REMOTE FUEL DSL (500MA)1405232 5 LIGHT, FLUOR THINLITE 18.25" 12V/15W224105 6 SYPHON BREAK KIT, GEN EXH TEE FITTING 1"188383 BRACKET, ANTI-SIPHON MOUNTING1051713 7 COVER BASE, PLAS DUCT WIRING 4"X 3"X 6' WHT1051705 COVER, PLAS DUCT WIRING 4"X 6' WHT638205 8 BUSS BAR, DC GROUND 12-POSITION LARGE643510 9 BUSS BAR, DC GROUND 10-POSITION SML622225 10 CAP, HOLE WHT 2.5"1597996 11 SUPPORT, SS 480MY-02 SALON LINER AFT CNTR 35"1597988 12 SUPPORT, SS 480MY-02 SALON LINER AFT P/S 29"1597970 13 SUPPORT, SS 480MY-02 SALON LINER FWD 40"1604198 14 COMPUTER, INST MMDC MECH ENG VOLVO/MAN196360 15 HALON SYS, AUTOMATIC 800CF (1301 HALON)623819 HALON SYS, ENG INTERRUPT/RESTART 12V 5-CKT395103 16 COVER PLATE, WATERPROOF RECEPTACLE GRY522813 BOX, RECEPTACLE PVC SURFACE MOUNT CARLON145110 RECEPTACLE, GFI DUPLEX GREY 15A1376474 CONN, NYLON 1/2" FLAT CORD GRIP WATERPROOF1437052 17 BOX, PVC ENG DATA JUNCTION 3"X 3" WTRPRF1539964 18 AUTO PILOT, PUMP SET SIMRAD AP20 #RPU801597558 19 LADDER, BILGE 480MY-02

HARNESSES

1104231 BOW THRUSTER, EXT HARNESS 60'1504794 HARNESS, 480MY-02 BILGE1504802 HARNESS, 480MY-02 BILGE 220V/50HZ1504810 PANEL, 480MY-02 MAIN DC BRKR ENCL ASSBLY1504828 HARNESS, 480MY-02 ENG CUMQSM-111580075 HARNESS, 480MY-02 ENG CUMMINS STD1581933 HARNESS, 480MY-02 WSTRBK GENERATOR1585561 HARNESS, 480MY-02 BORG-WARNER INSTRUMENT1586411 HARNESS, 480MY-01 BORG WARNER INTERFACE1589415 HARNESS, 480MY-02 BOW THRUSTER1595636 HARNESS, 480MY-02 BONDING SYSTEM

HOSE

124354 HOSE, PVC CLEAR 1/4"1501782 HOSE, CONDUIT/SPLIT 1/2" FLAME RETARDANT1501824 HOSE, CONDUIT/SPLIT 3/4" FLAME RETARDANT1501832 HOSE, CONDUIT/SPLIT 3/8" FLAME RETARDANT1501840 HOSE, CONDUIT/SPLIT 1" FLAME RETARDANT1501865 HOSE, CONDUIT/SPLIT 1.25" FLAME RETARDANT

LABELS

134890 LABEL, FUEL WARNING NMMA - DSL135046 LABEL, DANGER UNPLUG SHORE POWER258509 LABEL, DISCHARGE OF OIL (LEXAN)852574 LABEL, INTERMEDIATE BREAKER WARNING852582 LABEL, UNPLUG SHORE POWER WARNING852624 LABEL, STAY CLEAR OF MOVING PARTS914341 LABEL, CHECK BATTERY CELL FLUID LEVEL921759 LABEL, DANGER STAY CLEAR OF MOVING PARTS937623 LABEL, 7/16"X 7/8" BILGE986976 LABEL, BOW THRUSTER CONV LRG987115 LABEL, BOW THRUSTER1089242 LABEL, CAUTION: PRIOR TO TOWING VESSEL

2/23/2004 77

Page 80: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MAIN DC BREAKER ACCESS PANEL

1

MAIN DC BREAKER ACCESS PANEL1504851 1 PANEL, 420/500DA/480MY-03 MAIN DC BRKR ACCESS

2/23/2004 78

Page 81: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MAIN DC BREAKER ENCLOSURE (DIESEL)

1

2

3

4

5

6

78

9

1011

6

3

MAIN DC BREAKER ENCLOSURE (DIESEL)1504810 1 PANEL, 480MY-02 MAIN DC BRKR ENCL ASSBLY1504836 PANEL, 480MY-03 MAIN DC BRKR ENCL BOX DSL800417 2 MODULE, BILGE BLOWER CONTROLLER795583 3 BUSS BAR, SGL POST 5/16"623801 4 HALON SYS, ENG INTERRUPT/RESTART 12/24V 5-CKT171488 5 BUSS BAR, 18-GANG TERMINAL STRIP630871 6 BUSS BAR, MAIN DC GROUND (3-STUD)644609 7 SOLENOID, MAGNET LATCHING 12V 100A/500A W/HDW140814 8 SOLENOID, EMERG START (12V DSL)644609 9 SOLENOID, MAGNET LATCHING 12V 100A/500A W/HDW630822 10 FUSE HOLDER, 6-FUSE BREAK-AWAY STRIP776237 11 FUSE HOLDER, BUSS (800AMP FUSE)

2/23/2004 79

Page 82: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MAIN DC BREAKER PANEL

FWD EMERGENCY

SYSTEMS MONITOR

ACCESSORY

PUMP

IGNITION

CONTROL

STBD

ELECTRONIC

SUMP PUMP

PUMP

CABIN STEREO

IGNITION

ELECTRONIC

CABLEMASTER

MEMORY

ACCESSORY

ACCESSORY

AFT EMERGENCY

PUMP

STBD

CABIN MAIN

ENGINE

AFT PUMP

ELECTRONICS

FWD BILGE

PORT

PUMP

PORT

12 VDC

ALTERNATOR WILL BE DAMAGED

PUMP

ENGINE

WHILE ENGINE IS RUNNING

OIL CHANGE

! CAUTION

MEMORY

STATION

IF SWITCH IS TURNED OFF

BLOWER #2

POSITIVE

CONTROL

ENERGIZE

BATTERY CHARGER

BRIDGE STEREO

GEN

POSITIVE

EMERGENCY BILGE

PUMP

ENGINE UNSWITCHED

ACCESSORY

BATTERY CHARGER

ENGINE UNSWITCHED

CONTROL

MAIN DC BREAKER PANEL

MAIN BATTERY SOLENOIDS

AFT BILGE

DE-ENERGIZE

ACCESSORY

BLOWER #1

1

2 3 4 5 6 6 3 3 3 3 3 7 8 9 6

2324563331137896

10

10

10

MAIN DC BREAKER PANEL1532621 1 PANEL, 480MY-02 MDP 240VAC1504844 PANEL, BLANK:480MY-02 MAIN DC BRKR1424381 2 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 50A1424308 3 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 15A1424316 4 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 20A1424290 5 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 10A

FOR ELECTRONIC CONTROLS1424308 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 15A

FOR VOLVO EDC1490200 6 PLUG, BRKR/ROCK M SERIES1508142 7 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 6A1424274 8 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 5A

FOR 3176TA/3196TA CATS1424332 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 30A

FOR 3126B CATS1424407 9 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 60A1260298 10 ACTUATOR, ROCK BLK W/CLEAR LENS BATT1260231 BODY, ROCK SW DPDT (MOM) 12V W/INDEP LED1424274 11 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 5A

2/23/2004 80

Page 83: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MAIN DISTRIBUTION PANEL ENCLOSURE

AT ALL OTHER LOCATIONS ONBOARD THE VESSEL.1589795

COMMON NEUTRAL/GROUNDING BUS AT THE MAIN DISTRIBUTION PANEL.THE NEUTRAL AND GROUNDING CONDUCTORS ARE CONNECTED ON A

THIS VESSEL IS EQUIPPED WITH SHORE LINE ISOLATION TRANSFORMERS.

TO MAINTAIN ELECTRICAL SYSTEM INTEGRITY THE

! CAUTION

SR-507

NEUTRAL AND GROUNDING CONDUCTORS SHALL BE KEPT ISOLATED

1 2

3

MAIN DISTRIBUTION PANEL ENCLOSURE1540913 1 PANEL, 480MY-02 MAIN DIST ENCLSR1589795 2 LABEL, WARNING NEUTRAL/GROUNDING896225 3 BUSS BAR, 14POS-8GA

2/23/2004 81

Page 84: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (2" ENGINE SET-UP/WATER INTAKE)

12

34 5 2

12

1

3

46

21

1

2

6

7

1 2

6

7

BILGE (2" ENGINE SET-UP/WATER INTAKE)480491 1 HOSE, WATER INTAKE 2" HW123539 2 CLAMP, HOSE #48 1 5/8"-3.5" SS506931 3 ELBOW, RED BRASS 90DEG 2"MPT X 2"BARB507749 4 STRAINER, BRZ WATER INTAKE 2"161554 STRAINER, WRENCH187567 BRACKET, STRAINER 4.25"187542 BRACKET, STRAINER 8"480459 5 ADAPTER, BRZ 2"MPT X 2"BARB755934 6 ELBOW, BRZ 45DEG 2"MPT X 2"BARB843854 7 SEACOCK, BRZ 2"516617 PICK-UP, BRZ WATER INTAKE 2"869305 TAILPIECE, BRZ 2"MPT X 2"BARB

NOT SHOWN

123646 CLAMP, LOOM VINYL DIP #32 2"622225 CAP, HOLE WHT 2.5"1595776 BOARD, P/B 480MY-02 ENG STRAINER MNT

2/23/2004 82

Page 85: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (2.5" ENGINE SET-UP/WATER INTAKE)

12

34 5 2

12

1

3

46

21

1

2

6

1 2

6

7 7

BILGE (2.5" ENGINE SET-UP/WATER INTAKE)634758 1 HOSE, WATER INTAKE 2.5" HVY DTY (CORRUG)301689 2 CLAMP, HOSE #176 2.5"-11" SS268680 3 ELBOW, BRZ 90DEG 2.5"MPT X 2.5"BARB161547 4 STRAINER, BRZ WATER INTAKE 2.5"187567 BRACKET, STRAINER 4.25"187542 BRACKET, STRAINER 8"170506 5 ADAPTER, BRZ 2.5"MPT X 2.5"BARB627703 6 ELBOW, RED BRASS 45DEG 2.5"MPT X 2.5"BARB531376 7 SEACOCK, BRZ 2.5"1311745 THRU-HULL, BRZ 2.5"186502 PICK-UP, BRZ WATER INTAKE 2.5" (SCOOP ONLY)

NOT SHOWN

1595776 BOARD, P/B 480MY-02 ENG STRAINER MNT

2/23/2004 83

Page 86: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (CATERPILLAR T-3196 TA/3176 TA - ENGINE EXHAUST SYSTEM)

1

23

4

4

56

7

8

9

1010

11

8

2 2 6

7

6

7

6

7

6

BILGE (CATERPILLAR T-3196 TA/3176 TA - ENGINEEXHAUST SYSTEM)

1661677 1 MUFFLER, 8"IN X10"OT PRT CAT 3196 480MY RV1493023 2 CLAMP, HOSE T-BOLT 8" SS124131 3 HOSE, EXHAUST 8" SW1485382 4 EXHAUST, EL 8"X 90DEG RBR BLUE VHT W/CLAMPS1504968 5 MUFFLER, 8"IN X10"OT STB CAT 3196 480MY492900 6 CLAMP, HOSE T-BOLT 10" SS295352 7 HOSE, EXHAUST 10" SW1504992 8 EXHAUST, EL 10"OD OUTLET FWD P/S 480MY1504984 9 EXHAUST, EL 10"OD OUTLET AFT STBD 480MY1543214 10 TUBING, EXH GLASS 8"X 6"1504976 11 EXHAUST, EL 10"OD OUTLET AFT PORT 480MY

2/23/2004 84

Page 87: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (CUMMINS QSM-11 - ENGINE EXHAUST SYSTEM)

1

23

4

4

56

7

8

9

1010

11

8

2 2 6

7

6

7

6

7

6

BILGE (CUMMINS QSM-11 - ENGINE EXHAUSTSYSTEM)

1661685 1 MUFFLER, 8"IN X10"OT PRT CUM TQMS11 480MY01493023 2 CLAMP, HOSE T-BOLT 8" SS124131 3 HOSE, EXHAUST 8" SW1485382 4 EXHAUST, EL 8"X 90DEG RBR BLUE VHT W/CLAMPS1591577 5 MUFFLER, 8"IN X10"OT STB CUM TQMS11 480MY492900 6 CLAMP, HOSE T-BOLT 10" SS295352 7 HOSE, EXHAUST 10" SW1504992 8 EXHAUST, EL 10"OD OUTLET FWD P/S 480MY1504984 9 EXHAUST, EL 10"OD OUTLET AFT STBD 480MY1543214 10 TUBING, EXH GLASS 8"X 6"1504976 11 EXHAUST, EL 10"OD OUTLET AFT PORT 480MY

2/23/2004 85

Page 88: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1 2 3 4 56

5 4 57

5 4 4

5 8

910911

10

11

SEE DETAIL A

12

12

13 14

15

14

17

1819

16

DETAIL A

2/23/2004 86

GENERATOR SYSTEM (WESTERBEKE)

Page 89: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

GENERATOR SYSTEM (WESTERBEKE)

140335 1 FILTER, REMOTE FUEL DSL (500MA)1466812 2 GENERATOR, 12.5 BTDA DSL WSTRBK N/GAUGS W/CON1387596 SOUND SHIELD, GEN 11/12.5/15KW WSTRBK224105 3 SYPHON BREAK KIT, GEN EXH TEE FITTING 1"188383 BRACKET, ANTI-SIPHON MOUNTING564682 4 HOSE, EXHAUST 2.5" HW123539 5 CLAMP, HOSE #48 1 5/8"-3.5" SS1511799 6 TUBING, EXH GLASS 2.5"X 105"1511781 7 TUBING, EXH GLASS 2.5"X 125"848218 8 MUFFLER, 2"IN X 2.5"OUT256719 9 CLAMP, HOSE #32 1 9/16"-2.5" SS .505124172 10 HOSE, EXHAUST 2" HW321158 11 EXHAUST, EL 2"X 90DEG W/2-4"& 1-2.5" LEGS170381 12 ELBOW, BRZ 90DEG 1"MPT X 1"BARB187567 13 BRACKET, STRAINER 4.25"187765 BRACKET, STRAINER 10"263954 14 CLAMP, HOSE #10 1/2"-1 1/8" SS .505124701 15 HOSE, WATER 1" EX HVY DTY490938 16 STRAINER, BRZ WATER INTAKE 1"170365 17 ADAPTER, BRZ 1"MPT X 1"BARB STRAIGHT531368 18 SEACOCK, BRZ 1"640318 19 THRU-HULL, BRZ 1" W/O NUT

2/23/2004 87

Page 90: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

BILGE (CABIN VENTILATION)

TO AFT HEAD

IN BILGE

TO STOVE

TO MICROWAVE

IN BILGETO WASHER DRYER

TO FWD HEAD

1

2 3 4

5 3

3

1

6

67

76

4

3

BILGE (CABIN VENTILATION)770404 1 INSULATION, 2" ACOUSTICAL 4.5'X 6' ALUM1048834 2 A/C COMP, HOSE RING 4" RND PLAS124024 3 HOSE, VENT/BLOWER 3" EX HVY DTY172783 ADAPTER, HOSE FLANGE 3"129676 4 BLOWER, BILGE 3" FACE MNT #5412842054 5 TEE, PVC 2.5"FM SLIP ALL THE WAY627810 PIPE, PVC 2.5" FLEX WHT/GRN W/HELIX124016 6 HOSE, VENT/BLOWER 4" EX HVY DTY1587104 7 BLOWER, BILGE 4" #240M W/O CONN

2/23/2004 88

Page 91: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FWD HEAD

FWD STATEROOM

1

5

4

2

3

6

7 8

9

GUEST STATEROOM

SALON

6

12 2

11

1314

10

OPT CKP

AFT STATEROOMAFT HEAD

27

28

6

2

29

SALON

38 40

TO OPT CKP A/C

15

8 9

1716

20

24

19 18

18

18

2021

1918

23

TO F

WD

STAT

ERO

OM

TO MASTER STATEROOM

TO S

ALO

N

TO S

ALO

N

9

8

9

8 9

2526

16

20

24

19 18

18

18

202119

18 23

17

10

6

22 22

6

10

30

TO C

OCK

PIT

TO C

OC

KPIT

6 6

32

6

33

2

2 34

TO DASH

TO DASH

TO DASH 35

36

37

39

31

2/23/2004 89

AIR CONDITIONING SYSTEM

Page 92: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

AIR CONDITIONING SYSTEM

995696 1 A/C COMP, GRILL 4X4 ARW948950 A/C COMP, GRILL 4X4 PLENUM 3"SIDE OVAL428664 2 HOSE, AC/DUCT INSULATED 3"FLEX1600881 3 A/C COMP, PLENUM BOX W/5I-4L-3R(2" C/O)BRKT124065 4 HOSE, AC/DUCT INSULATED 4"1601632 5 A/C COMP, GRILL 4X10 ARW1600899 A/C COMP, TRANS BOX 10X4 4" RING END266528 6 HOSE, AC/DUCT INSULATED 5"1600873 7 A/C COMP, 7K BTU STOWAWAY 230V SP/BLWR123406 8 CLAMP, HOSE #12 1/2"-1.25" SS1058957 9 HOSE, WATER A/C WHT 5/8"957092 10 A/C COMP, HOSE RING 5" OBLONG1600865 11 A/C COMP, PLENUM 480MY-02 AFT SALON995696 12 A/C COMP, GRILL 4X4 ARW1600857 A/C COMP, TRANS BOX 3" RING BACK430926 13 HOSE, AC/DUCT INSULATED 6"FLEX1600816 14 A/C COMP, 12K BTU STOWAWAY 230V SP/BLWR168435 15 ELBOW, PVC 1/2"FPT X 1/2"BARB X 90DEG840033 16 A/C COMP, PUMP SEAWATER 230V 60C168039 17 ELBOW, PVC 1"MPT X 1"BARB X 90DEG123406 18 CLAMP, HOSE #12 1/2"-1.25" SS124198 19 HOSE, WATER INTAKE 1" HW170381 20 ELBOW, BRZ 90DEG 1"MPT X 1"BARB490938 21 STRAINER, BRZ WATER INTAKE 1"187542 BRACKET, STRAINER 8"170357 22 ADAPTER, BRZ 1"MPT X 1"BARB STRAIGHT531368 23 SEACOCK, BRZ 1"531582 24 PICK-UP, BRZ WATER INTAKE 1"1600758 25 A/C COMP, MANIFOLD 4 OUTLET STRGHT 1"FPT533943 26 BUSHING, PVC 1"MPT X 1/2"FPT995696 27 A/C COMP, GRILL 4X4 ARW1600857 A/C COMP, TRANS BOX 3" RING BACK1600907 28 A/C COMP, PLENUM BOX W/5I-5R-3L 6X6X61600873 29 A/C COMP, 7K BTU STOWAWAY 230V SP/BLWR1600766 30 A/C COMP, GRILL 8X4 SNAP W/FRAME GLS BLK1600774 A/C COMP, PLENUM SP GRILL W/50 OVAL 4X121421767 31 A/C COMP, RACK ASSY 540CMY FX10C-P/FX24C1-P1600790 A/C COMP, COOLING UNIT 24K 230V1600782 32 A/C COMP, PLENUM SP 2024D W5B 5F-7.5 X 14.51600808 33 A/C COMP, PLENUM BOX W/5I-3F-3F-3F-6X6X10.51322940 34 A/C COMP, GRILL 3" BLK W/DBL LVR989921 35 A/C COMP, GRILL 12X10 CLW W/FILTER1600824 A/C COMP, HOSE CONN 10" RND PL HC1600931 36 HOSE, AC/DUCT 10"1600832 37 A/C COMP, PLENUM/GRILL #2 RETURN (SXRU12C)1600816 38 A/C COMP, 12K BTU STOWAWAY 230V SP/BLWR1600840 39 A/C COMP, 480MY-01 #1 RETURN STEREO CAB430926 40 HOSE, AC/DUCT INSULATED 6"FLEX

NOT SHOWN

1285980 A/C COMP, PUMP RELAY 240V 4 TRIGGER1600949 A/C COMP, 480MY-02 AFT STRM HOSE KIT

2/23/2004 90

Page 93: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

STBD ENGINE

STBD TRANSMISSION

PORT TRANSMISSION

PORT ENGINE

GENERATOR

OIL PUMP

OIL CONTAINER & JUG

1 2

3 4

3 4

10

12

13

14

15

13

8

9

4 3 1

4

3

3

4

4

3

1

3 4

6

7

4

5

5

5

5

11

2/23/2004 91

OIL EXCHANGE SYSTEM

Page 94: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

OIL EXCHANGE SYSTEM

1497494 1 HOSE, FUEL 1/2" ISO/CE W/PLAS LINER123661 2 CLAMP, LOOM VINYL DIP 1"170621 3 FERRULE, FUEL LINE 1/2"170605 4 FITTING, BRASS 1/2"BARB/NUT1244466 5 ELBOW, BRASS 90DEG 1/2"FPT X 1/2"SAE169920 6 ADAPTER, BRASS 1/4"MPT X 1/2"SAE170555 7 COUPLING, BRASS 1/4"FPT X 1/4"FPT872077 8 CONTAINER, V/F HDPE RESIN OIL BOTTLE BLK821082 9 JUG, JERRY WHT 2.5GAL 63MM821090 JUG, JERRY CAP BLK 2.5GAL 63MM1095702 10 PUMP, OIL CHANGE KIT 12V 5-VALVE169102 11 ELBOW, BRASS 90DEG 1/2"MPT X 1/2"SAE172759 12 HOSE, GARDEN 5/8" PLAS CONNECTOR FEMALE123406 13 CLAMP, HOSE #12 1/2"-1.25" SS1058957 14 HOSE, WATER A/C WHT 5/8"172742 15 HOSE, GARDEN 5/8" PLAS CONNECTOR MALE

2/23/2004 92

Page 95: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DETAIL BSHAFT LOG COOLING FITTINGS

DETAIL EPROP & NUT

DETAIL CSTEERING HELM & THROTTLE

TO HYDRAULIC RAM

25

24

23

22

25

24

23

1 2

3

4 5 6

78

9 SEE DETAIL D

SEE DETAIL D9

SEE DETAIL E

107

SEE DETAIL E

5

4

3

111 12 13

14 15

16 13 14

26

2726

28

21

21

18 18

33

34

1718

19

18 20 21

18 18

19

1820

TO HELM

DETAIL A AUTO PILOT & FITTINGS

DETAIL DCOUPLING & SHAFT SEAL

22 29

30

3132

29

2/23/2004 93

STEERING SYSTEM

Page 96: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

STEERING SYSTEM

133876 1 TRIM TAB, HYD CYLINDER ONLY865709 2 RUDDER SUPPORTS, 500DB/540DA/580SS1515279 3 TRIM TAB, ASSY 12X24 PARA DUAL RAM/PUMP 12V716894 4 STUFFING BOX, RUDDER W/PACK 2"741231 5 RUDDER, 500DA 2" POST271544 KEY STOCK, RUDDER 3/8"X 3/8"X 12" SS271510 WASHER, RUDDER WASHER 2"1505049 6 STRUT, W/BEARING 2" 480MY963207 STRUT, W/BEARING 2.5" 480DB-981590058 BEARING, STRUT 2"X 3"X 10"583518 BEARING, STRUT 2.5"X 3 1/8"X 10"1506377 7 SHAFT, SS 2.0"X 138.0" AQ22 480MY1506385 SHAFT, SS 2.5"X 132" AQ22 480MY1505031 8 STRUT, W/BEARING 2" MID PORT 480MY1505023 STRUT, W/BEARING 2.5" MID PORT 480MY1590058 BEARING, STRUT 2"X 3"X 10"583518 BEARING, STRUT 2.5"X 3 1/8"X 10"1505064 9 TUBING, SHAFT LOG 3.5"OD X 35.0" 480MY1506344 10 STRUT, W/BEARING 2" MID STBD 480MY1506336 STRUT, W/BEARING 2.5" MID STBD 480MY1590058 BEARING, STRUT 2"X 3"X 10"583518 BEARING, STRUT 2.5"X 3 1/8"X 10"271445 11 TRIM TAB, HYD PUMP ONLY 12V963231 12 RUDDER SUPPORTS, 480DB-98 UPR STBD143222 13 RUDDER CLEVIS, 4"LONG X 1"-14 FPT964965 14 RUDDER ARM, 480DB-98976530 15 STEERING, HYD CYLINDER BA-175-7TM (CAPILANO)1584572 16 TIE BAR, RUDDER 57" SS144006 WASHER, TIE BAR LOCK WASHER 3/4"1539964 17 AUTO PILOT, PUMP SET SIMRAD AP20 #RPU80990093 18 TUBING, HYD 3/8" BLK (TELEFLEX)139980 FERRULE, FUEL LINE 3/8"170589 FITTING, BRASS 3/8"BARB/NUT1039205 19 TEE, BRASS 3/8"COMP X 3/8"COMP X 1/4"MPT757021 20 ELBOW, BRASS 45DEG STREET 1/4"1539949 21 ELBOW, BRASS 90DEG 3/8"MPT X 3/8"COMP1497486 22 HOSE, FUEL 3/8" ISO/CE W/PLAS LINER1478213 23 FERRULE, FUEL LINE 3/8"ISO/CE170589 24 FITTING, BRASS 3/8"BARB/NUT140467 25 ELBOW, BRASS 90DEG 3/8"SAE X 1/4"MPT1051689 26 CONTROL, THRTL/SHFT W/SS HANDLES W/GOLD KNOBS1073758 CONTROL, NEUTRAL SAFETY SWITCH1413863 CONTROL, ELECTRIC SHIFT SWITCH FOR SRB161992 CONTROL, CONNECTOR KIT1335835 CABLE, CONTROL TELEFLEX TFXTREME 21'1335892 CABLE, CONTROL TELEFLEX TFXTREME 15'1298017 27 STEERING WHEEL, 3-SPOKE WOOD W/URETH PAD322909 EMBLEM, SEA RAY LOGO 1 3/8"ROUND1077999 STEERING WHEEL, CHROME RING ONLY/837211317032 28 STEERING, HELM PUMP SEA STAR I TILT123398 29 CLAMP, HOSE #06M 5/16"-7/8" SS MINI1602150 30 COUPLING, 2" TRANS: ZF 280-A1602218 COUPLING, 2.5" TRANS: TD 5114-A1576404 31 STUFFING BOX, UHMW 2"ID 3.5"HOSE DUAL803726 32 SEAL KIT, SHAFT STUFFING BOX 2" W/TOOL803742 SEAL KIT, SHAFT STUFFING BOX 2.5" W/TOOL1602168 33 NUT, HEX NYLON LOCK 480MY 2"SHAFT1602176 NUT, FULL HEX 480MY 2"SHAFT BRASS1602184 NUT, JAM HEX 480MY 2"SHAFT BRASS1602192 KEY, SHAFT PROP 2" 480MY1602226 NUT, HEX NYLON 480MY 2.5"SHAFT1602234 NUT, FULL HEX 480MY 2.5"SHAFT BRASS1602242 NUT, JAM HEX 480MY 2.5"SHAFT BRASS1602259 KEY, SHAFT PROP 2.5" 480MY1602267 PIN, COTTER PIN 480MY 2.5"SHAFT406678 PIN, COTTER PIN 3/16"X 4" SS1019348 34 PROP, 28"X 33"X 2.5" L4BC NIBRAL H/S

T-CAT 640HP1019355 PROP, 28"X 33"X 2.5" R4BC NIBRAL H/S

T-CAT 640HP1019405 PROP, 28"X 32"X 2.5" L4BLC NIBRAL H/S

T-CUMMINS 616HP1019413 PROP, 28"X 32"X 2.5" R4BLC NIBRAL H/S

T-CUMMINS 616HP974923 PROP, 28"X 28"X 2.5" L4BMC NIBRAL H/S

T-CUMMINS 519HP974931 PROP, 28"X 28"X 2.5" R4BMC NIBRAL H/S

T-CUMMINS 519HP

LOOM CLAMPS

261354 CLAMP, LOOM VINYL DIP #38 2 3/8"261362 CLAMP, LOOM VINYL DIP #48 3"

NOT SHOWN

1285063 ANGLE, RUDDER W/SWEEP ARM TELEFLEX

2/23/2004 94

Page 97: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

31

29

15

16

17

DETAIL GGENERATOR RACOR

30

21 20 19 18

6

DETAILAPORT & STBDENGINE FEED

ON TANK

10 9 8 7

6

DETAIL CPORT & STBD

ENGINE RETURNON TANK

DETAIL BGENERATOR

PICKUP & RETURNSTBD TANK

10 9 8

DETAIL HPORT & STBD

ENGINE RETURNON ENGINE

21 2019

DETAIL IPORT & STBDENGINE FEEDON ENGINE

28

141516

17

DETAIL DGENERATOR FEED

AT GENERATOR

DETAIL EGENERATOR RETURN

AT GENERATOR

17 1615

1 23

SEE DETAIL CSEE DETAIL A

SEE DETAIL F

SEE DETAIL B

3

SEE DETAIL C

SEE DETAIL F

SEE DETAIL A

5

DETAIL FFUEL FILL & VENT

22

23

24

25

26

27

17 16 15 1413

12

11

4

2/23/2004 95

FUEL SYSTEM

Page 98: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FUEL SYSTEM

1504869 1 TANK, FUEL 480MY-02 250GAL PORT1506393 2 STRAP, FUEL 18.25" ALUM TOP 480MY-021497452 TAPE, FOAM NEOPRENE W/3M 9828 3/8"TH X 2"W1592542 3 SENDING UNIT, FUEL ELECTRIC 12V CENTROID1508134 4 STRAP, FUEL 21.75" ALUM SIDE 480MY-021497452 TAPE, FOAM NEOPRENE W/3M 9828 3/8"TH X 2"W1505015 5 TANK, FUEL 480MY-02 250GAL STBD425546 6 BUSHING, SS THD 1/2"FPT X 3/4"MPT169102 7 ELBOW, BRASS 90DEG 1/2"MPT X 1/2"SAE170605 8 FITTING, BRASS 1/2"BARB/NUT1479294 9 FERRULE, FUEL LINE 1/2"ISO/CE1497494 10 HOSE, FUEL 1/2" ISO/CE W/PLAS LINER791392 11 BUSHING, SS THD 1/4"FPT X 3/8"MPT140418 12 ELBOW, BRASS 90DEG STREET 1/4"171736 13 VALVE, BRASS FUEL 1/4"MPT X 1/4"FPT162750 14 ADAPTER, BRASS 1/4"MPT X 1/4"SAE629279 15 FITTING, BRASS 1/4"BARB/NUT1477314 16 FERRULE, FUEL LINE 1/4"ISO/CE1485481 17 HOSE, FUEL 1/4" ISO/CE W/PLAS LINER401513 18 ELBOW, BRASS 90DEG 1/2"MPT X 5/8"SAE398149 19 FITTING, BRASS 5/8"BARB/NUT398149 20 FITTING, BRASS 5/8"BARB/NUT947499 21 HOSE, FUEL 5/8" ISO/CE1114263 22 DECK PLATE, DSL SS 2" GRN CLR-CODE695676 DECK PLATE, CAP 2"522599 KEY, DECK PLATE CAP123513 23 CLAMP, HOSE #32 1 9/16"-2.5" SS123752 24 HOSE, FUEL 2" TYPE A CLASS 21433184 25 VENT, FUEL/WATER SS 3/4" 90DEG FLSH MNT123406 26 CLAMP, HOSE #12 1/2"-1.25" SS1500982 27 HOSE, FUEL 3/4" ISO/CE W/PLAS LINER170555 28 COUPLING, BRASS 1/4"FPT X 1/4"FPT170522 29 FITTING, STEEL 9/16"-18 STR THREAD X 1/4"FPT629253 30 ELBOW, BRASS 90DEG 1/4"SAE X 1/4"MPT140335 31 FILTER, REMOTE FUEL DSL (500MA)894519 FITTING, STEEL 3/4"-16 STR THREAD X 1/4"FPT

2/23/2004 96

Page 99: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

PORT VALVE

STBD ENGINE FEED

PORT TANK RETURN

PORT TANK FEED

PORT ENGINE RETURN

PORT TANK RETURN

PORT TANK FEED

STBD TANK RETURN

STBD ENGINE RETURN

PORT ENGINE FEED

STBD TANK FEED

STBD VALVE

PORT & STBD VALVE

1 23

2 1

4

5

6

10

9

8

7

4

5

6

10

9

8

11

7

10

9

8

7

4

5

6

12

2/23/2004 97

FUEL DISTRIBUTION SYSTEM

Page 100: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FUEL DISTRIBUTION SYSTEM

401513 1 ELBOW, BRASS 90DEG 1/2"MPT X 5/8"SAE140426 2 ELBOW, BRASS 90DEG STREET 3/8"171728 3 VALVE, BRASS 6-WAY FUEL 1/2"398149 4 FITTING, BRASS 5/8"BARB/NUT1477454 5 FERRULE, FUEL LINE 5/8"ISO/CE947499 6 HOSE, FUEL 5/8" ISO/CE1497494 7 HOSE, FUEL 1/2" ISO/CE W/PLAS LINER1479294 8 FERRULE, FUEL LINE 1/2"ISO/CE170605 9 FITTING, BRASS 1/2"BARB/NUT169623 10 ADAPTER, BRASS 3/8"MPT X 1/2"SAE401133 11 ADAPTER, BRASS 1/2"MPT X 5/8"SAE1596642 12 PANEL, 480MY-02 FUEL CROSSOVER1600675 PANEL, ABS 480MY-02 FUEL CNTRL BOX FACE CVR

NOT SHOWN

841411 BRACKET, 2"X 3"X 5" FUEL BOARD VALVE

2/23/2004 98

Page 101: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WATER

HEA TER

1

2 3 4

6

7 8 109

11

5

12 13 1415 SEE DETAIL A

SEE DETAIL A

16

17

18

19

18

17

20 11

21

22

21

23

9

DETAIL AWATER FILL & VENT

24

35 2121

34

33 33

32

27

25

26

5 27

25

36 21

28

29

27

31

27 30

2/23/2004 99

WATER SYSTEM (BILGE)

Page 102: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WATER SYSTEM (BILGE)

1595115 1 HEATER, WATER 20 GAL ALUM 240V W/751429125 2 NIPPLE, SEAFLEX BRS 1/2"MPT HEX 3"LONG1425149 3 VALVE, SEAFLEX BRS CHECK 1/2"MPT327072 4 ADAPTER, BRASS 1/2"MPT X 5/8"BARB STRAIGHT991778 5 BUSHING, BRZ 1/2"FPT X 3/4"MPT1341866 6 ELBOW, BRASS 90DEG STREET 3/4"MPT X 3/4"FPT1638295 7 HOSE, SEAFLEX BLUE 3/4" SW/FPT BRS/MANIF. 12'1637776 8 HOSE, SEAFLEX RED 3/4" SW/FPT BRS/MANIF. 10'123406 9 CLAMP, HOSE #12 1/2"-1.25" SS124594 10 HOSE, WATER 5/8" HVY DTY (HEATER)1433176 11 VENT, FUEL/WATER SS 5/8" 90DEG FLSH MNT1503275 12 TANK, WATER 480MY-02 - 120GAL1508233 13 STRAP, WATER TANK 480MY-02 22.75"1497460 TAPE, FOAM NEOPRENE W/3M 9828 1/4"TH X 2"W1225861 14 SENDING UNIT, WATER 16"1602648 15 TUBE, PICK-UP WATER 15"130344 16 ELBOW, PVC 1.5"MPT X 1.5"BARB X 90DEG123489 17 CLAMP, HOSE #24 1"-2" SS172726 18 HOSE CUFF, 1.5" RH WHT490219 19 HOSE, CORR SAN/WATER-FILL 1.5" RH1109321 20 DECK PLATE, WATER SS BLUE CLR-CODE522557 DECK PLATE, CAP W/CHAIN GAS/WATER123448 21 CLAMP, HOSE #08M 1/2"-1" SS MINI1414945 22 HOSE, SEAFLEX 1/2"ID WHITE (SEA TECH)411132 23 ELBOW, PVC 1/2"MPT X 1/2"BARB X 90DEG1638469 24 HOSE, SEAFLEX BLUE 3/4" SW/FPT BRS/MANIF. 40'168914 25 NIPPLE, BRASS 3/4"MPT X HEX597146 26 TEE, BRASS 3/4"FPT1428994 27 NIPPLE, SEAFLEX BRS 1/2"MPT HEX 1.5"LONG1652080 28 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 3'171447 29 TEE, BRASS 1/2"FPT621318 30 TANK, WATER ACCUMULATOR (JABSCO)1652163 31 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 11'1652114 32 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 6'406710 33 FILTER, IN-LINE WATER 1/2" FPT1550599 34 PUMP, FRESH WATER SHURFLO 5.6GPM DBLHD W/MAN1590850 35 TEE, PVC 1/2"BARB X 1/2"BARB X 3/4"BARB1604727 36 HOSE, SEAFLEX BLUE W/3/4"FPT/HOSE CLMP 6"

2/23/2004 100

Page 103: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MASTER HEAD SHOWER(STARBOARD)

HOT COLD

GUEST HEAD SINK

HOT

COLD

FROM TEE

GALLEY SINK

12

2

3

4

5

7

8

9

12

10

11

146

13

21

18

18

20 19

15

1617

22

26

27 2

2

28

29

ROPE LOCKERCITY WATER HOOKUP

FROM TEE

6

6

WASHERDRYER

23

24

COLD

HOT

FROM MANIFOLD

25

25

GUEST HEAD

FROM MANIFOLD

COLD

COLD

HOT

2/23/2004 101

WATER SYSTEM (FORWARD)

Page 104: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WATER SYSTEM (FORWARD)

939173 1 FAUCET, LAV CTRSET CHR/BRS1425180 2 ADAPTER, SEAFLEX BRS 1/2"MPT X 3/8"COMP FAUCT1652171 3 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 12'1652536 4 HOSE, SEAFLEX RED 1/2" SW/FPT BRS 12'1652254 5 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 28'1428994 6 NIPPLE, SEAFLEX BRS 1/2"MPT HEX 1.5"LONG1595800 7 BOARD, HDPE SPYCHT WASHDOWN SPIGOT1096262 8 FAUCET, SILLCOCK WASHDOWN (WHITECAP)916205 9 SHOWER, HAND HELD ANGLED RELEXA PLUS916213 10 SHOWER BAR, SLIDE BAR 24" CHR (GROHE)1429588 11 FAUCET, PRESS BAL VALVE TRIM EUROPLUS II916221 12 SHOWER, HOSE ASSY ONLY RELEXAFLEX CHR914911 13 SHOWER, WALL MNT ONLY1425172 14 FITTING, SEAFLEX BRS SHWR W/FLNG 1/2"1652072 15 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 2'1652494 16 HOSE, SEAFLEX RED 1/2" SW/FPT BRS 8'1652130 17 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 8'1425164 18 ELBOW, SEAFLEX BRS 1/2"MPT X 1/2"MPT1275890 19 BRACKET, ALUM GROHE SHOWER MIXER MNT1523349 20 FAUCET, BATH MIXER BRASS 3-WAY900373 21 SHOWER, UNION FIXTURE CHR1635705 22 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 6'1636380 23 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 6'1635697 24 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 5'392423 25 ADAPTER, BRASS 1/2"MPT X 3/4"MGH1515287 26 WASHER/DRYER, COMBO SPLENDIDE 2000 HD VENTED1418979 WASHER/DRYER, VENT BOOSTER 110V W/SWTCH 480DB1554328 27 FAUCET, GALLEY "EURODISC" CHR W/P/O SPRYER1652163 28 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 11'1636497 29 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 13'

2/23/2004 102

Page 105: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

MASTER HEAD SHOWER(STARBOARD)

DAY HEAD

FROM MANIFOLD

COLD

COCKPIT WASHDOWN & CITY WATER HOOKUP

BILGE WASHDOWN

FROM TEE

TRANSOM SHOWER DETAIL

HOT

COLD

4

3

2

5

7 10

8

9

11

12

13

14

13

1516

17

11

18

38

43

39

40

4142HOT

COLD

44

45

46

4748

2

37

COCKPIT WASHDOWN

23

24 24

2524

2627 31

24

32

1

1

6

11

ICEMAKER

1/2" WATER LINE TEEASSEMBLY

1

11 29

11

MASTER SINK

HOT

COLD

FROM TEE

22 21

21

19

20

11

34

29 11 29 28

35

33

50

1

49

51

36

30

2/23/2004 103

WATER SYSTEM (AFT)

Page 106: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WATER SYSTEM (AFT)

1425164 1 ELBOW, SEAFLEX BRS 1/2"MPT X 1/2"MPT1096262 2 FAUCET, SILLCOCK WASHDOWN (WHITECAP)1595800 3 BOARD, HDPE SPYCHT WASHDOWN SPIGOT1652247 4 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 26'916205 5 SHOWER, HAND HELD ANGLED RELEXA PLUS916213 6 SHOWER BAR, SLIDE BAR 24" CHR (GROHE)916221 7 SHOWER, HOSE ASSY ONLY RELEXAFLEX CHR1429588 8 FAUCET, PRESS BAL VALVE TRIM EUROPLUS II1425172 9 FITTING, SEAFLEX BRS SHWR W/FLNG 1/2"914911 10 SHOWER, WALL MNT ONLY1428994 11 NIPPLE, SEAFLEX BRS 1/2"MPT HEX 1.5"LONG1652072 12 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 2'1425164 13 ELBOW, SEAFLEX BRS 1/2"MPT X 1/2"MPT1275890 14 BRACKET, ALUM GROHE SHOWER MIXER MNT1652221 15 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 20'1523349 16 FAUCET, BATH MIXER BRASS 3-WAY900373 17 SHOWER, UNION FIXTURE CHR1652601 18 HOSE, SEAFLEX RED 1/2" SW/FPT BRS 20'1652163 19 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 11'1652528 20 HOSE, SEAFLEX RED 1/2" SW/FPT BRS 11'1425180 21 ADAPTER, SEAFLEX BRS 1/2"MPT X 3/8"COMP FAUCT1590439 22 FAUCET, LAV CTRSET CHR/BRS W/DRAIN1599281 23 FITTING, SEATECH SS W/S WASHER DECK1599257 ADAPTER, SEATECH 3/8"-24 X 1/4" PUSH-ON1599273 ELBOW, SEATECH SS 3/16" STEM W/S WASHER1215201 24 TUBING, SEATECH 1/4"OD X 1/8"ID X 1000' NAT'L1599265 25 TEE, SEATECH PLAS 1/4" UNION1599240 26 ADAPTER, SEATECH 1/4"MNPT X 1/4" PUSH-ON1603281 27 WIPER, SEATECH 2/DECK FIT WSHR KIT 12VDC169086 28 ELBOW, BRASS 90DEG STREET 1/2"171447 29 TEE, BRASS 1/2"FPT1216308 30 ADAPTER, SEATECH STRAIGHT 1/2"M-15MM BRASS1224369 31 ADAPTER, SEATECH 15MM ICE MAKER VALVE964924 32 ICE MAKER, 20 LB WHT W/FLNGE LOW/PROF 120V/601598424 33 FAUCET, SCANDVIK CKPT ENT CTR WHT1652072 34 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 2'1635895 35 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 32'1652106 36 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 5'1597673 37 BOARD, HDPE 480MY-02 CKPT WSHDOWN1635952 38 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 44'1302603 39 FAUCET, WASHDOWN SPRAYER HEAD ONLY(AQUATIK)1302587 40 FAUCET, WASHDOWN DOOR ONLY (AQUATIK)1302579 41 FAUCET, WASHDOWN SHOWER UNIT ONLY (AQUATIK)1302595 42 FAUCET, WASHDOWN HOSE W/FPT ONLY(AQUATIK)736702 43 FAUCET, WASHDOWN BOX W/MIXER (AQUATIK) VERT1652114 44 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 6'1636778 45 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 48'392340 46 INLET, WATER CHR/BRZ W/O PRESS REGULATOR1441948 47 ADAPTER, SEAFLEX BRS 1/2"MPT X 3/4"MGH392381 48 INLET, WATER PRESSURE REGULATOR ONLY (ITT)170068 49 ADAPTER, BRASS 1/2"FPT X 3/4"FGH SWIVEL1652163 50 HOSE, SEAFLEX BLUE 1/2" SW/FPT BRS 11'342253 51 WASHER, RBR 1/2" (GARDEN HOSE)

2/23/2004 104

Page 107: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

WATER SYSTEM (MANIFOLD)

MAS

TER

HEAD

SIN

K SH

OW

ER

MAS

TER

HEAD

FWD

HEAD

WAS

HER

WATER HEATERFEED

FROM WATER PUMP

BILG

E/ C

OC K

PIT

FEED

COCK

PIT

SHO

WER

GAL

LEY /

RO

PE L

OCK

ER

GUS

T SI

NK S

HOW

ER

FROM WATER HEATER

CO

CKPI

T SH

OW

ER

AFT

SHO

WER

SIN

K

GAL

LEY

FWD

HEA D

SIN

K SH

OW

ER

WAS

HER

1 2 3 4 5 6 7 8

10

11

1213141516161717

9

WATER SYSTEM (MANIFOLD)1638295 1 HOSE, SEAFLEX BLUE 3/4" SW/FPT BRS/MANIF. 12'1574656 2 MANIFOLD, SEATECH SNGL SIDE PORT MAN W/8 COLD1638469 3 HOSE, SEAFLEX BLUE 3/4" SW/FPT BRS/MANIF. 40'1636380 4 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 6'1636778 5 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 48'1636752 6 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 44'1636497 7 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 13'1636372 8 HOSE, SEAFLEX RED 1/2" SW/FPT PL/BRS 5'1282953 9 FITTING, SEATECH BRASS 1"MNFLD END STOP1574698 10 MANIFOLD, SEATECH SNGL SIDE PRT MAN W/5 HOT1591916 11 HOSE, SEAFLEX BLUE W/3/4"FPT ENDS 12"1635697 12 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 5'1635739 13 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 9'1635705 14 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 6'1635713 15 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 7'1635952 16 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 44'1635945 17 HOSE, SEAFLEX BLUE 1/2" SW/FPT PL/BRS 42'

2/23/2004 105

Page 108: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

1

2

3

4

5 6 5 7 5

8 9

3 2

10

211

12

132

3 2

1415

16

17

18

19

19 193

17

3

211

1220

1312 13

11 23

3

11

2

2/23/2004 106

SEWAGE SYSTEM

Page 109: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

SEWAGE SYSTEM

1555473 1 HEAD, VACU-FLUSH BONE 1048 BACK DISCHARGE123489 2 CLAMP, HOSE #24 1"-2" SS846899 3 HOSE, SANI 1.5" PREMIUM RBR BLK1433176 4 VENT, FUEL/WATER SS 5/8" 90DEG FLSH MNT123398 5 CLAMP, HOSE #06M 5/16"-7/8" SS MINI124719 6 HOSE, SANI/CHEMICAL TDX 5/8"134759 7 FILTER, HEAD TREATMENT SYSTEM1592997 8 SENDING UNIT, HOLD TANK LEVEL INDICATOR 480MY1505072 9 TANK, HOLDING 72 GAL 480MY-021109347 10 DECK PLATE, WASTE SS BLK CLR-CODE522581 DECK PLATE, CAP W/CHAIN522599 KEY, DECK PLATE CAP168344 11 ADAPTER, PVC 1.5"FPT X 1.5"FM SLIP184101 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP149757 12 PIPE, PVC SCH 40 BOE PIPE 1.5"168179 13 ELBOW, PVC 1.5"FM SLIP X 1.5"FM SLIP 90DEG184101 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP637389 14 ELBOW, RED BRASS 45DEG 1.5"MPT X 1.5"BARB518456 15 SEACOCK, BRZ 1.5" W/O TAILPIECE1302116 SWITCH, SEACOCK INTERLOCK W/60" LEADS/CONN124644 16 THRU-HULL, BRZ 1.5" N/ NUT1590868 17 VACUUM GEN, HEAD SYS PUMP/SHTDWN RELAY 12VDC1302058 18 PUMP, HEAD SYS MACERATOR W/RELAY/CONN 12V1535327 19 TANK, HOLDING 480MY-02 TANKWATCH CAP/HT KIT1413616 TANK, HOLDING NEW OWNERS GIFT PACK1555465 20 HEAD, VACU-FLUSH BONE 1006 BTM DIS LOW PRFLE

HULL 501-508903559 HEAD, VACU-FLUSH BONE 1008 BTM DISCHARGE

HULL 509-UP

LABELS

934539 LABEL, PREVENT DISCHARGE OF POLLUTANTS

NOT SHOWN

1590884 SWITCH, IDEA-SERIES 12VDC HEAD STAT PNL

2/23/2004 107

Page 110: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

FWD HEAD SINK

FWD STATE ROOMAC

FWD HEAD FLOOR DRAIN

GALLEYSINK DRAIN

COCKPIT SINK

WASHER DRYER

FWD SHOWER DRAIN

SALONAC

SALONAC

OPT COCKPPITA/C

DASH DRAINS

15

6

7 8 9

11

12 8 9 10

15

2 3 416

20

6

8 9 10

ANCHOR HATCH DRAIN

1

11

2

22

3

33

4

45 3

13

1413

14

AFT SHOWER DRAIN

AFT HEAD FLOOR DRAIN

16234

17

18

13

19

10

13

14

21 21

22 22

14 13

29

10 9 8 12

11

AFT SINK DRAIN

78

9 6

10232413

1425

262713

8

28

9

26

25

24

27

14

13

AFT STATE ROOMAC

STBD SIDECOMING14

13

30

2/23/2004 108

DRAINAGE SYSTEM

Page 111: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DRAINAGE SYSTEM

154732 1 THRU-HULL, PLAS 1 1/8"X 90DEG WHT123463 2 CLAMP, HOSE #16 3/4"-1.5" SS466615 3 HOSE CUFF, 1" RH WHT466664 4 HOSE, CORR VAC 1" RH280206 5 TEE, PVC 1" BARB162453 6 DRAIN, P-TRAP ASSY W/CONN 1.25"-1.50"146175 7 DRAIN ASSY, 1.25" DRAIN W/PLUG PLASTIC123489 8 CLAMP, HOSE #24 1"-2" SS172726 9 HOSE CUFF, 1.5" RH WHT490219 10 HOSE, CORR SAN/WATER-FILL 1.5" RH532416 11 ELBOW, PVC 1.25"FPT X 1.5"BARB X 90DEG418871 12 DRAIN ASSY, SHOWER 1.25"NPT123448 13 CLAMP, HOSE #08M 1/2"-1" SS MINI1058957 14 HOSE, WATER A/C WHT 5/8"167916 15 ELBOW, PVC 3/4"FPT X 1"BARB 90DEG175646 16 DRAIN ASSY, SHOWER 3/4"NPT975763 17 VALVE, MARELON W/3/4"TH-HL/SGL BARB 90DEG BLK132258 18 HOSE CUFF, 3/4"RH123877 19 HOSE, CORR SAN/WATER-FILL 3/4"175687 20 DRAIN, SINK STRAINER 2.5" SS1195478 21 DRAIN, PUSH IN 3/8" BLK641332 22 HOSE, PVC CLEAR/WHT BRAIDED 1/4"ID268797 23 ELBOW, PVC 1.5"F SLIP X 1.5"M SLIP X 90DEG411132 24 ELBOW, PVC 1/2"MPT X 1/2"BARB X 90DEG1412543 25 BUSHING, PVC 1.5"M SLIP X 1/2"FPT1453828 26 TEE, PVC 1.5"X FM SLIP SWEEP411090 27 ADAPTER, PVC 1/2"MPT X 1/2"BARB184101 28 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP583427 29 DRAIN, W/PLUG 100DEG 3/4"BARB CHR847566 30 DRAIN, SHIELDED 5/8" IMPACT W/BARB WHT

LOOM CLAMPS

123638 CLAMP, LOOM VINYL DIP 1.5"261362 CLAMP, LOOM VINYL DIP #48 3"

NOT SHOWN

266130 DRAIN, LINER W/90 DEG ELBOW 1" PLASTIC

2/23/2004 109

Page 112: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DETAIL A DETAIL B

DETAIL C

DETAIL DDETAIL E

SEE DETAIL A

SEE DETAIL B

SEE DETAIL C,D

SEE DETAIL E

TO COMMON DRAIN

4 5 67

1

3

13

141

7

1

16

12 11 10 17 10 11 12

2318 19

20

21

2220

12

16

15 14

138

15

14

13

7

2

89

1011 12

25

34 24

1

1

1 2

2

1

2

1 2

2

21

1

89101112

15

2/23/2004 110

DRAINAGE SYSTEM (SUMP DRAINS)

Page 113: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DRAINAGE SYSTEM (SUMP DRAINS)

149757 1 PIPE, PVC SCH 40 BOE PIPE 1.5"268797 2 ELBOW, PVC 1.5"F SLIP X 1.5"M SLIP X 90DEG1058957 3 HOSE, WATER A/C WHT 5/8"123406 4 CLAMP, HOSE #12 1/2"-1.25" SS411090 5 ADAPTER, PVC 1/2"MPT X 1/2"BARB1412543 6 BUSHING, PVC 1.5"M SLIP X 1/2"FPT167502 7 TEE, PVC 1.5"FM SLIP698183 8 BUSHING, PVC 1.5"M SLIP X 1"FPT196683 9 ADAPTER, PVC 1"MPT X 1"BARB123406 10 CLAMP, HOSE #12 1/2"-1.25" SS466615 11 HOSE CUFF, 1" RH WHT466664 12 HOSE, CORR VAC 1" RH490219 13 HOSE, CORR SAN/WATER-FILL 1.5" RH172726 14 HOSE CUFF, 1.5" RH WHT123489 15 CLAMP, HOSE #24 1"-2" SS184101 16 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP555375 17 VALVE, CHECK WHALE 1"- 1.5"124537 18 THRU-HULL, PLAS 1.5" WHT1193671 19 SWITCH, FLOAT RULE W/CVR1367689 20 GROMMET, 1.5" UNISEAL125443 21 PUMP, BILGE 2000GPH1597822 22 SHOWER, SUMP BLANK W/MNT HDWR/FLANGE/SCW SCKT698183 23 BUSHING, PVC 1.5"M SLIP X 1"FPT791475 LID, PLEX 12" X 23 5/8" SHOWER SUMP167874 24 ELBOW, GENOVA 1/2"MPT X 1/2"BARB X 90DEG1412543 25 BUSHING, PVC 1.5"M SLIP X 1/2"FPT

2/23/2004 111

Page 114: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

10

8 8

7 7

66

5 5

9

DETAIL B

1

SEE DETAIL A SEE DETAIL BSEE DETAIL C

2 3 2 4

DETAIL A

5

6

7

DETAIL C

10

9

8

7

6

517

18

19 76 5

16

9

8 7 6 512

13 14

15

11

2/23/2004 112

DRAINAGE SYSTEM (PORT COMMON DRAIN)

Page 115: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DRAINAGE SYSTEM (PORT COMMON DRAIN)

1513118 1 COLLECTOR, COMMON DRAIN ASSY 480MY-02123539 2 CLAMP, HOSE #48 1 5/8"-3.5" SS627810 3 PIPE, PVC 2.5" FLEX WHT/GRN W/HELIX627802 4 COUPLING, PVC 2.5"FM SLIP466664 5 HOSE, CORR VAC 1" RH466615 6 HOSE CUFF, 1" RH WHT123463 7 CLAMP, HOSE #16 3/4"-1.5" SS196683 8 ADAPTER, PVC 1"MPT X 1"BARB627786 9 TEE, PVC 2.5"FM SLIP X 2.5"FM SLIP X 1"FPT627778 10 PIPE, PVC SCH 40 BOE PIPE 2.5"627794 11 TEE, PVC 2.5"FM SLIP X 2.5"FM SLIP X 1.5"FPT130344 12 ELBOW, PVC 1.5"MPT X 1.5"BARB X 90DEG123489 13 CLAMP, HOSE #24 1"-2" SS172726 14 HOSE CUFF, 1.5" RH WHT490219 15 HOSE, CORR SAN/WATER-FILL 1.5" RH627844 16 ELBOW, PVC 2.5"FM SLIP X 2.5"FM SLIP X 90DEG627851 17 BUSHING, PVC 2.5"M SLIP X 1.5"FM SLIP698183 18 BUSHING, PVC 1.5"M SLIP X 1"FPT168039 19 ELBOW, PVC 1"MPT X 1"BARB X 90DEG

2/23/2004 113

Page 116: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DETAIL A DETAIL B

DETAIL C

SEE DETAIL A SEE DETAIL B SEE DETAIL C

1

2

2 3

8

7

4

5 6 4 5 6

7

8

7

10

5

4

4

5 6 7

9

8

7

6

5

4

9 9

9 3

2/23/2004 114

DRAINAGE SYSTEM (STARBOARD COMMON DRAIN)

Page 117: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002

DRAINAGE SYSTEM (STARBOARD COMMON DRAIN)

1543404 1 EXHAUST, EL 8"OD OUTLET AFT STBD 480MY256693 2 CLAMP, HOSE #24 1"-2" SS .505846899 3 HOSE, SANI 1.5" PREMIUM RBR BLK184101 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP1058957 4 HOSE, WATER A/C WHT 5/8"123398 5 CLAMP, HOSE #06M 5/16"-7/8" SS MINI411132 6 ELBOW, PVC 1/2"MPT X 1/2"BARB X 90DEG628115 7 BUSHING, PVC 1.5"MPT X 1/2"FPT149757 8 PIPE, PVC SCH 40 BOE PIPE 1.5"167502 9 TEE, PVC 1.5"FM SLIP199935 10 ADAPTER, NYLON 1/2"MPT X 1/2"BARB

2/23/2004 115

Page 118: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002 OPTIONS

T-640 PHP 3196TA CAT INBOARD DIESELS

1437052 BOX, PVC ENG DATA JUNCTION 3"X 3" WTRPRF1424274 BRKR/ROCK, SGL-POLE C-SER MNL RSET AC/DC 5A1335736 CABLE, CONTROL TELEFLEX TFXTREME 5'492900 CLAMP, HOSE T-BOLT 10" SS1148139 CONTROL, CLAMP/SHIM KIT161992 CONTROL, CONNECTOR KIT1580067 HARNESS, 480MY-02 ENG CAT 31961603596 HARNESS, 480MY-02 THROTTLE POS (CAT)295352 HOSE, EXHAUST 10" SW124131 HOSE, EXHAUST 8" SW1576644 I/B, CAT 640HP 3196 TD5114A 1.75:1 LH1576651 I/B, CAT 640HP 3196 TD5114A 1.75:1 RH1661677 MUFFLER, 8"IN X10"OT PRT CAT 3196 480MY RV11661669 MUFFLER, 8"IN X10"OT STB CAT 3196 480MY REV11539618 PANEL, 480MY-02 INST CAT 31961575265 PANEL, 480MY-02 SWITCH CATS EMS1019348 PROP, 28"X 33"X 2.5" L4BC NIBRAL H/S1019355 PROP, 28"X 33"X 2.5" R4BC NIBRAL H/S1506385 SHAFT, SS 2.5"X 132" AQ22 480MY1543214 TUBING, EXH GLASS 8"X 6"

T-QSM-11 (T-519 PHP) CUMMINS INBOARD DIESEL

1686560 EXHAUST, EL 8"X 45DEG BLUE VHT W/T-CLAMPS1346170 EXHAUST, EL 8"X 45DEG RBR W/T-BOLT CLAMPS1601681 I/B, CUM 519HP QSM11 ZF305A-ES 1.75:1 LH W/CR1601699 I/B, CUM 519HP QSM11 ZF305A-ES 1.75:1 RH W/CR1543214 TUBING, EXH GLASS 8"X 6"

T-616 PHP QSM-11 CUMMINS INBOARD DSLS

1629534 I/B, CUM 616HP QSM11 ZF325A-ES LH1629542 I/B, CUM 616HP QSM11 ZF325A-ES RH1019405 PROP, 28"X 32"X 2.5" L4BLC NIBRAL H/S1019413 PROP, 28"X 32"X 2.5" R4BLC NIBRAL H/S

MACERATOR W/ SEACOCK INTERLOCK SYSTEM

679324 ACTUATOR, ROCK BLK W/BLUE LENS ACCY648097 BODY, ROCK SW SPST BLK 12V INCAND352062 BRKR/ROCK, SGL-POLE AC/DC HORZ 15A RED637389 ELBOW, RED BRASS 45DEG 1.5"MPT X 1.5"BARB955278 LABEL, NOTICE OVERBOARD DISCHARGE (LEXAN)1302058 PUMP, HEAD SYS MACERATOR W/RELAY/CONN 12V518456 SEACOCK, BRZ 1.5" W/O TAILPIECE1302116 SWITCH, SEACOCK INTERLOCK W/60" LEADS/CONN556993 TEE, PVC 1.5"FM SLIP WYE124644 THRU-HULL, BRZ 1.5" N/ NUT

SUN PAD (S) - FORWARD DECK

1617885 CANVAS, 480MY-02 SNPD CVR TST1600170 FOAM, P/C 480MY-02 FWD DECK SUNPAD PRT/STBD

220 VOLT / 50 CYCLE ELECTRICAL SYSTEM

677047 ADAPTER, EURO TV975060 BOX, 8000-SERIES 2MOD SURF MNT WEATHERPROOF1618073 BOX, BRKR SHORE PWR MAIN 220V DUAL LINE180505 BOX, RECEPTACLE PHENOLIC EURO975052 BRKR, 8000-SERIES 2P EURO GFCI 16A 10MA975037 BRKR, IDEA 230V 2P EURO GFCI 16A 10MA WHT582445 BRKR/TOGGLE, 2-POLE AC MED DELAY 35A434191 CARD, NAVIGATIONAL INTERNATIONAL637058 CONN, COAX EURO TV ADAPTER "F" TYPE345066 CORD SET, 220V/50H 32A 50FT975029 COVER PLATE, IDEA-SERIES 3-GANG WHT1477512 COVER PLATE, WALL 2-MODULE MOSAIC WHT(SNAPON)893289 FRAME, IDEA-SERIES 3-GANG SUPPORT FRAME GREY1477504 FRAME, US STYLE (MOSAIC) (SNAPON COVER)1504802 HARNESS, 480MY-02 BILGE 220V/50HZ1606318 HARNESS, 480MY-02 GALLEY 220/50HZ1585520 HARNESS, 480MY-02 PORT CABIN 220/50HZ1607803 HARNESS, 480MY-02 SLN CEILING 220/50HZ1585546 HARNESS, 480MY-02 STBD CABIN 220/50HZ965483 ICE MAKER, 20 LB WHT W/FLNGE LOW/PROF 220V/50829416 INLET, "MAIN BRKR" HOUSING WHT463919 INLET, SHORE POWER SS 220V/50H 32A852574 LABEL, INTERMEDIATE BREAKER WARNING999599 LIGHT, FLEX 3/8" W/ATTACHEMENT TAB 240V916866 MICROWAVE, ELECTROLUX 0.8CF 220V1532639 PANEL, 480MY-02 MAIN DIST 220VAC 50HZ1477496 RECEPTACLE, GERMAN STD MOSAIC WHT(SNAPON CVR)975078 RECEPTACLE, GERMAN W/SURF MNT WEATHERPRF BOX902064 RECEPTACLE, SGL GERMAN STD GREY

220 VOLT / 50 CYCLE ELECTRICAL SYSTEM (continued)

789636 REFRIGERATOR, 6.3 CF CFC FREE 220V975011 SWITCH, BLANK IDEA-SERIES WHT933234 TELEVISION, 21" PHILLIPS MULTI-SYSTEM EURO931337 TRANSFORMER, 220-12VAC 50VA CBX1617620 TRANSFORMER, ISO 7.5T KVA611301 TRANSFORMER, STEP DOWN 240V TO 120V 1500WATTS1524578 TV/VCR, 14" SHARP (EURO) 220V/501314384 VACUUM, CENTRAL SYS 220V W/INST KIT #34818070 VCR, PHILLIPS EURO

SPARE PROPELLERS W/ HOLDER ( PAIR )

484915 HOLDER, SPARE PROP 2.5"974923 PROP, 28"X 28"X 2.5" L4BMC NIBRAL H/S974931 PROP, 28"X 28"X 2.5" R4BMC NIBRAL H/S

WATER DELIVERY - INCLUDES SAFETY PKG & FUEL

456921 CHEMICAL, AQUA MAGWATER ADDITIVE888826 FENDER, 8"X 20" W/10'X 3/8" LINE1581099 FIRE EXT, DRY CHEM HAND-HELD 1A 10BC 2.5OLB159244 HOOK, ALUM BOAT HOOK184341 KIT, FIRST AID184358 KIT, SIGNAL GUN KIT184408 LIFE VEST, ADULT ORANGE TYPE 2184366 RING BUOY, RESCUE RING BUOY 20"187401 ROPE, NYLON 3/8"187369 ROPE, NYLON DOCKLINE 5/8"X 40'773457 TUBE, CHART HLDR 26.5" "UTILITUBE"773481 TUBE, SIGNAL KIT 12" "UTILITUBE" W/ORANGE LID1654607 W/S, HDWR KIT ALUM 480MY-02

COCKPIT TABLE

1125285 BASE, TABLE FLUSH MNT ALUM TPR CASTING398420 BUMPER, NAIL-ON GLIDE 1 1/8"DIA WHT 4PK1311646 FBRGLS PART, CKPT TBL BASE1287127 HOLDER, HDPE SPYACHT-00 CKPT TBL DRINK INSERT1473818 MOUNT, TBL SUPPORT1473792 POST, TABLE LEG 19"- 29" W/GAS CYL ALUM1266006 TABLE, RTM 540/550DA-02 CKPT ARW

WINDLASS-LOFRANS PROGRESS-CHAIN

525352 ANCHOR SHACKLE, W/SCREW PIN 1/2" SS1048743 CHAIN STOP, SS W/LANYARD (WINDLINE)225060 CHAIN, GRADE 40 GALV 5/16" 200'1473040 PLATE, BACKING UNIVERSAL 3/16"

C E OPTION GROUP

184101 ADAPTER, PVC 1.5"OD X 1.5"ID SLIP1173756 BRACKET, SS 480DB-98 CE HALON BOTTLE SUPPORT627851 BUSHING, PVC 2.5"M SLIP X 1.5"FM SLIP123489 CLAMP, HOSE #24 1"-2" SS123646 CLAMP, LOOM VINYL DIP #32 2"970970 ELBOW KIT, 08/48 OUTLET 90 DEG1477314 FERRULE, FUEL LINE 1/4"ISO/CE935023 FIRE EXT SYS, FM200 800CF GAS/DSL-AUTO466615 HOSE CUFF, 1" RH WHT172726 HOSE CUFF, 1.5" RH WHT1497494 HOSE, FUEL 1/2" ISO/CE W/PLAS LINER934539 LABEL, PREVENT DISCHARGE OF POLLUTANTS1253616 MANUAL, OWNERS - INT'L 12-LANGUAGE1102193 PANEL, 560DB-98 MANUAL BILGE PUMP604959 PUMP, BILGE 16GPM MANUAL THRU DECK MNT801563 PUMP, BILGE MANUAL PICKUP/STRAINER842054 TEE, PVC 2.5"FM SLIP ALL THE WAY124537 THRU-HULL, PLAS 1.5" WHT141721 VALVE, DIVERTER 1.5"

HYDRAULIC MARINE LIFT SWIM PLATFORM SYSTEM

1149129 BRACING BARS, SWMPLTFM 450EB/460DA/480DB182360 BRKR, MANUAL RESET KLIXON 150A130799 CABLE, BATT BLK #2AWG130781 CABLE, BATT RED #2AWG1539782 CHOCK, SWMPLTFM BACKYARD KIT1539774 CHOCK, SWMPLTFM PREP KIT261362 CLAMP, LOOM VINYL DIP #48 3"1321819 HARNESS, 400DB/450EB-00 SWIM PLATFORM 64'1096080 INSERT, HDPE TWO/TONE (SEA RAY)1157056 INSERT, HDPE TWO/TONE NO LOGO921759 LABEL, DANGER STAY CLEAR OF MOVING PARTS1087485 LABEL, PLATFORM MAXIMUM CAPACITY 800#1689717 LIFT ASSY, 480MY-02 CMPLT 12V

2/23/2004 116

Page 119: PARTS MANUAL 480 MOTOR YACHT - Sea Ray MANUAL 2002 480MY MOTOR YACHT Sea Ray® Parts Manual, 2002 480 MOTOR YACHT MRP # 1626415 Sea Ray Boats, 2600 Sea Ray Blvd., Knoxville, TN 37914

480 MOTOR YACHT 2002 OPTIONS

HYDRAULIC MARINE LIFT SWIM PLATFORM SYSTEM (continued)

1539816 MANUAL, OWNERS - GENERAL HYDRAULIC SOLUTIONS1323146 PANEL, SWIM PLTFRM SWITCH-00 WHT1274646 REMOTE, HARD WIRE HAND HELD S/COAST HD PLTFRM1561232 REMOTE, RADIO TRANS/RECVR GHS HYD PLTRFM1561240 REMOTE, WRIST WATCH HYD PLTFRM1302025 SWITCH, MAIN SOLENOID CONT W/PIGTAIL 12V743625 TRIM, EDGE WHITE MOTOR BOX LARGE

BUFF ULTRALEATHER

1004050 FABRIC, ULTRALEATHER BUFF #3609AUTOPILOT - RAYPILOT ST 7001+

679324 ACTUATOR, ROCK BLK W/BLUE LENS ACCY1666163 AUTO PILOT, RAYPILOT ST7001 DISPLAY ONLY1612761 AUTO PILOT, RAYPILOT TYPE 1 T150 CORE PACK852483 AUTO PILOT, RAYPILOT TYPE I PUMP UNIT648097 BODY, ROCK SW SPST BLK 12V INCAND186221 BRACKET, ALUM 1.5"X 1.5"X 1.5"SUPPORT757021 ELBOW, BRASS 45DEG STREET 1/4"577320 ELBOW, BRASS 90DEG 1/4"MPT X 3/8"COMP140418 ELBOW, BRASS 90DEG STREET 1/4"1123926 EXTENSION, CABLE 10' SEATALK1669563 MOUNT, P/B AUTOPILOT PIVOT ASSY1689107 PANEL, 480MY-02 AUTO PILOT/ST70001539709 PANEL, 480MY-02 VHF/AUTO PILOT/ST70001167733 PANEL, AUTOPILOT-99 SWITCH BLK785295 ROD, THREAD 6MM X 40.67CM SS161927 STEERING, TEE HYDRAULIC (BRASS)1039205 TEE, BRASS 3/8"COMP X 3/8"COMP X 1/4"MPT140400 TEE, BRASS STREET 1/4"FPT X 1/4"MPT X 1/4"FPT

TRANSFORMER SHORE PWR ISO BOOST-240V/60

1412188 REMOTE, TRANSFORMER ISOBOOST501367762 TRANSFORMER, ISOBOOST AUTOMATIC 240V/50A 60HZ

DASH COVER

1610203 CANVAS, 480MY-02 DASH CVRAFT BENCH SEATING W/ STORAGE BELOW

991612 ANGLE, PVC 2"X 2"X 1/4"X 10' WHT1615061 BOARD, HDPE 480MY-02 CKPT AFT SEAT PRT BCKRST1615038 BOARD, HDPE 480MY-02 CKPT AFT SEAT STB BCKRST609883 CLEAT, PLAS 3/4"X 1"X 4" GREY1625854 FOAM, P/C 480MY-02 CKPT AFT BNCH SEAT 4PC1398205 GEL COAT, ARCTIC WHT665885 GEL COAT, WHT ARMORCOTE (SUMMER)1166487 HIDEM, GRANDE D SEA WHITE 5/8"140087 HINGE, LOOSE PIN CHROME1502053 HOLDER, DRINK SS 2-RING 3"773630 MESH, WHITE 54"1626423 PANEL, W/G 480MY-02 CKPT SKRT DOOR REPLACMENT1615046 SEAT, HDPE 480MY-02 CKPT AFT SEAT PRT BCKRST1615053 SEAT, HDPE 480MY-02 CKPT AFT SEAT STB602169 TAB, PULL TAB MATERIAL 1.5"X 250YDS1142967 VINYL, SEABROOK D SEA WHITE 1/4"F/B1142959 VINYL, SEABROOK D SEA WHITE EXP FLAT598029 VINYL, SLIT 8" WHITE MESH

RADAR-RL80C W/ OPEN ARRAY

1126226 LABEL, DANGER NO LOOKING DIRECTLY INTO RADOME1596865 PANEL, 480MY-02 VHF/R80RC1408673 RADAR, CABLE 15METER 2 PIECE PEDESTAL1589597 RADAR, PLUS RAYTHEON RL80CRC COLOR DISP1408632 RADAR, RAYTHEON 5S 48" ARRAY1408616 RADAR, RAYTHEON 5S 4KW PEDESTAL533430 VENT, CLAMSHELL ROPE LCKR 2"X2"

RADAR-RL80CRC W/ OPEN ARRAY

1126226 LABEL, DANGER NO LOOKING DIRECTLY INTO RADOME1689108 PANEL, 480MY-02 RL80RC1596881 PANEL, 480MY-02 VHF/RL80RC1408673 RADAR, CABLE 15METER 2 PIECE PEDESTAL1589597 RADAR, PLUS RAYTHEON RL80CRC COLOR DISP1408632 RADAR, RAYTHEON 5S 48" ARRAY1408616 RADAR, RAYTHEON 5S 4KW PEDESTAL533430 VENT, CLAMSHELL ROPE LCKR 2"X2"

REFRIG / ICE MAKER COMBO - COCKPIT- 120V/60

1658079 ICE MAKER, REFRIG WHT 2.1CF FRST FREE 120V/60

REFRIG / ICE MAKER COMBO - COCKPIT- 220V/50

1658079 ICE MAKER, REFRIG WHT 2.1CF FRST FREE 120V/60611301 TRANSFORMER, STEP DOWN 240V TO 120V 1500WATTS

HAMPTON MAPLE FINISH

1686551 FLOORING, ERABLE/MAPLE NAT'L 3/8"X 3"1179019 MICA, 4'X 8'X.030"HAMPTON MAPLE GLOSS1613587 MICA, 4'X 8'X.038"HF4 HAMPTON MAPLE GLOSS

AFT DECK SCREEN ENCLOSURE

1617901 CANVAS, 480MY-02 HARDTOP ENCL SCREENS ONLY

2/23/2004 117