PARTS MANUAL

ACCESS 8.57 T3 LTD

E1 Crancase

E2 Cylinder head

E3 Cylinder/Crankshaft

E4 Left crankcase cover

E5 CVT

E6 Starter motor/Generator

E7 Gearbox

E8 Drive shaft

E9 Throttle Body

E1

Pos Part no. Name Qty Pos Part no. Name Qty

01 11100-E24-000 Crankcase, R. 1 30 91700-06020-08G-1 Hex. Bolt, Flange 4

02 11200-E24-000 Crankcase, L. 1 31 15110-E20-000 Drive,Gear, Oil-Pump 1

03 94001-140160 Pin, Dowel 4 32 93250-10216-10 WASHER, LOCK 1

04 91700-06040-08G-1 Hex. Bolt, Flange 12 33 92110-10-14C Nut, Hex 1

05 91700-06065-08Z Hex. Bolt, Flange 4 34 23319-E20-000 Chain, Cam 1

06 91760-08045-06G-1 Bolt, Hexagon, Socker 3 35 14520-E20-A01 GUIDE, STOPPER 1

07 11350-E20-000 COVER COMP, clutch 1 36 11111-E24-001 Gasket, Crank Cover 1

08 11393-E20-000 O-RING, Clutch Cover 1 37 15810-E20-000 RELIEF VALVE ASSY 1

09 11410-E20-000 O-ring 2, Transmission 1 38 96200-138024 Oil-Ring 1

10 91710-06028-10G Hex. Bolt, Flange 20 39 15290-E12-200 FILTER ASS'Y, engine oil 1

11 11360-E20-000 COVER, clutch outer 1 40 15291-E24-000 Union, Engine Oil Filter 1

12 11365-E20-000 O-RING, clutch outer cover 1 41 15130-E24-000 PIPE COMP, oil connecter 1

13 94001-100130 Pin, Dowel 18 42 91830-A07-100 Bolt, Oil Hose 1

14 11115-E12-000 Hook, Fixed Wire 1 43 93105-12020-20-2 Washer, Plate (AL) 3

15 11345-E20-000 Housing, Pin Holder 1 44 91830-A01-000 Bolt, Oil Hose 1

16 94001-100140 Pin, Dowel 2 45 93506-A27-000 Cushion Rubber 4

17 91710-06032-10G Hex. Bolt, Flange 2 46 63305-E20-000 Sensor 1

18 91710-06042-10G Hex. Bolt, Flange 2 47 91838-A27-000 Bolt, Sealing 2

19 95100-T6201LLB bearing, Ball 1 48 95324-101210 Bearing 1

20 96100-123207 Oil Seal 1 49 11110-E24-000 Cover, Crank 1

21 83121-E12-100 Holder, drive shaft oil seal retauber 1 50 91736-06012Z Bolt, Cross 7

22 91700-06016-08G-1 Hex. Bolt, Flange 6 51 14505-E10-100 Cam Chan Tensioner Pivot 2

23 61210-E20-001 SWITCH ASS'Y, gear shift 1 52 91833-E10-202 Drain Bolt 1

24 96200-340020 Oil-Ring 1 53 91700-10035-14W Hex. Bolt, Flange 4

25 94001-080140 Pin, Dowel 1 54 15550-A12-000 Oil Level Gauge 1

26 61210-E20-010 SWITCH ASS'Y, gear shift 1 55 96200-180030 Oil-Ring 1

27 93105-10016-10 Washer, Plate (AL) 3 56 96200-594031 Oil-Ring 1

28 15100-E24-000 Pump, Oil 1 57 15292-E20-000 Adaptor, Oil Filter Block 1

29 15101-E20-000 GASKET, PUMP COVER 1 58 15291-E20-000 Bolt, Oil Filter 1

59 93671-E20-000 Plug, Drain 1

E2

Pos Part no. Name Qty Pos Part no. Name Qty

01 12200-E23-000 Cylinder Head Ass'y 1 24 91700-06020-08G-1 Hex. Bolt, Flange 12

02 12201-E23-000 Cylinder Head 1 25 96200-994031 Oil-Ring 1

03 14776-E20-000 Support, Valve Spring 4 26 12210-E20-011 Head Cover , Cylinder 1

04 14730-E20-000 Seal, Valve 4 27 91701-10010-12G O-ring 1

05 14736-E20-000 Spring ,Valve Inner 4 28 12250-E20-001 PLATE, BREATHER 1

06 14771-E20-001 Holder, Valve Spring 4 29 91700-06012-08C-1 Hex. Bolt, Flange 2

07 14781-E20-000 Cotter, Valve 8 30 91750-10135-12Z Bolt, Hex 2

08 14720-E20-000 Valve, Intake 2 31 91750-10145-12Z Bolt, Hex 2

09 14721-E20-000 Valve, Exhaust 2 32 91760-06030-05Z Bolt, Hex, Socker 2

10 91000-08042G Stud Bolt 4 33 15300-E24-000 Thermostat Ass'y 1

11 25100-E24-000 Cam shaft comp 1 34 15306-E12-000 Gasket Thermostat 1

12 95100-60/22Z bearing, Ball 1 35 15305-E12-A00 CAP, thermostat connector 1

13 91735-06014B Bolt, Cross 2 36 15305-E12-201 CAP, thermostat connector 1

14 25101-E20-001 SPROCKET, CAM CHAIN 1 37 12300-E24-000 Gasket, Cylinder Head 1

15 91930-072023-10Z Bolt, Hex, Socker, Ladder 2 38 94001-140160 Pin, Dowel 2

16 25303-E20-000 ARM VALVE ROCKER 1 39 98069-B8RTC Plug, Spark 1

17 25305-E20-000 ARM VALVE ROCKER 1 40 91700-10012-12C Hex. Bolt, Flange 1

18 25306-E20-000 Adjust Screw 4 41 93101-10015-15 Washer, Plate (Copper) 1

19 25307-E20-000 Adjust Screw 4 42 16410-E20-002 Manifold, Intake 1

20 25310-E20-000 SHAFT, ROCKER 2 43 97414-070090 Clip 1

21 93405-RTW12 Clip, Inner 2 44 15240-E20-000 CLT Sensor 1

22 96200-830030 Oil-Ring 2 45 14735-E20-000 SPRING, valve outer 4

23 12210-E20-000 Head Cover , Cylinder 2 46 11115-E12-000 Hook, Fixed Wire 1

E3

Pos Part no. Name Qty Pos Part no. Name Qty

01 12100-E24-000 Cylinder 1 20 14553-E12-100 GASKET, tensioner adjuster 1

02 12191-E20-000 Gasket, Cylinder 1 21 14550-E20-000 ADJUSTER ASS'Y, tensioner 1

03 91750-10118-12Z Bolt, Hex 4 22 91760-06020-05G Bolt, Hex, Socker 4

04 91750-08040-12Z Bolt, Hex 2 23 95100-TMB304 bearing, Ball 1

05 91760-06040-05Z Bolt, Hex, Socker 2 24 95100-TMB305 bearing, Ball 1

06 13310-E24-000 RINGSET, piston 1 25 22370-E20-001-2 BALANCER, crank 1

07 13300-E24-000 Piston 1 26 15113-E20-000 Oil Pump drive Sprocket 1

08 13400-E20-000 Pin, Piston 1 27 22370-E20-000-1 GEAR, crank balancer drive 1

09 13410-E20-000 Clip, Piston Pin 2 28 22371-E20-000 KEY, STRAIGHT 1

10 13000-E24-001 Crankshaft Ass'y 1 29 93250-18532-10 WASHER, LOCK 1

11 13010-E20-000 KEY, WOODRUFF 1 30 92110-18-32 Nut, Hex 1

12 94002-060094 Pin, Dowel 4 31 14503-E20-000 Cam Chan Guide Comp 1

13 13011-E20-000 SPRING, COMPRESSION 8 32 23318-E24-000 Chain, Cam 1

14 95100-TMB308 bearing, Ball 1 33 14500-E20-001 Cam Chain Tensioner 1

15 13200-E24-000 SPACER 1 34 91700-06020-08G-1 Hex. Bolt, Flange 2

16 11320-E20-000 Seal, Crank 1 35 96200-340024 Oil-Ring 1

17 22372-E20-000 Sprocket, Crank 1 36 15305-E20-000 Hose, Connection 1

18 13015-E20-000 WASHER, PIN HOLDER COVER 1 37 11320-E24-000 Seal, Crank 1

19 93406-STW35 Cir Clip 1 38 91846-E20-000 Bolt 1

E4

Pos Part no. Name Qty Pos Part no. Name Qty

01 11340-E20-000 Cover, Crankcase 1 14 91700-06010-10Z Hex. Bolt, Flange 1

02 11395-E20-000 Gasket, Crankcase Cover 1 15 93101-06513-12-1 Washer, Plate (Copper) 1

03 94001-100140 Pin, Dowel 2 16 15213-E20-000 Fan, Water Pump 1

04 96200-360030 Oil-Ring 1 17 15215-E20-000 Cap,Water Pump 1

05 91841-E20-000 Screw 1 18 15217-E20-000 Water Pump Shaft 1

06 96200-138024 Oil-Ring 1 19 15220-E12-100 SEAL, mechanical 1

07 91840-E20-000 Bolt 1 20 15218-E20-000 Gasket, Water Pump 1

08 91700-06030-08G-2 Hex. Bolt, Flange 13 21 95100-T6000 bearing, Ball 1

09 11115-E12-000 Hook, Fixed Wire 1 22 96100-102006-1 Oil Seal 1

10 31001-E12-000 Sheet, Magnetic Voltage 1 23 93406-STW10 Cir. Clip 1

11 91740-05012G Bolt, Cross, Pill Head 1 24 94002-040120 Pin, Dowel 2

12 91700-06050-08Z Hex. Bolt, Flange 1 25 15233-A27-020 Hose C, Liquid(Pump-Cylinder) 1

13 93705-TSL48200YB Strap 1 26 97414-032090 Clip 1

E5

Pos Part no. Name Qty Pos Part no. Name Qty

01 22300-E20-000 Secondary Sheave Ass'y 1 21 93406-STW50 Cir Clip 1

02 22310-E20-000 Secondary Sheave Support 1 22 96100-356608 Oil Seal 1

03 22320-E20-000 Sliding Sheave, Secondary 1 23 22431-E20-000 GASKET, COVER PINION 2 1

04 96200-480020 Oil-Ring 2 24 22430-E20-000 HOUSING, BEARING 1 1

05 96100-462020 Oil Seal 2 25 94001-100140 Pin, Dowel 2

06 22313-E20-000 PIN, GUIDE 4 26 91700-06030-08G-2 Hex. Bolt, Flange 7

07 22312-E20-000 Spring, Compression 1 27 91700-06040-08G-1 Hex. Bolt, Flange 2

08 22315-E20-000 SEAT, SECONDARY SPRING 1 28 22400-E20-001 Sliding Sheave Ass'y 1

09 22317-E20-000 SEAT, SPRING 1 29 22410-E20-000 Sliding Sheave 1

10 92110-36-46C Nut, Hex 1 30 96100-443405 Oil Seal 2

11 22330-E20-000 Carrier Ass'y, Clutch 1 31 22413-E20-000 Weight Roller 8

12 22340-E20-000 Housing. Clutch 1 32 22411-E20-000 Plate, Cam 1

13 95200-HK1812-2 bearing, Needle 1 33 22412-E20-000 Slider, Cam Plate 4

14 93405-IRTW24 Clip, Inner 1 34 22414-E20-000 Collar 1

15 22105-E20-000 Pin Holder, ONE WAY 1 35 22420-E20-000 SHEAVE, PRIMARY FIXED 1

16 95100-6806 Bearing 1 36 22500-E24-000 Belt, Drive 1

17 93300-2730-07 Spacer tube 1 37 92120-16-22G Nut,Hex. Flange 1

18 92205-E20-000 Nut Lock 1 38 93107-19235-32 Washer , Plate(SK5) 1

19 93405-RTW80 Clip, Inner 1 39 92120-16-22C Nut,Hex. Flange 1

20 95100-16010C3 Pin Holder, Ball 1 40 93107-34142-10 Washer , Plate(SK5) 1

E6

Pos Part no. Name Qty

01 11344-E20-000 Shaft, Starter Idle Gear 1

02 22120-E20-000 Gear ,Start 1

03 95320-101208 DU Pin Holder 2

04 22130-E20-100 DAMPER ASSY 1

05 93107-28236-10 Washer , Plate(SK5) 2

06 22110-E20-000 Gear, Wheel Starter 1

07 22100-E20-000 STARTER ONE-WAY ASSY 1

08 31100-E20-000 Fly Wheel 1

09 91765-08017-05B Bolt, Hexagon, Round head 3

10 31120-E20-000 Stator (coil) 1

11 91760-06035-05W-1 Bolt, Hexagon, Socker 3

12 91740-05012G Bolt, Cross, Pill Head 2

13 31200-E20-000 Motor, Starter 1

14 91751-08028-12G Bolt, Hex 2

15 93107-16235-40 Washer , Plate(SK5) 1

16 92120-16-22W Nut,Hex. Flange 1

17 93705-TSL48200YB Strap 1

E7

Pos Part no. Name Qty Pos Part no. Name Qty

01 23610-E20-000 Shaft 1 30 93107-26038-05 Washer , Plate(SK5) 2

02 95100-T6004 bearing, Ball 1 30-1 93107-26038-06 Washer , Plate(SK5) 2

03 95100-T60/28 bearing, Ball 2 30-2 93107-26038-07 Washer , Plate(SK5) 2

04 96100-425507 Oil Seal 1 30-3 93107-26038-08 Washer , Plate(SK5) 2

05 96200-257035 O-RING 1 30-4 93107-26038-09 Washer , Plate(SK5) 2

06 23616-E20-000 COLLAR 1 30-5 93107-26038-10 Washer , Plate(SK5) 2

07 23630-E20-000 AXLE, IDLE 1 31 23751-E20-000 SPIRAL BEVEL GEAR 1

08 23631-E20-000 GEAR, REVERSE WHEEL 1 1 32 92205-E20-010 Nut Lock 1

09 93107-15228-10 Washer , Plate(SK5) 2 33 41033-E20-000 Mounts, shift drum gear 1

10 93406-STW15A Cir Clip 2 34 41034-E20-000 Sleeve, Shift drum 1

11 23650-E20-A00 SHAFT ASS'Y, DRIVE 1 35 41032-E20-000 Gear, Shift drum 1

12 95100-T6204Z bearing, Ball 1 36 93107-13224-10 Washer , Plate(SK5) 1

13 95100-T6203 bearing, Ball 1 37 97275-E20-000 SPRING, TORSION 1

14 41030-E20-001 Shift drum 1 38 93107-06519-20 Washer , Plate(SK5) 1

15 41000-E20-001 Shift ,Fork A 1 39 91700-06038-10G Hex. Bolt, Flange 1

16 41000-E20-011 Shift ,Fork B 1 40 95322-131510 DU Pin Holder 1

17 41020-E20-000 Gear Shift Guide Shaft 1 41 41040-E20-000 SHIFT SHAFT COMP 1

18 97220-E20-000 SPRING, gear shift fork 1 42 11505-E20-000 Cover, Transmission Gear Case 1

19 93406-STW12 Cir Clip 2 43 95322-151710 DU Pin Holder 1

20 41051-E01-100 Bolt 1 44 96100-152505 Oil Seal 1

21 41054-E01-100 Flat Washer Aluminium 1 45 11430-E20-000 Gasket, Transmission Gear Case 1

22 41052-E01-100 Spring,Reverse Gear 1 46 94001-080140 Pin, Dowel 1

23 41053-E01-100 Shift Ball 1 47 91700-06020-08G-1 Hex. Bolt, Flange 4

24 95100-T6304 bearing, Ball 1 48 41072-E20-100 SHIFT GUIDE COMP. 1

25 23750-E20-000 DRIVE PINION ASSY 1 49 91750-06014-10G-1 Bolt, Hex 1

26 11347-E20-000 Bracket, Roller Pin Holder 1 50 11115-E12-000 Hook, Fixed Wire 1

27 95100-T6305 bearing, Ball 1 51 91700-06025-08G-2 Hex. Bolt, Flange 1

28 14505-E10-100 Cam Chan Tensioner Pivot 4

29 91751-08028-12G Bolt, Hex 4

E8

Pos Part no. Name Qty

01 23760-E20-000 MIDDLE DRIVEN SHAFT 1

02 95100-T62/22Z bearing, Ball 1

03 11265-E20-010 Nut 1

04 96100-305707 Oil Seal 2

05 33610-E20-000 COUPLING 2

06 93100-16528-40G Washer, Plate 2

07 92205-E20-020 Nut Lock 2

08 23755-E20-000 AXLE, SPIRAL BEVEL 1

09 11260-E20-000 Housing, Pin Holder 1

10 96200-894031 Oil-Ring 1

11 95100-T6206C3 bearing, Ball 1

12 95100-T63/22Z bearing, Ball 1

13 11265-E20-000 Nut 1

14 11262-E20-000 Gasket 2

14-1 11262-E20-010 Gasket 2

14-2 11262-E20-020 Gasket 2

15 91751-08028-12G Bolt, Hex 4

16 91805-A01-000 Grease Valve 2

E9

Pos Part no. Name Qty

01 16100-E23-000 Throttle Body 1

02 16250-E20-000 EV Injector 1

03 16205-E20-000 TPS 1

04 16252-E20-000 Clip, Fuel Injector 1

05 91741-04014 Bolt, Cross, Round Head 2

06 16253-E20-100 Cap, Fuel Injector 1

07 91700-06016-10C Hex. Bolt, Flange 2

08 16134-E24-000 Cover, Top 1

09 91730-04008 Bolt, Cross 3

10 63200-A36-000 TMAP 1

11 16121-E24-000 O-RING 1