79

PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 1: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
Text Box
PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ-2835-95
johnc
Text Box
Document Number: 17-313
Page 2: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 3: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 4: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
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AUXILIARY ELECTRICAL PANEL ............................................................................57
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55
johnc
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56
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ELECTRICAL SCHEMATIC (S/N DJ-2674-DJ THRU DJ-2794-95) ..........................58
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PNEUMATIC SCHEMATIC (SINGLE BUTT ROUTER) .............................................61
johnc
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ELECTRICAL SCHEMATIC - 460V (S/N DJ-2795-95 AND ABOVE) ..........................64
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PNEUMATIC SCHEMATIC (DOUBLE BUTT ROUTER) ............................................62
johnc
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ELECTRICAL SCHEMATIC - 230V (S/N DJ-2795-95 AND ABOVE) ..........................67
johnc
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ADDENDUM (1'-0" ROLLER ASSEMBLY) ..................................................................71
Page 5: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 6: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 7: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 8: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 9: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 10: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 11: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

13-1178

Page 12: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 13: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 14: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 15: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 16: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 17: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 18: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 19: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 20: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 21: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 23: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 24: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 25: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
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6802-041
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6802-115
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10-1015
johnc
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SMC NCDGBN40-0500 CYLINDER
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NOT USED
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NOT USED
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SMC BA-04 BAND
Page 26: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
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6802-041
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Page 28: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 29: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

FACE PLATE ROUTER ASSEMBLY

ITEM PART NO. DESCRIPTION

QTY

1 6802-022 STANDARD TEMPLATE HOLDER 1

2 6802-023 3 -1/2 DEGREE TEMPLATE HOLDER 1

3 VARIES TEMPLATE 1

4 6802-024 TEMPLATE WEDGE 1

5 ***** 3/8-16 x 3/4 BHCS 2

6 6802-108 MOUNTING BRACKET 1

7 ***** 3/8 FW 9

8 ***** 3/8 LW 8

9 ***** 3/8-16 JN 6

10 ***** 3/8 SPERICAL WASHER ASSEMBLY 2

11 12-553 PACIFIC BEARING 5/8” DIA. SHAFTING (#NIL10-9.25) 1

12 12-721 PACIFIC BEARING #FLA10 BEARING 2

13 12-558 TRUARC 1400-112 RETAINING RING 4

14 ***** 1/4-20 X 3/4 SHCS 2

15 6802-026 HINGE PLATE 1

16 ***** 1/4-20 X 1 SHCS 2

17 6802-037 BEARING BLOCK 1

18 10-742 SMC NCQ2B32-15D CYLINDER 1

19 ***** 10-24 X 1-3/4 SHCS 4

20 12-096 BROWNING VPLE112 BEARING 2

21 6802-027 BEARING BLOCK 1

22 ***** 10-24 X 3/4 SHCS 2

23 11-543 OMRON D4C-1620 LIMIT SWITCH 1

24 11-856 ITW 59-111 SWITCH 1

25 6802-029 KNOB 1

26 13-030 PORTER CABLE 42024 TEMPLATE GUIDE 1

27 ***** 1/4-20 X 3/4 FHCS 4

28 9511-312 THREADED ROD 2

29 6802-111 VACUUM COLLECTOR 1

30 ***** 10-24 X 1 EYE BOLT 1

31 ***** 10-24 X 1 SHCS 1

32 6802-114 CONTROL WELDMENT 1

33 6802-040 FPR CASTING 1

34 15-174 DEWALT DW616 1-3/4 HP ROUTER MOTOR 1

35 6802-036 ECCENTRIC LEVER 1

36 ***** 1/8 X 3/4 ROLL PIN 1

37 ***** 1/4-20 HN 1

38 6802-028 3/4 SHAFT 1

39 22-015 LANE #640 SPRING 1

40 ***** 3/8-16 x 1 SHCS 5

41 ***** 3/8-16 x 1-1/4 SHCS 1

42 13-029 PORTER CABLE 42237 TEMPLATE GUIDE NUT 1

43 ***** 5/8” CLAMP COLLAR 1

44 12-722 O-RING 4

45 13-1022 DEWALT DW616 CORD SET 1

BOM FOR 97DJ410A.PRT

21

Page 30: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 31: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 32: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 34: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 35: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 36: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 37: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 38: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 39: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 40: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 41: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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Page 43: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 44: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 45: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 46: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 47: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 48: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 49: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 50: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 51: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 52: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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114

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ail P

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inch

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Spac

er1

Page 53: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

5

1

2

3

4IN

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ED

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AR

ST

RIP

AS

SE

MB

LY

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10057-0

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ears

trip

1

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06

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ip S

pacer

1

36803-0

29

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ed

1

44666-1

00

Lifting B

racket

1

56803-0

05

Wear

Str

ip B

ar

1

johnc
Text Box
45
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Page 55: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
Text Box
11-1570
johnc
Text Box
6808-024
Page 56: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 57: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 58: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 59: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 60: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 61: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
Page 62: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

Filter and Regulator Unit

Item # Part # Description Qt. 1 10-1072 SMC-VHS30-N03-RZ Lock Out Valve 1 2 10-1075 SMC-Y300T connector with Foot 3 3 10-1071 SMC-AW30-N03DE-Z Filter/Regulator 1 4 10-1070 SMC-AFM30-N03-Z Filter Unit 1 5 10-1074 SMC-Y300 Connector 2 6 10-765 SMC-NAKM3000-N02 Check Valve 1 7 21-132 Connector 1/8P x 1/4T 1 8 10-781 SMC-NAQ1510-N01 Quick Exhaust Valve 1 9 21-125 1/8" Muffler 1 10 21-039 Nipple 1/8P x 1/4P 1 11 10-1073 SMC-AL30-N03-3RZ Lubricator 1 12 21-122 Elbow 3/8P x 3/8T 1 13 10-1076 SMC-Y310-NO1 TEE Fitting 1 14 21-155 Tee 1/4P x 1/4T 1 15 10-1106 Coalescing Filter Element 1 16 10-734 Particulate Filter Element 1

1

2

2

2

3

45

5

6

78 9

10

11

12 13

14

15 16

johnc
Text Box
54
Page 63: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

ITE

M

NO

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BE

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111

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55

Page 64: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
Text Box
56
Page 65: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

ITE

M

NO

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AR

T N

UM

BE

RD

ES

CR

IPTI

ON

QTY

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10-1

278

MA

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52

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277

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ifold

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johnc
Text Box
57
Page 66: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
Text Box
58
Page 67: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder
johnc
Text Box
59
Page 68: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

6811-039 REV-3 BOM SHEET 3 OF 3

‘95 MAGNUM ELECTRICAL SCHEMATIC

(208V/230V/460V)

ITEM PART NO. DESCRIPTION

QTY

1 11-935 AB 194E-A63-1756 POLE SWITCH 1

2 11-864 AB 194L-HE6E-175I HANDLE ASSEMBLY 1

3 11-865 AB 194L-G2853 EXTENSION MODULE 1

4 11-1155 AB 193EA1GB MOTOR OVERLOAD (X-X Amp.) 1

5 11-1156 AB 193EA1FB MOTOR OVERLOAD (X-X Amp.) 1

6 11-1124 AB 193EA1EB MOTOR OVERLOAD (X-X Amp.) 2

7 11-1426 AB 1492-WFB4 FUSE HOLDER 2

8 11-989 AB 100-C16D10 CONTACTOR 1

9 11-991 AB 100-C12D10 CONTACTOR 1

10 11-992 AB 100-C09D10 CONTACTOR 2

11 11-1520 BUSSMAN GMA-3 3 AMP FUSE 2

12 11-990 AB 100-C30L10 CONTACTOR 1

13 11-1694 AB 800FP-SB32 SELECTOR SPRING CENTER 2

14 11-1693 AB 800FP-KM23 SELECTOR KEY LOCK 1

15 11-1701 AB100-C16L10 CONTACTOR 1

17 11-1560 AB 800F-X01 NC CONTACT BLOCK 8

18 11-1558 AB 800FP-MT44 E-STOP BUTTON 1

19 11-1699 AB 800F-U2FBFA START/STOP OPERATOR 2

20 11-1575 AB 800FP-SM32 SELECTOR OPERATOR 2

21 11-1566 AB 800F-X10 NO CONTACT BLOCK 8

22 11-1677 BRYANT 72120NC CONNECTOR 1

23 11-111 BRYANT 5279 RECEPTACLE 2

24 15-174 DEWALT DW-616 ROUTER MOTOR 3

25 13-1022 DEWALT ROUTER CORD 3

26 11-300 CRYDOM CTA2425 25 AMP RELAY 1

27 25-015 AC-TECH SM-005S SPEED CONTROL,PROGRAMMED 1

28 11-402 GB5 GROUND BLOCK 1

29 11-790 AB 1492-SP-1-C-200 CIRCUIT BREAKER 3

30 11-797 AB 1492-SP-3C-320 CIRCUIT BREAKER 1

31 11-791 AB 1492-SP-1C-100 CIRCUIT BREAKER (208V – 230V) 1

32 11-798 AB 1492-SP-2C-300 CIRCUIT BREAKER 1

33 11-803 AB 1492-SP-3C-200 CIRCUIT BREAKER (460V) 1

34 11753 ACME T-2-53013-4S TRANSFORMER (460V) 2

35 11-794 ITW 95-111 SWITCH 1

36 25-017 ACTECH 844-110 PROGRAMMED EEPROM 1

37 11-543 OMRON D4C-1620 LIMIT SWITCH 3

38 11-1570 DAYTON 5A287 FOOT SWITCH 2

39 25-025 AROMAT C14PLCAFP12317F CONTROLLER 1

40 11-689 AROMAT I/0 AFP131129 1

41 11-690 AROMAT AFP15105 CABLE 1

42 11-691 BANNER SE61E PHOTO EYE 1

43 11-692 BANNER SE61R PHOTO EYE 1

44 11-722 DAYTON 4Z827 SPEED CONTROL 1

11-795 BUSSMAN ABC-3 3A FUSE 1

OR 11-459 BUSSMAN ABC-5 5A FUSE 1

45 11-746 MALLORY SC628N BUZZER 1

46 10-911 SMC D-B54L SWITCH 6

47 11-009 DURAKOOL G1OZ-3 MERCURY SWITCH 2

48 15-147 BALDOR 5HP/3600RPM MOTOR 1

49 15-146 BALDOR 1HP/1800RPM MOTOR 1

50 6802-032 BALDOR 1HP/1800RPM MOTOR (MODIFIED) 1

51 6801-021 BALDOR 2HP/1800RPM MOTOR (MODIFIED) 1

52 15-136 DAYTON 4Z531 MOTOR 2

53 15-154 DAYTON 3N842 MOTOR 1

54 11-1656 BRYANT 4721NP PLUG 2

55 11-1657 BRYANT 4732NC CONNECTOR 2

57 11-1567 AB 800F-ALP PUSHBUTTON BASE 8

58 11-1646 AB 800E-AUB3 SWITCH BOOT 2

59 11-649 GB14 GROUND BLOCK 1

60 11-1716 AB 100-SA10 AUX CONTACT BLOCK 1

61 10-1193 MAC 431A-B0C-DM-DJAJ-1KA-416G 1

johnc
Text Box
60
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To Optional Air Tools

P2

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1CV

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Latch Drill Cyl

Lock Drill Cyl

1

A B

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P2

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12

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Face Plate LiftA B1FC

3FC

001SOL

Lock DrillA B

1CYL

Face Plate Lift Cyl

2GA

2REG

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Face Plate Stop Cyl

3CYL

Door Clamp Cyl

4CYL

Door Clamp Cyl

4REG

10CYL

Powerfeed Kickout Cyl

9CYL

Powerfeed Kickout Cyl

1STL

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Face PlateStopA B

5CYL

Jamb Clamp Cyl

6CYL

Jamb Clamp Cyl

105SOL

Powerfeed KickoutA B

20

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P2

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15

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16

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19

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Jamb LockCyl

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Butt RouterDoor ClampA B

Butt RouterPivot Lock

Butt RouterDoor Clamp

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Butt RouterPivot Lock

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002SS

001PB

1 Face

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t

2 Face

Plate Stop

5 Latch

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4 Lock

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johnc
Text Box
61
Page 70: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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AND

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D IN

TH

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OD

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PA

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OR

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ITH

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IS

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.

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CTI

ON

S:

UP

TO

AN

D IN

CLU

DIN

G 7

2" .

. . .

. . .

. . .

. . .

. . .

. . ±

1/32

"O

VER

72"

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

±1/

16"

TWO

PLA

CE

DEC

IMA

L . .

. . .

. . .

. . .

. . .

. . .

. . .

. . ±

0.01

0"TH

RE

E PL

AC

E D

EC

IMAL

. . .

. . .

. . .

. . .

. . .

. . .

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5"M

ACH

INE

D A

NG

LES

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

1/2°

6811-401

NO

TES

: A

ll ai

r tub

es a

re ¼

” bla

ck p

olye

thyl

ene

unle

ss o

ther

wis

e sp

ecifi

ed.

RE

VIS

ION

S

DES

CR

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ON

DA

TEIN

ITIA

LSZO

NE

RE

VE

CO

NO

.

See

681

1-00

1 fo

r ser

ial n

umbe

r DJ-

2770

-95

or e

arlie

r5/

24/0

6JG

0

Add

ed m

issi

ng e

xhau

st v

alve

8/21

/06

JG1

SCH

M, P

NEU

, SIG

MA

G, D

OU

BLE

RO

UTE

R

002SOL

105SOL

000SOL

104SOL

003SOL

001SOL

Supply

P1

P2

P2

P2

10

11

8

92

1

3

4A

4

55

6

P2

5

612

13

13

P3

To Sheet 1, Coordiantes,

“8A”

Manifold

5FC

4FC 3FC

1REG

1FL

1SO

Mai

n S

hut-O

ff

Mai

n FR

1GA

6FC

1FC

2FC

1CYL

2CYL

4CYL

3CYL

2REG

2GA

5CYL

9CYL

6CYL

4REG

10CYL

3RE

G

1STL

To Optional Air Tools

P2

1OLR

1CV

Door and Jamb Clamps

Door Clamp Cyl

Door Clamp Cyl

Jamb Clamp Cyl

Jamb Clamp Cyl

Powerfeed Kickout

Powerfeed Kickout Cyl

Powerfeed Kickout Cyl

Latch Drill

Lock Drill

Latch Drill Cyl

Lock Drill Cyl

Face Plate Lift

Face Plate Lift Cyl

Face PlateStop

Face Plate Stop Cyl

1

A B

A B

A B

A B

A B

A B

P2

1MAN

1 Face

Plate Lif

t

2 Face

Plate Stop

5 Latch

Drill

3 Door a

ndJa

mb Clamps

4 Lock

Drill

Man

ifold

Det

ail

Stat

ion

1

Sta

tion

5

PP

ort

(Sup

ply)

Exh

aust

Por

ts

BP

ort

(Bot

tom

Row

)

AP

ort

(Top

Row

)00

0SO

L001S

OL

002S

OL

003S

OL

104S

OL

Sta 3

Sta 4

Sta 5

Sta 1

Sta 2

27

P2

12

5/32

" Pol

yure

than

e, B

lu

8CYL

7CYL

5/32" Polyurethane, Red

5/32" Polyurethane, Blu

5/32" Polyurethane, Blu

5/32

" Pol

yure

than

e, R

ed

5/32

" Pol

yure

than

e, R

ed

5/32" Polyurethane, Blu

5/32" Polyurethane, Red

7

28

1 P

S

3GA

1EV

1MF

Effe

ctiv

e S

/N:

DJR

-279

5-95

johnc
Text Box
62
Page 71: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

87

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21

H G F E D C B A

87

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21

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NEX

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----

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. . .

. . .

. . .

. . .

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VER

72"

. . .

. . .

. . .

. . .

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. . .

. . .

. . .

. . .

. . .

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±1/

16"

TWO

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. . .

. . .

. . .

. . .

. . .

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. . .

. . .

. . .

. . .

. . .

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ACH

INE

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NG

LES

. . .

. . .

. . .

. . .

. . .

. . .

. . .

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TES

: A

ll ai

r tub

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re ¼

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e sp

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ION

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ITIA

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681

1-00

1 fo

r ser

ial n

umbe

r DJ-

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-95

or e

arlie

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24/0

6JG

0

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ed m

issi

ng e

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st v

alve

8/21

/06

JG1

SCH

M, P

NEU

, SIG

MA

G, D

OU

BLE

RO

UTE

R

P2

P2

19

P2

2221

23

From Sheet 1, Coordiantes,

“1B”

2STL

Jamb Lift Cyl

Jamb LockCyl

Butt RouterDoor Clamp

Cyl

Butt RouterPivot Lock

Cyl

Jamb Lift 2

Butt RouterDoor Clamp 1

Butt RouterPivot Lock 1

2

P2

Jamb Lift 1

4STL

3STL

16

15

17

14

1820

P2

P2

25

24

26

Butt RouterDoor Clamp

Cyl

Butt RouterPivot Lock

Cyl

Butt RouterDoor Clamp 2

Butt RouterPivot Lock 2

A B12CYL

11CYL

13CYL

14CYL

16CYL

15CYL

P2

P2

22

21

001SS

002SS

004SS

001PB

005SS

002PBP

2

A B

johnc
Text Box
63
Page 72: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

87

65

43

21

H G F E D C B A

87

65

43

21

DR

AWN

BY

J. G

erts

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9/26

/06

EN

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S:

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G 7

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. . .

. . .

. . .

. . .

. . .

. . ±

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"O

VER

72"

. . .

. . .

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. . .

. . .

. . .

. . .

. . .

. . .

. . .

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±1/

16"

TWO

PLA

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. . .

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. . .

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. . .

. . .

. . .

. . .

. . .

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ACH

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NG

LES

. . .

. . .

. . .

. . .

. . .

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3

AP

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L D

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10/3

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NO

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Rel

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9/26

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JG0

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1L1

1L2

1L3

2CB

3L1

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M M M M

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2 1P3

1T2

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1T3

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1P1 1P

2 1P3

1P1 1P

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1P1

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2T1 2T2

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1

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MW

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WV

UG

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3TB

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CO

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6T1

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6T1

6T1

21

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1

3PB

4PB

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5PB

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6PB

41

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22

25

27

31

1CO

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2CO

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23

2OL

9695

1OL96

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N

1CO

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A1

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4CO

N

A1

A2

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4OL96

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3OL

9695

30

N

29

3CO

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33

1PS

2TB5

1SS

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6B

1

6CO

N

6CO

N

A1

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N A1

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G

N L

GN L

GN L

43

3TB

1

Dril

ls S

tart

Siz

er S

top

Size

r Sta

rt

Dril

ls S

top

For Optional Dust Collection Unit

N L G

For Optional Equipment

#10 Blk

#10

Red

Wht

Blk

Red

Blk

Wht

Red

Grn

Grn

Grn

Grn

Orn

BlkWht

Grn

Grn

Grn

Grn

BlkWht

Grn

Wht

Red

Grn

Grn

Wht

Blk

Orn

Red

/Blk

Blk

/Wht

Orn

Wht

/Blk

Wht

Blu

#10 Blk (typ)

BlkWht

Wht

Wht

Wht

Red

Grn

Wht

Blk

Red

Wht

#10 Red

2P2

Blk

BlkW

ht

Red

12

134R

EC

P

Grn

6RE

CPCB

G

Grn G

L1B

luD

6RE

CP

6REC

P

6REC

P

A

J26

6RECP

Blk

Red B

lk

40

6RE

CPE

Wht

Wht

Wht

Wht

Wht

6RE

CP

6RE

CP

32Red

H

Blk

101SS

Bit ChangeE R

1

34

2

42

41 R

E

To S

heet

2,

Coo

rdin

ates

“D4”

Brn

Blk

7REC

P

f

#10 Blk

#10

Red

k l m j

7REC

P

7CB

1T2T

X1

X1

X3

X2

X4

X2

X3

X4

H1

H1

H8

H8

H7

H7

H5

H3

H5

H3

K4TB

Red

Blk

Blu

/Red

1PLC

0

Grn

NL

FG G

BlkK

6RECP

41A

24V

DC

+ -

2TB1

Wht

To S

heet

2,

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ates

“H8”

F

To S

heet

2,

Coo

rdin

ates

“H4”

24N

To S

heet

2,

Coo

rdin

ates

“H6”

WhtWht

N

3FU

To S

heet

2,

Coo

rdin

ates

“H2”

N

7RE

CP

FPR

See Sheet 2, Coordinates “G3” S

ee S

heet

2,

Coo

rdin

ates

“G4”

See

She

et 2

, C

oord

inat

es “D

3”

Grn

johnc
Text Box
EFFECTIVE S/N DJ-2795-95
johnc
Text Box
64
Page 73: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

87

65

43

21

H G F E D C B A

87

65

43

21

DR

AWN

BY

J. G

erts

chD

ATE

9/26

/06

EN

G A

PPR

.

A. B

acig

alup

oA

PPR

OV

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DA

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10/3

/06

MFG

AP

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M. Y

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PRO

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L D

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NEX

T A

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----

----

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ISH --

----

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chem

atic

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WG

NO

. 6811

-404

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E

SH

EE

T O

F S

CA

LEN

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P.O

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HIC

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2" .

. . .

. . .

. . .

. . .

. . .

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VER

72"

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

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16"

TWO

PLA

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. . .

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. . .

. . .

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IMAL

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. . .

. . .

. . .

. . .

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INE

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NG

LES

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

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1/2°

3

AP

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0

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1

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2

I:0/

3

I:0/

4

I:0/

5

I:0/

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I:0/

7

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I/2

I/3

I/4

I/5

I/6

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e U

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1

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O:0

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O:0

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O/8

O/9

O/1

0

O/1

1

I:0/

8

I:0/

9

I:0/

10

I:0/

11

I:0/

12

I:0/

13

I:0/

14

I:0/

15

I/8 I/9

I/10 I/11

I/12

I/13

I/14

I/15

O:0

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O:0

/2

O:0

/3

O:0

/4

O:0

/5

O:0

/6

O:0

/7

O/0

O/1

O/2

O/3

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johnc
Text Box
65
Page 74: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

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johnc
Text Box
66
Page 75: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

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65

43

21

H G F E D C B A

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johnc
Text Box
EFFECTIVE S/N DJ-2795-95
johnc
Text Box
67
Page 76: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

H G F E D C B A

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43

21

H G F E D C B A

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21

DR

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BY

J. G

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johnc
Text Box
68
Page 77: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder

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johnc
Text Box
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ITEM PART NO. DESCRIPTION QTY1 6807-003 ROLLER FLANGE 12 6807-004 ROLLER 13 6807-129 ROLLER MOUNT 14 13-1152 BALL PLUNGER 15 **** 3/8-16 JAM NUT 16 **** Ø1/4 X 2-1/2 DOWEL PIN 17 **** 1/4-20 X 3/4 SET SCREW 1

NEW 1-0 ROLLER ASSEMBLY

1

2

3

4

5

6

7

Eff. S/N: DJ-2726-95 and later

Addendum BRoller Assembly

johnc
Text Box
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Page 79: PARTS MANUAL REVISION 3.5 SERIAL #'s DJ-2674-95 THRU DJ …Sigma... · 15 6802-026 hinge plate 1 16 ***** 1/4-20 x 1 shcs 2 17 6802-037 bearing block 1 18 10-742 smc ncq2b32-15d cylinder