PARTS, SERVICE & ACCESSORIES Kluger

Installation Time: Approx. 20 mins

Place these instructions in vehicle’s glove box after installation is complete

Accessory Part No. PZQ21-48030

December 2020 Production Onwards ACRYLIC WEATHERSHIELDS

Kluger

Installation Instructions

Care Instructions:

ISSUE 1: 27/10/2020 Page 1 of 7Accessory Part No. PZQ21-48030

Clean Weathershieldswith a mild detergent and water solution.

Do not use automaticcar wash.

Do not use abrasive,spirit or solvent based cleaners.

PARTS, SERVICE & ACCESSORIES

PZQ21-48030

PZQ21-4803A

SL1231

1

2

Qty Part numberItem Component Name

Slimline Weathershield Set

Top Metal Clip

Front Metal Clip

Push Pin

8

Adhesion Promoter

2

Alcohol Wipe

8

2

4

1

1

Fitting Instruction Flyer

ISSUE 1: 27/10/2020 Accessory Part No. PZQ21-48030 Page 2 of 7

KLUGER ACRYLIC WEATHERSHIELDSAccessory Part No. PZQ21-48030

SL1231

Live a Genuine Life

www.toyotamanuals.com.au/accessories

T201

5-00

0689

PSA

0068

0

TOY0

01

Congratulations on purchasing your Toyota Genuine Accessory.

Correct installation of your Accessory is critical to ensuring its performance and safeoperation. Before commencing installation, please consider if you have the appropriatetechnical skills to successfully install this product.

Fitting instructions are available on the Toyota Service Information & Repair Manualswebsite at www.toyotamanuals.com.au/accessories.

To view or download fitting instructions, enter the Accessory part number without the dash.The part number is found on the barcode label located on the outside of the Accessorypackaging as shown below.

Please follow the fitting instructions closely using the tools specified. If cutting or drillingtemplates are required, set the page scale to “none” in the print menu prior to printing.Always confirm the template size by measuring the scale indicator before cutting or drilling.

To the extent permitted by law, Toyota Australia excludes all liability which may arise becausea user of this publication fails to follow directions in the publication.

If you have any queries regarding the installation of your Toyota Genuine Accessory, please

WEATHERSHIELDPZQ21-48030

LHS PART IS MIRROR IMAGE

S U R F A C E C L E A N E R

Read installation instructionsbefore use.

For use in cleaning painted metal,glass and other vehicle surfaces.

IMPREGNATED WITH 70% ISOPROPYL ALCOHOL

!DANGER

A U T O M O T I V E

E F

QtyItem 8 Top Metal ClipA

2 Front Metal Clip 8 Push Pin

BC

QtyItem 2 Adhesion PromoterD 4 Alcohol WipeE 1F Fitting Instruction Flyer

CA

PZQ21-4803AFITTING KIT

B

D

EXPLODED VIEW A EXPLODED VIEW A EXPLODED VIEW A

EXPLODED VIEW A

EXPLODED VIEW B

Page 3 of 7ISSUE 1: 27/10/2020 Accessory Part No. PZQ21-48030


Diagram #: 2

Diagram #: 1

Diagram #: 3

Diagram #: 4

SL1231

1. Read through installation instructions before installation.Thoroughly clean and dry the front door frame prior to fitment.

See Dia #1.

4. Apply adhesion promoter directly onto the tape attachment areas.

Allow the Adhesion Promoter 5 minutes drying time once applied.See Dia #4.

Important: Keep out of contact with eyes, skin etc. Do not inhale.

2mm

2mm

FRONT INSTALLATION

2. Gently pull the rubber door seal away from the door frame at the front and rear slot positions.

Install the top metal clips on the door frame.

Holding the clip in the door frame, push the rubber door seal back into position.See Dia #2.

3. Clean previously noted tape attachment areas thoroughly with the alcohol wipe provided. Wipe away any residue with a dry clean cloth.See Dia #3.

Wind the window down and using a ruler, trial fit the Weathershield 2mm from the top edge of the door frame, and the front of the weathershield butting up against the mirror sail.

Note and mark where the two slots on the weathershield correspond to the door frame with a non-permanent pen or pencil.

Measure the gap at the rear of the weathershield.

Note the tape attachment areas on the door frame. Remove Weathershield.

BUTT UP AGAINST MIRROR SAIL

1 2 3 5 6 7 8 9 10 11 12 13 14 15 16

MEASURE GAP





!DANGER

A U T O M O T I V E

1 2 3 4

HOLDIN POSITION



Diagram #: 5

Diagram #: 7

SL1231

Diagram #: 6

FRONT INSTALLATION

IMPORTANT: DO NOT TOUCH EXPOSED TAPE SURFACE AREAS.

VIEW FROM BACK

5. Carefully attach the front metal clip to the front edge of the Weathershield. Ensure that the metal clip is positioned in the correct orientation and that the small nipple on the clip engages into the hole in the weathershield.See Dia #5.

6. Peel approximately 50mm of tape-liner from the ends of the double-sided tape attached to the weathershield.

Fold the tape liner at 45°, as shown.See Dia #6.


A

B

Insert the metal clip underneath the mirror sail with the weathershield angled at 45 degrees as shown. Ensure the foam tape at the front seals against the mirror sail.

Once the clip is engaged, pivot the Weathershield upward to position it as per Step A.

Check that the slot in the weathershield aligns with the hole in the metal clip and reposition clip if necessary. Double check the positioning of the weathershield, then apply light pressure to the tape areas. See Dia #7.

7. Install the Weathershield onto the door frame in two steps.

A

B

TAPE LINER

EXPOSEDTAPE

FOAMTAPE LINER

TAPE LINER

FOAM EXPOSEDTAPE

CLIP

WEATHERSHIELD

WINDOW RUBBER

MIRROR SAIL

Page 5 of 7ISSUE 1: 27/10/2020 Accessory Part No. PZQ21-48030


Diagram #: 9

Diagram #: 8

Diagram #: 10

SL1231

Diagram #: 11

REAR INSTALLATION

8. Gently peel the remaining backing tape liner away slowly by pulling on the exposed ends of the liner, apply firm pressure around the attachment areas.See Dia #8.

10. Attach the push pin fixing through the slots in the Weather-shield and into the metal clips. See Dia #10.

9. Using a clean soft cloth, firmly rub down over the attachment areas a minimum of four times to ensure maximum adhesion.See Dia #9.

11. Thoroughly clean and dry the rear door frame prior to fitment.

Note the tape attachment areas on the door frame. Remove Weathershield. See Dia #11.

Note and mark where the two slots on the weathershield correspond to the door frame with a non-permanent pen or pencil.

Wind the window down and using a ruler, trial fit the Weathershield 2mm from the top edge of the door frame and mirror the measured gap at the rear of the front Weathershield.1 2 3 5 6 7 8 9 10 11 12 13 14 15 16

2mm 2mm

MATCH GAP TO REAR OF FRONTS



Diagram #: 12

Diagram #: 13

SL1231

Diagram #: 14

15. Peel approximately 50mm of tape-liner from the ends of the double-sided tape attached to the weathershield.

Fold the tape liner at 45°, as shown.See Dia #15.


14. Apply adhesion promoter directly onto the tape attachment areas.

Allow the Adhesion Promoter 5 minutes drying time once applied.See Dia #14.

Important: Keep out of contact with eyes, skin etc. Do not inhale.

12. Gently pull the rubber door seal away from the door frame at the front and rear slot positions.

Install the metal clips on the door frame.

Holding the clip in the door frame, push the rubber door seal back into position.See Dia #12.

13. Clean previously noted tape attachment areas thoroughly with the alcohol wipes provided. Wipe away any residue with a dry clean cloth.See Dia #13.

Diagram #: 15

FOAM FOAM

EXPOSEDTAPE

EXPOSEDTAPE

TAPE LINER TAPE LINER

TAPE LINER TAPE LINER





!DANGER

A U T O M O T I V E

1 2 3 4

HOLDIN POSITION



Diagram #: 16

SL1231

Diagram #: 17

17. Gently peel the remaining backing tape liner away slowly by pulling on the exposed ends of the liner, apply firm pressure around the attachment areas.See Dia #17.

Diagram #: 18

18. Using a clean soft cloth, firmly rub down over the attachment areas a minimum of four times to ensure maximum adhesion.See Dia #18.

Diagram #: 19

IMPORTANT: Conduct final inspection, ensuring all push pins and clips are correctly installed.

REPEAT STEPS 1-19 FOR LHS WEATHERSHIELDS.

19. Attach the push pin fixing through the slots in the Weathershield and into the metal clips. See Dia #19.


16. Position the weathershield on the door frame following the positioning in Step 11. Double check the positioning of the weathershield, then apply light pressure to the tape areas.See Dia #16.

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PARTS, SERVICE & ACCESSORIES Kluger