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Presentation around the refrigerant situation for New Zealand with the implementation of Carbon Tax looming.
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Patton Roadshow
Kylie Farrelley
Business Manager – Forane® Aust & NZ
October 2012
Past, Present & Future of Refrigerants
Contents
About Arkema
Industry Challenges
Progression of Refrigerants
Conclusion
Questions
About Arkema
33% 34% Coating Solutions
High Performance
Materials
Sales by segment
Arkema in a Snapshot
Industrial Specialties
33%
40% 34%
Sales by region
26%
Europe
Asia and Row
North America
4
Global producer of specialty chemicals
Sales of € 6.5 bn
Worldwide no1 to no3 on 90% of our sales
14,000 employees in 40 countries
85 industrial plants
10 research centers
Forane® Refrigerants
Refrigerants are sold under the trade name Forane®
1st /2nd largest producer
Refrigerants represent 10% group
sales
3 out of the 10 R&D facilities are
dedicated to refrigerant
development
2008 commenced JV with Daikin
Industries on manufacture, sales
& marketing of refrigerant blends
Global Fluorochemical Activity
King of Prussia (PA) -USA
R&D & Application Center
USA : CALVERT
CITY (Kentucky)
Forane Production:
134a, 142b & R32
Lyon -France
R&D & Application
Center
CHINA: CHANGSHU
Forane Production: R22 & R125
FRANCE: PIERRE BENITE
Forane Production: 142b &134a
SPAIN: ZARAMILLO
Forane Production: 143a & R32
Changshu – China
R&D & ApplicationCenter end 2012
Arkema In New Zealand
Is Represented and Distributed by
Industry Challenges
Industry Challenges
The Phase Out of HCFC - Montreal Protocol
● Introduction of R22 replacements
Introduction of Carbon Tax – Kyoto Protocol
● Impact of Carbon
Refrigerant Selection and Development
HCFC Phase Out – Montreal Protocol
NZ is scheduled to Phase Out HCFC’s by 2015
Many decisions will need to be made regarding alternative refrigerants
● Suitability for application
● Versatility of R22 replacement
● Efficiency
● Oil change vs. Drop in
● GWP = Carbon Tax
● Replace equipment
No suitable HFC replacements for some products and applications
All HFC R22 replacements will be subject to Carbon Tax
R22 Replacements - GWP Values
0
500
1000
1500
2000
2500
3000
3500
4000
R22
R422A (M
O79)
R422D (M
O29)
R424A (R
S44)
R427A
R428A (R
S52)
R434A (R
S45)
R438A (M
O99)
GWP IPCC 2005
Carbon Tax
Carbon Tax will apply for refrigerants imported from 1st Jan 2013
Carbon Tax on refrigerants is directly related to the GWP
GWP/1000 x Price of Carbon Unit
134a = 1430/1000 * NZD 7.00 = NZD 10.01/kg
$ 45.29 $7.93 $ 3.972264R438A (MO99)
$ 42.77 $ 7.48$ 3.74 2138R427A
$ 41.75 $ 7.31$ 3.66 2088410A
$ 78.43 $ 13.73$ 6.87 3922404A
$ 28.60 $ 5.01 $ 2.511430134a
0001810R22
Carbon Price @ NZ$20 CO2eT
Carbon Price @ NZ$3.50 CO2eT
Carbon Price @ NZ$3.50
CO2eT with 2 for 1GWP IPCC
2005Product
Impact of Carbon on Work Practices
Identify Potential Leaks
●Flare joints
●Pipe work
●Seals
●Install permanent leak detectors
Review Commissioning Techniques
●Use Nitrogen
●Hold a vacuum
Preventative Maintenance
●The cost of not maintaining equipment is now much higher
Promote Efficiency
●Consider EEV’s where appropriate
Consider Insurance and Warranty
Progression of Refrigerants
Progression of Refrigerants
1st
Generation4th
Generation3rd
Generation2nd
Generation
CFC - R11
CFC - R12
HCFC -R22
HCFC -R123
HCFC -R141b
HFC - R134a
HFC – R404A
HFC – R410A
HFO - 1234yf
Other HFO’s
HFO Blends
Montreal ProtocolODP
Kyoto ProtocolGWP
ODP = 1 ODP = 0
GWP = >1400
ODP = 0.055 ODP = 0
GWP = < 50
Generation 3.5
Generation 3.5 has been developed as an immediate solution to reduce GWP
● Regulatory Pressure
● Social Conscience
What is Generation 3.5?
● Lower GWP alternatives to replace well known HFC’s such as 404A and 410A
GWP < 2000
-67%< 700R32**< 2100410A*
-46%< 2100407A/407F and others~ 3900404A/507
GWP ReductionGWPGEN 3.5 AlternativeGWP
GEN 3 Product
* Daikin IP
** R32 is an A2L – Low level flammability
Next Generation – Generation 4
HFO’s – Hydrofluoroolefins
GWP < 150
Various Applications
● Refrigeration
● Air Conditioning
● Aerosols
● PUR and XPS Foam
Suitable for Current Technology
More Efficient
Greater Capacity
Ultra Low GWP Refrigerant Development
0 500 1000 1500 2000 2500 3000 3500 4000 4500
134a
R22 404A
410A
Vol
umet
ric C
apac
ity
Ultra Low
GWP <10
}
}}
“134a – Like”
“404A/22 – Like”
“410A – Like”
High GWP > 2000Medium GWP < 2000
Low GWP <150
Considerations When Selecting a Fluid
Performance
Efficiency
Efficacy etc
Durability
Compatibility
Stability
Availability
Raw materials
Ease of
Manufacture
Properties
Density, Viscosity
Safety
Flammability
Toxicity
Pressure
Environmental
Ozone Depleting
Global Warming
Fluid Selection
Availability
Raw materials
Ease of Manufacture
Fluid selection requires a balance of
drivers, such as environmental impact, energy
efficiency & safety
Market Fragmentation
Not in Kind Refrigerants
CO2
HC
Ammonia
Secondary Fluids
● Water
● Glycol
● Organic Salts
Conclusions
In the next 2 years our industry will be faced with many challenges and constant change
These changes will have a major impact on the industry and will change behavior
Many decisions will need to be made including;
● Refrigerant selection
● Equipment design
● Time frame for change
Be well informed and ensure your clients are well informed
Start planning now
Questions?