PAT MCCRORY DONALD R. VAN DER YAART

PAT MCCRORY Gm•c•n10r

DONALD R. VAN DER YAART ,','ecrefUJ)'

Air Quality SHEILA C . HOLMAN ENVIRONl'IENTA L QUALITY

November 14, 2016

Mr. Thomas Hertlein General Manager Kurz Transfer Products, LP 3200 Woodpark Boulevard Charlotte, North Carolina 28206

SUBJECT: Air Quality Permit No. 06542T23 Facility ID: 2900268 Kurz Transfer Products, LP Lexington, North Carolina Davidson County Fee Class: Title V PSD Class: Minor

Dear Mr. Hertlein:

/)i rectnr

In accordance with your completed Air Quality Permit Application for a significant modification of your Title V permit pursuant to 15A NCAC 02Q .0501(c)(2) received July 1, 2016, we are forwarding herewith Air Quality Permit No.06542T23 to Kurz Transfer Products, LP, 4939 North NC Highway 150, Lexington, North Carolina authorizing the construction and operation, of the emission source(s) and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 02Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition Pin Section 3. The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year.

As the designated responsible official it is your responsibility to review, understand, and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews, understands, and abides by the condition(s) of the attached permit that are applicable to that particular emission source.

If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 150B-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS l 50B-23, this Air Quality Permit shall be final and

State of North Carolina I Environmental Quali ty I Air Quality

164 1 Mail Service Center I 2 17 W. Jones Street, Suite 4000 I Raleigh, NC 27609- 1641

9 19 707 8400 T

Mr. Hertlein November 14, 2016 Page 2

binding 30 days after issuance.

You may request modification of your Air Quality Permit through informal means pursuant to NCGS 1508-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 1508-23.

The construction of new air pollution em1ss10n source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has fulfilled the requirements ofNCGS 143-215.108A(b) and received written approval from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation ofNCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in NCGS 143-215.l 14A and 143-215.1148.

Davidson County has triggered increment tracking under PSD for PM] 0 only. However, this permit modification does not consume or expand increments for this pollutant.

This Air Quality Permit shall be effective from November 14, 2016 until July 31, 2017, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Should you have any questions concerning this matter, please contact Charles F. Yirka, at (919) 707-8428 or [email protected].

Enclosure

cc: Connie Home, (cover letter only)

Sincerely yours,

William D. Willets, P.E., Chief, Permitting Section Division of Air Quality, NCDEQ

Lisa Edwards, Supervisor, Winston-Salem Regional Office Central Files

ATTACHMENT to cover letter to Air Quality Permit No. 06542T23

T bl f Ch a eo an2es t p 0 •t N 06542T22 erm1 o.

Page No. Condition No. Description of Change(s)

Cover letter Cover letter - Revised as necessary (dates, names etc.). - Inserted increment statement.

Attachment for Attachment for

Corrected footnote 3 to latest version. Insignificant Insignificant Activities

-Activities

Permit cover Permit cover - Revised as necessary (dates, permit application nos. etc.).

- Added new kettle washer.

3 Permitted Equipment - Added footnote indicating this application was processed as a 02Q list .050l(c)(2) modification requiring an application within 12 months of

commencing operation.

4 2.1 A (Table) - Added new kettle washer. - Added new regulation for 02Q .0504.

12 2.1 A.5 - Added new regulation for 02Q .0504.

20 2.2 A.2 - Removed 020 .0958 as it no longer applies statewide as of November I,

2016

29-37 Section 3- General

Replace with newest version 4.0 of the General Conditions. Conditions -

ATTACHMENT to cover letter to Air Quality Permit No. 06542T23

Insignificant Activities Pursuant to 15A NCAC 02Q .0503(8)

Emission Source ID No. Emission Source Description

IWSD One waste solvent distillation unit

IAK83 vacuum chambers installed on the metalizing process

IAK801 vacuum chamber associated with coating line LM80 l

IESCC Cylinder cleaner

IWK.82 and IWK.06 Two conditioners

IESPW Parts washer

IES03a, IES03b, IES04c, Five underground storage tanks ( 4,000-gallon capacity each)

IES03d, and IES04e

IES04f One underground storage tank (3 ,000-gallon capacity)

IES03g One underground storage tank (2,000-gallon capacity)

IES04h One underground storage tank (20,000-gallon storage capacity)

1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement.

2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 020 .1100 "Control of Toxic Air Pollutants" or 02Q .0711 "Emission Rates Requiring a Permit."

3. For additional information regarding the applicability ofMACT or GACT see the DAQ page titled "Specific Permit Conditions Regulatory Guide." The link to this site is as follows: http://deq.nc.gov/about/divisions/air-quality/airquality-pennits/specific-permit-conditions-regulatory-guide.

State of North Carolina

Department of Environmental Quality

Division of Air Quality

AIR QUALITY PERMIT

Permit No. Replaces Permit No.(s) Effective Date Expiration Date

06542T23 06542T22 November 14, 2016 July 31 , 2017

Until such time as this permit expires or is modified or revoked, the below named Permittee is permitted to construct and operate the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina as amended, and Title ISA North Carolina Administrative Codes (1 SA NCAC), Subchapters 020 and 02Q, and other applicable Laws.

Pursuant to Title 1 SA NCAC, Subchapter 02Q, the Permittee shall not construct, operate, or modify any emission source(s) or air pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit, except as provided in this permit.

Permittee: Facility ID:

Facility Site Location: City, County, State, Zip:

Mailing Address: City, State, Zip:

Application Number: Complete Application Date:

Primary SIC Code: Division of Air Quality, Regional Office Address:

Kurz Transfer Products, LP 2900268

4939 North NC Highway 50 Lexington, Davidson County, North Carolina 27925

4939 North NC Highway 50 Lexington, Davidson County, North Carolina 27925

2900268.16A July 1, 2016

2754 Winston-Salem Regional Office 450 West Hanes Mill Road, Suite 300 Winston-Salem, North Carolina 27105

Permit issued this the 14th ofNovember, 2016

William D. Willets, P.E., Chief, Permitting Section By Authority of the Environmental Management Commission

Table of Contents

SECTION I: PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES

SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS

2.1- Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkeeping, and reporting requirements)

2.2- Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkeeping, and reporting requirements)

SECTION 3: GENERAL PERMIT CONDITIONS

ATTACHMENT List of Acronyms

Permit No. 06542T23 Page 3

SECTION 1 - PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES

The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances:

Emission Control

Source ID Nos. Emission Source Description Device Control Device Description

ID No.

ESOl Coating operations consisting of two

MACTJJJJ coating lines (LM06 and LM81) operating within a permanent total enclosure (PTE-1)

ES05 One coating line (LM84) operating within a MACT JJJJ permanent total enclosure (PTE-2) One natural gas/No. 2 fuel oil-ES03 Parts cleaning tank operating within a fired regenerative thermal oxidizer MACTJJJJ permanent total enclosure (PTE-1) RT0-1

(20.8 million Btu per hour ES07 Parts cleaning tank operating within a maximum heat input rate) MACT JJJJ permanent total enclosure (PTE-2)

ES09** One automated kettle washer with integral solvent recovery condenser

ES08 One coating line (LM801) operating within One natural gas -fired regenerative

RT0-2 thermal oxidizer (5 .0 million Btu MACTJJJJ a permanent total enclosure (PTE-3)

per hour maximum heat input rate)

One natural gas/No. 2 fuel oil-fired regenerative thermal oxidizer

Mixing operations consisting of seven to 20 RT0-1 (20.8 million Btu per hour ES02* mixing stations operating within a and/or maximum heat input rate),

permanent total enclosure (PTE-1) RT0-2 One natural gas -fired regenerative thermal oxidizer (5.0 million Btu per hour maximum heat input rate)

ES06 One natural gas/No. 2 fuel-oil fired boiler

MACTDDDDD (4.184 million Btu per hour maximum heat NIA NIA input)

ES-EG One 81 hp natural gas-fired emergency

MACTZZZZ NIA NIA NSPSJJJJ

generator (60 kW)

* This emission source (ID No. ES02) is listed as a minor modification per 15A NCAC 2Q .0515. The compliance certification as described in General Condition Pis required. Unless otherwise notified by NC DAQ, the affected terms of this permit (excluding the permit shield as described General Condition R) for this source shall become final on May 26, 2015. Until this date, the affected permit terms herein reflect the proposed operating language that the Permittee shall operate this source under pursuant to l 5A NCAC 2Q .05 I 5(f).

** The emission source (ID No. ES09) is listed as a 15A NCAC 02Q .050 l(c)(2) modification. The Permittee shall file a Title V Air Quality Permit Application on or before 12 months after commencing operation in accordance with General Condition NN. I. The permit shield described in General Condition R does not apply and compliance certification as described in General Condition P is not required.

Permit No. 06542T23 Page4

SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS

2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions

The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting requirements as specified herein:

A. The following sources:

Emission Control Control Device

Source ID Emission Source Description Device ID Description

Nos. No.

ESOI Coating operations consisting of two coating lines

MACTJJJJ (LM06 and LM8 I) operating within a permanent total enclosure (PTE-1)

ES05 One coating line (LM84) operating within a MACT JJJJ permanent total enclosure (PTE-2) One natural gas/No. 2 fuel

ES03 Parts cleaning tank operating within a permanent total oil-fired regenerative

MACTJJJJ enclosure (PTE-1) RT0-1 thermal oxidizer (20.8

ES07 Parts cleaning tank operating within a permanent total million Btu per hour

MACTJJJJ enclosure (PTE-2) maximum heat input rate)

ES09 One automated kettle washer with integral solvent recovery condenser

One natural gas-fired

ES08 One coating line (LM801) operating within a regenerative thermal

MACT JJJJ permanent total enclosure (PTE-3) RT0-2 oxidizer (5.0 million Btu per

hour maximum heat input rate)

ES02 Mixing operations consisting of seven to 20 mixing RT0-1 stations operating within a permanent total enclosure and/or See above descriptions (PTE-1) RT0-2

The following table provides a summary of limits and standards for the emission sources described above:

Regulated Pollutant Limits/Standards Applicable Regulation

E= 4.10 x P 067

Particulate Matter Where: E = allowable particulate emission rate in pounds per hour

15A NCAC 020 .0515

P = process weight rate in tons per hour

Sulfur dioxide 2.3 pounds per million Btu heat input I 5A NCAC 020 .0516

Visible emissions 20 percent opacity ISA NCAC 020 .0521

Permitting and Notification Reguirements

NA Title V Air Quality Permit Application required within 12 months of operation of emission source (ID No. ES09)

I 5A NCAC 02Q .0504

A1mlicable grior to the modifications as described in germit

Volatile organic arnlication no. 2900268.14A l 5A NCAC 02Q .0317 244 tons per year; 95% emissions control for 15A NCAC 020

compounds Excluding ES08/RT0-2 .0530 See Section 2.2.C.1


Regulated Pollutant

Volatile organic compounds

Odors

Hazardous air pollutants

Hazardous air pollutants

Limits/Standards

Atmlicable after the modifications as described in germit agglication no. 2900268.14A 244 tons per year; 95% emissions control Excluding ES08/RT0-2

See Section 2.1.A.2

Odorous emissions must be controlled State-Enforceable Only See Section 2.2. Agglicable grior to the modifications as described in germit agglication no. 2900268.14A 95% reduction See Section 2.2.B.

Agglicable after the modifications as described in germ it agglication no. 2900268.14A 95% reduction See Section 2.1.A. l .

Applicable Regulation

15A NCAC 02Q .0317 for 15A NCAC 020

.0530

15A NCAC 02D .1806

15A NCAC 020 .1111

40 CFR 63 Subpart JJJJ

15A NCAC 020 .1111

40 CFR 63 Subpart JJJJ


1. ISA NCAC 020 .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY

Applicability (40 CFR 63 .3300] For these sources (ID Nos. ESOI, ESOS, ES03, ES07, and ES08) the Permittee shall comply with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in Environmental Management Commission Standard 15A NCAC 02D .1 I 11 "Maximum Achievable Control Technology" (MACT) as promulgated in 40 CFR 63, Subpart JJJJ - 'National Emission Standards for Hazardous Air Pollutants: Paper and Other Web Coating" and Subpart A "General Provisions." 1. The requirements of permit condition 2. I A.1. apply only upon startup after the modifications as described in

application no. 2900268.14A have occurred. Until that time, the Permittee shall comply with permit condition no. 2.2.B.

Definitions and Nomenclature (40 CFR 63.331 O] b. For the purpose of this permit condition, the definitions and nomenclature contained in 40 CFR 63.3310 shall

apply.

40 CFR Part 63 Subpart A General Provisions [40 CFR 63 .3340] c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to the

applicability of Subpart A to such sources as identified in Table 2 to 40 CFR Part 63 , Subpart JJJJ.

Compliance Date f 40 CFR 63 .3330(a)] d. For the newly constructed and/or modified sources described in application no. 14A, the Permittee shall comply

with the applicable requirements upon startup.

Emission Standards [ l 5A NCAC 02Q .0508(f)] e. The Permittee shall limit organic HAP emissions to no more than 5 percent of the organic HAP applied for each

month (95 percent reduction). (40 CFR 63 .3320(b)]

i. The Permittee shall meet the limits in condition e. by the use of a capture and control system(s) consisting of permanent total enclosure(s) (PTE) and thermal oxidizers. [40 CFR 63 .3370(a)(5)(i), (e)(I), (p)(3), (k)(l), (2)]

ii . For each capture and control system, the Permittee shall determine compliance with condition e. according to the following equation:

Where:

(E)(CE) R=---

100

R = Overall organic HAP control efficiency, percent.

E = Organic volatile matter control efficiency of the control device, percent.

CE = Organic volatile matter capture efficiency of the capture system, percent.

[40 CFR 63.3370(k)(2), (3), (p)(3)]

If the overall organic HAP control efficiency, R, is less than 95 percent for any capture and control system, the Permitee shall be deemed in non-compliance with l 5A NCAC 02D .1111.

RTO Operating Limits [15A NCAC 02Q .0508(f), 40 CFR 63.332l(a), Table I] f. For each thermal oxidizer, the average combustion temperature in any 3-hour period must not fall below the

following:

Control device Temperature, 3-hour average*

RT0-1 1402°F

RT0-2 TBD ** ..

*The 3-hour average temperatures may be revised administratively pending the final review of a source test report by the DAQ.

**For RT0-2, the combustion temperature limit established during the performance test according to condition m.

If the requirements in condition f. are not met, the Permitee shall be deemed in non-compliance with 15A NCAC 02D .1111.

PTE Operating Limits [15A NCAC 02Q .0508(f), 40 CFR 63 .3370(k)(3)]


g. For each PTE, the Permittee shall maintain the PTE operating parameter(s) at an average value greater than or less than (as appropriate) the operating parameter value(s) established during the last performance test pursuant to the site-specific monitoring plan ( condition i) .

If the requirements in condition g. are not met, the Permitee shall be deemed in non-compliance with ISA NCAC 02D .1111.

RTO Monitoring [ISA NCAC 02Q .0508(t), 40 CFR 63.3350(e)] h. The Permittee shall for each RTO:

1. Install, calibrate, maintain, and operate temperature monitoring equipment according to the manufacturer's specifications.

The calibration of the chart recorder, data logger, or temperature indicator must be verified every 3 months or the chart recorder, data logger, or temperature indicator must be replaced.

The Permittee shall replace the equipment whether you choose not to perform the calibration or the equipment cannot be calibrated properly.

ii . Install , calibrate, operate, and maintain a temperature monitoring device equipped with a continuous recorder.

The device must have an accuracy of ± I percent of the temperature being monitored in degrees Celsius, or ± 1 ~Celsius, whichever is greater.

The thermocouple or temperature sensor must be installed in the combustion chamber at a location in the combustion zone.

If the requirements in condition h. are not met, the Permitee shall be deemed in non-compliance with ISA NCAC 02D .1111.

PTE Monitoring [ISA NCAC 02Q .0508(t), 40 CFR 63.3350]

1. For each PTE, the Permittee shall develop a site-specific monitoring plan containing the information below. The monitoring plan must:

i. Identify the operating parameter to be monitored to ensure that the capture efficiency determined during the initial compliance test is maintained; and

ii. Explain why this parameter is appropriate for demonstrating ongoing compliance; and

m Identify the specific monitoring procedures.

1v. Specify the operating parameter value or range of values that demonstrate compliance with the emission standards in §63 .3320 (condition e.). The specified operating parameter value or range of values must represent the conditions present when the capture system is being properly operated and maintained.

[63.3350(t)(l), (2)]

j. The Permittee shall monitor the capture system in accordance the plan. The Permittee shall make the monitoring plan available for inspection by the permitting authority upon request.

[63.3350(t)(3)]

k. The Permittee shall review and update the capture system monitoring plan at least annually. [63.3350(t)(5)]

If the requirements in condition i. through k. are not met, the Permitee shall be deemed in non-compliance with l5A NCAC 020 .1111.

Continuous Parameter Monitoring Systems (CPMS) Requirements [I SA NCAC 02Q .0508(t), 40 CFR 63.3350(e)]

I. The Permittee shall install , operate, and maintain each CPMS specified in conditions h. and i. as follows :

(I) Each CPMS must complete a minimum of one cycle of operation for each successive 15-minute period. You must have a minimum of four equally spaced successive cycles ofCPMS operation to have a valid hour of data.

(2) You must have valid data from at least 90 percent of the hours during which the process operated.

(3) You must determine the hourly average of all recorded readings according to paragraphs (3 )(i) and (ii) of this section.

(i) To calculate a valid hourly value, you must have at least three of four equally spaced data values from that hour from a continuous monitoring system (CMS) that is not out-of-control.

Pennit No. 06542T23 Page 8

(ii) Provided all of the readings recorded in accordance with condition (1)(3) clearly demonstrate continuous compliance with the standard that applies to you, then you are not required to determine the hourly average of all recorded readings.

( 4) You must detennine the 3-hour average of all recorded readings for each operating period. To calculate the average for each 3-hour averaging period, you must have at least two of three of the hourly averages for that period using only average values that are based on valid data (i.e. , not from out-of-control periods).

(5) You must record the results of each inspection, calibration, and validation check of the ePMS.

(6) At all times, you must maintain the monitoring system in proper working order including, but not limited to, maintaining necessary parts for routine repairs of the monitoring equipment.

(7) Except for monitoring malfunctions, associated repairs, or required quality assurance or control activities (including calibration checks or required zero and span adjustments), you must conduct all monitoring at all times that the unit is operating.

Data recorded during monitoring malfunctions, associated repairs, out-of-control periods, or required quality assurance or control activities shall not be used for purposes of calculating the emissions concentrations and percent reductions specified in §63 .3370.

You must use all the valid data collected during all other periods in assessing compliance of the control device and associated control system.

A monitoring malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data.

Monitoring failures that are caused in part by poor maintenance or careless operation are not malfunctions.

(8) Any averaging period for which you do not have valid monitoring data and such data are required constitutes a deviation, and you must notify the Administrator in accordance with §63.3400(c).

Testing [l 5A NeAe 02Q .0508(f), 40 eFR 63.3360]

m. For each PTE and RTO, the Pennittee shall conduct a perfonnance test(s) to:

1. Detennine the oxidizer destruction efficiency using the procedure in §63.3360(e).

11. Verify the capture system is a PTE in accordance with §63.3360(f)(l) and condition n.

111. Detennine the thennal oxidizer(s) operating parameters in accordance with §63 .3360(e)

1v. Detennine the capture system(s) operating parameters in accordance with §63.3360(f)(l).

v. The requirements of m.i through iv. apply to PTE-1 , PTE-2, and RT0-1 only if these components and/or the sources they control are modified as described in application no. 14A.

v1. The testing shall be conducted according to the performance testing requirements of 40 eFR 63.7, including:

A. the tests shall be perfonned within 180 days of the compliance date specified in condition d; and

B. the Permittee shall notify the DAQ at least 60 calendar days before the performance test is initially scheduled to begin to allow the DAQ, upon request, to review and approve the site-specific test plan required under 40 eFR 63 .7(c) and to have an observer present during the test.

If the requirements in condition m. are not met, the Pennitee shall be deemed in non-compliance with I 5A NeAe

020 . I 111.

n. Pursuant to 40 eFR 51 Appendix M, Method 204, the criteria for a Pennanent Total Enclosure (PTE) is

1. Any natural draft opening (NDO) shall be at least four equivalent opening diameters from each voe emitting point unless otherwise specified by the Administrator.

11. The total area of all NDO's shall not exceed 5 percent of the surface area of the enclosure's four walls, floor, and ceiling.

iii. The average facial velocity (FY) of air through all NDO's shall be at least 3,600 m/hr (200 fpm). The direction of air flow through all NDO's shall be into the enclosure.

1v. All access doors and windows whose areas are not included in .ii. and are not included in the calculation in iii. shall be closed during routine operation of the process.

v. All voe emissions must be captured and contained for discharge through a control device .

Permit No. 06S42T23 Page 9

Notifications [ISA NCAC 02Q .OS08(f)]

o. The Permittee shall:

i. Submit a Notification of Performance Tests as specified in §§63.7 and 63 .9(e). This notification and the sitespecific test plan required under §63.7(c)(2) must identify the operating parameters to be monitored to ensure that the capture efficiency of the capture system and the control efficiency of the control device determined during the performance test are maintained. Unless EPA objects to the parameter or requests changes, you may consider the parameter approved.

11. Submit performance test reports as specified in §63. I 0( d)(2). The performance test reports must be submitted as part of the notification of compliance status required in condition iii. below.

iii. Submit a Notification of Compliance Status as specified in §63.9(h). The notification must be sent before the close of business on the 60th day following the completion of a performance test.

iv. Submit startup, shutdown, and malfunction reports as specified in §63. l O(d)(S).

If the requirements in condition o. are not met, the Permitee shall be deemed in non-compliance with I SA NCAC 020 .1111.

Recordkeeping [ISA NCAC 02Q .OS08(f)]

p. The Permittee shall maintain the records specified in §63 . I O(b )(2)[i. e. Start up, shut down, malfunction, maintenance and CPMS records] , of all measurements needed to demonstrate compliance with this standard on a monthly basis in accordance with condition r, including the following:

1. Control device and capture system operating parameter data in accordance with the requirements of conditions h. through I.

ii. Overall control efficiency determination using capture efficiency and control device destruction or removal efficiency test results in accordance with the requirements of condition m.

[40 CFR 63.3410(a)(l)]

q. The Permittee shall maintain the following records for each CPMS on a monthly basis in accordance with condition r.

1. All required CMS measurements (including monitoring data recorded during unavoidable CMS breakdowns and out-of-control periods);

ii. The date and time identifying each period during which the CMS was inoperative except for zero (low-level) and high-level checks;

iii. The date and time identifying each period during which the CMS was out of control, as defined in § 63.8(c)(7);

1v. The specific identification (i.e. , the date and time of commencement and completion) of each period of excess emissions and parameter monitoring exceedances, as defined in the relevant standard(s), that occurs during startups, shutdowns, and malfunctions of the affected source;

v. The specific identification (i .e., the date and time of commencement and completion) of each time period of excess emissions and parameter monitoring exceedances, as defined in the relevant standard(s), that occurs during periods other than startups, shutdowns, and malfunctions of the affected source;

v1. The nature and cause of any malfunction (if known);

vu. The corrective action taken or preventive measures adopted;

viii. The nature of the repairs or adjustments to the CMS that was inoperative or out of control;

ix. The total process operating time during the reporting period; and

x. All procedures that are part of a quality control program developed and implemented for CMS under § 63 .8(d).

xi. In order to satisfy the requirements of paragraphs (vi) through (viii) of this section and to avoid duplicative recordkeeping efforts, the owner or operator may use the affected source's startup, shutdown, and malfunction plan or records kept to satisfy the recordkeeping requirements of the startup, shutdown, and malfunction plan specified in§ 63.6(e), provided that such plan and records adequately address the requirements of paragraphs (vi) through (viii).

[40 CFR 63.3410(a)(2), 63.IO(c)]

Permit No. 06542T23 Page JO

r. The Permittee shall maintain files of all information (including all reports and notifications) required by this part recorded in a form suitable and readily available for expeditious inspection and review. The files shall be retained for at least 5 years following the date of each occurrence, measurement, maintenance, corrective action, report, or record. At a minimum, the most recent 2 years of data shall be retained on site. The remaining 3 years of data may be retained off site. Such files may be maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on microfiche. [40 CFR 63 .1 O(b)(I)]

If the requirements in condition p. through r. are not met, the Permitee shall be deemed in non-compliance with 15A NCAC 02D .1111.

Reporting [15A NCAC 02Q .0508(£)]

s. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of noncompliance from the requirements of this permit must be clearly identified. [40 CFR 63 .3400(c)(v)]

The report shall contain all elements as described in 40 CFR 63.3400(c)(2)(i) through (v).

1. Company name and address.

11. Statement by a responsible official with that official's name, title, and signature certifying the accuracy of the content of the report.

iii. Date of report and beginning and ending dates of the reporting period.

1v. If there are no deviations from any emission limitations (emission limit or operating limit) that apply to you, a statement that there were no deviations from the emission limitations during the reporting period, and that no CMS was inoperative, inactive, malfunctioning, out-of-control, repaired, or adjusted.

v. For each deviation from an emission limitation (emission limit or operating limit) that applies to you and that occurs at an affected source where you are not using a CEMS to comply with the emission limitations in this subpart, the compliance report must contain the information in paragraphs (i) through (iii) and:

A. The total operating time of each affected source during the reporting period.

B. Information on the number, duration, and cause of deviations (including unknown cause), if applicable, and the corrective action taken.

C. Information on the number, duration, and cause for CPMS downtime incidents, if applicable, other than downtime associated with zero and span and other calibration checks.

2. ISA NCAC 02Q .0317: AVOIDANCE CONDITIONS for 15A NCAC 020 .0530: PREVENTION OF SIGNIFICANT DETERIORATION

a. In order to avoid applicability of l 5A NCAC 02D .0530(g), the above emission sources (excluding ID No. ES08) shall discharge into the atmosphere less than 244 tons of volatile organic compounds per consecutive 12-month period. [15A NCAC 020 .0530]

i. The requirements of permit condition 2.1.A.2. apply only upon startup after the modifications as described in application no. 2900268. J 4A have occurred. Until that time, the Permittee shall comply with permit condition no. 2.2.C. l.

b. To ensure the limit established in condition a. is not exceeded, the Permittee shall meet the operating limits in the following conditions for RT0-1, PTE-1 and PTE-2 : 1. 2.1.A.1.f

II. 2.1.A. l.g

If the requirements in condition a and b. are not met, the Permitee shall be deemed in non-compliance with l 5A NCAC 02D .0530.

Testing [l 5A NCAC 02Q .0508(£)] c. If emissions testing is required, the Permittee shall perform such testing in accordance with General Condition JJ.

Monitoring [15A NCAC 02Q .0508 (f)] d. The Permittee shall meet the requirements in the following conditions for RT0-1 , PTE-1 and PTE-2:

i. 2.1.A.1.h through I.


If the requirements in condition d. are not met, the Permitee shall be deemed in non-compliance with 15A NCAC 020 .0530.

Recordkeeping [15A NCAC 02Q .0508(f)] e. The Permittee shall keep records of the VOC content in the coating materials, and shall calculate the VOC emissions

after control from the coating and mixing operations, and parts cleaning tank, each month. The amount of VOCs (VOC;n) entering the regenerative thermal oxidizer shall be determined by multiplying the total amount of each type ofVOC-containing material consumed during the month by the VOC content of the material. The VOC emissions (VOC0u1) shall be calculated as follows:

VOCout = (VOCn) x (1 - CE)

where CE equals the control efficiency percent divided by 100 percent.

The results of the calculations and the total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format) and made available to an authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 020 .0530 if the records ofVOC content of the coating materials are not maintained, if the VOC emissions are not calculated monthly, or if the VOC emissions exceed the limit established in condition. a. above.

f. The Permittee shall meet the recordkeeping requirements in the following conditions for RT0-1 , PTE-1 and PTE-2: 1. 2.1.A.1.p

11. 2.1.A.1.q

If the requirements in conditions e. and f. are not met, the Permitee shall be deemed in non-compliance with ISA NCAC 020 .0530.

Reporting [ISA NCAC 02Q.0508(f)] g. The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of

monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. The report shall contain the following: i. A summary of the VOC content of the coating materials.

11. The monthly VOC emissions for the previous 17 months. The emissions must be calculated for each of the 12-month periods over the previous 17 months.

111 . The reporting requirements of2. l.A. l.s.v. for RT0-1 , PTE-1 and PTE-2.

3. 15A NCAC 020 .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these sources shall not exceed an allowable emission rate as calculated by the

following equation: [l 5A NCAC 020 .051 S(a)]

E = 4.10 x P 0·67 Where E = allowable emission rate in pounds per hour P = process weight in tons per hour

Liquid and gaseous fuels and combustion air are not considered as part of the process weight.

Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ . If the

results of this test are above the limit given in condition a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 020 .0515.

Monitoring/Recordkeeping/Reporting [ISA NCAC 02Q .0508(f)] c. No monitoring, recordkeeping or reporting is required.

4. 15A NCAC 020 .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES


a. Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [ l 5A NCAC 02D .0516]

Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ . Ifthe

results of this test are above the limit given in condition a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 02D .0516.

Monitoring/Recordkeeping [l 5A NCAC 02Q .0508(f)] c. No monitoring/recordkeeping is required for sulfur dioxide emissions from natural gas or No. 2 fuel oil

combustion for these sources.

5. ISA NCAC 020 .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources shall not be more than 20 percent opacity when averaged over a six-minute

period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 020 .0521 (d)]

Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be perfonned in accordance with General Condition JJ. If the

results of this test are above the limit given in condition a. above, the Permittee shall be deemed in noncompliance with l 5A NCAC 020 .0521.

Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)] c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of natural gas/or No. 2

fuel oil in these sources.

6. ISA NCAC 02Q .0504: OPTION FOR OBTAINING CONSTRUCTION AND OPERATION PERMIT

Permitting [15A NCAC 02Q .0504(d)] a. For completion of the two-step significant modification process pursuant to l 5A NCAC 02Q .050l(c)(2) or (d)(2),

the Permittee shall file an amended application following the procedures of Section 15A NCAC 02Q .0500 within one year from the date of beginning operation of the source ID No. ES09.

Reporting [ l 5A NCAC 02Q .0508(f)] b. The Permittee shall notify the Regional Office in writing of the date of beginning operation of this source,

postmarked no later than 30 days after such date.

B. The following source:

Emission Control

Source ID Nos. Emission Source Description Device Control Device Description

ID No.

ES06 One natural gas/No. 2 fuel-oil fired boiler

MACTDDDDD (4.184 million Btu per hour maximum heat NIA NIA input)

Th fi II e o owmg ta bl "d e prov1 es a summary o ff . 1m1ts an d d d fi h stan ar s or t e em1ss1on sources d "b d b escn e a ove:


Particulate matter 0.60 pounds per million Btu heat input 15A NCAC 020 .0503

Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 020 .0516


Regulated Pollutant

Visible emissions

HAPs

Limits/Standards Applicable Regulation

20 percent opacity ISA NCAC 02D .0521

ISA NCAC 02D .1111 5- year tune-up

40 CFR 63 Subpart DDDDD

1. ISA NCAC 020 .0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS a. Emissions of particulate matter from the combustion of natural gas/No. 2 fuel oil that are discharged from this source

(ID No. ES06) into the atmosphere shall not exceed 0.60 pounds per million Btu heat input. [15A NCAC 02D .0503(a)]

Testing [ISA NCAC 02Q .0508 (f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results

of this test are above the limit given in Section 2.1 B. I. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0503.

Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)] c. No monitoring, recordkeeping or reporting is required for particulate emissions from the firing of natural gas/No. 2

fuel oil in this boiler (ID No. ES06).

2. ISA NCAC 020 .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from this source (ID No. ES06) shall not exceed 2.3 pounds per million Btu heat input.

Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [15A NCAC 02D .0516]

Testing [ISA NCAC 02Q .0508 (f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in

Section 3. If the results of this test are above the limit given in Section 2.1 B. 2. a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 02D .0516.

Monitoring/Recordkeeping/Reporting [ISA NCAC 02Q .0508(f)] c. No monitoring, recordkeeping or reporting is required for sulfur dioxide emissions from the firing of natural gas/No.

2 fuel oil in this boiler (ID No. ES06).

3. ISA NCAC 020 .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source (ID No. ES06) shall not be more than 20 percent opacity when averaged over a

six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521 (d)]

Testing [l 5A NCAC 02Q .0508 (t)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ . If the results

of this test are above the limit given in Section 2.1 B. 3. a. above, the Permittee shall be deemed in noncompliance with l 5A NCAC 02D .0521.

Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)] c. No monitoring, recordkeeping or reporting is required for visible emissions from the firing of natural gas/No. 2 fuel

oil in this boiler (ID No. ES06).

4. ISA NCAC 020 .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY

Applicability [40 CFR 63.7485, .7490(b), .7499(1)] a. For the source (sources in the gas 1 subcategory with less than or equal to 5 million Btu per hour heat input), the

Permittee shall comply with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in Environmental Management Commission Standard I SA NCAC 020 .1111 "Maximum Achievable Control Technology" (MACT) as promulgated in 40 CFR 63 , Subpart DDDDD, "National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters" and Subpart A "General Provisions."


i. The Permittee shall only bum liquid fuel for periodic testing of liquid fuel, maintenance, or operator training, not to exceed a combined total of 48 hours during any calendar year, and during periods of gas curtailment or gas supply interruptions of any duration. The Permittee shall be deemed in noncompliance with I SA NCAC 02D .1111 if the requirements in this condition are not met.

Definitions and Nomenclature [40 CFR 63.7575] b. For the purpose of this permit condition, the definitions and nomenclature contained in 40 CFR 63.7575 shall

apply.

40 CFR Part 63 Subpart A General Provisions [40 CFR 63.7565] c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to the

applicability of Subpart A to such sources as identified in Table IO to 40 CFR Part 63, Subpart DDDDD.

Compliance Date [40 CFR 63 .7495(a)] d. The Permittee shall comply with this subpart by January 31 , 2013.

Notifications [40 CFR 63.7545] e. The Permittee shall submit an initial Notification of Compliance Status. The notification shall contain the

following:

1. A description of the affected unit(s) including identification of which subcategories the unit is in, the design heat input capacity of the unit, and description of the fuel(s) burned.

11. the following certification of compliance:

A. "This facility complies with the required initial tune-up according to the procedures in condition g.i. through g.v. and k. ii. ' (40 CFR 63 .7540(a)(IO)(i) through (vi)).

The notification must be signed by a responsible official and sent before the close of business on the 60th day following the completion of the initial tune-up.

[40 CFR 63 .7545(e), 63.7530(d), (f)]

General Compliance Requirements [40 CFR 63.7505(a), .7500(f)] f. The Permittee shall be in compliance with, work practice standards in this subpart. These limits apply at all times

the affected unit is operating.

Work Practice Standards [ISA NCAC 02Q .0508(f)] g. For these sources the Permittee shall conduct a tune-up of the sources every five years as specified below.

1. As applicable, inspect the burner, and clean or replace any components of the burner as necessary (the burner inspection may be delayed until the next scheduled unit shutdown.

A. The Permittee may delay the burner inspection until the next scheduled or unscheduled unit shutdown, but the Permittee must inspect each burner at least once every 72 months.

ii. Inspect the flame pattern, as applicable, and adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer's specifications, if available;

n1. Inspect the system controlling the air-to-fuel ratio, as applicable, and ensure that it is correctly calibrated and functioning properly (you may delay the inspection until the next scheduled unit shutdown)'

iv. Optimize total emissions of carbon monoxide. This optimization should be consistent with the manufacturer's specifications, if available, and with any NOx requirement to which the unit is subject.

v. Measure the concentrations in the effluent stream of carbon monoxide in parts per million, by volume, and oxygen in volume percent, before and after the adjustments are made (measurements may be either on a dry or wet basis, as long as it is the same basis before and after the adjustments are made). Measurements may be taken using a portable CO analyzer.

[40CFR 63.7500(a)(e), 63 .7540(a)(IO), (12)]

h. Each 5-year tune-up shall be conducted no more than 61 months after the previous tune-up. The initial tune-up shall be conducted within 61 months after the initial startup of the source.

[40CFR 63.75 IS(d)]

1. lfthe unit is not operating on the required date for a tune-up, the tune-up must be conducted within 30 calendar days of startup.


[40 CFR63 .7540(a)(l3), 63.7515(g)]

j . At all times, you must operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Administrator that may include, but is not limited to, monitoring results, review of operation and maintenance procedures, -review of operation and maintenance records, and inspection of the source.

[40 CFR 63.7500(a)(3)]

The Permittee shall be deemed in noncompliance with 15A NCAC 020 .1111 if the requirements in g. through j. are not met.

Recordkeeping Requirements [ I 5A NCAC 02Q .0508(f)] k. The Permittee must keep the following:

1. A copy of each notification and report submitted to comply with this subpart, including all documentation supporting any Initial Notification or Notification of Compliance Status, or compliance report that has been submitted, according to the requirements in 40 CFR 63 .10(b)(2)(xiv).

[40 CFR 63 .7555(a)(l)]

ii . Maintain on-site and submit, ifrequested by the Administrator, an annual report containing the information in paragraphs (A) through (C) below:

(A) The concentrations of carbon monoxide in the effluent stream in parts per million by volume, and oxygen in volume percent, measured before and after the adjustments of the source;

(8) A description of any corrective actions taken as a part of the combustion adjustment; and

(C) The type and amount of fuel used over the 12 months prior to the annual adjustment, but only if the unit was physically and legally capable ofusing more than one type of fuel during that period. Units sharing a fuel meter may estimate the fuel use by each unit.

[40 CFR 63.7540(a)(lO)(vi)]

iii. The associated records for conditions f. throughj.

1v. The following records:

A. records of the calendar date, time, occurrence and duration of each startup and shutdown. 8. records of the type(s) and amount(s) of fuels used during each startup and shutdown. [40 CFR 63.7555(i),(j)]

v. If you operate a unit in the unit designed to bum gas 1 subcategory that is subject to this subpart, and you use an alternative fuel other than natural gas, refinery gas, gaseous fuel subject to another subpart under this part, other gas I fuel, or gaseous fuel subject to another subpart of this part or part 60, 61 , or 65, you must keep records of the total hours per calendar year that alternative fuel is burned and the total hours per calendar year that the unit operated during periods of gas curtailment or gas supply emergencies.

[40 CFR 63 .7555(h)]

I. The Permittee shall:

i. maintain records in a form suitable and readily available for expeditious review;

11. keep each record for 5 years following the date of each occurrence, measurement, maintenance, corrective action, report, or record; and

iii . keep each record on site for at least 2 years after the date of each occurrence, measurement, maintenance, corrective action, report, or record. The Permittee can keep the records offsite for the remaining 3 years.

[40 CFR 63 .7560, 63 . lO(b)(I))

The Permittee shall be deemed in noncompliance with l 5A NCAC 020 .1111 ifrecords are not maintained per conditions k. through I.

Reporting Requirements [15A NCAC 02Q .0508(f)] m. The Permittee shall submit compliance reports to the DAQ on a 5-year basis. The first report shall cover the period

beginning on the compliance date specified in condition d. and ending on the earliest December 31st following a


complete 5-year period. Subsequent 5-year reports shall cover the periods from January I to December 31 . The Permittee shall submit the compliance reports postmarked on or before January 31.

40 CFR 63 .7550(a), (b)

i. This report must also be submitted electronically through the EPA's Central Data Exchange (CDX) (www.epa.gov/cdx). However, if the reporting form specific to this subpart is not available in CEDRI at the time that the report is due the report the Permittee submit the report to the at the appropriate address listed in 40 CFR 63.13. [40 CFR 63 .7550(h)(3)]

n. The compliance report must contain the following information:

1. Company name and address ;

11. Process unit information, emissions limitations, and operating parameter limitations;

iii. Date ofreport and beginning and ending dates of the reporting period;

1v. The total operating time during the reporting period;

v. If there are no deviations from the requirements of the work practice requirements in condition g. above, a statement that there were no deviations from the work practice standards during the reporting period; and

vi. Include the date of the most recent tune-up for each unit required according to condition g. Include the date of the most recent burner inspection if it was not done on as scheduled and was delayed until the next scheduled or unscheduled unit shutdown.

[40 CFR 63 .7550(a) and (c), Table 9]

o. If you have a deviation from a work practice standard during the reporting period, the report must contain the following information:

1. A description of the deviation and which emission limit or operating limit from which you deviated; and

11. Information on the number, duration, and cause of deviations (including unknown cause), as applicable, and the corrective action taken.

[40 CFR 63.7550(a) and (d), 63.7540(b), Table 9]

The Permittee shall be deemed in noncompliance with I SA NCAC 02D .1111 if the reporting requirements in m. through o. are not met.

C. The following source:

Emission Control Control

Source ID Nos. Emission Source Description Device ID Device

No. Description ES-EG

One 81 hp natural gas-fired emergency generator (60 MACTZZZZ NIA NIA NSPSJJJJ

kW)

h fi II T e o owmg ta bl e prov1 es a summary o ff . 1m1ts an d d d fi h ( ) d stan ar s or t e em1ss1on source s .b d b escn e a ove:


Sulfur dioxide 2.3 pounds per million Btu heat input I SA NCAC 020 .0516

Visible emissions 20 percent opacity each ISA NCAC 02D .0521

Volatile Organic Compounds and Nitrogen 10 g/hp-hr 15A NCAC 02D .0524 (40 CFR

Oxides ( combined) Part 60, Subpart JJJJ) Carbon Monoxide 387 g/hp-hr

Hazardous air pollutants Meet the requirements ofNSPS, Subpart JJJJ 15A NCAC 020 .1111

(40 CFR 63 , Subpart ZZZZ)


1. ISA NCAC 020 .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the emergency generator (ID No. ES-EG) shall not exceed 2 .3 pounds per million

Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels , wastes, ores, and other substances shall be included when determining compliance with this standard. [ISA NCAC 02D .0516)

Testing [ISA NCAC 02Q .0508(t)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in

Section 3. If the results of this test are above the limit given in Section 2.1 C. I .a. above, the Permittee shall be deemed in noncompliance with I SA NCAC 02D .0516.

Monitoring/Recordkeeping/Reporting [ISA NCAC 02Q .0508(t)] c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from firing natural gas fuel in

the emergency engine.

2. ISA NCAC 020 .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the emergency generator (ID No. ES-EG) shall not be more than 20 percent opacity each

when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [ISA NCAC 02D .0521 (d)]

Testing [ISA NCAC 02Q .0508(t)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in

Section 3. If the results ofthis test are above the limit provided in Section 2.1 C.2.a. above, the Permittee shall be deemed in noncompliance with I SA NCAC 02D .0521.

Monitoring/Recordkeeping/Reporting [ISA NCAC 02Q .0508(t)] c. No monitoring, recordkeeping, or reporting is required for visible emissions from the firing of natural gas fuel in the

emergency engine.

3. ISA NCAC 020 .0524: NEW SOURCE PERFORMANCE STANDARDS

Applicability [ISA NCAC 02Q .0508(t), 40 CFR 60.4230(a)(4)(iv)] a. For this engine, the Permittee shall comply with all applicable provisions, including the requirements for emission

standards, notification, testing, reporting, record keeping, and monitoring, contained in Environmental Management Commission Standard ISA NCAC 02D .0524 "New Source Performance Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart JJJJ - "Standards of Performance for Stationary Spark Ignition Internal Combustion Engines," including Subpart A "General Provisions."

General Provisions [ISA NCAC 02Q .0508(t)] b. Pursuant to 40 CFR 60.4246, The Permittee shall comply with the General Provisions of 40 CFR 60 Subpart A as

presented in Table 3 of 40 CFR 60 Subpart JJJJ.

Emission Standards [ISA NCAC 02Q .0508(t)] b. Owners and operators of stationary SI ICE with a maximum engine power greater than 19 KW (25 HP) and less

than 75 kW ( I 00 HP), must comply with the emission standards in Table I to 40 CFR 60 Subpart JJJJ. [ 40CFR 60.4233(d), Table I]

Testing [ISA NCAC 2Q .0508(t)] d. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the

results of this test are above the limits given in condition c. above, the Permittee shall be deemed in noncompliance with I SA NCAC 2D .0524.

Monitoring [ISA NCAC 02Q .0508(t)] e. The engine shall be equipped with a non-resettable hour meter. [40 CFR 60.4237(c)]

Compliance Requirements [ISA NCAC 02Q .0508(b)] f. The Permittee shall comply with the emission standards in condition c. by purchasing an engine certified to the

emission standards in condition c. for the appropriate model year. [40 CFR 60.4243(b)(I)]

g. The Permittee shall operate and maintain the certified stationary SI internal combustion engine and control device (if included) according to the manufacturer's emission-related written instructions. The Permittee shall also meet


the requirements as specified in 40 CFR Part 1068, subparts A through D, as they apply. If the engine settings are adjusted according to and consistent with the manufacturer's instructions, the stationary SI internal combustion engine will not be considered out of compliance. [ 40 CFR 60.4243(a)(l ), (b )(1 )]

h. The Permittee must operate and maintain the stationary SI ICE that achieve the emission standards as required in condition c. over the entire life of the engine. [40 CFR 60.4234)

1. In order for the engine to be considered an emergency stationary ICE under 40 CFR 60 Subpart JJJJ, any operation other than emergency operation, maintenance and testing, emergency demand response, and operation in nonemergency situations for 50 hours per year, as described in paragraphs (1) through (3) of below, is prohibited. If the engine is not operated according to the requirements in paragraphs (l) through (3) below, the engine will not be considered an emergency engine under this subpart and must meet all requirements for non-emergency engines.

(1) There is no time limit on the use of emergency stationary ICE in emergency situations.

(2) The Permittee may operate your emergency stationary ICE for any combination of the purposes specified in paragraphs (2)(i) through (iii) of this condition for a maximum of 100 hours per calendar year. Any operation for non-emergency situations as allowed by paragraph (3) of this condition counts as part of the l 00 hours per calendar year allowed by this paragraph (2).

(i) Emergency stationary ICE may be operated for maintenance checks and readiness testing, provided that the tests are recommended by federal , state or local government, the manufacturer, the vendor, the regional transmission organization or equivalent balancing authority and transmission operator, or the insurance company associated with the engine. The owner or operator may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the owner or operator maintains records indicating that federal , state, or local standards require maintenance and testing of emergency ICE beyond 100 hours per calendar year.

(ii) Emergency stationary ICE may be operated for emergency demand response for periods in which the Reliability Coordinator under the North American Electric Reliability Corporation (NERC) Reliability Standard EOP-002-3, Capacity and Energy Emergencies (incorporated by reference, see §60.17), or other authorized entity as determined by the Reliability Coordinator, has declared an Energy Emergency Alert Level 2 as defined in the NERC Reliability Standard EOP-002-3.

(iii) Emergency stationary ICE may be operated for periods where there is a deviation of voltage or frequency of 5 percent or greater below standard voltage or frequency.

(3) Emergency stationary ICE may be operated for up to 50 hours per calendar year in non-emergency situations. The 50 hours of operation in non-emergency situations are counted as part of the I 00 hours per calendar year for maintenance and testing and emergency demand response provided in paragraph (2) of this condition. Except as provided in paragraph (3)(i) of this condition, the 50 hours per year for non-emergency situations cannot be used for peak shaving or non-emergency demand response, or to generate income for a facility to an electric grid or otherwise supply power as part of a financial arrangement with another entity.

(i) The 50 hours per year for non-emergency situations can be used to supply power as part of a financial arrangement with another entity if all of the following conditions are met:

(A) The engine is dispatched by the local balancing authority or local transmission and distribution system operator;

(B) The dispatch is intended to mitigate local transmission and/or distribution limitations so as to avert potential voltage collapse or line overloads that could lead to the interruption of power supply in a local area or region.

(C) The dispatch follows reliability, emergency operation or similar protocols that follow specific NERC, regional , state, public utility commission or local standards or guidelines.

(D) The power is provided only to the facility itself or to support the local transmission and distribution system.

(E) The owner or operator identifies and records the entity that dispatches the engine and the specific NERC, regional, state, public utility commission or local standards or guidelines that are being followed for dispatching the engine. The local balancing authority or local transmission and distribution system operator may keep these records on behalf of the engine owner or operator.

[40 CFR 60.4243(d)]

The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524, if the requirements in conditions e through i. are not met.


Recordkeeping [15A NCAC 02Q .0508(f)] j. The Permittee shall keep the following records:

1. All notifications submitted to comply with 40 CFR 60 and all documentation supporting any notification. 11. Maintenance conducted on the engine. Ill. Documentation from the manufacturer that the engine is certified to meet the emission standards and

information as required in 40 CFR parts 90, I 048, I 054, and I 060, as applicable. 1v. The hours of operation of the engine that is recorded through the non-resettable hour meter. The Permittee

must document how many hours are spent for emergency operation, including what classified the operation as emergency and how many hours are spent for non-emergency operation.

40 CFR 60.4245(a), (b) and 60.4243(a)(l) The Permittee shall be deemed in noncompliance with l 5A NCAC 020 .0524, if the requirements in condition j. are not met.

Reporting [ l 5A NCAC 02Q .0508(f)] k. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before

January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of noncompliance with the requirements of this permit shall be clearly identified.

4. ISA NCAC 020 .1111 "MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY

Applicability [ 40 CFR 63 .6585, 6590(a)(2)(ii)] a. For this source (stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source

of HAP emissions) the Permittee shall comply with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in Environmental Management Commission Standard 15A NCAC 02D .1111 "Maximum Achievable Control Technology" (MACT) as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emission Standards For Hazardous Air Pollutants For Stationary Reciprocating Internal Combustion Engines" and Subpart A "General Provisions."

Stationary RICE subject to Regulations under 40 CFR Part 60 [15 A NCAC 02Q. 0508(f)] b. Pursuant to 40 CFR 63 .6590(c)(6), this source must meet the requirements of 40 CFR 63 Subpart ZZZZ and

Subpart A by meeting the requirements of 40 CFR part 60 subpart JJJJ. No further requirements apply for these engines under 40 CFR 63 Subpart ZZZZ and Subpart A.

If the requirements in condition b. are not met, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111.


2.2 - Multiple Emission Source(s) Specific Limitations and Conditions

A. Facility-wide emission sources

STATE ENFORCEABLE ONLY 1. ISA NCAC 020 .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS

a. The Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary.

B. Facility-wide MACT affected sources

ISA NCAC 020 .1111 "Maximum Achievable Control Technology" 40 CFR 63 Subpart JJJJ: NATIONAL EMISSION ST AND ARDS FOR PAPER AND OTHER WEB COATING

• ESOl - Coating operations • ES03 - Parts cleaning tank • ESOS - Coating operations • ES07 - Parts cleaning tank

Applicability 1. The paper and other web coating operations (ID Nos. ESOl, ES03, ESOS, and ES07) shall comply with all

requirements of 15A NCAC 020 .1111 "Maximum Achievable Control Technology" and 40 CFR Part 63 Subpart JJJJ , "National Emission Standards for Hazardous Air Pollutants: Paper and Other Web Coatings." [40 CFR 63.3280]. For the purpose of this permit condition, the requirements of this Subpart apply to the collection of all web coating lines at the facility including lines engaged in the coating of metal webs that are used in flexible packaging, and web coating lines engaged in the coating of fabric substrates for use in pressure sensitive tape and abrasive materials . This Subpart does not apply to the coating lines specified in 40 CFR 63.3300(a) through (g). 1. The requirements of permit condition 2.2 B. apply until startup after the modifications as described in application

no. 2900268 . I 4A have occurred. After that time, the Permittee shall comply with permit condition no. 2. 1 A. l.

Definitions 2. For the purpose of this permit condition, the definitions and nomenclature contained in 40 CFR 63.3310 shall apply.

Regulated Pollutants 3. This Subpart requires the Permittee to limit organic hazardous air pollutant emissions.

General Provisions 4. The Permittee shall comply with the requirements of 40 CFR Part 63 Subpart A "General Provisions", according to the

applicability of Subpart A to such sources as identified in Table 2 of Subpart JJJJ: General Provisions Applicability to Subpart JJJJ.

Compliance Dates 5. The Permittee shall be in compliance by December 5, 2005.

Compliance Statement 6. Failure to comply with the applicable standards and dates contained in 40 CFR 63 .3320 through 40 CFR 63 .3330,

general requirements for compliance with the emission standards and for monitoring and performance tests contained in 40 CFR 63.3340 through 40 CFR 63.3360, requirements for showing compliance contained in 40 CFR 63 .3370, and all notifications, reports and records contained in 40 CFR 63 .3400 and 40 CFR 63 .3410, as described below, shall be considered a violation of Subpart JJJJ.

63.3320-63.3321 Emission Standards and Operating Limits 7. a. The Permittee of an affected source subject to the requirements of this Subpart must comply with the

following requirements on and after the compliance dates as specified in 40 CFR 63.3330. The Permittee shall demonstrate compliance with this Subpart by following the procedures in 40 CFR 63.3370.


Th P e 'tt h II J' . HAP erm1 ee s a 1m1 organic em1ss10ns t hr h oug fh J' db I one o t e options 1ste e ow:

Existing sources -No more than 5 percent of the organic HAP applied for each month (95 percent reduction)

-No more than 2 percent of the organic HAP applied for each month (98 percent reduction) New sources Existing sources -No more than 4 percent of the mass of coating materials applied for each month

New sources -No more than 1.6 percent of the mass of coating materials applied for each month Existing sources -No more than 20 percent of the mass of coating solids applied for each month

New sources -No more than 8 percent of the mass of coating solids applied for each month All sources using an -Operate the oxidizer such that an outlet organic HAP concentration of no greater than 20 oxidizer to control parts per million by volume (ppmv) by compound on a dry basis is achieved AND the organic HAP emissions efficiency of the capture system is 100 percent.

b. The Permittee of an affected source using an add-on control device, other than a solvent recovery system with liquid-liquid material balance, shall meet the operating limits specified in Table 1 of 40 CFR Part 63 , Subpart JJJJ. If the Permittee uses an add-on control device other than those listed in Table 1 of 40 CFR Part 63 , Subpart JJJJ, or wishes to monitor an alternative parameter and comply with a different operating limit, he must apply to the Administrator for approval under 40 CFR 63 .8(f).

i. These operating limits apply to emission capture systems and control devices, and 11. The Permittee must establish the operating limits during the performance test according to the requirements in

40 CFR 63.3360(e)(3) and shall meet those limits at all times after they are established.

The Permittee shall be deemed in noncompliance with 40 CFR Subpart JJJJ if the operating limits are exceeded.

63.3350 Monitoring Requirements for Control Devices used to Comply with the Emission Standards 8 a. Following the date on which the initial performance test of a control device is completed to demonstrate

continuing compliance with the standards, the Permittee shall monitor and inspect each capture system and each control device used to comply with 40 CFR 63.3320. The Permittee shall install and operate the monitoring equipment as specified below:

If you operate a web coating line, Then you must:

and have the followin2: Intermittently-controlled work -Record parameters related to possible exhaust flow bypass of control device stations and to coating use (40 CFR 63 .3350(c))

Solvent recovery units -Operate continuous emission monitoring system and perform quarterly audits or determine volatile matter recovered and conduct a liquid-liquid material balance (40 CFR 63.3350(d))

Control device -Operate continuous parameter monitoring system (40 CFR 63 .3350(e)) Capture System -Monitor capture system operating parameter (40 CFR 63.3350(f))

63.3360 Performance Tests 9. a. The Permittee shall conduct the following performance tests :

If you control organic HAP on any individual web coating line or any You must:

2roup of web coatin2 lines by: Limiting organic HAP or volatile -Determine the organic HAP or volatile matter and coating solids of coating matter content of coatings materials according to procedures in 40 CFR 63 .3360(c) and (d). If

applicable, determine the mass of volatile matter retrained in the coated web or otherwise not emitted to the atmosphere according to 40 CFR 63.3360(g)


If you control organic HAP on any individual web coating line or any You must:

group of web coating lines by:

-Conduct a performance test for each capture system to determine the Using a capture and control system destruction or removal efficiency of each control device other than solvent

recovery according to 40 CFR 63 .3360(e), and the capture efficiency of each capture system according to 40 CFR 63.3360(t). If applicable, determine the mass of volatile matter retrained in the coated web or otherwise not emitted to the atmosphere according to 40 CFR 63.3360(g).

b. If the control device is being used to comply with the emission standards in 40 CFR 63 .3320, the Permittee is not required to conduct a performance test to demonstrate compliance if one or more of the criteria in 40 CFR 63 .3360(b)(I) through (3) are met.

63.3370 Compliance Demonstrations I 0. a. The Permittee shall demonstrate compliance according to the following:

If you choose to demonstrate Then you must demonstrate that: To accomplish this: compliance by:

(!) Use of " as-purchased" (i) Each coating material used at an Follow the procedures set out in compliant coating materials . existing affected source does not exceed 63.3370(b).

0.04 kg organic HAP per kg coating material , and each coating material used at a new affected source does not exceed 0.016 kg organic HAP per kg coating material as-purchased; or. (ii) Each coating material used at an Follow the procedures set out in existing affected source does not exceed 63 .3370(b). 0.2 kg organic HAP per kg coating solids, and each coating material used at a new affected source does not exceed 0.08 kg organic HAP per kg coating solids as-purchased.


If you choose to demonstrate compliance bv:

(2) Use of "as-applied" compliant coating materials.

(3) Tracking total monthly organic HAP applied

Then you must demonstrate that:

(i) Each coating material used at an existing affected source does not exceed 0.04 kg organic HAP per kg coating material, and each coating material used at a new affected source does not exceed 0.016 kg organic HAP per kg coating material as-applied; or ii) Each coating material used at an existing affected source does not exceed 0.2 kg organic HAP per kg coating solids, and each coating material used at a new affected source does not exceed 0.08 kg organic HAP per kg coating solids as-applied; or

(iii) Monthly average of all coating materials used at an existing affected source does not exceed 0.04 kg organic HAP per kg coating material, and monthly average of all coating materials used at a new affected source does not exceed 0.016 kg organic HAP per kg coating material as-applied on a monthly average basis; or (iv) Monthly average of all coating materials used at an existing affected source does not exceed 0.2 kg organic HAP per kg coating solids, and monthly average of all coating materials used at a new affected source does not exceed 0.08 kg organic HAP per kg coating solids as-applied on a monthly average basis. Total monthly organic HAP applied does not exceed the calculated limit based on emission limitations.

To accomplish this:

Follow the procedures set out in 63.3370(c)(l). Use either Equation la orb of63.3370 to determine compliance with 63 .3320(b)(2) in accordance with 63.3370(c)(5)(i).

Follow the procedures set out in 63.3370(c)(2). Use Equations 2 and 3 of63.3370 to determine compliance with 63.3320(b)(3) in accordance with 63.3370( c)(5)(i).

Follow the procedures set out in 63.3370(c)(3). Use Equation 4 of 63.3370 to determine compliance with 63.3320(b)(2) in accordance with 63 .33 70( c )(5)(ii) .

Follow the procedures set out in 63.3370(c)(4). Use Equation 5 of 63 .3370 to determine compliance with 63.3320(b)(3) in accordance with 63 .33 70( c )(5)(ii) .

Follow the procedures set out in 63.3370(d). Show that total monthly HAP applied (Equation 6 of63 .3370) is less than the calculated equivalent allowable organic HAP (Equation 13a orb of63.3370).


If you choose to demonstrate comoliance by:

( 4) Use of a capture system and control device

(5) Use of multiple capture and/or control devices .


(i) Overall organic HAP control efficiency is equal to 95 percent at an existing affected source and 98 percent at a new affected source on a monthly basis; or oxidizer outlet organic HAP concentration is no greater than 20 ppmv by compound and capture efficiency is 100 percent; or operating parameters are continuously monitored; or (ii) Overall organic HAP emission rate does not exceed 0.2 kg organic HAP per kg coating solids for an existing affected source or 0.08 kg organic HAP per kg coating solids for a new affected source on a monthly average as-applied basis; or (iii) Overall organic HAP emission rate does not exceed 0.04 kg organic HAP per kg coating material for an existing affected source or 0.016 kg organic HAP per kg coating material for a new affected source on a monthly average as-applied basis; or (iv) Overall organic HAP emission rate does not exceed the calculated limit based on emission limitations.

(i) Overall organic HAP control efficiency is equal to 95 percent at an existing affected source and 98 percent at a new affected source on a monthly basis; or (ii) Average equivalent organic HAP emission rate does not exceed 0.2 kg organic HAP per kg coating solids for an existing affected source or 0.08 kg organic HAP per kg coating solids for a new affected source on a monthly average as-applied basis; or (iii) Average equivalent organic HAP emission rate does not exceed 0.04 kg organic HAP per kg coating material for an existing affected source or 0.016 kg organic HAP per kg coating material for a new affected source on a monthly average as-applied basis;

To accomplish this:

Follow the procedures set out in 63.3370(e) to determine compliance with 63.3320(b)(I) according to 63 .3370(i) if using a solvent recovery device, or 63.3370G) ifusing a control device and CPMS, or 63.3370(k) if using an oxidizer.

Follow the procedures set out in 63.3370(f) to determine compliance with 63.3320(b)(3) according to 63 .3370(i) ifusing a solvent recovery device, or 63.3370(k) if using an oxidizer.

Follow the procedures set out in 63 .3370(g) to determine compliance with 63.3320(b)(2) according to 63 .3370(i) if using a solvent recovery device, or 63.3370(k) if using an oxidizer.

Follow the procedures set out in 63.3370(h). Show that the monthly organic HAP emission rate is less than the calculated equivalent allowable organic HAP emission rate (Equation 13a orb of63 .3370). Calculate the monthly organic HAP emission rate according to 63.3370(i) if using a solvent recovery device, or 63 .3370(k) if using an oxidizer. Follow the procedures set out in 63.3370(e) to determine compliance with 63.3320(b)(I) according to 63.3370(e)(l) or (2).

Follow the procedures set out in 63 .3370(f) to determine compliance with 63.3320(b)(3) according to 63.3370(n).

Follow the procedures set out in 63 .3370(g) to determine compliance with 63 .3320(b)(2) according to 63.3370(n).


If you choose to demonstrate comoliance bv:

(6) Use of a combination of compliant coatings and control


or (iv) Average equivalent organic HAP emission rate does not exceed the calculated limit based on emission limitations.

(i) Average equivalent organic HAP emission rate does not exceed 0.2 kg

To accomplish this:

Follow the procedures set out in 63.3370(h). Show that the monthly organic HAP emission rate is less than the calculated equivalent allowable organic HAP emission rate (Equation 13a orb of 63 .3370) according to 63.3370(n). Follow the procedures set out in 63 .3370(f) to determine compliance

devices. organic HAP per kg coating solids for an with 63 .3320(b)(3) according to existing affected source or 0.08 kg organic HAP per kg coating solids for a new affected source on a monthly average as-applied basis; or (ii) Average equivalent organic HAP emission rate does not exceed 0.04 kg organic HAP per kg coating material for an existing affected source or 0.016 kg organic HAP per kg coating material for a new affected source on a monthly average as-applied basis; or (iii) Average equivalent organic HAP emission rate does not exceed the calculated limit based on emission limitations.

11 . a. 63.3400 Notifications and Reporting Th P h II b . 11 . d e erm1ttee s a su m1t a require reports an d . fi not1 1cat10ns accor

Event Existing Sources

Submit Initial Notification December 5, 2004

Submit Notification oflntent to At least 60 days before the Conduct Performance Test performance test is scheduled to begin,

but no later than April 4, 2006 Conduct Initial Performance Test No later than June 3, 2006

Performance Test Report Within 60 days after completing the initial performance test, but no later than August 2, 2006 (submit results with the "Notification of Compliance Status" report)

Notification of Compliance No later than August 2, 2006 Status

Semiannual Compliance Reports No later than July 31 , 2006 and semiannually thereafter

63.3370(n).

Follow the procedures set out in 63 .3370(g) to determine compliance with 63 .3320(b)(2) according to 63.3370(n).

Follow the procedures set out in 63 .3370(h). Show that the monthly organic HAP emission rate is less than the calculated equivalent allowable organic HAP emission rate (Equation l 3a orb of 63.3370) according to 63 .3370(n).

d" h f, II h d I mg to t e o owmg sc e u e:

New/Reconstructed Sources

Within 120 days from start-up or April 3, 2003 (whichever is later) By April 3, 2003 or at least 60 days before the performance test is scheduled to begin (whichever is later) By June 2, 2003, or within 180 days from startup (whichever is later) By August I , 2003 or within 240 days after initial startup (whichever is later; submit with the "Notification of Compliance Status" report)

No later than August I , 2003, or within 60 days following the completion of the performance test No later than July 31 or January 31 , whichever date is the first date after the end of the initial compliance date, and


Event Existing Sources New/Reconstructed Sources

semiannually on July 31 or January 31 thereafter

b. The Permittee shall submit the initial notification as required by 40 CFR 63.9(b). The Permittee may submit a title V application in lieu of this initial notification provided it contains the same information as required by 40 CFR 63.9(b) and is submitted by the same date specified above.

c. The Permittee shall submit a semiannual compliance report according to the schedules above. The report shall contain all elements as described in 40 CFR 63.3400(c)(2)(i) through (vi) .

d. The Permittee shall submit a notification of performance test as specified in 40 CFR 63.7 and 63 .9(e) ifhe is complying with the emission standards in this Subpart using a control device that is required to have a performance test. This notification and the site-specific test plan required under 40 CFR 63.7(c)(2) shall identify the operating parameters to be monitored to ensure that the capture efficiency of the capture system and the control efficiency of the control device determined during the performance test are maintained.

e. The Permittee shall submit the notification of compliance status as specified in 40 CFR 63.9(h) . f. The Permittee shall submit performance test reports as specified in 40 CFR 63 .10( d)(2) if a control device is being

used to comply with the emission standards in this Subpart and the Permittee has not obtained a waiver from the performance test requirement or is not exempted from this requirement by 40 CFR 63.3360(b) .

g. The Permittee shall submit a startup, shutdown, and malfunction report as specified in 40 CFR 63 .1 O(d)(5), except that the provisions in Subpart A of this part pertaining to startups, shutdowns, and malfunctions do not apply unless a control device is used to comply with 40 CFR Subpart JJJJ. The Permittee shall be deemed in noncompliance with 40 CFR Subpart JJJJ if the notifications and/or reports are not submitted.

63.3410 Record keeping 12 . a. The Permittee shall maintain the following records on a monthly basis in accordance with the requirements of 40

CFR 63 . lO(b)(I). 1. records specified in 40 CFR 63 .1 O(b )(2) of all measurements needed to demonstrate compliance with this

standard as outlined in 40 CFR 63 .341 O(a)(I )(i) through (vi); ii. records specified in 40 CFR 63 .10( c) for each CMS operated in accordance with the requirements of 40 CFR

63 .3350(b). c. The Permittee shall maintain records of all liquid-liquid material balances performed in accordance with the

requirements of 40 CFR 63 .3370. The records must be maintained in accordance with the requirements of 40 CFR 63 .IO(b). The Permittee shall be deemed in noncompliance with 40 CFR Subpart JJJJ if the records specified above are not maintained.

C. Coating operations (ID Nos. ESOl and ESOS), mixing operations (ID No. ES02), and parts cleaning tanks (ID Nos. ES03 and ES07) operating within permanent total enclosures (PTE-1 and PTE-2), controlled by one regenerative thermal oxidizer (ID No. RT0-1)

1. ISA NCAC 02Q .0317: AVOIDANCE CONDITIONS for 15A NCAC 020 .0530: PREVENTION OF SIGNIFICANT DETERIORATION (avoidance for VOC's)

a. [n order to avoid applicability of l 5A NCAC 020 .0530(g), the above emission sources shall discharge into the atmosphere less than 244 tons of volatile organic compounds per consecutive 12-month period. [ISA NCAC 020 .0530)

1. The requirements of permit condition 2 .2 C. l. apply until startup after the modifications as described in application no. 2900268.14A have occurred. After that time, the Permittee shall comply with permit condition no. 2.1. A.2.

b. To ensure the limit established in 2.1. A. I .a. is not exceeded, all of the emissions from the coating and mixing operations and parts cleaning tanks (ID Nos. ESOl, ES02, ES03, ES05 and ES07) shall be captured within a permanent total enclosure meeting the criteria established in 40 CFR Part 51 , Appendix M, Method 204, Section 6, and controlled by regenerative thermal oxidizer (ID No. RT0-1) providing a minimum destruction efficiency of95 percent. The regenerative thermal oxidizer shall be maintained at or above the minimum three-hour average


temperature of 1402 degree Fahrenheit except for:

1. temperature drops of less than thirty minute durations associated with startup, shutdown, and color checks; 11. documented power outages; and 111. times when the coating, mixing, and parts cleaning processes are not operating.

Testing [ISA NCAC 02Q .0508 (f)] c. If emissions testing is required, the Permittee shall perform such testing in accordance with General Condition JJ.

If the results of this test are above the limits given in Section 2.1 A. 1. a. and/or the parameters given in 2.1.A. 1.b., the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0530.

Monitoring [15A NCAC 02Q .0508 (f)] Regenerative Thermal Oxidizer

d. The Permittee shall install, calibrate, operate, maintain, and inspect a continuous temperature monitoring, and recording system, in accordance with manufacturer's recommendations, for the regenerative thermal oxidizer (ID No. RT0-1) to monitor the temperature in the combustion chamber (the second half of the oxidizer away from the flame zone) to ensure the average combustion temperature does not drop below 1402 degrees Fahrenheit.

e. The Permittee shall develop and maintain a written malfunction plan for the temperature monitoring and recording system that describes, in detail , the operating procedures for periods of malfunction and a protocol to address malfunctions so that corrective actions can immediately be investigated. The malfunction plan shall identify malfunctions, as described by the manufacturer, and ensure the operators are prepared to correct such malfunctions as soon as practical. The Permittee shall keep any necessary parts for routine repairs of the temperature monitoring and recording system readily available.

f. The Permittee shall perform periodic inspection and maintenance for the regenerative thermal oxidizer as recommended by the manufacturer. At a minimum, the Permittee shall perform an annual internal inspection of the primary heat exchanger and associated inlet/outlet valves of the control device to ensure structural integrity.

g. The Permittee shall be deemed in noncompliance with I SA NCAC 02D .0530 if the monitoring requirements of Sections 2.1 A. l .d through f, above, are not conducted.

Permanent Total Enclosure [ISA NCAC 02Q .0508 (f)] h. The total enclosure (ID No. PTE-1) shall meet the following criteria, as specified in EPA ' s Method 204 of 40 CFR

51 :

i. Each VOC source shall be at least four equivalent opening diameters from natural draft openings (NDOs); 11. Any exhaust point from the enclosure shall be at least four equivalent duct or hood diameters from each NDO; 111. The total area of all NDOs shall be less than 5 percent of total enclosure surface area; 1v. Minimum average facility velocity of200 feet per minute is required, with the direction of air through all NDOs

into the enclosure; v. All access doors and windows that are not considered NDOs shall be closed during routine operation; and v1. All press exhaust and enclosure ventilation points must be directed to a control device (regenerative thermal

oxidizer RT0-1 ).

i. The total enclosure (ID No. PTE-2), which has no NDOs as defined in EPA 's Method 204 of 40 CFR 51 , shall meet the following criteria as specified in EPA ' s Method 204 of 40 CFR 51 :

i. All access doors and windows shall be closed during routine operation; and 11. All press exhaust and enclosure ventilation points must be directed to a control device (regenerative thermal

oxidizer RT0-1). If the Permittee adds a NDO to the total enclosure (ID No. PTE-2), then (ID No. PTE-2) must meet the criteria as specified above in Specific Condition 2.1.A. l .h.

j . To ensure compliance, the Permittee shall perform a monthly visual inspection to ensure the emissions from the existing coating and mixing operations and parts cleaning tanks (ID Nos. ESOl, ES02, ES03, ESOS, and ES07) are captured within a permanent total enclosure (ID Nos. PTE-1 and PTE-2) meeting the criteria defined by EPA Reference Method 204 of 40 Part 51 and specified in Specific Conditions 2.1.A. 1. b. , h. & i. The Permittee shall be deemed in noncompliance with ISA NCAC 02D .0530 if the monitoring is not conducted.

Recordkeeping [ISA NCAC 02Q .0508(f)]


k. The Pennittee shall keep records of the VOC content in the coating materials, and shall calculate the VOC emissions after control from the coating and mixing operations and parts cleaning tank each month . The amount of VOCs (VOC;n) entering the regenerative thennal oxidizer shall be detennined by multiplying the total amount of each type of VOC-containing material consumed during the month by the VOC content of the material. The VOC emissions (VOCou1) shall be calculated as follows:

VOCout = (VOCin) x (1 - CE)

where CE equals the control efficiency percent divided by 100 percent.

The results of the calculations and the total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format) and made available to an authorized representative upon request. The Pennittee shall be deemed in noncompliance with l 5A NCAC 020 .0530 if the records ofVOC content of the coating materials are not maintained, if the VOC emissions are not calculated monthly, or if the VOC emissions exceed the limit established in Section 2.1. A. 1. a. above.

I. The Pennittee shall calculate and record the three-hour average temperatures in the regenerative thermal oxidizer by averaging the previous three hours of continuously recorded data once per hour along with the time that this temperature was recorded. Temperatures associated with start-up, shutdown, color checks, power outages, and/or times when the presses are not operating shall be continuously recorded as well and included in the three-hour minimum operating temperature calculation . In the event that the temperature monitoring and recording system malfunctions or ceases operation for more than four hours, the Pennittee shall operate a continuous temperature strip chart recording device and record the instantaneous temperature once per hour in a log (written or electronic format). The Pennittee shall be deemed in noncompliance with I 5A NCAC 020 .0530 if the records are not maintained.

m. The results of any calibration, maintenance, or inspection performed on the temperature monitoring and recording systems and the regenerative thennal oxidizer shall be recorded in a logbook (written or electronic format) and made available to an authorized representative upon request. The log shall record the following: i. . the date and time of each recorded action; ii .. the results of each inspection ; iii .. the results of any maintenance performed on the regenerative thermal oxidizer and/or temperature monitoring

and recording systems, and iv. any variance from manufacturers' recommendations, if any, and corrections made. The Pennittee shall be deemed in noncompliance with 15A NCAC 020 .0530 if the records are not maintained.

n. The Pennittee shall monitor the PTE parameters as specified in Specific Conditions 2.1 A. 1. h., i. & j. and record in a logbook (written or electronic format) the monthly visible inspection for (ID No. PTE-1 and PTE-2) . The logbook shall be made available to an authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 020 .0530 if the records are not maintained.

Reporting [15A NCAC 02Q .0508 (f)] o. The Pennittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of

monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six-month period between January and June. The report shall contain the following : i. A summary of the VOC content of the coating materials. ii. The monthly VOC emissions for the previous 17 months. The emissions must be calculated for each of the

12-month periods over the previous 17 months. iii. A report indicating and explaining all instances of the average minimum regenerative thermal oxidizer

combustion chamber temperature falling below 1402 degrees Fahrenheit, excluding those instances described in Section 2.1 A. 1. b. above or noting that no such instances have occurred.

iv. A summary of the monitoring and recordkeeping requirements for the permanent total enclosures. v. All instances of deviations from the requirements of this permit must be clearly identified.


SECTION 3 - GENERAL CONDITIONS (version 4.0 12/17/15)

This section describes terms and conditions applicable to this Title V facility.

A. General Provisions [NCGS 143-215 and 15A NCAC 02Q .0508(i)(l6)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC

020 and 02Q. 2. The terms, conditions, requirements, limitations, and restrictions set forth in this permit are binding and enforceable

pursuant to NCGS 143-2 I 5. l 14A and 143-2 l 5. l 14B, including assessment of civil and/or criminal penalties. Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ.

3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the facility which are not addressed in this permit.

4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare, animal or plant life, or property caused by the construction or operation of this permitted facility, or from penalties therefore, nor does it allow the Permittee to cause pollution in contravention of state laws or rules, unless specifically authorized by an order from the North Carolina Environmental Management Commission.

5. Except as identified as state-only requirements in this permit, all terms and conditions contained herein shall be enforceable by the DAQ, the EPA, and citizens of the United States as defined in the Federal Clean Air Act.

6. Any stationary source of air pollution shall not be operated, maintained, or modified without the appropriate and valid permits issued by the DAQ, unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A permitted installation may only be operated, maintained, constructed, expanded, or modified in a manner that is consistent with the terms of this permit.

B. Permit Availability [15A NCAC 02Q .0507(k) and .0508(i)(9)(B)] The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any information submitted in support of the application package. The permit and application shall be made available to an authorized representative of Department of Environmental Quality upon request.

C. Severability Clause [15A NCAC 02Q .0508(i)(2)] In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid, the provisions in this permit are severable so that all requirements contained in the permit, except those held to be invalid, shall remain valid and must be complied with.

D. Submissions [15A NCAC 02Q .0507(e) and 02Q .0508(i)(l6)] Except as otherwise specified herein, two copies of all documents, reports, test data, monitoring data, notifications, request for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems (CEMS) reports, continuous opacity monitoring systems (COMS) reports, quality assurance (QA)/quality control (QC) reports, acid rain CEM certification reports, and NOx budget CEM certification reports, one copy shall be sent to the appropriate Regional Office and one copy shall be sent to:

Supervisor, Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh, NC 27699-1641

All submittals shall include the facility name and Facility ID number (refer to the cover page of this permit).

E. Duty to Comply [15A NCAC 02Q .0508(i)(3)] The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application.

Penn it No. 06542T23 Page 30

F. Circumvention - STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this pennit, no emission source may be operated without the concurrent operation of its associated air pollution control device(s) and appurtenances.

G. Permit Modifications I. Administrative Pennit Amendments (!SA NCAC 02Q .0514]

The Permittee shall submit an application for an administrative pennit amendment in accordance with !SA NCAC 02Q .0514.

2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 02Q .0524 and 02Q .0505] The Permittee shall submit an application for an ownership change in accordance with !SA NCAC 02Q.0524 and 02Q .0505.

3. Minor Pennit Modifications [ISA NCAC 02Q .0515] The Permittee shall submit an application for a minor pennit modification in accordance with 15A NCAC 02Q .0515.

4. Significant Permit Modifications [ISA NCAC 02Q .0516] The Permittee shall submit an application for a significant pennit modification in accordance with I SA NCAC 02Q .0516.

5. Reopening for Cause [ISA NCAC 02Q .0517] The Permittee shall submit an application for reopening for cause in accordance with I SA NCAC 02Q .0517.

H. Changes Not Requiring Permit Modifications I. Reporting Requirements

Any of the following that would result in new or increased emissions from the emission source(s) listed in Section I must be reported to the Regional Supervisor, DAQ: a. changes in the infonnation submitted in the application; b. changes that modify equipment or processes; or c. changes in the quantity or quality of materials processed.

If appropriate, modifications to the pennit may then be made by the DAQ to reflect any necessary changes in the pennit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein.

2. Section 502(b)(IO) Changes (!SA NCAC 02Q .0523(a)] a. "Section 502(b )(] 0) changes" means changes that contravene an express pennit tenn or condition. Such changes

do not include changes that would violate applicable requirements or contravene federally enforceable pennit tenns and conditions that are monitoring (including test methods), recordkeeping, reporting, or compliance certification requirements.

b. The Permittee may make Section 502(b)(10) changes without having the permit revised if: i. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is

made; and iv. the Pennittee shall attach the notice to the relevant permit.

c. The written notification shall include: i. a description of the change; 11. the date on which the change will occur; 111 . any change in emissions; and iv. any pennit term or condition that is no longer applicable as a result of the change.

d. Section 502(b )( 10) changes shall be made in the pennit the next time that the pennit is revised or renewed, whichever comes first.

3. Off Permit Changes (!SA NCAC 02Q .0523(b)] The Permittee may make changes in the operation or emissions without revising the pennit if: a. the change affects only insignificant activities and the activities remain insignificant after the change; or b. the change is not covered under any applicable requirement.

4. Emissions Trading [ISA NCAC 02Q .0523(c)] To the extent that emissions trading is allowed under I SA NCAC 02D, including subsequently adopted maximum achievable control technology standards, emissions trading shall be allowed without pennit revision pursuant to ISA NCAC 02Q .0523(c).


I.A Reporting Requirements for Excess Emissions and Permit Deviations [15A NCAC 020 .0535(t) and 02Q .0508(t)(2)] "Excess Emissions" - means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections .0500, .0900, .1200, or .1400 of Subchapter 020; or by a pennit condition; or that exceeds an emission limit established in a pennit issued under l 5A NCAC 02Q .0700. (Note: Definitions of excess emissions under 02D . I I IO and 02D . I I I I shall apply where defined by rule.)

" Deviations" - for the purposes of this condition, any action or condition not in accordance with the tenns and conditions of this pennit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours.

Excess Emissions I . If a source is required to report excess emissions under NSPS ( l 5A NCAC 020 .0524), NESHAPS ( l 5A NCAC 020

.1110 or .1111 ), or the operating pennit provides for periodic ( e.g., quarterly) reporting of excess emissions, reporting shall be perfonned as prescribed therein.

2. If the source is not subject to NSPS (l 5A NCAC 020 .0524), NESHAPS (l 5A NCAC 020 .1110 or .1111 ), or these rules do NOT define "excess emissions," the Pennittee shall report excess emissions in accordance with 15A NCAC 020 .0535 as follows: a. Pursuant to l 5A NCAC 020 .0535, if excess emissions last for more than four hours resulting from a

malfunction, a breakdown of process or control equipment, or any other abnonnal condition, the owner or operator shall : i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m. Eastern Time of the

Division's next business day of becoming aware of the occurrence and provide: • name and location of the facility ; • nature and cause of the malfunction or breakdown; • time when the malfunction or breakdown is first observed; • expected duration; and • estimated rate of emissions;

ii . notify the Regional Supervisor or Director immediately when corrective measures have been accomplished; and

iii . submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 020 .0535(f)(3).

Pennit Deviations 3. Pursuant to 15A NCAC 02Q .0508(t)(2), the Pennittee shall report deviations from pennit requirements (tenns and

conditions) as follows : a. Notify the Regional Supervisor or Director of all other deviations from pennit requirements not covered under

15A NCAC 020 .0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all deviations from pennit requirements.

I.B Other Requirements under ISA NCAC 020 .0535 The Pennittee shall comply with all other applicable requirements contained in l 5A NCAC 020 .0535, including l 5A NCAC 020 .0535(c) as follows: I. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the

appropriate rule unless the owner or operator of the sources demonstrates to the Director, that the excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent infonnation, the criteria contained in 15A NCAC 020 .0535(c)(l) through (7).

2. l 5A NCAC 020 .0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.

J. Emergency Provisions [40 CFR 70.6(g)] The Pennittee shall be subject to the following provisions with respect to emergencies: I . An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of

the facility, including acts of God, which situation requires immediate corrective action to restore nonnal operation, and that causes the facility to exceed a technology-based emission limitation under the pennit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly des igned equipment, lack of preventive maintenance, careless or improper operation, or operator error.


2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3. below are met.

3. The affrrmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s) of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that

exceeded the standards or other requirements in the permit; and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission

limitations were exceeded due to the emergency. This notice must contain a description of the emergency, steps taken to mitigate emissions, and corrective actions taken.

4. In any enforcement proceeding, the Permittee seeking to establish the occurrence of an emergency has the burden of proof.

5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein.

K. Permit Renewal [15A NCAC 02Q .0508(e) and 02Q .0513(b)] This l 5A NCAC 02Q .0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete l5A NCAC 02Q .0500 renewal application is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied with J 5A NCAC 02Q .05 l2(b)(l), this l 5A NCAC 02Q .0500 permit shall not expire until the renewal permit has been issued or denied. Permit expiration under l 5A NCAC 02Q .0400 tenninates the facility's right to operate unless a complete 15A NCAC 02Q .0400 renewal application is submitted at least six months before the date of permit expiration for facilities subject to 15A NCAC 02Q .0400 requirements. In either of these events, all terms and conditions of these permits shall remain in effect until the renewal permits have been issued or denied.

L. Need to Halt or Reduce Activity Not a Defense [15A NCAC 02Q .0508(i)(4)] It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit.

M. Duty to Provide Information (submittal of information) [ J 5A NCAC 02Q .0508(i)(9)] 1. The Permittee shall furnish to the DAQ, in a timely manner, any reasonable information that the Director may request

in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit or to determine compliance with the permit.

2. The Permittee shall furnish the DAQ copies ofrecords required to be kept by the permit when such copies are requested by the Director. For information claimed to be confidential, the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality.

N. Duty to Supplement [15A NCAC 02Q .0507(t)] The Permittee, upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application, shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit.

0 . Retention of Records [15A NCAC 02Q .0508(t) and 02Q .0508 (I)] The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample, measurement, report, or application. Supporting information includes all calibration and maintenance records and all original strip-chart recordings for continuous monitoring information, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request.

P. Compliance Certification [15A NCAC 02Q .0508(n)] The Permittee shall submit to the DAQ and the EPA (Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street SW, Atlanta, GA 30303) postmarked on or before March l a compliance certification (for the preceding calendar year) by a responsible official with all federally-enforceable terms and conditions in the permit, including emissions limitations, standards, or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall


comply with additional requirements as may be specified under Sections l 14(a)(3) or 504(b) of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the permit that is the basis of the certification; 2. the compliance status (with the terms and conditions of the permit for the period covered by the certification); 3. whether compliance was continuous or intermittent; and 4. the method(s) used for determining the compliance status of the source during the certification period.

Q. Certification by Responsible Official [l 5A NCAC 02Q .0520] A responsible official shall certify the truth, accuracy, and completeness of any application form, report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry, the statements and information in the document are true, accurate, and complete.

R. Permit Shield for Applicable Requirements [15A NCAC 02Q .0512] 1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements,

where such applicable requirements are included and specifically identified in the permit as of the date of permit issuance.

2. A permit shield shall not alter or affect: a. the power of the Commission, Secretary of the Department, or Governor under NCGS 143-2 l 5.3(a)( 12), or EPA

under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective

date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV; or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to

determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or pennit revision made

under 15A NCAC 02Q .0523. 4. A permit shield does not extend to minor permit modifications made under J 5A NCAC 02Q .0515.

S. Termination, Modification, and Revocation of the Permit [ l 5A NCAC 02Q .0519] The Director may terminate, modify, or revoke and reissue this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under40 CFR 70.7(g) or 70.8(d); or 5. the Director finds that termination, modification, or revocation and reissuance of the permit is necessary to carry out

the purpose ofNCGS Chapter 143, Article 21B.

T. Insignificant Activities [15A NCAC 02Q .0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request, documentation, including calculations, if necessary, to demonstrate that an emission source or activity is insignificant.

U. Property Rights [15A NCAC 02Q .0508(i)(8)] This permit does not convey any property rights in either real or personal property or any exclusive privileges.

V. Inspection and Entry [15A NCAC 02Q .0508(1) and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by law, the Permittee shall allow the DAQ,

or an authorized representative, to perform the following: a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,

or where records are kept under the conditions of the permit; b. have access to and copy, at reasonable times, any records that are required to be kept under the conditions of the

permit; c. inspect at reasonable times and using reasonable safety practices any source, equipment (including monitoring

and air pollution control equipment), practices, or operations regulated or required under the permit; and d. sample or monitor substances or parameters, using reasonable safety practices, for the purpose of assuring

compliance with the permit or applicable requirements at reasonable times.


Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act.

2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties.

W. Annual Fee Payment [15A NCAC 02Q .0508(i)(IO)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q .0200. 2. Payment offees may be by check or money order made payable to the N.C. Department of Environmental Quality.

Annual permit fee payments shall refer to the permit number. 3. If, within 30 days after being billed, the Permittee fails to pay an annual fee, the Director may initiate action to

terminate the permit under l 5A NCAC 02Q .0519.

X. Annual Emission Inventory Requirements [15A NCAC 02Q .0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in I 5A NCAC 02Q .0207(a) from each emission source within the facility during the previous calendar year. The report shall be in or on such form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility.

Y. Confidential Information [15A NCAC 02Q .0107 and 02Q. 0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q .0 I 07, the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 02Q .0107.

Z. Construction and Operation Permits [15A NCAC 02Q .0100 and .0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification, in accordance with all applicable provisions of 15A NCAC 02Q .0100 and .0300.

AA. Standard Application Form and Required Information [ I 5A NCAC 02Q .0505 and .0507] The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 02Q .0505 and .0507.

BB. Financial Responsibility and Compliance History [15A NCAC 02Q .0507(d)(4)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history.

CC. Refrigerant Requirements (Stratospheric Ozone and Climate Protection) [ l 5A NCAC 02Q .050 I ( e )] I. If the Permittee has appliances or refrigeration equipment, including air conditioning equipment, which use Class I or

II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B, the Permittee shall service, repair, and maintain such equipment according to the work practices, personnel certification requirements, and certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F.

2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the repair, servicing, maintenance, or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.

3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR O 82.166. Reports shall be submitted to the EPA or its designee as required.

DD. Prevention of Accidental Releases - Section 112(r) [15A NCAC 02Q .0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section l 12(r) of the Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68 .

EE. Prevention of Accidental Releases General Duty Clause - Section l 12(r)(l) - FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release.


FF. Title IV Allowances [15A NCAC 02Q .0508(i)(l)] This permit does not limit the number of Title IV allowances held by the Permittee, but the Permittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee 's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act.

GG. Air Pollution Emergency Episode [15A NCAC 02D .0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode, the Permittee will be required to operate in accordance with the Permittee ' s previously approved Emission Reduction Plan or, in the absence of an approved plan, with the appropriate requirements specified in 15A NCAC 02D .0300.

HH. Registration of Air Pollution Sources [15A NCAC 02D .0202] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution, this registration and required information will be in accordance with I 5A NCAC 02D .0202(b).

II. Ambient Air Quality Standards [15A NCAC 02D .050l(c)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit, any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in l 5A NCAC 02D .0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls.

JJ. General Emissions Testing and Reporting Requirements [15A NCAC 02Q .0508(i)(16)] Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise required in Rules .0524, .0912, .I 110, . 1111, or .1415 ofSubchapter 02D. If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 02D .2600 and follow the procedures outlined below: I. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director

prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air pollution testing. The Director shall review air emission testing protocols for pre-approval prior to testing if requested by the owner or operator at least 45 days before conducting the test.

2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test.

3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the period of air testing. The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production rate that best fulfills the purpose of the test. The individual conducting the emission test shall describe the procedures used to obtain accurate process data and include in the test report the average production rates determined during each testing period.

4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to submit the final test report. The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a . The Director shall make the final determination regarding any testing procedure deviation and the validity of

the compliance test. The Director may: 1. Allow deviations from a method specified under a rule in this Section if the owner or operator of the

source being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for the source being tested.

11. Prescribe alternate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data.

iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted emission sources or pollutants.

b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source. Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 02D .2600 has precedence over all other tests.


KK. Reopening for Cause [ l 5A NCAC 02Q .0517] 1. A permit shall be reopened and revised under the following circumstances:

a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years;

b. additional requirements (including excess emission requirements) become applicable to a source covered by Title TV;

c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit; or

d. the Director or EPA detennines that the permit must be revised or revoked to ensure compliance with the applicable requirements.

2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to l 5A NCAC 02Q .0513( c ).

3. Except for the state-enforceable only portion of the permit, the procedures set out in 15A NCAC 02Q .0507, .0521 , or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened, the procedures in l 5A NCAC 02Q .0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists.

4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened, except in cases of imminent threat to public health or safety the notification period may be less than 60 days.

5. Within 90 days, or 180 days if the EPA extends the response period, after receiving notification from the EPA that a permit needs to be terminated, modified, or revoked and reissued, the Director shall send to the EPA a proposed determination of termination, modification, or revocation and reissuance, as appropriate.

LL. Reporting Requirements for Non-Operating Equipment [l 5A NCAC 02Q .0508(i)(l6)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the permit shall be implemented within the monitoring period.

MM. Fugitive Dust Control Requirement [15A NCAC 020 .0540]- STATE ENFORCEABLE ONLY As required by l 5A NCAC 020 .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 020 .0540(f).

"Fugitive dust emissions" means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads).

NN. Specific Permit Modifications [15A NCAC 02Q.0501 and .0523] 1. For modifications made pursuant to 15A NCAC 02Q .050l(c)(2), the Permittee shall file a Title V Air Quality

Permit Application for the air emission source(s) and associated air pollution control device(s) on or before 12 months after commencing operation.

2. For modifications made pursuant to l 5A NCAC 02Q .0501 ( d)(2), the Permittee shall not begin operation of the air emission source(s) and associated air pollution control device(s) until a Title V Air Quality Permit Application is filed and a construction and operation permit following the procedures of Section .0500 (except for Rule .0504 of this Section) is obtained.

3. For modifications made pursuant to 502(b)(l0), in accordance with I 5A NCAC 02Q .0523(a)(l)(C), the Permittee shall notify the Director and EPA (EPA - Air Planning Branch, 61 Forsyth Street SW, Atlanta, GA 30303) in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility ; b. the date on which the change will occur; c. any change in emissions; and d. any permit term or condition that is no longer applicable as a result of the change.

In addition to this notification requirement, with the next significant modification or Air Quality Permit renewal , the Permittee shall submit a page "E5" of the application forms signed by the responsible official verifying that the application for the 502(b )( I 0) change/modification, is true, accurate, and complete. Further note that modifications made pursuant to 502(b )(10) do not relieve the Permittee from satisfying preconstruction requirements .


00. Third Party Participation and EPA Review [15A NCAC 02Q .0521 , .0522 and .0525(7)] For permits modifications subject to 45-day review by the federal Environmental Protection Agency (EPA), EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition, the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit. The time period available to submit a public petition pursuant to 15A NCAC 02Q .0518 begins at the end of the 45-day EPA review period.

ATTACHMENT

List of Acronyms

AOS BACT Btu CAA CAIR CEM CFR DAQ DEQ EMC EPA FR GACT HAP MACT NAA NCAC NCGS NESHAP NOx NSPS OAH PM PM10 POS PSD RACT SIC SIP S02 tpy voe

Alternate Operating Scenario Best Available Control Technology British thermal unit Clean Air Act Clean Air Interstate Rule Continuous Emission Monitor Code of Federal Regulations Division of Air Quality Department of Environmental Quality Environmental Management Commission Environmental Protection Agency Federal Register Generally Available Control Technology Hazardous Air Pollutant Maximum Achievable Control Technology Non-Attainment Area North Carolina Administrative Code North Carolina General Statutes National Emission Standards for Hazardous Air Pollutants Nitrogen Oxides New Source Performance Standard Office of Administrative Hearings Particulate Matter Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less Primary Operating Scenario Prevention of Significant Deterioration Reasonably Available Control Technology Standard Industrial Classification State Implementation Plan Sulfur Dioxide Tons Per Year Volatile Organic Compound

Documents

PAT MCCRORY DONALD R. VAN DER YAART