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8/8/2019 Patanjal Singh Chandel
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STAIN BLOCKING
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STAIN BLOCKING
By- - Mukesh Kumar
&
Arvind Devashish Toppo
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Question ?
What is stain ?
How does it come ?
How can we remove this ?
What are the principle involve in
removing this ?
.
STAIN BLOCKING
?
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INTRODUCTION
Stains are ugly looking colour patches which destroy the
beauty of textile material.
It reduce the aesthetic & economical value of textile
material, hence it must be removed.
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Type of stains
based on appearance
absorbed stains ( penetrate into the fabric)
built up stains ( deposit on the surface )
compound stains ( absorbed + built )
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absorbed stains ( penetrate into the fabric)
Cloth
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Yarn of the fabric
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built up stains ( deposit on the surface )
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Compound stains ( absorbed + built )
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Based on groups :-
coarser particulates
or non acid dye
colorants in a water
finer size particulates
or natural or synthetic
colourant in waste
contain acid dyes as a
principle colour body
bleaches or oxidizing
agents usually leaving
a light coloured spot
e.g.
e.g.
e.g.
e.g.
beer, blood, nail polish ,
cooking oil
oil paint, red wine, and
egg
cough syrup,
gelatin
shoe
dye ,
hair dye
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Stain repellant & Stain release finish
should ---
Either create a repulsion between Fabric &
staining substance thus preventing stain.
Or By weakening the bonding between fabric &
staining substance. Hence, allowing easier
removal of stains during domestic wash.
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PRINCIPLE OF STAIN REPELLANT FINISH
Reduce the surface energy of the fibre to such anextent that both aqueous and oily substance(polar ornon-polar liquids) are repelled.
making the fabric surface difficult to wet.
modifying fibre surface by creating -ve charge, whichwill repel anionic acid colourants used in the drinks.
treatment can block the charged protonated aminegroup in the fibre and thus achieve repulsion ofanionic stains.to block sides for the adherence of the contaminants.
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METHODS OF STAIN REMOVAL :-
1. lubrication :- for the insoluble matter asgraphite & pigments .
Glycerin, Vaseline, and benzene soap is used forremoving of stain.
2. solvent action :- dry and wet solvent is used.
3. mechanical action :- brush, water gun is used.
4. digestion :- used of enzymes.
5. chemical action :- by using of some chemicals.
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CHEMICAL ACTION :-
1. fluorochemicals
2 . lanashield
3. sulphonated groups containing compounds
4. hybrid co-polymers
5. synthetic tanning agents called syntans
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FLOUROCHEMICALS
reduce the surface energy
enhance water & oil based stain resistance
Mechanism :-The prefluronated sides chains of polyacryalate
are oriented to point directly away from the fibre
surface and hence the
(CF2)n(CF3) terminal groups form a lowenergy repellant surface.
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Str.
Surface energy:-
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1- The perfuroalkyl group are responsible for
water proofing, oil, proofing and dirt repellent.
2 - A spacer provided the required molecular
mobility so that the substance is soluble or
emulsified.
3- Anchoring group guarantee permanence by
mean of chemical, physical, cross linking bonding.
F(CF2CF2)n
1 2 3
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Water & oil repellency by fluoric
chemical.
TEXTILE SURFACE
F F
F
F
F
F
F
F
FF
FF
FF
F
F
FF
F
F F
F FF
F
F
FF
F
F
FF
FF
F
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Effect ofNo. of washes on water and oil
repellency of a fluorochemical finished textile
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LANASHIELD:-
used for wool or wool blends
provide a durable resistance of wide range of
colored anionic stains from soft drinks, cordials
etc does not cause yellowing and is durable to
shampooing.
RECEIPE :-
liquor ratios as high as 1:20. applied to loose stock or yarn in the dyebath
pH 3 to 4 at temperatures of between 60oC and
80C for 15 to 30 minutes.
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PERFOMANCE
Lanashields performance is achieved without the
use of an expensive and environmentally
sensitive fluorochemical treatment, as used in
conventional nylon stain-block finishing.While
the use of a fluorochemical will give additional
protection against oil-based stains, many such
treatments are not durable to wear.
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SULPHONATED GROUPS CONTAINING
COMPOUNDS
It makes a covalent bond with the wool fibre and
block the active sites for further any bond
formation with the stains.
Fibre reactiveDCT
(di chloro tri azine)compoundis used, which contain sulphonated groups as a
stain blocking agents.
sulphonated aromatic formaldehyde
condensation compounds are also used.
str.-
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HYBRID CO-POLYMERS
used for permanent stain blocking
hybrid co-polymer=fluorine based hydrophobic
+hydrophilic blocks
hydrophilic in nature when it is wet. Hydrophilicblocks swell and reverse the interfacial
characteristics of the surface yielding the
hydrophilic surface, hence stain removes.
hydrophobic in nature when it is dry.T
hehydrophilic blocks are shielded by the flurocarbon
segments.
when again dried, Re-orientation of co-polymer
occurs.
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Dual action by the surface:-
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Testing for the stain resistance :-
The two most commonly used test methods are
1st - the AATCCTestMethod 175 - 2003 (StainResistance Pile Floor Coverings)
&
2nd - IWS/WNZTM 282 (TestMethod for
Determining the
Staining
Propensity of
TextileFloor Coverings)
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THANKSTHANKS
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For further study see:-
Textile Chemicals (2 A-1463)
Hand book of fibre finish(2 C-1389)
Manual Technology (2 F-1295)
Advance in wool technology(1C-2420) Encyclopedia (1D-1467)