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PCover page Azpeitia Saw Bridge Manual

PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

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Page 2: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51
Page 3: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

Table of Contents iii

Table of contents Table of contents.................................................................................................................................... iii

Introduction ............................................................................................................................................ 5

Chapter 1 ................................................................................................... Error! Bookmark not defined.

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Chapter 2 ................................................................................................................................................ 7

Chapter 3........................................................................................................................................... 11

Chapter 4 .............................................................................................................................................. 13

Page 4: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51
Page 5: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

Introduction

Azpeitia specializes in machinery for marble and Granite.

Page 6: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51
Page 7: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

How to properly clean the bridge 3

How to properly clean the Saw Bridge

Caution: Before starting to clean the machine, turn off the main power

from the electrical outlet.

1) Turn off the main power.

2) Disconnect the saw bridge from the main source of energy.

3) Have WD/40 ready to be used. The rails of the saw bridge should be

wiped with a towel with couple of drops of WD/40 or pure oil. WD/40

and the pure oil protect the bridge rails from dust and rust.

4) Do not put grease on the rails

5) Grease used in the bearings should not be used in the bridge rails.

6) Do not put your fingers directly on the rails it can smash your fingers.

7) Clean the track chain with just a towel.

8) Track chain should not be moved from its position it can cause

damage to the track and wires.

(Rails)

Page 8: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

4 Title

How to properly clean the rails and legs

Caution: Before starting to clean the machine, turn off the main power

from the electrical outlet.

1) Turn off the main switch.

2) Disconnect the saw bridge from the main power.

3) Remove any pieces of granite from the surrounding areas of the rails

and legs of the machine.

4) Remove any dust or grease from the rails with a towel.

5) Water the area between the table and the legs to get rid of the mud

left behind by the granite.

6) Place all the water and mud in the water traps located around the

machine.

7) Connect the saw bridge to the main power.

8) Turn on the main switch. (rails)

(Area

between

table and

legs)

Page 9: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

How to properly secure the table

Caution: Before starting to tight the bolts of the table, turn off the main

power from the electrical outlet.

1) Make sure the legs of the table are touching the ground.

2) Press the button on the pendant control to lower the table. This helps

the hydraulic pump release any pressure on the table.

3) Turn off the machine from the electrical box.

4) Make sure each of the four legs have four bolts. The table should have

sixteen bolts at all times.

5) Tight all sixteen bolts with a 7/8 wrench. Apply 100 pounds of weight

to each bolt to prevent the bolts from breaking.

6) Turn on the main power from the electrical outlet.

7) Turn on the machine from the electrical box.

8) Test the table by pressing the button on the pendant control. The

table should be able to go up and down without any vibrations.

9) Repeat this process once a week.

(Bolt) (Bolt)

Page 10: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

6 Title

How to set the concrete on the hydraulic table

Caution: Before starting to put the concrete on the table, turn off the

main power from the electrical outlet.

1) Move the saw (Blade) on the far end of the bridge.

2) Remove any old pieces of concrete left on the table. Table should not

have pieces of concrete bigger than 1 inch at the time of putting the

new concrete.

3) Create a barrier with a (2X6) wood around the table to trap the

concrete. (The concrete should look like the picture below.)

4) Mix the concrete in a near area close to the table.

5) Put the concrete inside the barrier created in step 3. The concrete

should not have a bigger thickness of 5 inches.

6) Level the concrete thought the entire table

7) Let the concrete rest for approximately 5 hours.

8) Remove the pieces of wood used as a barrier.

9) The table is ready to use.

(Concrete) (Table)

Page 11: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

How to properly operate the Saw bridge 7

Chapter 2

How to properly operate the Saw Bridge

Caution: Before starting to operate the machine, must wear safety

glasses and hard hat.

1) Make sure the blade is not loose; if the blade is loose make sure to tight it.

2) Turn on the Main switch on the outlet box.

3) Turn on the machine on the pendant control.

4) Unlock the Bridge from the rail lock next to the pendant control.

5) Position the blade on top of the slab that you want to cut.

6) Position the blade merely touching the concrete on the table. The blade

should not go deep on the concrete because the blade will wear and tear at

a faster pace.

7) Finish cutting the marble.

8) Turn off the machine on the pendant control.

9) Turn off the main switch from the outlet box.

10.) Pick up unwanted marble pieces and dispose of them.

(Main motor)

(Blade) (Pendant control)

(Main Bridge) (Blade protector)

Page 12: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

8 Title

Page 13: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51

Fly Chapter 3

Page 14: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51
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How to operate the table

How to properly operate the table

1) Place the saw bridge on the far end.

2) Place the table in the center of the six legs of the Saw bridge structure.

3) Position all the brakes to make sure the table doesn’t rotate.

4) Turn on the Hydraulic switch found in the hydraulic pump on the legs of the saw bridge.

5) Press the button on the pendant control for the table so that the table can go up.

6) Turn off the switch while loading the slab. Make sure to put the four security locks on

the table to secure the slab from falling.

7) Turn on the switch and press the button on the pendant control for the table so that it

can go down till it reaches the floor.

8) Turn off the switch.

9) The table is ready for the saw bridge to start cutting the slab.

(Security locks)

(Pendant control)

(Leg)

Page 16: PCover page Azpeitia - Weeblyhugoazpeitia.weebly.com/uploads/1/4/5/0/14502554/1...Azpeitia Saw Bridge 2005 W. Clarendon 214 943- 3663 Author TCL101 Created Date 12/10/2012 2:23:51
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Companies Info 13

Chapter 4

Azpeitia Saw Bridge

2005 W. Clarendon

214 943- 3663