CERTIFIED INDUSTRIAL AUTOMATION ENGINEER …cipprap.in/details/images/download/CIAE.pdfCERTIFIED INDUSTRIAL AUTOMATION ENGINEER Technocrat Automation, #122, 2nd Floor, Opportunity

CERTIFIED INDUSTRIAL AUTOMATION ENGINEER

Technocrat Automation, #122, 2nd Floor, Opportunity Tower (opp to IDBI Bank), Nelson Manickam Road, Chennai -

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INDEX

INDUSTRIAL AUTOMATION

10 Brands of PLCs

(Keyence, Omron, AB, ABB, GE-Fanuc, Siemens, Mitsubishi, Messung,

Schneider & Delta)

6 Brands of SCADA

(Wonderware Intouch , Intellution Fix 32, Web Display Builder, ABB

Workplace, RS VIEW 32 & Win CC)

5 Brands of MMI/HMI

(Honeywell, ABB, Delta, Siemens & Schneider)

Pneumatics & Field Instruments

3 Brands of Drive

(ABB/VFD, Delta/Servo, Siemens/VFD)

3 Brands of DCS

(Honeywell, ABB & Siemens)

PAC

(Honeywell)

CIAE



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Basic Introduction & Evolution of automation

Discussion about automation in industry

History of automation

Futures and application of automation

Automation tools explanation

Basic hardwire relay logic development & real time practice

Automation HEART DEVICE control of relay concept

Electrical concept of hardwire relay logic development

Live practice on hardwire logic in relay panel

Assignment based on digital logic and Boolean equations using relay

Introduction of PLC architecture and input / output system in various industries

General block diagram of PLC architecture

Explain input / output field instrument in industries

Explain various standard PLC and software used in industries

Explain various PLC programming method used in industries

Derive the ladder logic program using hard wire relay logic concept

Digital logics gates & Boolean concept

Flip-flops & latching

concepts in ladder Programming based on k-map rules

Assignment based on real time applications

Online Exams on above Topics

BASIC AUTOMATION INTRODUCTION AND HARDWIRE RELAY LOGIC DEVELOPMENT

COURSE CONTENT



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Introduction of Keyence PLC software [ladder builder] and addressing of

Input / output system

Specification and features of Keyence PLC

Addressing of input / output system and memory mapping

Live practice on Keyence PLC programming tools software [ ladder builder ]

Assignment based on real time applications

Explain the application of timer [delay function] in automation industries

Explain the role of timer in industries

Various type of timer and its application

Programming based on timer and live practice in Keyence PLC software

Assignment based on timer applications

Explain the usage of counter function in automation industries

Differentiate the timer & counter function in PLC software and its usage

Various type counter and its application

Programming based on timer / counter and live practice in Keyence PLC

software

Assignment based on counter applications

Upload / download the program and online monitoring in Keyence PLC panel

Communication detail between Keyence PLC and programming tool software in

PC

Procedure of upload / download the program in Keyence PLC

Online monitoring and practice of programming tools software in Keyence PLC

panel

Assignment based on Keyence PLC series and its evolution

Industrial standard of PLC panel Erection, commissioning & Trouble Shooting

Basic requirement of PLC panel designing and its apparatus tools

Draw the electrical wiring diagram of Keyence PLC panel and trouble shooting

Explain the [ source/sink ] type of digital input /output

Assignment based on electrical wiring on PLC panel used in industrial application

PLC PROGRAMMING DEVELOPMENT AND CONTROLS PANEL ERECTION & COMMISSIONING

TROUBLESHOOTING USING KEYENCE & OMRON PLC

KEYENCE PLC



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Live practice on PLC panel wiring and application development

Examining the field input devices to PLC panel

Verifying the field output devices from the PLC panel

Design and development of real time industrial projects

Assignment based on complete PLC project solution


Introduction & Evolution of OMRON PLC and its programming tools software

And application program development

Evolution and specification of OMRON PLC

Working in OMRON PLC program tools software

Addressing input /output and memory mapping in OMRON PLC

Assignment based on OMRON PLC & its software

Configuration of timer, counter and special function & instruction sets

Configuration of timer & counter and its application practice

Explain the special function of compare /logical /arithmetic instructions in

OMRON PLC

Application program based on special function and live practice in OMRON PLC

Assignment based on special function in OMRON PLC

Upload/download the program and online monitoring in OMRON PLC panel

Communication details between OMRON PLC and programming tools software

in PC

Explain the various communication methods in automation industries

Draw electrical wiring diagram of OMRON PLC panel and trouble shooting

Online practice of OMRON PLC panel

Explain additional features in OMRON PLC

Extension of input / output modules

Extension of communication port

Explain the analog input output addressing and configurations

Explain in build special function in OMRON PLC

Configuration of extension analog I/O modules and its real time application

Explain various analog I/O modules in OMRON PLC and its configuration

OMRON PLC



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Live demo on analog I/p and output devices and various type of signal

Application based on analog control system

Assignment based on various analog input /output devices and its application

Live practice on MCC panel Erection and commissioning and encoder

Configuration using inbuilt HIGH SPEED COUNTERS

Basic requirement of motor control circuit panel and its apparatus tools used

Draw electrical wiring diagram of MCC panel and trouble shooting

Explain types of encoder and high speed counter application

Live practice on MCC panel and assignment based on motor controls

Optimization of car parking system.

Safety and security for vehicle handling system.

Automation of storage and retrieval of car parking.


Introduction of industrial standard computer based monitoring and control

Using SCADA system

Evolution of operator monitoring and control in automation industry

Describe the data acquisition system (DAS) and (MMI)

Various type of SCADA system in industries

Explain the live demo application in SCADA system

Explain the functional block diagram of SCADA system and its feature and

application

LIVE INDUSTRIAL PROJECT

AUTOMATIC ROTARY CAR PARKING SYSTEM USING OMRON PLC

SCADA INTRODUCTION AND DESIGN DEVELOPMENT OF INDUSTRIAL APPLICATION USING

FIX 32 & INTOUCH



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Explain data base creating tag name creation and simulator drive addressing

Method in FIX32 SCADA System

Explain the role of data base and tag name in SCADA system

Explain SCADA time, data link graphical design window & run time window

Explain simulator drive address and I/O drive details

Explain the communication details between PLC and SCADA systems

Explain the type of signal tags and differentiate the digital input / digital output,

Analog input / analog output

Design & implementation of graphical display & its dynamic properties in FIX32

SCADA System

Explain the dynamic properties [Blinking, visibility, movement, filling]

Live design practice on various industrial application monitoring window

Explain the macro editor and script programming

Assignment based on SCADA development screen

Explain alarm / event configuration and real time trends [graph] monitoring In

FIX32 SCADA System

Explain alarm / even configuration

Explain the usage of alarm and types of alarm and its application

Explain the real time trend and type and configuration

Assignment and lab practice on alarm event and real time Trend monitoring

Introduction of Wonderware INTOUCH SCADA system & design the industrial

Application development

Introduction of Wonderware INTOUCH SCADA system and its live demo

application

Create tag name & data base and graphical object properties

Explain real time PLC I/O drive and configuration

Assignment based on application design

INTOUCH SCADA



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Historical & real time trends monitoring and alarm events configuration

Explain alarm event configuration

Explain real time trend display

Explain historical display configuration

Assignment based historical display application

SCADA script programming and ODBC [using MS-ACCESS] & DDE [using

MS-EXCEL] Connectivity in INTOUCH SCADA

Explain SCADA script programming

Explain DDE [Dynamic Data Exchange using MS-EXCEL] connectivity

Explain ODBC [Open Database Connectivity MS-ACCESS] connectivity

Assignment based on DDE & ODBC connectivity

Recipe management and I/O drive configuration

Explain recipe management system and configuration

Live practice & assignment based on recipe management system

I/O drive configuration and its procedure

Various example of industrial application using recipe management system

Interfacing of OMRON PLC panel to Wonderware INTOUCH SCADA

SYSTEM

Communication parameter setting between OMRON PLC and Wonderware

INTOUCH

OMRAN PLC input /output and memory mapping for real time tag creation in

Wonderware INTOUCH

Communication cable details and protocol information

Assignment based on industrial application

Live project development and practice on OMRON PLC & Wonderware

INTOUCH SCADA SYSTEM

Explain various project used in OMRON PLC

Explain how to make project documentation

Live project development and practice




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Industrial & Evolution of AB PLC and its programming tool software practice

Evolution and specification of AB PLC

Addressing Input / Output and memory mapping in AB PLC

Working in AB PLC programming tools software


Live practice on AB PLC panel explain Special Instruction sets & application

development

Draw the electrical wiring diagram of AB PLC panel and troubleshooting

Practice on special instrument in AB PLC programming tool software

Procedure of upload / download and communication details between AB PLC

panel and programming tools software

Assignment based on real time application development in AB PLC panel

Overview of Industrial Field Instrument and explain field pneumatic control

System

Evolution of analog control system in industry

Explain pneumatic control system and its application usage in industry

Tools requirement of pneumatic control system and erection and commissioning

Connection between pneumatic field device to AB PLC panel and its

configuration

Live practice on pneumatic control application using level control system

(PID control Algorithm)

Configuration of analog Input / Output module in AB PLC panel

Explain discrete of continuous control method used in level control system

Describe PID control algorithm and its configuration in AB PLC panel

Live demo on tank level control system interface with AB PLC panel and practice

Special input module configuration (RTD, Thermocouple) in AB PLC and its real

time application development and practice

Real Time Project On Industrial Field Instrument using Pneumatics control and motor Speed control using VFD in AB PLC & ABB PLC



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Explain various temperature measuring instrument in industry and its feature

Configuration of special Input module [RTD, Thermocouple] in AB PLC panel

Explain temperature controlling method in industry and its application

development in AB PLC panel

Assignment based on temperature control loop in AB PLC panel and SCADA

design in Wonderware INTOUCH

Interfacing of operation work station in AB PLC with SCADA Wonderware

INTOUCH and application development

Interfacing between AB PLC and Wonderware INTOUCH and its drives

configuration and addressing

Live practice and online testing of tag signal in Wonderware INTOUCH to AB

PLC panel

Designing of operator workstation in Wonderware INTOUCH SCADA for tank

level control system and temperature control loop in industry

Assignment based on continuous process application in industry


Feed Forward Method

Feed Back Method

Cascade

Ratio

Create and manage RS VIEW 32 projects

Integrate components between RS VIEW 32 and AB PLC

Create RS VIEW 32 tags with AB PLC symbol table

Establish communications with a PLC

Design a complex graphic

Configure internal and external tags

Define and Administer User Security

Set and test RS VIEW 32 Alarms and Messages


Level / Temperature / Pressure Process Control Using AB PLC

RS VIEW 32 SCADA:



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Introduction & Evolution of ABB PLC and its programming tool software

Practice

Evolution and specification of ABB PLC

Addressing Input / Output and memory in ABB PLC

Working in ABB PLC programming tools software

Configuration of timer / counter and its application practice

Live practice on ABB PLC Panel and explanation of FBD (Function Block

Diagram) Programming language

Draw the electrical wiring diagram of ABB PLC panel and trouble shoot

Introduction of FBD [ functional block diagram ] programming language and its

application development practice

Deriving a FBD program method from ladder logic program

Assignment based on FBD program language in ABB PLC panel

Introduction of VFD and overview of motor speed control application by Using

ABB VFD

Introduction of VFD and its various application used in industry

Draw general block diagram of VFD and its working principle in details

Explain various motor speed control in industry and its application

Configuration of motor specification in VFD panel and commissioning

Field control input / output connection between ABB VFD and ABB PLC and

live practice with real time application

Explain field control Input / Output connection between ABB VFD & ABB PLC

Explain various motor speed control method in ABB VFD and live practice in

ABB PLC

Real time project development in motor speed control application in ABB PLC

Assignment based on panel erection and commissioning of ABB VFD & PLC in

industry

ABB PLC PANEL



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Configuration of modbus protocol in ABB PLC and interface with Wonderware

INTOUCH [SCADA]

Explain the modbus protocol in details and configuration in ABB PLC

Different of RS232 and RS485 communication in industry

Interfacing of ABB PLC and Wonderware INTOUCH and its driver configuration

Online testing of tag signal in Wonderware INTOUCH SCADA to ABB PLC

panel

Design of operator workstation in INTOUCH SCADA for motor Speed control

application and development in ABB PLC & VFD

Planning the electrical diagram for motor speed control application in ABB PLC

& VFD

Derive the control logic program in ABB PLC for motor speed control application

Design of operator workstation in Wonderware INTOUCH SCADA for motor

control application

Running the motor speed application and trouble shooting

Assignment based on motor speed control operator workstation with SCADA




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Introduction of GE-FANUC PLC & differentiate various standard PLC and its

Comparison

Comparison of Various PLC standard and its software environment

Evaluation GE-Fanuc PLC and its specification

Addressing of Input/output and memory mapping in GE-Fanuc PLC

Draw the Electric Diagram of GE-Fanuc PLC and Troubleshooting

Working with GE-FANUC PLC software and application development

Working in GE-Fanuc PLC programming tool software

Communication details between GE-Fanuc PLC and Programming tool software

in PC

Upload and download procedure in GE-Fanuc PLC

Configuration of TIMER and COUNTER

Online practice in GE-FANNUC PLC panel and project development erection

and commission

Practice on Special instruction in GE-FANUC programming tool software

Configuration analog subsystem in GE-FANUC PLC and its application

development

Erection commissioning and troubleshooting on GE-FANUC PLC panel in

industry

Assignments based on industrial project using GE-FANUC PLC

Measuring the job length using optical sensor.

Co-ordination of x-y axis and selecting the job drop position.

Handling of electromagnetic gripper and interlocks


GE-FANUC PLC

WORKING WITH DIFFERENT STANDARD PLC AND SOFTWARE ENVIRONMENT USING GE-FANUC PLC & SIEMENS PLC

AN ANALYTICAL MODEL FOR CONVEYOR BASED

MATERIAL HANDLING SYSTEM USING

GE-FANUC PLC



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Introduction & evolution of Siemens PLC and its programming tools Software

practice

Evaluation and Specification of Siemens PLC

Addressing of I/O and memory mapping of Siemens PLC

Working with Siemens PLC Programming tool Software and practice

Configuration of TIMER COUNTER and its application development

Application program development using FBD programming language

Practice special instruction sets in Siemens programming tool software

Developing FBD programming language in Siemens programming tool software

and practice

Application development based on Industrial project in Siemens PLC

Assignment based on FBD programming language using Siemens PLC

programming tool software

Programmable logic controller (PLC) –Siemens

Siemens (S7300) PLC:

Automation – Introduction Basics of PLC

PLC Architecture

Applications

PLC Hardware Details

CPU

Power Supply

Input Module Output Module

Communication Module

I/O Addressing

I/O Wiring

PLC Programming(Ladder,FBD)

Using structograms as a method for program design Functions,

function blocks and multi-instances

(with examples using IEC Timer/Counter)

Jump commands and Accumulator operations

Configuration of Breakpoints as a debugging tool

SIEMENS PLC



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Online practice in Siemens PLC panel and project development erection and

commissioning

Draw the Electric diagram of Siemens PLC panel and troubleshooting Election

and commissions

Upload and download procedure in Siemens PLC panel

Communication details between Siemens PLC and its programming software in

PC

Online practice in Siemens PLC and application Development

Introduction of Siemens DCS and its architecture explanation

Draw General Block diagram and architecture of Siemens DCS

Explain operator panel and operator work station in Siemens DCS

Explain communication protocol available in Siemens


Create and manage WinCC projects

Integrate components between WinCC and STEP7

Create WinCC tags with STEP7 symbol table

Establish communications with a PLC

Design a complex graphic

Configure internal and external tags

Define and Administer User Security

Set and test WinCC Alarms and Messages

HMI Screen Designing

HMI Programming

Upload / Download

MMI, PLC Interface

Working Application in MMI

WinCC SCADA:

Siemens HMI:



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Basics of induction motors

Basics of converters

Handling of parameters with BOP, AOP

PC-Tools Drive Monitor and Starter

Commissioning of V/f-characteristics and vector control

Handling of the free programmable terminals (BiCo)

Special functions like DC-Braking

Faults and Alarms

Practical exercises at training cases (MM 440)


Introduction of MITSUBISHI PLC & differentiate various standard PLC and

its Comparison

Comparison of Various PLC standard and its software environment

Evaluation Mitsubishi PLC and its specification

Addressing of Input/output and memory mapping in Mitsubishi PLC

Draw the Electric Diagram of Mitsubishi PLC and Troubleshooting

Working with MITSUBISHI PLC software and application development

Working in Mitsubishi PLC programming tool software

Communication details between Mitsubishi PLC and Programming tool software

in PC

Upload and download procedure in Mitsubishi PLC

Configuration of TIMER and COUNTER

Online practice in MITSUBISHI PLC panel and project development erection

and Commission

Practice on Special instruction in Mitsubishi programming tool software

Configuration analog subsystem in Mitsubishi PLC and its application

development

Erection commissioning and troubleshooting on Mitsubishi PLC panel in

industry

Assignments based on industrial project using Mitsubishi PLC

MM440 Drive

MITSUBISHI PLC



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Insertion and ejection of jobs using pneumatics system.

Pick and place the job using vacuum gripper.

Interlocks to be handled in a rotary arm.


Introduction & Evolution of MESSUNG PLC and its programming tools

software and application program development

Evolution and specification of Messung PLC

Working in Messung PLC program tools software

Addressing input /output and memory mapping in Messung PLC

Assignment based on Messung PLC & its software evolution




Messung PLC

Application program based on special function and live practice in Messung PLC

Assignment based on special function in Messung PLC

Upload/download the program and online monitoring in MESSUNG PLC panel

Communication details between Messung PLC and programming tools software

in PC


Draw electrical wiring diagram Of Messung PLC panel and trouble shooting

Online practice of Messung PLC panel

Pneumatic Based Job Insertion and Ejection in

Manufacturing Industries Using Vacuum Pick and

Place Rotary Arm Using Mitsubishi PLC


MESSUNG PLC



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INTRODUCTION & EVOLUTION OF SCHNEIDER

PLC and its programming tools software and application program

development

Evolution and specification of Schneider PLC

Working in Schneider PLC program tools software

Addressing input /output and memory mapping in Schneider PLC

Assignment based on Schneider PLC & its software evolution




Schneider PLC

Application program based on special function and live practice in Schneider

PLC

Assignment based on special function in Schneider PLC

Upload/download the program and online monitoring in SCHNEIDER PLC

panel

Communication details between Schneider PLC and programming tools

software in PC


Draw electrical wiring diagram of Schneider PLC panel and trouble shooting

Online practice of Schneider PLC panel

Measuring the job length using optical sensor.

Co-ordination of x-y axis and selecting the job drop position.

Handling of electromagnetic gripper and interlocks


SCHNEIDER


An Analytical Model for Conveyor Based

Material Handling System Using Schneider

PLC



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HMI Screen Designing

HMI Programming

Upload / Download

MMI, PLC Interface

Working Application in MMI

GENERAL INTRODUCTION TO DISTRIBUTED CONTROL SYSTEM

Discussion about the various input/output signals in industries.

Overview about the PLC and SCADA systems.

General comparison between the PLC and DCS.

Evolution of the Distributed Control System.

Comparison between the Local Control architecture and DCS architecture.

Description about the RTU and LCU and comparison.

Application of Distributed Control Systems.

ARCHITECTURE OF ABB DCS CONTROLLER:

Introduction to the general architecture of the AC800M controller.

Comparison of the general architecture of the AC800M controller with the lab

specific configuration.

How to do the addressing for the various nodes connected to the AC800M

controller.

IP CONFIGURATION SETTINGS FOR ABB AC800M CONTROLLER

Identify the IP address of controller in a running plant.

Set the IP address for the new controller.

WORKING WITH CONTROL BUILDER PROGRAMMING TOOL

SOFTWARE.

Developing the programs in LD and FBD languages.

Creation of Global and Local variables.

Creation and utilization of function block and hardware libraries.

ABB 800xA DCS

{DISTRIBUTED CONTROL SYSTEMS}

SCHNEIDER HMI:



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Creation of new control modules and working with predefined control

modules.

Creation and utilization of user defined function block and data types.

Working in simulation mode.

Hardware configuration.

I/O configuration.

I/O Forcing.

Transferring project to controller.

Simulate hardware for SCADA interfacing.

DEMONSTRATION AND EXPLANATION ABOUT THE REDUNDANCY

FEATURES OF AC800M CONTROLLER

Controller CPU redundancy.

External hardware redundancy.

I/O Modules redundancy.

Communication port redundancy.

Communication Line redundancy.

Server redundancy.

EXPLANATION AND APPLICATION OF COMMUNICATIONS

PROTOCOLS FOR AC800M CONTROLLER.

Communication to the I/O modules using Electrical and Optical module bus.

Third party device connectivity using ModBus protocol.

Control Builder communication through Ethernet.

Configuration of PROFIBUS DP master and slaves

EXPLANATION AND WORKING WITH VARIOUS PID CONTROL

MODULES.

Details about the various loops.

PID Control through Control Builder.

HOW TO CREATE BACKUP OF THE PROJECTS AND TO RESTORE

THE PROJECTS.

Create project backup in a system on the network.

Restore the projects from backup option.



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TROUBLESHOOTING

Troubleshoot AC 800M hardware.

Troubleshoot PROFIBUS and Module Bus communication to the S800 I/O’s.

Trace signals in Control Builder applications using different programming

techniques.

INTRODUCTION AND WORKING WITH MAN MACHINE INTERFACE.

MMI Introduction.

Slave station and I/O addressing.

MMI Main screen design and multi screen creation.

Applications.

Alarms.

Passwords.

Trends.

Recipes.

Download and Upload MMI screen design.

MMI and Controller Interfacing.

Enabling of Modbus connection between controller and MMI.

Read the data from MMI.

Write the data to MMI.

DESIGNING, MONITORING & CONTROLLING OF PROCESSESS

USING ENGINEERING AND OPERATOR WORKPLACE

Setup the OPC connectivity to AC800M.

Plant Explorer workplace, Engineering Workplace, Operator Workplace.

Navigate in the system and create new object/aspect.

Configure Faceplates, Graphic displays and Graphic element.

Creating the Objects & Point

Interfacing controller variables with SCADA points

Design the plant in SCADA

Creating the face element and face plate

Monitor and control the plant in SCADA

Applications

Trend

Alarm



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Automation of Rotary Table System for Cable Tray Selection with Cable

Length Measuring and Cutting Using ABB DCS

Implementation of shortest path algorithm in a rotary table system.

Concept of cable length measurement accurately in a rotary system.

Interlocks of cable cutting process.


Introduction about DCS and its Evaluation

Overview of DCS.

Difference between Honey well C200E & other controllers available.

Architecture of C200E in detail.

Overview of different interface modules available in C200E.

Real time configuration and working with basic instruction on hybrid

controller HC-900

Configuration of inputs and outputs.

Developing program in hybrid control designs and online monitoring.

Downloading and uploading procedure in hybrid control designs.

Giving assignment.

Live configuration of DCS and its different Input/output modules available

Brief Introduction about Experion process knowledge system LS.

Configuration of fault tolerance Ethernet Bridge (ETE).

Configuration of C200E.

Configuration of different I/O modules available.

INTERFACING AC500 PLC TO 800xA SYSTEM.

HONEYWELL DCS

{DISTRIBUTED CONTROL SYSTEMS}



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Development of logic & online monitoring in control module

Configuration of control module.

Developing different logic in control module base on FBD.

Downloading and uploading of programs.

Online monitoring of control module.

Configuration of Input/output channel and working with special instruction

Real time I/O channel configuration.

Developing various program based on special instruction such as

Logic

Utility

Math operation

Convert

Auxiliary function

Assignment based on special instructions.

Execution of different control algorithm available

Detailed theory about proportional integral derivative.

Detailed overview of control loop methods.

Real time configuration of PID.

Execution of PID with different models.

Developing the animation screen for monitoring and controlling the

remote process

Brief explanation about SCADA.

Creating the channel, controller, and points through quick builds.

Creating the animation screen using HMI web display builder.

Motoring the process designed through station.

Developing different application in SCADA for monitoring the process

Creating the faceplate.

Configuration of trend for various parameters.

Configuration of alarm for various process

Assignment based on Industrial Application.

Development of script & working with some advanced application

Configuration of script for different process

Interfacing Experion PKS with Microsoft excel through dynamic

exchange.



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Configuration and execution of Honeywell temperature controller

Configuring the model.

Execution of model with different models such as

P

PI

PD

PID

Quality Checking Of Auto Components Based On Pressure Fit Assembling

System Using Load Cell Using Honeywell DCS

Configuration of analog module.

Calibration of load cell.

Separation of defected and non defected objects.


Introduction about PAC and its Introduction use

Detailed explanation between PLC, PAC, DCS.

Different between VFD and servo drive

Features of PAC.

Overview of high speed counter module & position control module.

Real time configuration of hardware using soft master

Hardware configuration between PAC & servo drive.

Working with the programming software (soft master).

Introduction about position control instruction.

Detailed about JOG, Inch, Home return & FLT method.

Live practice on servo mechanism position control methods

Working with position control methods such as direct start, indirect starts,

concurrent start, linear inter poletion.

Working with servo mechanism and controlling from PAC.

Lecture about two axis movement and implementation of various shapes.

Assignment based on encoder and its industrial use.

HONEYWELL PAC



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Programming for 2-axis servo control using ladder diagram

Working with all position control methods using LD.

Practice on various shapes using LD.

Configuration of high speed module.

Assignment based on servomechanism.

Interfacing of PAC with third party device MMI

Designing of graphical display screen for monitoring and controlling.

Controlling PAC with third party device.

Assignment based on servo application.


DELTA PLC MODELS AND SOFTWARE TOOLS

Specification and features of DELTA PLC

Overview of PLC and panel wiring details

Introduction about delta PLC software and I/O memory

Communication details and hardware specification logic upload and download

and online monitoring and control

Assignment based on DELTA PLC

GSM MODEM INTRODUCTION

Specification and features of industrial modem

Types of wireless comm.

Interfacing GSM modem and Pc with the help at commands

Logic design for SMS sending

Assignment based on GSM modem and at commands

DELTA PLC



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INTRODUCTION ABOUT MMI

Overview about monitoring devices

Specifications and features of MMI

Details about different types of MMI and its application

Explanation of software tools and process design and download procedure

Monitoring and controlling DELTA MMI and DELTA PLC

Assignment based on real time application


INTRODUCTION TO BASIC FUNDAMENTALS OF SIEMENS DCS

Architecture of SIEMENS DCS in detail

Knowledge of process measuring and control technolgy

Overview of different interface modules available in PCS 7

Procedure of DCS System Operation and Maintenance

DCS PANEL IO WIRING AND TESTING

Panel wiring Details in Field Side and manually testing in local mode

Panel wiring Details in Remote I/O panel and manually testing in remote mode

Panel wiring details in MCC panel and manually testing in logical mode

Complete the Documentation of Total Panel wiring details

TRAINING PROJECT USING CONTINUOUS FUNCTION CHART (CFC)

SIMATIC S7 Manager Hardware Configuration Wizard for PCS 7

Create Plant Hierarchy & Functional Diagram for Training project using CFCs

Add control block and remaining logic to CFCs

Compile & Download and Add Simulation Logic and Test Logic

SIEMENS DCS



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REMOTE I/O CONFIGURATION OF PROFIBUS –DP [ET200S] INTERFACE

MODULE

S7 Manager Hardware configuration in Profibus – DP bus Add ET200s Interface Module

Create CFCs and Add Digital input and output Channel Drivers and monitoring

Priority levels – run-time behavior of Controller

Working with PCS 7 Basic Libraries and Blocks

STEP FUNCTION CHART – THE SEQUENCER

Build a step sequence and Connect I/Os

Representation in CFC

Modes and Trouble- shooting

Interface to WinCC and SFC Visualization

NETWORKING WITH NETPRO

Communication Objects in NetPro S7 controller and WinCC Station

Functionality of the NetPro Tool

Communication types and their Properties

Setup Various Communication types and Compile & Download

WINCC GRAPHICS FOR PROCESS MONITORING

Graphics Elements and Symbol dynamics and Faceplates

Block Icons and Bulk Engineering on Tag Connections

Setting Impacting the performance

Create WinCC screens for the training Process Automation

DISTRIBUTED ET 200M FIELDBUS & I/O SYSTEM IN PROFINET

Properties of S7 CPU of PROFINET bus and Add Redundancy Feature Remote I/O

Modules

Engineering an Analog Input and Analog Output from the Module to the screen

Working with PID control system

WinCC Graphic Design for PID control in Operator Station



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WinCC Archives, Alarms and Trends

Tag Logging

Trends (Online trend, Archive trend and Pre- Configuration of Trends)

Alarm Logging (Alarm classes, Status Texts and Filter for operator)

Storage (Tag logging storage and Alarm logging storage

SIMATIC PDM (PROCESS DEVICE MANAGER)

Overview of Process Device Manager SIMATIC PDM Engineering

Device Integration and Parameter View.

Asset Management and Informative Online Displays

Practical Functions, Life list and Design

ONSITE CONFIGURATION OF HART DEVICE INTERFACE

Recording of Structures of HART multiplexer networks

Configuration Rosemount 2051 Pressure Transmitter using HART PROTOCOL

Graphical design and configuration in operator station

Device Description Language (DDL)

ONSITE CONFIGURATION OF FOUNDATION FIELDBUS DEVICE INTERFACE

Configuration in Profibus – DP bus Add IM- 153-2 FF link & IM 157 FDC (Field

Device Coupler)

Configuration of FOUNDATION Fieldbus H1 (FF) with SIMATIC PCS 7

Configuration Control in the Field (CiF) and Link Active Scheduler (LAS)

PID closed-Loop Control in the AS / FF – Segment

PNEUMATIC AND FIELD INSTRUMENT

Commissioning of electromagnetic FLOW TRANSMITTER ELMAG-200

Working with rotary pneumatic actuators

Commissioning the FISHER-DVC6200 pneumatic actuator

Configuring differential pressure transmitters ROSEMOUNT 2051



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FIELD SERVICE AND MAINTENANCE IN PCS 7 DCS STATION

Role of DCS operator

Checking Calibration of Smart Instrument through DCS in Field Bus

Troubleshooting all instrumentation & Automation problems

Checking Alarms in Operator Station (OS) and Hardware & Software Diagnostic

Documents

CERTIFIED INDUSTRIAL AUTOMATION ENGINEER …cipprap.in/details/images/download/CIAE.pdfCERTIFIED INDUSTRIAL AUTOMATION ENGINEER Technocrat Automation, #122, 2nd Floor, Opportunity