Crane Care Training – Course Catalog 2016training.manitowoccranes.com/MCG_CARE/Training/TrainingSchedules/...Training Center Objectives. Overview . Dear Customers and Dealers, At

Crane Care Training – Course Catalog 2016 Passo Fundo, Brazil

Overview Contacts and trainers

Carlos Eduardo Batista RS 324 – KM 123,6 - Bairro Valinhos

Passo Fundo – RS - Brazil [email protected]

Phone: +5511 3103 0272 Cel: +5511 97553 8704

Overview Training Center Objectives

Dear Customers and Dealers, At Manitowoc Crane Care Brazil we understand the need for technical training. Providing your service technicians with training increases your productivity, reduces costs and increases your bottom line. The 2016 training schedule offers a comprehensive line up of technical courses for Grove, Manitowoc, National Crane and GHC Crane machines. These courses will provide your technicians with the skills and knowledge necessary for the execution of preventive maintenance, failure analysis and an overview of security systems and equipment operation. We strive to provide a personalized training session for each customer, customized to your needs. I am always available to discuss our training program and any questions you may have.

Overview Training Arrangements

REGISTRATIONS: Registrations should be made using a service purchase order and must be confirmed at least one week prior to the start of training. Requests can be submitted via e-mail to [email protected]. To request a training proposal, provide the model of the equipment, training name, number of participants and location of the training. Registrations can be made up to one week prior to the scheduled training. Bookings will only be confirmed upon advance payment. Participants should be those who work directly or indirectly with the equipment or those who have a basic knowledge of equipment operation. All participants must be 18-years-old. TRAINING SCHEDULES: All training classes will begin at 8:30 a.m. and end at 5:30 p.m. with a one hour lunch break. Training duration depends on the training selected. TRAINING LOCATIONS: Trainings will be held at the Manitowoc Factory in Passo Fundo (Rio Grande do Sul - Brazil). The classrooms for theoretical training are organized by Manitowoc as well the teaching materials and meals. Each training class requires a minimum of four participants. Accommodations, transport, travel and meals (outside of class) are the responsibility of the participant. TRAINING COSTS: Final training costs will be communicated to the registrants when the class has met the minimum number of participants.

Contents

Course Number Course Name Location Page

Prerequisite course

CST Crane System Theory Passo Fundo, Brazil 6

GMK

GMK 1 Intro to GMK Systems Passo Fundo, Brazil 7 GMK 2 ECOS Gen #1 Technology Passo Fundo, Brazil 8 GMK 3 ECOS Gen #2 Technology Passo Fundo, Brazil 9 GMK 4 Software GMK Passo Fundo, Brazil 10 GMK 5 Transmission and SBW Passo Fundo, Brazil 11

RT Grove 1.1 PAT systems Passo Fundo, Brazil 12 Grove 2.1 RT Gen #2 Passo Fundo, Brazil 13

Grove 3.1 RT Gen #3 Orchestra system Passo Fundo, Brazil 14

Grove 4.1 RT ECOS and EKS Passo Fundo, Brazil 15 Grove 5.1 CCS System Passo Fundo, Brazil 16 Grove 6.1 Software RT Passo Fundo, Brazil 17

Manitowoc Basic EPIC Intro EPIC System Passo Fundo, Brazil 18

Basic CANBUS Intro CANBUS System Passo Fundo, Brazil 19

National Crane National

1 Intro National Systems Passo Fundo, Brazil 20

National 2

Advanced National Systems Passo Fundo, Brazil 21

GHC GHC 1 Intro to GHC System Passo Fundo, Brazil 22

Course Summary

CST

6

Crane System Theory

Aim/Course goals: This course will cover the basic electric, hydraulic and pneumatic systems of Manitowoc equipment. Program: Basic knowledge in hydraulic, electric and pneumatic systems and how they apply in different models of cranes; application of symbology used in Manitowoc and Grove cranes;

Prerequisites Work with Manitowoc Cranes Line Duration 4 days Capacity 8 students

Dates available: 04/12 – 04/15/16

Training methods: Training is conducted in lecture format supplemented with hands-on activities. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test. Presentation of certificate.

GMK

7

GMK 1 – Intro to GMK Systems

Aim/Course goals: This course is for crane service technicians to gain basic knowledge of the workings of GMK cranes. Program: Interpretation and understanding manuals and schematics; configuration an identification and of the components and ECOS and EKS systems; operations aspects; emergency procedures.

Prerequisites CST training Duration 5 days Capacity 8 students

Training methods: Training is conducted in lecture format supplemented with hands-on activities. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test. Presentation of certificate.

Dates available: 06/06 - 06/10/16

GMK

8

GMK 2 – ECOS GEN 1

Aim/Course goals: This course is for crane service technicians to gain advanced knowledge of the GMK ECOS Gen #1 machines. Program: Understanding working concepts of the GMK ECOS 1; Troubleshooting, configuration of the ECOS 1; EKS 4 system

Prerequisites GMK 1 Duration 5 days Capacity 8 students

configuration and troubleshooting; Error codes understanding; emergency operation; service software. Training methods: Training is conducted in lecture format supplemented with hands-on activities. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


GMK

9

GMK 3 – ECOS GEN 2

Aim/Course goals: This course is for crane service technicians to gain advanced knowledge of the GMK ECOS Gen #2 machines. Program: ECOS CANBUS structure principles; EKS 5 system; Service sóftware; Study of ECOS system logics of inputs, outputs and control system in the different modules.


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators and machine* (if available). Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


GMK

10

GMK 4 – Software GMK

Aim/Course goals: This course is for crane service technicians works with the different software of the ECOS and EKS system. Program: Fully reprogram operation software into all EKS and ECOS systems and displays; Configuration of the eeprom data in the ECOS and EKS; Identify and calibrate all sensors of the EKS;


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators and machine* (if available). Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test (practical and theoretical.


GMK

11

GMK 5 – Transmissions and SBW

Aim/Course goals: This course is for crane service technicians to gain basic knowledge of the GMK engine and transmission and SBW system. Program: Operational aspects and troubleshooting (Minidiag 2) transmission Mercedes G240; ZF Astronic transmission; Alisson Transmission; SBW system


5 and 6 axle; Service Software SBW. Training methods: Training is conducted in lecture format supplemented with hands-on activities on the machine* (if available). Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


RT

12

Grove 1.1

Aim/Course goals: This course is for crane service technicians to gain knowledge that how CANBUS technology works and different types of LMI systems used in RT Cranes. Program: CANBUS technology and diagnostics; LMI PAT system circuits , sensors calibrations and troubleshooting; software procedures.

Prerequisites CST training Duration 4 days Capacity 8 students

Training methods: Training is conducted in lecture format supplemented with hands-on activities on the machine and simulators. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


RT

13

Grove 2.1

Aim/Course goals: This course is for crane service technicians to gain basic operational knowledge of Grove cranes and hydraulic, electric structure and software diagnostics programs for RT gen#2. Program: Identification of carrier and superstructure

Prerequisites Grove 1.1 Duration 5 days Capacity 8 students

components; Identification, understanding hydraulic and electrical symbols and schematics; basics tests, procedures and troubleshooting using software program. Training methods: Training is conducted in lecture format supplemented with hands-on activities on the machine and simulators. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


RT

14

Grove 3.1

Aim/Course goals: This course is for crane service technicians works with Grove gen#3 CANBUS and multi modules schematics and Orchestra service software. Program: Identify hydraulic and electrical components; Troubleshooting and calibrations using hydraulic and electrical schematics and service software.


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the machine and simulators. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


RT

15

Grove 4.1 – ECOS and EKS

Aim/Course goals: This course is for crane service technicians to gain knowledge of the RT9150 and TMS9000E ECOS and EKS system machines. Program: Identify hydraulic and electrical components; Troubleshooting and calibrations using hydraulic and electrical schematics; ELAN schematics and service software.


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


RT

16

Grove 5.1 – CCS System

Aim/Course goals: This course is for crane service technicians works with the new Grove system CCS. Program: Identification of CCS components; CANBUS system of the CCS; understanding and troubleshooting electrical and hydraulic schematics; service software CCS; error codes identification.


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators. Materials and classrooms used: Training theory, presentations, videos and manuals are provided to each participant on digital media and printed schematics. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


GMK

17

Grove 6.1 – Software RT

Aim/Course goals: This course is for crane service technicians works with different types of software RT. Program: HED Gen 1, 2 & 3 software; Hirschman software; Raico Wylie software; ECOS software; CCS Software procedures.


Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators and cranes. Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test practical and theoretical.


Manitowoc

18

Basic EPIC

Aim/Course goals: The course is to familiarize the crane service technician with Manitowoc EPIC technology. Program: Component description and location; interpretation of hydraulic and electric schematics; advanced pneumatics principles; LMI

Prerequisites CST Training Duration 5 days Capacity 8 students

system configuration and operation; pressure adjustment and calibration procedures; principles of operation of each function, and diagnosing failures and errors. Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators. Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.

Dates available: When required

Manitowoc

19

Basic CANBUS

Aim/Course goals: The course is to familiarize the crane service technician with Manitowoc CANBUS technology. Program: Component description and location; interpretation of hydraulic and electric scheme; advanced pneumatics principles; LMI system configuration and


operation; procedures to adjust and calibrate pressures; the principles of operation of each function and diagnostic techniques of failures and mistakes. Training methods: Training is conducted in lecture format supplemented with hands-on activities on the simulators. Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test practical and theoretical.


National Crane

20

National 1

Aim/Course goals: The goal of this course is to familiarize participants with the working and operating principles of National Crane boom truck machines and technology. Program: Component description and location; interpretation of equipment load charts; preventive maintenance


plans, configuration and operation of LMI system; understanding operating and service manuals and the principles of each function operation. Training methods: Training is conducted in lecture format supplemented with hands-on activities on the cranes* (if available). Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


National Crane

21

National 2

Aim/Course goals: The course will cover the use of hydraulic and electrical schematics for failure diagnosis, and how to test and adjust pressures. Program: Advanced hydraulic, electrical and pneumatic principles; procedures for pressure adjustment and troubleshooting; CANBUS technology; Software procedures.

Prerequisites National 1 Duration 5 days Capacity 8 students

Training methods: Training is conducted in lecture format supplemented with hands-on activities on the cranes* (if available). Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


GHC

22

GHC 1 – Intro to GHC System

Aim/Course goals: The course is to familiarize the crane service technician with Grove GHC technologies. Program: Component description and location; interpretation of equipment load charts; interpretation of hydraulic and electric schematics; troubleshooting techniques and test procedures.

Prerequisites None Duration 5 days Capacity 8 students

Training methods: Training is conducted in lecture format supplemented with hands-on activities on the cranes* (if available). Materials and classrooms used: Training theory, presentations, videos; software and manuals are provided to each participant on digital media. Validation of knowledge: Pre test, daily homework, daily tasks and final test.


Overview Address/Map

Manitowoc Brasil Guindastes Centro de Treinamento Técnico

Rodovia RS 324 KM 123,6 Valinhos – Passo Fundo – RS

CEP: 99032-680

Overview Registration form

Course Registration. Send a purchase order to: Manitowoc Crane Care Brasil – Training Center – Rodovia RS 324 KM 123,6 Valinhos Passo Fundo – RS CEP: 99032-680 E-mail: [email protected]

©2015 Manitowoc www.manitowoccranes.com

Documents

Crane Care Training – Course Catalog 2016training.manitowoccranes.com/MCG_CARE/Training/TrainingSchedules/...Training Center Objectives. Overview . Dear Customers and Dealers, At