Maintain, Repair, Rebuild, Protect

Solutions for Conventional Thermal Power Plants

2 | Solutions for Conventional Thermal Power Plants

Maximizing production and preventing unplanned downtime are critical in the power generation industry. At Henkel – the leading solution provider for adhesives, sealants and functional coatings worldwide – we understand the challenges you face because we know the power generation industry inside and out.

With more than 50 years of experience in power generation, we’ll help you keep your plants and equipment in top operating condition. Our Loctite brand adhesives are known around the world for reliability and quality.

Let us show you how Henkel and our Loctite brand can help you reduce costs, increase reliability, and improve efficiency.

CRUSHER: Loctite threadlockers to

prevent fastener loosening

CHUTES AND HOPPERS: Loctite protective coatings to

prevent wear

COAL MILLS AND PF LINES:

Loctite wear-resistant coatings

COAL BURNER NOZZLE TIPS: Loctite extreme high temperature and erosion-

resistant coatings

Henkel – Complete Solutions for Your Entire Thermal Power Plant.Repair, rebuild, maintain and protect your assets

Solutions for Conventional Thermal Power Plants | 3

TURBINE: Loctite anti-seize compounds

to prevent fastener seizing

CONDENSERS: Loctite protective coatings

to prevent tube-to-end sheet corrosion

PUMPS: Loctite wear-resistant and energy-efficient coatings

DE-MINERALIZATION PLANT:

Loctite corrosion protection coatings

Why Henkel?As the leading solution provider for adhesives, sealants and functional coatings

worldwide, we work as a partner with the power generation industry.

COMPLETE PRODUCT PORTFOLIO

A full range of solutions for the Power industry.

INNOVATIONSolutions developed

with our customers to help solve their toughest

challenges.

TECHNICAL EXPERTISEEngineering support to help you improve your

operations.

GLOBAL REACHOur products and services are available worldwide.

TRAININGOn-site maintenance workshops to prevent

equipment failure.

CUSTOMER PARTNERSHIP

Henkel is more than a supplier – we’re committed to your

success.

• Improved equipment efficiency

• Longer asset life

• Prevent unscheduled downtime

• Increased equipment uptime

Put Henkel’s expertise to work on some of your toughest challenges:

YOUR CHALLENGE

HENKEL SOLUTIONS

BENEFITS

RELIABILITYChronic equipment

failures, increased repair costs and downtime

EFFICIENCYGreater power

consumption and reduced efficiency of equipment due to wear and erosion

Comprehensive maintenance programs

for pumps and other equipment to improve

efficiency

Loctite products to prevent fastener

loosening, fluid leaks, corrosion and other

problems

4 | Solutions for Power Generation Plants

• Improved plant safety

• Less downtime

• Increased asset life

• Reduced replacement costs

• Improving plant efficiency• Increasing equipment reliability• Strengthening plant safety• Reducing costs

SAFETYSafety hazards resulting

from unreliable machinery, fluid leaks and

other failures

COSTSEquipment subject to wear and corrosion; replacement costs

affecting profitability

Training on use of Henkel products to

improve reliability and reduce downtime; plant

surveys to identify repair improvements

Loctite products to rebuild and protect equipment; in-situ repair without

interruption of operations

Broad Product RangeFrom threadlockers and thread sealants to protective coatings, our Loctite brand

provides solutions for every challenge.

Solutions for Power Generation Plants | 5

Coal Handling PlantSolutions for abrasional wear, vibrational loosening, and frequent leaks

Stacker Reclaimer

BENEFITS• Reduced wear on

the wheel face and bucket walls, providing longer equipment life

• Reduced repair costs

Conveyor Belt

BENEFITS• In-situ repair

results in time savings – back to service in 4 hours

• Cost savings – avoid replacement

YOUR CHALLENGESevere abrasional wear on the reclaimer wheel side walls

OUR SOLUTIONWear protection: Loctite Brushable Ceramic and Wearing Compound

YOUR CHALLENGEWear and tear of conveyor belts during operations

OUR SOLUTIONBelt repair: Loctite Rapid Rubber Repair kit

6 | Solutions for Power Generation Plants

Additional SolutionsTo see more solutions for corrosion protection and fastener loosening,

contact your Henkel representative or visit our website.

Coal Crusher

BENEFITS• Prevents

catastrophic equipment failure

• Improves safety of work environment

Gear Boxes

YOUR CHALLENGEFrequent oil leakages; loss of clamp load; spun bearings

OUR SOLUTIONPrevent leaks and secure bearings: Loctite Flange Sealants, Threadlockers, Retaining Compounds, Thread Sealants

BENEFITS• Improved

reliability of gearbox operation

• Efficient gearboxes free from chronic failures

YOUR CHALLENGEFastener loosening due to heavy vibration

OUR SOLUTIONReliable threadlocking: Loctite Threadlocker

Solutions for Power Generation Plants | 7

Coal Hoppers & Chutes

YOUR CHALLENGEContinuous flow of coal leads to severe abrasion of chute liners, especially at transfer points

OUR SOLUTIONWear protection: Loctite Wearing Compound

BENEFITS• Extends

equipment life

• Repair at fraction of the replacement cost

Mills – Classifier Cone & Housing

YOUR CHALLENGEWear of coal mill interior components subjected to erosion due to flow of pulverized coal

OUR SOLUTIONWear protection: Loctite Ultra High Temp Pneu Wear & High Temperature Brushable Ceramic

BENEFITS• In-situ repair

• Longer life than weld repair

• Can be reapplied on existing coating

Boiler MaintenanceSolutions for abrasional wear, vibrational loosening, and frequent leaks

8 | Solutions for Power Generation Plants

Mills – Fastener

YOUR CHALLENGELoosening of fasteners due to heavy vibration

OUR SOLUTIONReliable threadlocking: Loctite Threadlockers

BENEFITS• Prevents

catastrophic equipment failure

• Improves reliability

• Increases safety

Mills – Discharge Valve & Outlet Ports

YOUR CHALLENGEErosional wear of MDV and MPO along the flow path of pulverized coal

OUR SOLUTIONWear protection: Loctite Brushable Ceramic & Loctite Pneu Wear

BENEFITS• Extends

equipment life

• Avoids frequent costly repair work

Information and ResourcesMaintenance guides, catalogs, case studies, additional applications

and more – just a click away.

Solutions for Power Generation Plants | 9

Coal Burner Tips

YOUR CHALLENGEWear of PF burner tip, increasing coal consumption and lowering efficiency of boiler

OUR SOLUTIONWear protection: Loctite PC 7000 High Temperature & Abrasion Resistant Coating

BENEFITS• Higher wear

resistance than weld overlay

• Cost-effective repair

• Reduces downtime

Coal Carrying Bends

YOUR CHALLENGEFlow of fine coal leads to severe erosion of pipes at the bends

OUR SOLUTIONWear protection: Loctite Brushable Ceramic & Loctite Pneu Wear

BENEFITS• Extends

equipment life

• Repair at fraction of the replacement cost

Boiler MaintenanceSolutions for abrasional wear, vibrational loosening, and frequent leaks

10 | Solutions for Power Generation Plants

Turbine MaintenanceCoal and combined-cycle gas plants

Steam and Combustion Turbine

YOUR CHALLENGESeizing of threaded fasteners of turbine casing subjected to high temperatures

OUR SOLUTIONAnti-seize: Loctite N-7000 or Heavy Duty Anti Seize

BENEFITS• Prevents seizing

and allows disassembly when needed

• Avoids expensive process of bolt shearing/cutting

Steam Condenser

YOUR CHALLENGECorrosion and pitting leads to leakage of cooling water into condenser steam, reducing overall turbine efficiency and contaminates DM water

OUR SOLUTIONWear protection: Loctite Wear Resistant Putty and Sprayable Ceramic

BENEFITS• Prevents

bi-metallic corrosion and seals joints, reducing frequency of tube replacement

• Improves efficiency of condenser and turbine

On-Site TrainingOur maintenance workshops will help your staff improve safety

and reliability and reduce costs.

Solutions for Power Generation Plants | 11

Ash HandlingSolutions for wear and erosion

Slurry Pumps

YOUR CHALLENGEErosion of ash slurry pumps leads to decreased Mean Time between Failure and increased replacement cost

OUR SOLUTIONWear protection: Loctite Pneu-Wear and Brushable Ceramic Coating

BENEFITS• Cost savings from

reclamation of worn-out casing

• Improved pump efficiency

Vacuum Pumps

YOUR CHALLENGEAsh particles erode casing and impeller of vacuum pump

OUR SOLUTIONWear protection: Loctite Wear Resistant Putty and Brushable Ceramic Coating

BENEFITS• Save replacement

cost of casing

• Improved pump efficiency

12 | Solutions for Power Generation Plants

Off-site MaintenanceCoal and combined-cycle gas plants

CW Pumps

YOUR CHALLENGEErosion and corrosion in cooling water pumps leads to increased power consumption and decreased efficiency

OUR SOLUTIONWear protection: Loctite Superior Metal and Sprayable Ceramic

BENEFITS• Cost savings from

improved pump efficiency, faster payback period

• Increased life of internal parts due to reduced wear

De-mineralization Plant

YOUR CHALLENGEChemicals used in DM plant lead to corrosion of containment vessels and damage to concrete floor and drainage

OUR SOLUTIONWear protection: Loctite High Temperature Chemical Resistant Coating

BENEFITS• Reliable

protection against chemical attack

• Cost savings due to reduced frequency of recoating

Documented Cost SavingsMore than 90% of our customers realize above-target cost savings

after just 4 months. Let us do the same for you.

Solutions for Power Generation Plants | 13

14 | Solutions for Power Generation Plants14 | Solutions for Power Generation Plants

Broad Solution PortfolioFrom reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility.

LOCTITE MACHINERY ADHESIVES

REBUILDING, PROTECTING

AND COATING

BONDING AND SEALING WITH

LOCTITE

SUPPLEMENTARY MAINTENANCE

PRODUCTS

• Threadlocking

• Thread Sealants

• Gasketing

• Retaining

• Metal-Filled Compounds

• Concrete Repair

• Wear Resistant Coatings

• Epoxies

• Polyurethanes

• Instant Adhesives

• Industrial Sealants

• Cleaners

• Metal Pretreatment

• Anti-Seize and Lubricants

VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands

your industry and helps solve your toughest challenges.

On-site expert consulting and

application support

Global network of technicians and engineers

On-site Maintenance

Workshops and tailored training

programs

Global MRO Training and Application

Centers

Global Distributor and Certified

Applicator network

Proven and documented

OEM and MRO expertise

Wide selection of information and

how-to guides for operators

Online access to resources and technical data

Henkel PartnershipServices to help you succeed

Solutions for Power Generation Plants | 15

Plant SurveyA plant survey will analyze current maintenance practices and culture and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs.

Product TrialsProduct trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods.

Maintenance WorkshopThis on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity.

For more information, contact your Henkel representative

or visit www.henkel-ap.com/MRO

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Surface Engineering SolutionsOur experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs.

Henkel Asia–Pacific &China HeadquartersNo. 928 Zhangheng RoadZhangjiang High–Tech ParkPudong New DistrictShanghai 201203, P.R. ChinaTel: +86–21–2891 8000Fax: +86–21–2891 8971

Henkel Hong Kong Ltd.Units 807–8108/F Island Place Tower510 King’s Road, North PointHong KongTel: +852–2233 0000Fax: +852–2802 9995

Henkel AdhesivesTechnologies India Pvt. Ltd.11/F Kesar Solitaire Plot No. 5, Sector 19 Palm Beach Road Sanpada, Navi Mumbai Maharashtra 400 705, IndiaTel: +91–22–3929 6600 Fax: +91–22–3929 6602

PT. Henkel Indonesien21/F, Talavera Office ParkJl. Letjen TB. SimatupangKav. 22–26 Jakarta 12430IndonesiaTel: +62–21–2758 6900Fax: +62–21–7592 4625

Henkel Japan Ltd. 27–7 Shin Isogo–choIsogo–ku, Yokohama–shiKanagawa 235–0017, JapanTel: +81–45–758 1800Fax: +81–45–758 1851

Henkel AG & Co. KGaA (Headquarters)Henkelstraße 6740589 DüsseldorfGermanyTel: +49-211 7970Fax: +49-211 798 4008

Henkel Korea Ltd. 8/F, Henkel Tower418 Mapo–dong, Mapo–guSeoul 121–734, South KoreaTel: +82–2–3279 1700Fax: +82–2–3273 4663

Henkel (Malaysia) Sdn. Bhd. 46/F, Menara TMJalan Pantai Baharu Kuala Lumpur 59200MalaysiaTel: +60–3–2246 1000 Fax: +60–3–2246 1188

Henkel Philippines Inc.LSL Building 2, Diode St., LISPP, Brgy. Diezmo, CabuyaoLaguna 4025, PhilippinesTel: +63–49–543 1088Fax: +63–2–325 0031

Henkel Singapore Pte Ltd. #03–01/02Haw Par Technocentre401 Commonwealth DriveSingapore 149598Tel: +65–6266 0100Fax: +65–6266 1161

Henkel Taiwan Ltd. 10/F, 866 Zhongzheng RoadZhonghe DistrictNew Taipei City 235, TaiwanTel: +886–2–2227 1988Fax: +886–2–2226 8699

Henkel (Thailand) Ltd. 35/F, Centralworld Tower999/9 Rama I RoadKhwaeng PathumwanKhet PathumwanBangkok 10330, ThailandTel: +66–2–209 8000Fax: +66–2–209 8008

Henkel Adhesive Technologies Vietnam Co., Ltd.No. 7, Road 9ABien Hoa II Industrial ParkBien Hoa, Dong Nai ProvinceVietnamTel: +84–61–3835 461Fax: +84–61–3835 463

® Except as otherwise noted,

all marks used above in this

brochure/leaflet, report/data

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or registered trademarks of

Henkel and/or its affiliates in

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© Copyright 2015. Henkel Asia-

Pacific and China Headquarters.

All rights reserved.

APH-AG-239 (11/2015)

Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team.

Contact us at: www.henkel-ap.com/MRO