MATERIAL REQUISITION (TOP SHEET) - gailtenders.ingailtenders.in/writereaddata/Tender/material requistion for ball...This drawing and design it covers are property of ENGINEERS INDIA

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ENGINEERS INDIA LIMITED

NEW DELHI

Project:

Client:

DABHOL BANGALORE P/L

GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 1 of 6

MATERIAL REQUISITION (TOP SHEET)

ITEM: BALL VALVES (API-6D)-II

Issue Status 1. -> Entire Requisition Issued

2. -> Only Revised Pages are Issued

(Fill 1 or 2 from below in this bracket)

DOCUMENT NUMBER(Always quote this document number given below as reference)

A027 010 QV 9080MR 02/07/2010 16/71A

JOB NO. UNIT/AREA

COST CENTRE

DOCCODE

SR.NO. REV DATE ORIGINATINGDIVN./DEPT

VENDOR NAME VENDOR CODE

Material to be delivered at (job site) GAIL, DABHOL BANGALORE within the delivery period specified in the "Request

For Quotation" (RFQ).

Notes :This page is a record of all the Revisions of this Requisition.

The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall beconsidered for contractual purposes.

When a Requisition is revised, only the revised pages may be issued.

When revised pages only are issued, the revised pages shall form part of the original Requisition. The original requisition alongwith the revised pages shall be considered in its entirety for contractual purposes.

REV. DATE BY CHK. APPD.

A 02/07/2010 ISSUED FOR BIDS

DETAILS

[ ]

Vendors are required to quote strictly as per technical specifications / notes stipulated in the material requisition. Theoffers with deviations are likely to be summarily rejected.

1.

2.

3.

4.

5.

MR Category :II

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NEW DELHI

Project:

Client:


GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 2 of 6

LIST OF ATTACHMENT

DOCUMENT TITLESR. NO DOCUMENT NO.REVISION

NO. DATE 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

GENERAL NOTES TO MR NO. A027-010-QV-MR-9080

STANDARD SPECIFICATION FORPIPELINE BALL VALVES (ONSHORE)

SPECIFICATION FOR GAS POWEREDVALVE ACTUATORS

DATA SHEET FOR GAS POWEREDVALVE ACTUATORS

DATA SHEET FOR BALL VALVES








CHECKLIST

COMPLIANCE STATEMENT

SPECIAL INSTRUCTIONS TO BIDDERS

REFERENCE LIST FOR SUPPLY OFBALL VALVES (API 6D) FOR LASTSEVEN YEARS

LIST OF SPARES AND ACCESSORIESFOR START UP & COMMISSIONINGFOR VALVES

LIST OF SPARES & ACCESSORIESFOR TWO YEARS OF NORMALOPERATION FOR VALVES

SUPPORT FOOT DETAIL

DATA SHEET FOR TORQUE VALUES

SPECIFICATION FOR QUALITYMANAGEMENT SYSTEM REQUIREMENTSFROM BIDDERS

SPECIFICATION FOR DOCUMENTATIONREQUIREMENTS FROM SUPPLIER

INSPECTION TEST PLAN FORONSHORE BALL VALVES (2" &ABOVE)

A027-010-QV-MD-9080

6-71-0014

A027-010-16-71-SP-01

A027-010-16-71-DS-71

A027-010-16-71-DS-72

A027-010-16-71-DS-73

A027-010-16-71-DS-74

A027-010-16-71-DS-75

A027-010-16-71-DS-76

A027-010-16-71-DS-77

A027-010-16-71-DS-78

A027-010-16-71-DS-79

A027-010-QV-CL-9080

A027-010-QV-CS-9080

A027-010-QV-IN-9080

FORM-B

FORM-L

FORM-S

FORM-F

FORM-T

6-78-0001

6-78-0003

6-81-0073

A

3

1

A

A

A

A

A

A

A

A

A

0

0

1

01/07/2010

22/11/2006

01/07/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

30/06/2010

04/06/2009

04/06/2009

02/01/2008

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NEW DELHI

Project:

Client:


GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 3 of 6

LIST OF ATTACHMENT

DOCUMENT TITLESR. NO DOCUMENT NO.REVISION

NO. DATE 24

25

26

27

ADDENDUM TO SPECIFICATION NO.6-71-0014, REV 3

REFERENCE LIST FOR SUPPLY OFDIRECT GAS POWERED ACTUATOR FORTHE LAST SEVEN YEARS

LIST OF SPARES AND ACCESSORIESFOR START UP AND COMMISSIONINGFOR ACTUATORS

LIST OF SPARES AND ACCESSORIESFOR TWO YEARS OF NORMALOPERATION FOR ACTUATORS

A027-010-16-71-AD-14

FORM-B1

FORM-L1

FORM-S1

1 30/06/2010

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NEW DELHI

Project:

Client:


GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 4 of 6

MR ATTACHMENTSR.NO. ITEMCODE DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD

BALL VALVE, 10", 300#, RB, FLANGED END, MANUALLY OPERATEDAS PER DATA SHEET NO.A027-010-16-71-DS-75

BALL VALVE, 10", 600#, FB, BW, ACTUATED AS PER DATA SHEETNO.A027-010-16-71-DS-79

BALL VALVE, 10", 600#, FB, FLANGED END, ACTUATED AS PERDATA SHEET NO.A027-010-16-71-DS-78

BALL VALVE, 10", 600#, RB, BW, ACTUATED AS PER DATA SHEETNO.A027-010-16-71-DS-73

BALL VALVE, 10", 600#, RB, BW, MANUALLY OPERATED AS PERDATA SHEET NO.A027-010-16-71-DS-77

BALL VALVE, 10", 600#, RB, BW, MANUALLY OPERATED, STEMEXTENDED, AS PER DATA SHEET NO.A027-010-16-71-DS-74

BALL VALVE, 10", 600#, RB, FLANGED END, ACTUATED AS PERDATA SHEET NO.A027-010-16-71-DS-72





BALL VALVE, 16", 600#, FB, BW, ACTUATED AS PER DATA SHEETNO.A027-010-16-71-DS-79


Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

*PS100075BZLZZB1A

*PS100079B8WFZD1A

*PS100078B8LFZD1A

*PS100073B8WZZD1A

*PS100077BZWZZD1A

*PS100074BZEZZD1A

*PS100072B8LZZD1A

*PS100076BZLZZD1A

*PS120077BZWZZD1A

*PS120074BZEZZD1A

*PS120076BZLZZD1A

*PS160079B7WFZD1A

1 NOS

1 NOS

1 NOS

3 NOS

12 NOS

28 NOS

1 NOS

10 NOS

8 NOS

16 NOS

8 NOS

1 NOS

1

2

3

4

5

6

7

8

9

10

11

12

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16 x

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NEW DELHI

Project:

Client:


GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 5 of 6















Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

Item Description:

*PS160078B7LFZD1A

*PS160073B7WZZD1A

*PS160077BZWZZD1A

*PS160072B7LZZD1A

*PS160076BZLZZD1A

*PS180075BZLZZB1A

*PS180073B6WZZD1A

*PS180077BZWZZD1A

*PS180076BZLZZD1A

*PS200078B6LFZD1A

*PS200073B6WZZD1A

*PS200077BZWZZD1A

*PS200072B6LZZD1A

1 NOS

5 NOS

2 NOS

1 NOS

1 NOS

1 NOS

4 NOS

2 NOS

1 NOS

2 NOS

2 NOS

1 NOS

7 NOS

13

14

15

16

17

18

19

20

21

22

23

24

25

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NEW DELHI

Project:

Client:


GAIL

Requisition No. Rev

A027-010-QV-MR-9080 A

Page 6 of 6






Item Description:

Item Description:

Item Description:

Item Description:

*PS240073B5WZZD1A

*PS080075BZLZZB1A

*PS080077BZWZZD1A

*PS080074BZEZZD1A

*PS080076BZLZZD1A

2 NOS

1 NOS

10 NOS

10 NOS

4 NOS

26

27

28

29

30

GENERAL NOTES TO MR

FOR BALL VALVES (API 6D)

DOCUMENT No. A027-010-QV-MD-9080 Rev. A

Page 1 of 2

A 01.07.2010 Issued for bids VP RK RK Rev. No Date Purpose Prepared

by Checked

by Approved

by Format No. EIL 1641-1924 Rev. 1 General notes MR No.9080 Copyright EIL – All rights reserved

GENERAL NOTES TO MR NO. A027-010-QV-MR-9080:

1.1 All valves shall be used for Gaseous Hydrocarbons service. Accordingly impact test & hardness as per clause 3.4 & 3.5 of specification no. 6-71-0014 & A027-010-16-71-AD-14 shall be applicable.

1.2 All material shall be delivered at Company’s designated storage yard. The destinations for delivery of items are as under.

COMPANY DESIGNATED STORES

RGPPL DABHOL

GADAG (Ch.385)

GUBBI (Ch.669) BELGAUM BANGLORE TOTAL

(Nos.)

MR SR. NO. 1 1 1

MR SR. NO. 2 1 1 MR SR. NO. 3 1 1 MR SR. NO. 4 3 3 MR SR. NO. 5 1 4 5 1 1 12 MR SR. NO. 6 16 12 28 MR SR. NO. 7 1 1 MR SR. NO. 8 4 5 1 10 MR SR. NO. 9 7 1 8 MR SR. NO. 10 16 16 MR SR. NO. 11 7 1 8 MR SR. NO. 12 1 1 MR SR. NO. 13 1 1 MR SR. NO. 14 1 1 3 5 MR SR. NO. 15 1 1 2 MR SR. NO. 16 1 1 MR SR. NO. 17 1 1 MR SR. NO. 18 1 1 MR SR. NO. 19 2 1 1 4 MR SR. NO. 20 1 1 2 MR SR. NO. 21 1 1 MR SR. NO. 22 2 2 MR SR. NO. 23 1 1 2 MR SR. NO. 24 1 1 MR SR. NO. 25 7 7 MR SR. NO. 26 2 2 MR SR. NO. 27 1 1 MR SR. NO. 28 3 2 1 4 10 MR SR. NO. 29 10 10 MR SR. NO. 30 4 4

GENERAL NOTES TO MR

FOR BALL VALVES (API6D)

DOCUMENT No. A027-QV-MD-9080 Rev. A

Page 2 of 2

Format No. EIL 1641-1924 Rev. 1 General notes MR No.9080 Copyright EIL – All rights reserved

1.3 The quantities indicated in MR are indicative and are subject to variation up to ± 15 % (minimum of one number, any fraction shall be taken as next whole number). The price quoted for the items shall remain valid for any change in quantity within such variation.

1.4 Bidder shall quote separately spares for two years normal operation for valves & actuators as per price schedule Performa. List of spares quoted shall be furnished as per Form-S & Form-S1.

1.5 Bidder to include the start up and commissioning spares for valves & actuators in the quoted price for Ball Valves & Actuators. However, list of spares (start up and commissioning) to be made available without prices as per Form-L & Form-L1.

1.6 Bidder must submit duly filled up and signed data sheets, compliance statement (A027-010-QV-CS-9080), Check List (A027-010-QV-CL-9080) and forms (Form-B, Form-B1, Form-F, Form-L, Form-L1, Form-S, Form-S1 & Form-T) along with his offer.

1.7 Manufacturer shall submit six (06) copies of the documents indicated in clause 9.2 of specification 6-71-0014 enclosed with this requisition.

1.8 Manufacturer shall submit three (03) copies and Compact Disc (CD) of all the final documentation required as per clause 9.3 & 9.4 of specification 6-71-0014 enclosed with this requisition.

In the absence of this information, Company reserves the right to reject bidder’s offer without any reference to Bidder in this regard.

Legends: BW: Butt Welded; FB: Full Bore; RB: Reduced Bore

DATA SHEET FOR GAS

POWERED VALVE ACTUATORS

DOCUMENT No. A027-010-16-71-DS-71 Rev. A

Page 1 of 7

A 30.06.2010 Issued for Bids SS RK RK

Rev. No Date Purpose Prepared

by Checked

by Approved

by Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

xsy ¼bafM;k½ fyfeVsM

GAIL (India) LIMITED

MHkksy-CSkaxykSj Ikkbiykbu ifj;kstuk DHABOL-BANGLORE PIPELINE PROJECT

DATA SHEET FOR

GAS POWERED VALVE ACTUATORS

DATA SHEET FOR GAS



Page 2 of 7

Format No. EI1L 1641-1924 Rev. 1 Copyright EIL – All rights reserved

DATA SHEET FOR GAS POWERED ACTUATOR Actuator Manufacturer : ____________________ Specification for Gas Powered Actuator : A027-010-16-71-SP-01 Vendor to take the following data for sizing the actuator and furnish the filled in torque figures in Table-1 after sizing the actuator.

1. Tag Nos.

: 011-AV-1101, 011-AV-1102, 011-AV-1103,

011-AV-1104, 011-AV-1105, 011-AV-1106,

011-AV-1107, 011-AV-1108, 011-AV-1109,

011-AV-1205, 013-AV-1605, 016-AV-2304,

017-AV-2503, 017-AV-2504, 017-AV-2505,

017-AV-2506, 017-AV-2507, 017-AV-2602,

019-AV-3105, 022-AV-3604, 023-AV-3705,

026-AV-4205, 028-AV-4604, 029-AV-4702,

030-AV-4910, 030-AV-4908, 030-AV-4909,

030-AV-4911, 030-AV-4913, 030-AV-5002,

031-AV-5206

2. Service : Re-gasified LNG

3. Actuator Shut off Pressure (P) : 600 # - 92 kg/cm2 g. 4. Actuator Valve Description :

Item NO. Size NB mm (inches) Bore Size ANSI Rating

1 273 (10”) Full Bore 600#

2 273 (10”) Reduced Bore 600#

3 406 (16”) Full Bore 600#

4 406 (16”) Reduced Bore 600#

5 457 (18”) Reduced Bore 600#

6 508 (20”) Full Bore 600#

7 508 (20”) Reduced Bore 600#

8 610 (24”) Reduced Bore 600#

5. Process Condition: : Power Gas Re-gasified LNG

Gas Temperature -29˚C to 65˚C

Line gas Pressure 92 kg/cm2 g

Molecular Weight 17.13

Cp/Cv 1.28-1.29

DATA SHEET FOR GAS



Page 3 of 7


Compressibility Factor 0.923

6. Actuator Type : As per Specification

7. Power Gas feed from Connection from Mainline

: 3/4" NPT

8. Actuator Remote Operation (for open/close)

: Not Required

9. Valve Position Limit Switch : Required (SPDT contact for open and SPDT contact for close positions separately)

10. Local/ Remote Selector Switch : Required and its Status contact (shall be wired upto junction box as per circuit diagram)

11. Pneumatic Limit Valves and Solenoid, pilot valves to shut off Gas supply to actuator when valve reaches one of its end positions.

: Required

12. Self Retaining System for retaining Momentary open and close signals in the control circuit

: Required

13. Electrical Conduit connection (Cable entry to junction box for Purchaser’s cable)

: 1" NPT

14. Operating Voltage : Solenoid Valves

24 V DC ± 15 %

Relays

15. Contact Rating : Limit Switches

2 Amp at 24 V DC

L/R switch (status)

16. Pad Lock with L/R Switch

: Required

17. Enclosure for

:

Actuator

Certified Weather Proof as per IP55

Electrical Items like Limit

Switches, Solenoid Valves,

Junction Boxes, Relays, Cable

Glands and control units etc.

Certified Weather Proof as per IP55 and Flame

Proof certified suitable for IEC Zone-1, Gas Group

II A & IIB, Temp. Class T3

18. Area Classification

: IEC Zone-I, Gas Group II A & IIB, Temp. Class T3

DATA SHEET FOR GAS



Page 4 of 7


19. Material of Construction for all

Tubing, valves, piping and fittings : SS316

20. Accessories Required

: Required as per Specification

21. Manual/Hydraulic Override

: Required as per Specification

22. Maximum time required to open/close the valve

: As per Data Sheets.

Note:

1. Complete actuator including control panel/ systems shall be manufactured and supplied by actuator manufacturer only. All circuit diagram/ documents/ drawings pertaining to actuator shall be furnished by actuator manufacturer all inspection and testing shall be carried out at actuator manufacturer’s shop as per Cl 6.1 of spec. no. A027-010-16-71-SP-01.

DATA SHEET FOR GAS POWERED VALVE ACTUATORS

DOCUMENT No.

A027-010-16-71-DS-71 Rev. A Page 5 of 7

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL – All rights reserved

TABLE- 1

Sl. No.

MR Sl. No. Tag no. Size/Class Type of

Valve Line no.

Gas temp (°C)

Line Gas pressure (kg/cm2)

Delta “P” Shut off (kg/cm2)

Remarks

Design Inlet Max.

1 25 011-AV-1101 20”/600# Ball 20”-P-011-1101-D1A -29 65 92 92 92 Local Operation









10 23 011-AV-1205 20” /600# Ball 20”-P-011-1102-D1A -29 65 92 92 92 Local Operation





DOCUMENT No.

A027-010-16-71-DS-71 Rev. A Page 6 of 7


Sl. No.


Valve Line no. Gas temp (°C)



Remarks

















DOCUMENT No.

A027-010-16-71-DS-71 Rev. A Page 7 of 7


Sl. No.


Valve Line no. Gas temp (°C)



Remarks




DATA SHEET FOR BALL

VALVES

DATA SHEET NO. A027-010-16-71-DS-72 Rev. A

Page 1 of 2


Rev Date Revisions By Chk Approved Format No. EIL 1641-1924 Rev. 1

Copyright EIL – All rights reserved

Valve Manufacturer/Manufacturing Plant ----------

Actuator Manufacturer ---------- Valve Tag No. Refer Page 2 of 2

Purchaser’s Spec. No. 6-71-0014 & A027-010-16-71-AD-14 ANSI Rating 600#

Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 250 (10”) – 500 (20”) Valve Bore Reduced Bore

Ends Both Ends Flanged as per ASME B 16.5 RF,

Face Finish of Flanges

125 AARH (Smooth Finish)

VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65 Service Regasified LNG (Gas) Installation Above Ground Design Factor -- CONNECTING PIPE DETAILS Diameter (NB), mm Not Applicable

Wall Thickness, mm/ Schedule Not Applicable

VALVE OPERATOR REQUIREMENT STEM EXTENSION REQUIREMENT

Type of operator GAS POWERED ACTUATOR Stem Extension Not Required

Operator Spec. no. A027-010-16-71-SP-01 Length of stem extension, m Not Applicable

Operator Data Sheet A027-010-16-71-DS-71 VALVE MATERIAL SPECIFICATION PART DESCRIPTION MATERIAL SPECIFIED MATERIAL OFFERED

Body ASTM A 216 Gr. WCB/ ASTM A 234 Gr. WPB

Ball (ASTM A 216 Gr. WCB/ ASTM A 234 Gr. WPB) + 0.003” ENP

Body Seat Rings (AISI 4140 + 0.003” ENP) / AISI 410 Seat seal (Secondary) VITON Stem (AISI 4140 + 0.003” ENP) / AISI 410 Stem Seal PTFE/ VITON Stud Bolts ASTM A 193 Gr. B7 / Gr. B7M Nuts ASTM A 194 Gr. 2H / Gr. 4 / Gr. 7 Notes:

1. For local and remote actuated operation, refer Data Sheet for Gas Powered Valve Actuator no.

A027-010-16-71-DS-71. 2. The data sheet shall be read in conjunction with valve specification, actuator specification

& actuator data sheet enclosed in the bid.

DATA SHEET FOR BALL

VALVES


Page 2 of 2

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

MR Sl

No. Item Code Size (NB)

Inch Valve Operating Time

(Sec) Tag No.

7 *PS100072B8LZZD1A 10 45-55 030-AV-4911

16 *PS160072B7LZZD1A 16 70-90 017-AV-2506

25 *PS200072B6LZZD1A 20 90-110

011-AV-1101, 011-AV-1102,

011-AV-1103, 011-AV-1104,

011-AV-1105, 011-AV-1108,

011-AV-1109

DATA SHEET FOR BALL

VALVES


Page 1 of 2




Valve Manufacturer/Manufacturing Plant ---------- Actuator Manufacturer ---------- Valve Tag No. Refer Page 2 of 2


Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 250 (10”) – 600 (24”) Valve Bore Reduced Bore

Ends Both Ends Butt Welded as per ASME B 16.25

Face Finish of Flanges Not Applicable

VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65 Service Regasified- LNG (Gas) Installation Above Ground Design Factor 0.5 CONNECTING PIPE DETAILS

Diameter (NB), mm

600 (24”), API 5L Gr. X-52, PSL2

500 (20”), API 5L Gr. X-52, PSL2

450 (18”), API 5L Gr.X-52,

PSL2

400 (16”), API 5L Gr. B,

PSL2

250 (10”), API 5L Gr. B,

PSL2 Wall Thickness, mm/ Schedule 19.1 17.5 15.9 19.1 14.3




Operator Data Sheet A027-010-16-71-DS-71 VALVE MATERIAL SPECIFICATION PART DESCRIPTION SPECIFIED MATERIAL OFFERED

Body ASTM A 216 Gr. WCB/ ASTM A 234 Gr. WPB (Refer Note-1)


Body Seat Rings (AISI 4140 + 0.003” ENP) / AISI 410 Seat seal (Secondary) VITON Stem (AISI 4140 + 0.003” ENP) / AISI 410 Stem Seal PTFE/ VITON Stud Bolts ASTM A 193 Gr. B7 / Gr. B7M Nuts ASTM A 194 Gr. 2H / Gr. 4 / Gr. 7

Notes:

1. Bidder to note that the butt weld end thickness shall be calculated based on internal pressure

corresponding to pressure rating and allowable stress for valve body material (considering specified design factor and corrosion allowance).



Page 2 of 2


2. For Welding Ends, out of roundness (i.e. difference between maximum and minimum internal diameter at the valve end) shall be maximum 0.5% of OD (for LSAW / HSAW linepipe) & 3.0 mm (for ERW line pipe) and tolerance on internal diameter at the valve ends shall be same as Diameter Tolerances as indicated in Table 10 of API 5L, 44th edition (Effective from October 2008).

3. For local and remote actuated operation, refer Data Sheet for Gas Powered Valve Actuator no. A027-010-16-71-DS-71.

4. The data sheet shall be read in conjunction with valve specification, actuator specification & actuator data sheet enclosed in the bid.

MR Sl

No. Item Code

Size (NB) Inch

Valve Operating Time (Sec) Tag No.

4 *PS100073B8WZZD1A 10” 45-55 030-AV-4910, 030-AV-4913,

030-AV-5002

14 *PS160073B7WZZD1A 16” 70-90

022-AV-3604, 017-AV-2505,017-

AV-2507, 019-AV-3105, 029-

AV-4702

19 *PS180073B6WZZD1A 18” 80-100 023-AV-3705, 026-AV-4205,

028-AV-4604, 017-AV-2602

23 *PS200073B6WZZD1A 20” 90-110 011-AV-1205, 031-AV-5206

26 *PS240073B5WZZD1A 24” 105-135 013-AV-1605, 016-AV-2304

DATA SHEET FOR BALL

VALVES

DATA SHEET NO. 6929-000-16-71-DS-74 Rev.A

Page 1 of 2

A 30.06.2010 Issued for Bids SS RK RK Rev Date Revisions By Chk Approved Format No. EIL 1641-1924 Rev. 1


Valve Manufacturer/Manufacturing Plant ----

Actuator Manufacturer Not Applicable

Valve Tag No. ----


Design Standard API 6D EIL Piping Class D1A

Size, mm (inch) NB 200 (8”)- 300 (12”) Face Finish of Flanges Not Applicable

Ends Both Ends Butt Welded as per B16.25 Bore Type Reduced Bore

VALVE DESIGN CONDITIONS

Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65

Service Regasified LNG (Gas) Installation Buried

Design Factor 0.5

CONNECTING PIPE DETAILS

Diameter (NB), mm (inch) 200 (8”) 250 (10”) 300 (12”)

Grade API 5L Gr B, PSL2 API 5L Gr B, PSL2 API 5L Gr B, PSL2

Wall Thickness, mm 11.1 14.3 15.9


Type of operator Manual(Note-3) Stem Extension Required

Operator Spec. no. Not Applicable Length of stem extension,m

2.5 m for 8” 2.75 m for 10” 2.8 m for 12” Operator Data Sheet Not Applicable

VALVE MATERIAL SPECIFICATION (Equivalent or Superior)

PART DESCRIPTION MATERIAL MATERIAL OFFERED

Body ASTM A216 Gr. WCC/ ASTM A234 Gr.WPC

Ball (ASTM A216 Gr.WCB/ ASTM A234 Gr.WPB) + 0.003” ENP

Body Seat Rings (AISI 4140 + 0.003”ENP)/ AISI 410

Seat seal VITON

Stem (AISI 4140 + 0.003”ENP)/ AISI 410

Stem Seal PTFE/VITON

Stud Bolts ASTM A 193 Gr. B7 / Gr. B7M

Nuts ASTM A 194 Gr. 2H / Gr. 4

Notes:

1. Bidder to note that the butt weld end thickness shall be calculated based on internal pressure corresponding to pressure rating and allowable stress for valve body material (considering specified design factor and corrosion allowance).


DATA SHEET FOR BALL

VALVES

DATA SHEET NO. 6929-000-16-71-DS-74 Rev.A

Page 2 of 2


3. Requirement of manual operator (Wrench/ Hand wheel/ Gear Operator) shall be as per Specification No. 6-71-0014.

4. Separate wrench shall be provided with each wrench-operated valve. 5. The data sheet shall be read in conjunction with valve specification enclosed in the bid.

DATA SHEET FOR BALL

VALVES


Page 1 of 1




Valve Manufacturer/Manufacturing Plant ----- Actuator Manufacturer Not Applicable Valve Tag No. -----


Design Standard API 6D EIL Piping Class B1A Size, mm (inch) NB 200 (8”) – 450 (18”) Valve Bore Reduced Bore

Ends Both Ends Flanged as per ASME B 16.5, RF



VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65 Service Regasified LNG (Gas) Installation Above Ground Design Factor --- CONNECTING PIPE DETAILS Diameter (NB), mm Not Applicable Wall Thickness, mm/ Schedule Not Applicable

VALVE OPERATOR REQUIREMENT STEM EXTENSION REQUIREMENT Type of operator Manual (Note-1) Stem Extension Not Required Operator Spec. no. - Length of stem

extension, m Not Applicable Operator Data Sheet - VALVE MATERIAL SPECIFICATION (EQUIVALENT OR SUPERIOR) PART DESCRIPTION MATERIAL SPECIFIED MATERIAL OFFERED




Notes:

1. Requirement of manual operator (Wrench/ Hand wheel/ Gear Operator) shall be as per

Specification No. 6-71-0014. 2. Separate wrench shall be provided with each wrench-operated valve. 3. The data sheets shall be read in conjunction with valve specification.

DATA SHEET FOR BALL

VALVES


Page 1 of 1




Valve Manufacturer/Manufacturing Plant ---------- Actuator Manufacturer ---------- Valve Tag No. -


Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 200 (8”) to 450 (18”) Valve Bore Reduced Bore




VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-) 29 to 65 Service Regasified LNG (Gas) Installation Above Ground Design Factor -- CONNECTING PIPE DETAILS Diameter (NB), mm Not Applicable Wall Thickness, mm/ Schedule Not Applicable

VALVE OPERATOR REQUIREMENT STEM EXTENSION REQUIREMENT Type of operator Manual (Note-1) Stem Extension Not Required Operator Spec. no. - Length of stem

extension, m Not Applicable Operator Data Sheet - VALVE MATERIAL SPECIFICATION (Equivalent or superior) PART DESCRIPTION MATERIAL SPECIFIED MATERIAL OFFERED

Body ASTM A216 Gr.WCB/ ASTM A234 Gr.WPB

Ball (ASTM A216 Gr.WCB/ ASTM A234 Gr.WPB) + 0.003”ENP


Notes:

1. Requirement of manual operator (Hand wheel/ Gear Operator) shall be as per Specification No. 6-71-0014.

2. Separate wrench shall be provided with each wrench-operated valve. 3. The data sheets shall be read in conjunction with valve specification.

DATA SHEET FOR BALL

VALVES

DATA SHEET NO. 6921-060-16-71-DS-77 Rev. A

Page 1 of 2




Valve Manufacturer/Manufacturing Plant ---------- Actuator Manufacturer ---------- Valve Tag No. - Purchaser’s Spec. No.

6-71-0014 & A027-010-16-71-AD-14 ANSI Rating 600#

Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 200(8”) to 500(20”) Valve Bore Reduced Bore

Ends Both Ends Butt Welded as per B16.25

Face Finish of Flanges -

VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65

Service Regasified LNG (Gas) Installation Above Ground Design Factor 0.5 CONNECTING PIPE DETAILS Diameter (NB), mm 8”(200) 10”(250) 12”(300) 16”(400) 18”(450) 20”(500)

Grade API 5L GR-B PSL2

API 5L GR-B PSL2

API 5L GR-B PSL2

API 5L GR-B PSL2

API 5L GR X-52 PSL2

API 5L GR X-

52 PSL2 Wall Thickness, mm/ Schedule 11.1 14.3 15.9 19.1 15.9 17.5


Type of operator Manual (Note-3) Stem Extension Not Required Operator Spec. no. -

Length of stem extension, m Not Applicable Operator Data Sheet -

VALVE MATERIAL SPECIFICATION (Equivalent or superior) PART DESCRIPTION SPECIFIED MATERIAL OFFERED

Body ASTM A216 Gr.WCB/ ASTM A234 Gr.WPB

Ball (ASTM A216 Gr.WCB/ ASTM A234 Gr.WPB) + 0.003”ENP

Body Seat Rings (AISI 4140 + 0.003” ENP) / AISI 410

Seat seal (Secondary) VITON

Stem (AISI 4140 + 0.003” ENP) / AISI 410

Stem Seal PTFE/ VITON Stud Bolts ASTM A 193 Gr. B7 / Gr. B7M Nuts ASTM A 194 Gr. 2H / Gr. 4 / Gr. 7


DOCUMENT No. 6921-060-16-71-DS-77 Rev. A

Page 2 of 2


Notes:

1. Bidder to note that the butt weld end thickness shall be calculated based on internal pressure corresponding to pressure rating and allowable stress for valve body material (considering specified design factor and corrosion allowance).


3. Requirement of manual operator (Wrench/ Hand wheel/ Gear Operator) shall be as per Specification No. 6-71-0014.

4. Separate wrench shall be provided with each wrench-operated valve. 5. The data sheets shall be read in conjunction with valve specification.

DATA SHEET FOR BALL

VALVES


Page 1 of 2







Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 250 (10”) – 500 (20”) Valve Bore Full Bore




VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65 Service Regasified LNG (Gas) Installation Above Ground Design Factor -- CONNECTING PIPE DETAILS Diameter (NB), mm Not Applicable

Wall Thickness, mm/ Schedule Not Applicable




Operator Data Sheet A027-010-16-71-DS71 VALVE MATERIAL SPECIFICATION PART DESCRIPTION MATERIAL SPECIFIED MATERIAL OFFERED




1. For local and remote actuated operation, refer Data Sheet for Gas Powered Valve Actuator no.

A027-010-16-71-DS-71. 2. The data sheet shall be read in conjunction with valve specification, actuator specification

& actuator data sheet enclosed in the bid.

DATA SHEET FOR BALL

VALVES


Page 2 of 2


MR Sl

No. Item Code Size (NB)

Inch Valve Operating Time

(Sec) Tag No.

3 *PS100078B8LFZD1A 10 45-55 030-AV-4909

13 *PS160078B7LFZD1A 16 70-90 017-AV-2504

22 *PS200078B6LFZD1A 20 90-110 011-AV-1106, 011-AV-

1107

DATA SHEET FOR BALL

VALVES


Page 1 of 2







Design Standard API 6D EIL Piping Class D1A Size, mm (inch) NB 250 (10”) – 400 (16”) Valve Bore Full Bore

Ends Both Ends Butt Welded as per ASME B 16.25

Face Finish of Flanges Not Applicable

VALVE DESIGN CONDITIONS Corrosion Allowance, mm 1.5 Temperature, °C (-)29 to 65 Service Regasified LNG (Gas) Installation Above Ground Design Factor 0.5 CONNECTING PIPE DETAILS

Diameter (NB), mm 250 (10”), API 5L Gr. B, PSL2

400 (16”), API 5L Gr. B, PSL2

Wall Thickness, mm/ Schedule 14.3 19.1




Operator Data Sheet A027-010-16-71-DS71 VALVE MATERIAL SPECIFICATION PART DESCRIPTION MATERIAL SPECIFIED MATERIAL OFFERED




1. Bidder to note that the butt weld end thickness shall be calculated based on internal pressure

corresponding to pressure rating and allowable stress for valve body material (considering specified design factor and corrosion allowance).

2. for local and remote actuated operation, refer Data Sheet for Gas Powered Valve Actuator no. A027-010-16-71-DS-71.

DATA SHEET FOR BALL

VALVES


Page 2 of 2


3. The data sheet shall be read in conjunction with valve specification, actuator specification & actuator data sheet enclosed in the bid.


MR Sl. No.

Item Code Size (NB) Inch

Valve Operating Time (Sec) Tag No.

2 *PS100079B8WFZD1A 10 45-55 030-AV-4908

12 *PS160079B7WFZD1A 16 70-90 017-AV-2503

FORM‐B

REFERENCE LIST FOR SUPPLY OF BALL VALVES (API 6D) FOR THE LAST SEVEN YEARS

S. No. Project Client

(Company Name, Address, Email, Contact Person) Valve Model Size Rating Service Year of supply

To be filled, signed and stamped by Bidder.

Bidder’s Seal Signature of Bidder

FORM‐B 1

REFERENCE LIST FOR SUPPLY OF DIRECT GAS POWERED ACTUATOR FOR THE LAST SEVEN YEARS

(TO BE FILLED FOR EACH PROPOSED SUB VENDOR)

S. No. Project Client

(Company Name, Address, Email, Contact Person) Actuator Model Valve Size Valve Rating Service Year of supply

Bidder’s Seal Signature of Bidder

FORM – L

LIST OF SPARES AND ACCESSORIES FOR START UP & COMMISSIONING FOR VALVES

S. No. Item No. Description Quantity

Note: Bidder to include the start up and commissioning spares for valves in the quoted price for Ball Valves.


Bidder’s seal Signature of Bidder

FORM – L-1

LIST OF SPARES AND ACCESSORIES FOR START UP & COMMISSIONING FOR ACTUATORS


Note: Bidder to include the start up and commissioning spares for actuators in the quoted price for Ball Valves.



FORM – S

LIST OF SPARES AND ACCESSORIES FOR TWO YEARS OF NORMAL OPERATION FOR VALVES


Note: Bidder shall quote separately spares for two years normal operation for valves as per price schedule performa.



FORM – S-1

LIST OF SPARES AND ACCESSORIES FOR TWO YEARS OF NORMAL OPERATION FOR ACTUATORS


Note: Bidder shall quote separately spares for two years normal operation for actuators as per price schedule performa.



SHEET 1 OF 2

FORM –T

DATA SHEETS FOR TORQUE VALUES

MR SR. NO.

TAG NO.

DATA FROM BALL VALVE VENDOR FOR BALL VALVE TORQUE

FIGURES WITH A SAFETY FACTOR OF 1.25

ACTUATOR GENERATED TORQUE (NOTE 1)

MODEL

SELECTED (8)

BREAK TORQUE

[Nm] (1)

RUNNING TORQUE

[Nm] (2)

MAX ALLOWABLE VALVE STEM TORQUE [Nm]

(3)

BREAK TORQUE

[Nm] (4)

RUNNING TORQUE

[Nm] (5)

BREAK TORQUE

[Nm] (6)

RUNNING TORQUE

[Nm] (7)

7

030-AV-4911

16

017-AV-2506

25

011-AV-1101, 011-AV-1102, 011-AV-1103, 011-AV-1104, 011-AV-1105, 011-AV-1108,

011-AV-1109

26

013-AV-1605, 016-AV-2304,

23

011-AV-1205, 031-AV-5206,

19 023-AV-3705, 026-AV-4205, 028-AV-4604, 017-AV-2602

14

022-AV-3604, 029-AV-4702, 017-AV-2505, 017-AV-2507, 019-AV-3105, 017-AV-2504

4

030-AV-4910, 030-AV-4913, 030-AV-5002

3

030-AV-4909

22

011-AV-1106, 011-AV-1107

12

017-AV-2503

SHEET 2 OF 2

MR SR. NO.

TAG NO.

DATA FROM BALL VALVE VENDOR FOR BALL VALVE TORQUE

FIGURES WITH A SAFETY FACTOR OF 1.25

ACTUATOR GENERATED TORQUE (NOTE 1)

MODEL

SELECTED (8)

BREAK TORQUE

[Nm] (1)

RUNNING TORQUE

[Nm] (2)

MAX ALLOWABLE VALVE STEM TORQUE [Nm]

(3)

BREAK TORQUE

[Nm] (4)

RUNNING TORQUE

[Nm] (5)

BREAK TORQUE

[Nm] (6)

RUNNING TORQUE

[Nm] (7)

2

030-AV-4908

NOTES: 1. These figures shall be used as basis for testing the actuator performance during factory testing. The actuator acceptance would be carried out

after verifying successful testing of complete ball valve with actuator assembly. 2. Actuator running torque under col. (7) shall be greater than or equal to minimum required torque indicated under col. (5) and actuator Break

torque under col. (6) shall be greater than or equal to minimum required torque under col. (4). 3. Actuator Break torque shall be less than max allowable torque for valve stem. Valve manufacturer shall ensure that valve stem is designed to

withstand actuator Break torque. 4. All values shall be indicated in Nm.



CHECK LIST

DOCUMENT NO.

A027-010-QV-CL-9080 Page 1 of 1


REQN. FOR : BALL VALVES (API 6D) - II

PROJECT: DABHOL-BANGLORE PIPELINE PROJECT

CHECK LIST - Technical Bidder confirms following, as a minimum, has been enclosed in the offer.



S. No.

Requirements

Complied by

Bidder

1.0 Reference List (Form-B, Form-B 1)) of previous supply of valves & actuators (for similar design as quoted) enclosed. Yes/No

2.0 Filled -up Data Sheets, duly signed and stamped by bidder enclosed.

Yes/No

3.0 List of recommended start up & commissioning spares and accessories (Form-L) for valves and actuators enclosed.

Yes/No

4.0 List of spares and accessories recommended for two (2) year normal operation (Form-S) for valves and actuators enclosed.

Yes/No

5.0 Compliance Statement (A027-010-QV-CS-9080) duly filled and stamped enclosed. Yes/No

6.0 Copy of valid API-6D certificate enclosed. Yes/No

7.0 GA & assembly drawings, cross section drawings including part list & material list enclosed. Yes/No

8.0 Seat design (blow-up) details enclosed. Yes/No

9.0 Other technical details & vendor's product catalogues enclosed. Yes/No

10.0 Valve support Foot details (Form-F) enclosed. Yes/No 11.0 Data sheet for torque values (Form-T) enclosed. Yes/No

12.0

Copy of Purchase Orders (without prices), Inspection Release note (IRN), GA drawings including ball seat arrangement duly approved by end user of relevant previous supply of valves as per API-6D (Ball Valves) & gas powered actuators enclosed.

Yes/No

COMPLIANCE STATEMENT

DOCUMENT NO.

A027-010-QV-CS-9080 Page 1 of 1




Compliance Statement

Sl No.

Requirement Bidder’s Confirmation

1 Bidder confirms that all materials proposed by the

bidder are same/ equivalent/ superior to those specified in specification/ data sheets enclosed.

2 Bidder confirms that the offer is in total compliance

with the Technical requirements of the Material Requisition (Ball valves & Gas Powered Actuators). Bidder confirms that deviation expressed or implied any where else in the offer shall not be considered valid.

3 Bidder confirms that all spares and accessories

required for 2 years of normal operation have been quoted separately as per price performa enclosed with RFQ.

4 Bidder confirms that prices for start-up/

commissioning spares and accessories have been included in the quoted items.

5 Bidder confirms that in the event of securing order

for the requisitioned item(s), good for manufacturing drawings of ordered item(s) shall have complete details with dimensions, part list and material list including back-up calculations in the first submission, failing which the vendor shall be solely responsible for any likely delay in delivery of item(s).

Bidder's Signature with stamp

SPECIAL INSTRUCTIONS TO

BIDDERS

DOCUMENT NO.

A027-010-QV-IN-9080 Page 1 of 1




SPECIAL INSTRUCTIONS TO BIDDERS

1. Bidder to note that no correspondence shall be entered into or entertained after the bid submission.

2. Bidder shall furnish quotation only in case he can supply material strictly as per this Material Requisition and specification/data sheets forming part of Material Requisition and for which he is approved by EIL.

3. If the offer contains any technical deviations or clarifications or

stipulates any technical specifications (even if in line with MR requirements) and does not include complete scope & technical/ performance data required to be submitted with the offer, the offer shall be liable for rejection.

4. The submission of prices by the Bidder shall be construed to mean

that he has confirmed compliance with all technical specifications of the corresponding item(s).

5. Bidder must submit all documents as listed in checklist along with his

offer.

SPECIFICATION FOR GAS


DOCUMENT No. A027-010-16-71-SP-01 Rev. 1

Page 1 of 13

1 01.07.2010 Revised & Re-Issued As Job Specification VP RK RK

0 20.04.2010 Issued As Job Specification VP RK RK Rev. No Date Purpose Prepared

by Checked

by Approved

by Format No. EIL 1641-1924 Rev. 1 gas actuator spec_01 Copyright EIL – All rights reserved




SPECIFICATION FOR

GAS POWERED VALVE ACTUATORS




Page 2 of 13


TABLE OF CONTENTS

1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3.0 ACTUATOR SIZING 4.0 DESIGN FEATURES 5.0 COATING 6.0 INSPECTION AND TESTS 7.0 NAME PLATE 8.0 SHIPPING 9.0 DOCUMENTATION 10.0 SPARES AND ACCESSORIES

ATTACHMENTS

- SKETCH-1

- SKETCH-2

- GAS COMPOSITION




Page 3 of 13


1.0 SCOPE 1.1 This specification, together with the applicable data sheet, covers the minimum

requirements for the design, manufacture, inspection, testing and shipping of valve actuators complete with accessories for quarter turn ball valves.

1.2 This specification indicates the minimum supply requirements and does not relieve the

vendor from his responsibilities concerning the design and the safe operation of the supplied equipment.

1.3 The valve manufacturer shall also be responsible for proper operation of the actuator that

shall develop a torque or a thrust sufficient to conveniently open and close the valve always with in the limits established by the resistance of the mechanical elements of the valve itself.

1.4 Valve and actuator shall be supplied as a single assembly complete in all respect and ready

for installation at site. 2.0 REFERENCE DOCUMENTS

Reference is made in this specification to the latest edition of the following codes, standards and specifications:

Codes and Standards

a. ASME B31.8 : Gas Transmission and Distribution Piping

Systems.

b. ASME B16.5 : Steel Pipe Flanges and Flanged Fittings.

c. ASME B16.47 : Large dia Steel Flanges :NPS 26 through NPS 60 d. ASME SEC. VIII : Boiler and Pressure Vessels Code.

e. ANSI B2.1 : Pipe Threads, General Purpose

f. NEC : National Electric Code

g. IEC : International Electrotechnical Commission

Purchaser Specification

6-71-0014 : Standard Specification for Ball Valves (Onshore) In case of conflict between the requirements of this specification and above referred documents, the requirements of this specification shall govern.

3.0 ACTUATOR SIZING 3.1 For sizing the actuator, Valve manufacturer shall furnish to the actuator manufacturer the

following information:




Page 4 of 13


a) The maximum break-away torque or thrust required at the valve stem with manual/remote operation to open and close a valve at the shut off pressure in the line. The actuator shall be sized at 10 kg/cm2g gas pressure and meeting the safety factor of 1.25 as required by the valve operation at the shut-off pressure in the line.

b) The temperature correction factor. c) The pressure correction factor.

d) As a result of points (a) to (c) the minimum required torque or thrust output of the

actuator.

e) Maximum allowable torque or thrust output of the actuator depending on the type and size of valve.

3.2 The maximum time required to open and close a ball valve shall be as indicated in the data

sheet. 3.3 Actuator manufacturer shall provide the complete model no. decoding for actuators, limit

switches and solenoid valves. 3.4 Complete details of Gas/Hydraulic circuit with complete sequencing of port from open to

close and close to open position shall be furnished in the offer for review. 3.5 Manufacturer shall furnish the detailed calculation for actuator sizing after placement of

order. The calculation so furnished by manufacturer shall satisfy the sizing criteria as per above clauses. Manufacturer shall agree to upgrade the actuators offered to meet the sizing criteria without any price and schedule impact.

4.0 DESIGN FEATURES 4.1 The actuator shall be powered by Natural Gas from the main pipeline. The gas powered

actuator shall operate at 10 kg/cm2(g). A typical scheme for tapping the gas from mainline with pressure reduction is shown in SKETCH-1. Actuator electrical/hydraulic circuit shall be developed as per the SKETCH-2 enclosed.

4.2 Actuator shall be direct gas operated scotch yoke or rotary vane type with manual

hydraulic override. The actuator shall be provided with a hydraulic pump for manual operation. If there is no gas pressure available to actuator it shall be possible to actuate Direct Pneumatic Actuator by means of Nitrogen bottles or similar pressure source. Actuator manufacturer shall furnish the capacity and set pressure of nitrogen bottles for at least two opening and two closing strokes of the actuator.

4.3 The actuator shall be suitable for gas operating conditions and ambient temperature as

specified in data sheets. The presence of methanol in the gas shall not affect the service of the Actuator.

4.4 All materials in contact with natural gas shall be suitable for the gas composition attached

with this specification. 4.5 The actuator and its accessories shall be suitable for outdoor installation and have weather

proof enclosure as per IP 55 as minimum. All compartments and housing containing electrical devices such as switches, contactors, relay, fuses, terminal box etc. shall be explosion proof suitable for IEC Zone-1, gas group




Page 5 of 13


IIA/IIB, temperature class T3 or equivalent. The cable glands shall be 1" NPT thread. The unused cable entries must be plugged off with solid metal plugs.

Solenoid valves shall be of explosion proof design certified for IEC Zone-1, gas group IIA/IIB, temperature class T3 or equivalent with moulded continuous duty coils and stainless steel valve body.

4.6 All pressure containing parts shall be designed to ASME Section VIII. 4.7 a) The actuator shall be suitable for direct mounting to the valve without changing

the standard top works of the valve and shall have the capability to be mounted or removed from the valve when the valve is in service. The actuator shall be flanged and bolted directly on the valve body or extension. The connection between actuator and the valve or between the operator, the outer casing of the extension and the valve shall be such that there is no movement between these connections when the valve is actuated by the actuator under any load.

b) Actuator shall be suitable for installation on a vertical stem unless otherwise

specified in the data sheet. 4.8 Provision shall be made to prevent accidental pressure build up in the actuator. 4.9 The construction of the actuator and its controls shall be such that proper manual operation

and maintenance can be carried out by skilled personnel without the risk of being injured e.g. by moving parts.

4.10 A position indicator on the actuator shall show the valve in the open, closed or partially

open positions. 4.11 Bearings shall be factory packed with grease and shall not require additional lubrication

for the life of the actuator. 4.12 Unless specified otherwise in the data sheet, the actuator shall be equipped with limit

valves which immediately shut off the gas supply to actuator when the valve reaches one of its end positions.

4.13 Actuator shall be provided with pressure gauges for pneumatic and hydraulic systems.

The pressure gauges for the hydraulic system shall be in circuit with the pressure relief system.

4.14 In selection of pressure regulator due consideration shall be given to the effect of cooling

of gas at the regulator and its down stream section. 4.15 A high pressure dehydrating filter cartridge shall be provided to remove condensate,

moisture, foreign particles and any corrosive contaminants from pipeline gas. 4.16 The sound level of the gas escaping into the atmosphere when the actuator is in operation

shall not exceed 90 dBA, measured at a distance of 10 metres. 4.17 The actuator shall be operated by either of the following two methods:

a) For the remote control, the actuator shall have a solenoid valve, limit switches, relays, etc. and shall be suitable for remote and local operation as per description in the attached Actuator Data Sheet(s).




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Electrical signal supplied is a momentary type with 1 sec duration signal. Actuator shall have a self retaining system of the above signal in its control circuit.

b) For the local-control the actuator shall be suitable for local operation with line gas

feed lines or through nitrogen bottles. The devices and accessories, which do not require the electricity for their operation, shall be provided in the actuators as per this specification. The actuator shall have a hand pump in conjunction with the oil circuit to achieve local control with hydraulic shock functionality.

4.18 a) The actuators shall be provided with limit switches for open and close positions.

The position of switches shall be adjustable near the valve open and close positions. The limit switches shall be wired upto terminal block and shall be numbered for proper identification. The limit switches shall have 2 sets of contacts for each open and close position. The contact rating shall be as specified in the data sheet. The power to solenoid valves shall be cut-off when the actuator has travelled to extreme positions (close and open).

c) The limit switches shall be wired in the actuator control circuit by the vendor so as

to cut off power to the actuator once the end positions of the valve are reached. This is required to de-energize the solenoid valves in the steady state condition and failure of electrical power will not affect the valve position.

4.19 Actuator’s open/close command shall be potential free momentary contacts & the same shall not be powered.

4.20 The stroke of the Actuator shall be easily adjustable in steps of maximum 0.5° for Ball

valves. 4.21 Speed control nozzles for adjusting the valve speed over a wide range shall be provided. 4.22 If remote control is required, a local/remote switch shall be installed to prevent remote

control during maintenance work. This switch shall be provided with a hole 12 mm in diameter for locking with pad lock in either position. This local/remote switch shall be wired upto the junction box as per circuit diagram.

4.23 All control accessories, pneumatic and hydraulic, shall be mounted in an enclosure and

shall be fully wired and tubed. The enclosure shall be weatherproof as per IP 55. 4.24 All bleed and vent connections wherever required shall be piped outside the actuator

cabinet so as to prevent gas pocketing inside the actuator cabinet. The actuator will be of an automatic self purging design such that any gas pocket in the actuator will be eliminated.

4.25 Vendor shall be responsible for integrating the potential free NO or NC contacts of

Remote Telemetry Unit (RTU's) for open and close command in interlock circuit. These commands will be of momentary type with 1 sec. duration.

4.26 All mounting accessories needed for installing the actuator, tanks etc. are in

manufacturer's scope of supply. 4.27 The interconnecting cabling, interconnecting pipework between the actuator and the valve,

adapters, tubing, cable glands, junction box are in manufacturer's scope of supply. 4.28 The actuator shall be supplied totally self-contained, wired, tubed and mounted on ball

valve. In case of a separate control box, wiring and tubing between control box and actuator is in the vendor's scope. Three metres of 3/4" tubing set including all connectors




Page 7 of 13


between the actuator and the control box and three metres of interconnecting piping work upstream & downstream of the valve and the control box shall be provided. Owner shall provide 20 mm (3/4") SW tapping on process main line for line gas tapping.

4.29 Threading connections shall be NPT as per ANSI B 2.1 and flange connection as per

ANSI B 16.5/ANSI B 16.47. The tubing, fittings and valves shall be stainless steel with Swage Lock fittings or equivalent.

5.0 COATING

The actuator, including gear boxes and piping, shall be coated as described below: 5.1 Removal of all rust by means of emery cloth or wire brush. 5.2 Shot blast as per Swedish Standard No. SIS 055900 latest edition SA 2.5 one layer Primer

Epoxy-Polyamide DFT 75 microns intermediate layer Epoxy-Polyamide DFT 25 microns, final layer Epoxy-Polyamide DFT 75 microns. Total DFT 175 microns and colour RAL 5012 (light blue).

6.0 INSPECTION AND TESTS 6.1 Test at the Actuator Manufacturer's Shop

a) Electrical and mechanical operating tests.

b) Seal test of hydraulic circuits.

c) Check of required functions.

d) Check of operating time control.

e) Check of limiting device operation.

f) Check of the actuator torque or thrust. 6.2 Test at the Valve Manufacturer's Shop

a) Test and check covered by point 6.1 after assembly with ball.

b) No load test (DP=0) or load (DP max) Operations with the minimum required feeding pressure (10 kg/cm2g).

c) Check of the limiting device operation.

d) Various tests on the valve according to provisions of specific documentation.

e) Testing shall conform to actual field operating conditions.

6.3 All actuators shall be visually inspected. 6.4 Dimensional check on actuators shall be carried out as per the Purchaser approved

drawings. 6.5 Purchaser reserves the right to perform inspection as indicated above at Manufacturer's

works prior to shipment. Manufacturer shall give reasonable access and facilities required for inspection to the Purchaser's Inspector.




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In no case shall any action of Purchaser or his inspector relieve the Manufacturer of his responsibility for material, design, quality or operation of actuators.

7.0 NAME PLATE

Actuator shall have a SS name plate attached firmly to it at a visible place and reporting the following information: a) Instrument tag number as per Purchaser's data sheets.

b) Manufacturer's model, trade mark, serial no. etc.

c) Max. allowable operating pressure or voltage.

d) Area classification in which the equipment can be used.

e) Actuator characteristics data.

f) Inspection agency name or logo

8.0 SHIPPING 8.1 All threaded and flanged opening shall be suitably protected to prevent entry of foreign

material. 8.2 The actuator shall be supplied pre-assembled except piping/tubing, actuator, actuator

control unit, tanks and other accessories shall be packed separately. 8.3 Protective grease oil coating shall be applied on the surface to protect them from rusting. 8.4 Package shall be marked legibly with suitable marking ink the following: a) Order number b) Package number c) Manufacturer's name d) Model No. & Thrust e) Tag number

f) Inspection agency name or logo 9.0 DOCUMENTATION 9.1 At the time of bidding the manufacturer shall submit the following documents in

accordance with EN10204 3.1C:

a) A detailed specification sheet for valve actuator providing all the details regarding type, materials of construction for various parts etc.

b) Schematic diagrams showing the complete actuator control circuit.

c) A detailed dimensional drawing.

d) Installation drawing complete with valve assembly.

e) Actuator sizing calculations including relation between required torque of valve

and actuator output torque.




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f) Information asked for vide section 3.0 of this specification and actuator sizing as per Actuator Data Sheet.

g) Drawing showing connections by Purchaser (piping, electrical etc.).

h) Wiring diagram (actuator electrical circuitry) incorporating latching of momentary signals, remote/local switch, limit switches.

i) Junction box terminal block nos. for I/O signals.

j) Parts list.

k) Recommended spare parts with prices.

l) Assembly details (Valve & Actuator).

m) Information regarding the past experience on similar actuators including (a) Size

(b) Numbers (c) Name of Installation (d) Owner (e) Name of Contact Person (f) Date of Installation.

n) Technical Catalogue giving detailed technical specification and other information

for each type of actuator and its accessories covered in the bid. 9.2 Upon receipt of Purchase order, manufacturer shall submit copies of the following for

Purchaser's review and approval.

a) Documents and specifications as listed in Clause 9.1 of this specification.

b) Test certificates and certificates from statutory bodies.

c) Manual for installation, erection instructions, maintenance and operation instructions.

d) Complete assembly drawing of the ball valve matching with the actuator offered.

The approval of these drawings/documents will not absolve vendor of the responsibility with respect to correct operation of the actuator. Manufacturer's quotation, catalogues, drawings, operating and maintenance manuals etc. shall be in English language.

10.0 SPARES AND ACCESSORIES 10.1 Manufacturer shall furnish list of recommended spares and accessories for actuators

required during start-up and commissioning. 10.2 Manufacturer shall furnish list of recommended spares and accessories required for two

years of normal operation and maintenance of actuators. 10.3 Manufacturer shall quote for spares and accessories as per Material Requisition.




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Vendor to develop Actuator electrical/hydraulic circuit as per the sketch below and provide junction box housing terminal blocks for customer cable termination.




Page 12 of 13


GAS COMPOSITION

(A) RLNG AT DAHEJ

S.No. Name Composition Mol%

1. C1 92.34

2. C2 5.47

3. C3 0.32

4. C4 0.027

5. C5 0.003

6. C6 -

7. CO2 -

8. N2 1.78

9. Total Sulphur 24 PPM

ADDENDUM TO SPECIFICATION NO. 6-71-0014

REV-3

DOCUMENT No. A027-010-16-71-AD-14 Rev. 1

Page 1 of 4

1 30.06.2010 ISSUED AS JOB SPECIFICATION SS RK RK

0 03.05.2010 ISSUED AS JOB SPECIFICATION VP RK RK Rev. No Date Purpose Prepared

by Checked

by Approved

by Format No. EIL 1641-1924 Rev. 1 Addendum to Ball Valves spec FINAL





ADDENDUM TO SPECIFICATION NO. 6-71-0014, REV-3 FOR

PIPELINE BALL VALVES (ONSHORE)

(Pipeline Engineering Department)


REV-3


Page 2 of 4

Format No. EIL 1641-1924 Rev. 1 Addendum to Ball Valves spec FINAL Copyright EIL – All rights reserved

CONTENTS

1. AMENDMENTS/ADDITIONAL REQUIREMENTS ……………………………….3


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Page 3 of 4


A. AMENDMENTS/ADDITIONAL REQUIREMENTS

Following amendments/additional requirements shall be applicable:

1) Refer Clause 2.1 (Page 4 of 15)

Following shall be added at end of clause 2.1:

In addition to this specification, wherever applicable, the stringent requirements/ provisions/ amendments of the latest 23rd edition of API 6D (Effective October – 2008), shall also apply.”


The entire clause stands replaced as follows:

Valve design shall meet the requirements of API Specification 6D and shall be suitable for the service conditions indicated in the Valve Data Sheet. The ASME Boiler & Pressure Vessel Code, Section VIII, Division 1 shall be used to design the valve body. Allowable stress requirements shall comply the provisions of ASME B31.3. In addition, corrosion allowance indicated in Valve Data Sheet shall be considered in valve design. The manufacturer shall have a valid license to use API monogram on valves manufactured as per API 6D.


Clause 4.2, “Valve body…………..not permitted.” stands replaced as below:

“For above ground valves, valve body design shall be either fully welded or bolted type. Valve body joints with threads are not permitted”. “For buried valves, valve body design shall be fully welded type only. Valve body joints with bolts or threads are not permitted”.

4) Refer clause 4.6 (Page 6 of 15)

The entire clause stands replaced as follows:

Valve seats shall be with primary metal to metal contact. O-rings or other seals if used for drip tight sealing shall be encased in a suitable groove in such a manner that it can not be removed from seat ring and there is no extrusion during opening or closing operation of valve at maximum differential pressure corresponding to valve class rating. The seat rings shall be so designed as to ensure sealing at low as well as high differential pressures.

Alternatively, valve seat rings may be provided with soft insert. The same shall be positively locked in position. All ball valves shall comply fire safe design and qualified by fire testing as specified in API 6FA.

5) Refer figure-4.9 (Page 15 of 15)

a) Drain & Vent connection shall have one valve with threaded plug and cap instead of two number valves as indicated in figures for both above ground & underground installation.

b) Refer tables: - 50 mm size shall be read as 40 mm for both full bore and reduced bore valves for above ground & underground installation.


REV-3


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6) Refer clause 4.19 (b) (Page 8 of 15)

Clause 4.19 (b), “Vent and drain…………..ANSI Class 6000.” stands replaced as below:

“Vent and drain connections and sealant injection lines shall be terminated adjacent to the valve operator by means of suitable piping anchored to the valve body. The pipe used shall be API 5L Gr. B / ASTM A 106 Gr. B, with Sch.80. Fittings shall be ASTM A105/ASTM A234 Gr.WPB, Socket welded ANSI class 6000.”

7) Refer Clause 9.1 (a) (Page 13 of 15)

Following shall be added at end of clause 9.1 (a):

“General arrangement drawings shall also indicate weight of valve as well as actuator.”


Clause 9.2, “Within three weeks…………..manufactured.” stands replaced as below

“Within three weeks of placement of order, the Manufacturer shall submit the following drawings, documents and specifications for Company's approval:

a) Detailed sectional drawings showing all parts with reference numbers and material

specifications. b) Assembly drawings with overall dimensions and features. Drawing shall also

indicate the number of turns of hand wheel (in case of gear operators) required for operating the valve from full open to full close position and the painting scheme. Complete dimensional details of support foot (where applicable) shall be indicated in these drawings.

c) Welding, heat treatment and testing procedures.

Manufacture of valves shall commence only after approval of the above documents. Once the approval has been given by Company, any changes in design, material and method of manufacture shall be notified to Company whose approval in writing of all changes shall be obtained before the valve is manufactured.”