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Copyright © 2015 Boeing. All rights reserved. 1
The statements contained herein are based on good faith assumptions are to be used for general information purposes only. These statements do not constitute an offer, promise, warranty or guarantee of performance.
PDT Europe 2016Data Standards: A Strategic Lever for Boeing Commercial AirplanesBrian Chiesi, Boeing Commercial Airplanes
Copyright © 2015 Boeing. All rights reserved. 2
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 3
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 4
HistoryThe first 100 years
A heritage that mirrors the history of flight
Copyright © 2015 Boeing. All rights reserved. 5
Copyright © 2015 Boeing. All rights reserved. 6
Copyright © 2015 Boeing. All rights reserved. 7
747-8777-300ER
777-8777-9 787-8
787-9787-10
737-700737-800737-900737-MAX
Boeing Commercial AirplanesRich History with a Strong Lineup for 2nd Century
767-300
4,392
20
80
523
779
Copyright © 2015 Boeing. All rights reserved. 8
737, 191, 20%
747, 190, 20%
767, 18.6, 2%
777, 297, 31%
787, 262, 27%
Volume in Millions / Year737, 394,000
747, 10,000,000
767, 3,100,000
777, 3,000,000
787, 2,300,000
Parts / Airplane
Production at Scale
2014 Manufacturing Data
723Deliveries
.96BParts
8.7 Billion Records in ERP
Copyright © 2015 Boeing. All rights reserved. 9
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 10
PLM Evolution at Boeing Commercial Airplanes
1960 - 1990 1990 - Now 2005 - Now
Design 2D Drawings 3D Model + 2D Drawings 3D Model Based Definition
Change Paper Textual based, Boeing built Textual based, Boeing built
Validation Physical Mockup Spatial Pre Assembly Spatial, Functional, Build & Support Pre-assembly
Bill of Material Paper / Forms on Mainframe Teamcenter Enterprise + Specialty PDMs
ENOVIA LCA / TeamcenterEnterprise + Specialty PDMs
Configuration Explicit airplane effectivity Option driven quantity based Option driven instance based
Applications Boeing Computing Services Customized COTS + Boeing IT Customized COTS + Boeing IT
Technology Mainframe Unix + Windows, Thick & Thin Windows, Thick & Thin
Copyright © 2015 Boeing. All rights reserved. 11
Comprised of~ 2,500 ApplicationsOn~5,000 ServersAffected by~ 900 changes annuallyImpacting~ 40,000 UsersWith~ 12 copies of the dataAnd maintaining~ 9.1 PB of dataAcross7 Countries
As-Is ArchitectureA System of Systems at incredible scale
Copyright © 2015 Boeing. All rights reserved. 12
Data Replication: An Increasing Burden12 copies when 2 or 3 will do
Copyright © 2015 Boeing. All rights reserved. 13
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 14
SMAC(Social, Mobile, Analytics, Cloud)
AutomationRoboticsMiniaturization Sensors IoT
2013 2014 2015 2016 2017 2018 2019 2020
737 Max777X
???
Technology Convergence – Our Challenge
Architect a system that enables rapid technology insertion
Copyright © 2015 Boeing. All rights reserved. 15
• Smart User Interface
• Information Centric
• Obsolescence resilient
• Analytics Driven
• Incrementally Deployed
• Standards Compliant
• Globally Available
• Technology enabling
Future Architecture Solution ConceptKey Requirements
Copyright © 2015 Boeing. All rights reserved. 16
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 17
Product Lifecycle ManagementAn opportunity space for standards
Visualization
CD
RL/SD
RL
Reporting &
Analytics
Mfg Planning
Mfg. B
OM
Electrical Systems
EBO
M
Config M
gmt
Technical Docum
ents
Mech System
s
Simulation D
ata Mgm
t
CAE
Composites Design & Mfg.
Parametric
Synchronous
Interface
Bill of Process
FEA Interface
Thermal M
odeler
Analysis
Functional
Requirem
ents
Logical
SystemsEngineering
EngineeringO
ptimization
Spatial Grouping
MR
O
Planning
MCAD
CN
C Applications
Factory IT
Factory Automation
MES
Product Lifecycle Management
High-Definition User Experience
Multi-C
AD
FactorySim
ulationH
uman
Simulation
3D Plant
Layout
Mfg. Simulation
Discrete M
fg
Mfg Execution
& Intelligence
FactoryAutom
ation
Mfg D
iagnostics
Mfg Q
uality
Mfg Operation Mgmt
Electrical Circuit D
esign
Schematic D
esign
ECAD
Simulation Lifecycle Management
Physical Factory
Operations
Traceability, Verification and Configuration Mgt. Workflow
3D Search
Product Line Engineering
Next GenDesign
Systems Architecture & Modeling Mechanical Design & Performance Validation Additive Manufacturing & Robotics
Reporting & AnalyticsMaster Data Management
Data Interoperability Standards
Behavioral M
odeling
Com
m Architecture
Traceability & B
uild
Functional
Requirem
ents
Logical
Electrical Circuit D
esign
Schematic D
esign
ALM
Factory of the Future
Software & Hardware Modeling
Copyright © 2015 Boeing. All rights reserved. 18
• > 200 Standards Exist; ~20 High Importance
• Segment duplicity dilutes value
• Alignment spawns velocity
• Companies pull, vendors deliver
StandardsA Study in Challenge
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• Minimize customized applications and maximize COTS capabilities
• Break the obsolescence cycle
• Minimize cost of integration and data migration
• Enable future technologies
The Value of StandardsOne example illustrating the opportunity
Copyright © 2015 Boeing. All rights reserved. 20
Agenda
1: Introduction to Boeing
2: PLM Situation at Boeing
3: Future Architecture
4: Opportunity of Standards
5: Boeing Position Statement
Copyright © 2015 Boeing. All rights reserved. 21
• Single set of interoperable standards
• Fully open
• Minimum redundancy
• Support harmonization
• Become a contractual requirement
• Adopt interim standards to fill gaps
• Lead development and adoption
Position Statement
Copyright © 2015 Boeing. All rights reserved. 22
Aerospace & Defense PLM Action Group
Charter members
Copyright © 2015 Boeing. All rights reserved. 23
Copyright © 2015 Boeing. All rights reserved. 24
Future Architecture Solution ConceptServices as a foundation
Service Backbone
Customer
ERP MOMPLMManufacturing
PlanningSystem
Engineering
Supply Chain
Regulatory
Analytics
Factory Floor
Change AuthorityChange ContextEffectivity & ApplicabilityBuild PlanNet ChangeRelease & In-Work Data Industry Standard
InterfacesInnovate with velocity while maintaining continuity
COTS & APP foundation Industry Best Practices SaaS, Cloud, Mobile
Configuration Hub
Virtual Data Warehouse
C O P Y R I G H T E U R O S T E P G R O U P
External communication using a HUB
ERP
PDM
Others
PLM HUB
Supplier 1
Supplier 2
Company boundary
Suppliers and partners part of the
development process
Management
Product Managers
Suppliers
CustomerCare
Service Professionals
Engineers
Operations Managers
Local Manufacting
Local Manufacturing
Local Service Provider
Service Portal
Local Service Provider
In-house engineering systems
Copyright © 2016 by CIMdata, Inc. 26
PLM
High Impact Standards LandscapeHigh impact standards mapped into the product lifecycle
Integration – OLSC, FMI/FMU
Enterprise PDM – PLCS(AP239)
EarlyPDM
Strategy/Program/Cost Management/Sustainability
Portfolio/Requirement
Management –ReqIF, SysML
Sourcing - OAGIS
Simulation & FMI/FMU, Modelica, MoSSEC, AP209 Systems Modeling SysML, UML, AADL, MARTE, UPDM, AP233
Digital Mfg - JT, PRC/U3D,ISA-95,AP238, QIF
Operations andField Service – SX000i
DefinePlan ServiceBuild
Vir
tual
Prod
uct
Data ArchivalEN9300 (LOTAR)
Data ExchangeSTEP standards (AP209,210,242)
High Impact Standard Related standard
Copyright © 2015 by CIMdata, Inc. 27
An association of aerospace & defense companies within CIMdata’s globally recognized PLM Community Program, which functions as a PLM advocacy group to:
Set the direction for the aerospace & defense industry on PLM-related topics that matter to members
Promote common industry PLM processes and practices
Define requirements for common interest PLM-related capabilities
Communicate with a unified voice to PLM solution providers
Sponsor collaborative PLM research on member-prioritized industry and technology topics
Aerospace & Defense PLM Action GroupMission