PARTS MANUAL FOR

PEMSERTER SERIES 4 PRESS

MODEL M

FASTENER INSTALLATION PRESS

PennEngineering® 5190 OLD EASTON ROAD

DANBORO, PA 18916

1-800-523-5321 • 1-215-766-3801

Document Part Number 8018761 Revision C

13-APR-2016

SERIES 4® - Model M PARTS MANUAL TABLE OF CONTENTS

PAGE SECTION 1 - MAIN PRESS ASSEMBLY ............................................................................ 1 1.0 GENERAL IDENTIFICATION DRAWING SECTION 2 – RAM ASSEMBLY ......................................................................................... 3 2.0 GENERAL RAM VIEWS 2.1 RAM MODULE ASSEMBLY 2.2 LIFT CYLINDER ASSEMBLY 2.3 POPPET VALVE REPLACEMENT KIT 2.4 RAM BUSHING ADJUSTMENT 2.5 LEVER ASSEMBLY SECTION 3 – CONTROL PANEL ASSEMBLY ................................................................... 12 3.0 CONTROL PANEL 3.1 CONTROL PANEL ASSEMBLY

3.2 TIMER DISASSEMBLY SECTION 4 – PRESS REAR VIEW ..................................................................................... 16 4.0 REAR VIEW

4.1 MAIN AIR FILTER 4.2 MAIN CYLINDER VALVE ASSEMBLY SECTION 5 – TOOLING ...................................................................................................... 21 5.0 STANDARD ANVIL HOLDER

5.1 BOTTOM MOUNT REVERSE FLANGE ANVIL HOLDER 5.2 TOP MOUNTED REVERSE FLANGE ANVIL HOLDER

1

SECTION 1

MAIN PRESS ASSEMBLY

2

FIGURE 1.0

NOT SHOWN: Footswich Assembly – P/N 8017545

SECTION 3

CONTROL PANEL

ASSEMBLY

KIT LASER SPOT

MAGNET BASE

Sell Kit for required region

8016106 – North America

8016104 – Europe

8016105 - Germany

8016103 – Australia

8013102 - Taiwan

SECTION 5

TOOLING

SECTION 2

RAM ASSEMBLLY

PARTS TRAY

980420056

TOP COVER

980445010

PRESS FRONT LIFTING HOLES

SECTION 4

PRESS REAR

TOOL

STORAGE

CABINET

ANVIL HOLDER

980035003

PRESS RIGHT SIDE

3

SECTION 2

RAM ASSEMBLY

4

FIGURE 2.0

5

FIGURE 2.0 - CONTINUED

6

FIGURE 2.0- CONTINUED

Cross Pin Plate Assembly – P/N 980420081

27 8004686 MOUNTING BRACKET, ROLLER VALVE 1

26 8002157 LEVER ROLLER VALVE 1

25 8002805 QUICK EXHAUST VALVE 1

24 980035003 ANVIL HOLDER TURRET 1

23 ANVIL-AS REQUIRED 1

22 PUNCH-AS REQUIRED 1

21 980335097 BUSHING RAM 1

20 980335098 RAM JAM NUT 1

19 980039483 SPRING EXTENSION 1

18 8017765 MAIN CYLINDER 1

17 9800393039 SHUTTLE VALVE 1

16 9800393037 MAIN VALVE 1

15 980039042 FILTER 1

14 980039043 REGULATOR 1

13 980435103 LEVER 1

12 980445024 LIFT CYLINDER 1

11 980039015 LIFT CLEVIS 1

10 980435060 CROSS PLATE 1

9 980039078 PIN SPRING 1

8 980435059 LINK CLEVIS LIFT 1

7 980445025 BALL ACT./VALVE KIT 1

6 980435007 PIVOT BLOCK 2

5 980435012 RAM PS4 1

4 980420016 PIN DOWEL 1

3 980435008 LINK LEVER 2

2 8015030 VALVE FLOW CONTROL 1

1 8005969 VALVE FLOW CONTROL 1

ITEM PART NUMBER DESCRIPION QTY

PRESS ASSEMBLY

7

26 9800391652 RING RETAINING PS-4 X-PIN 1

25 980435155 PLATE SUPPORT RAM MODULE 2

24 980435065 PLATE BEARING CUSHION TYPE 1

23 980435061 RAM CROSS PIN PSF4 (MIYANO) 1

22 980435018 BEARING RAM 1

21 980435005 MOUNT BOTTOM A4 1

20 980420108 ASSY RAM MODULE LIFT PS4-J 1

19 980420017 ASSY KNOB 1

18 980335179 FILLER WASHER 1

17 980335157 RETAINER RAM BEAR B3 1

16 980335098 RAM JAM NUT ALL PS-4 MODELS 1

15 980335097 BUSHING RAM 1

14 980335057 BRACKET POPPET VALVE MOUNTING 1

13 980039498 SPRING 1-4-18 x 1-1/4LG 1

12 980039492 SSS 3/8-16 x 1-1/2LG 2

11 980039491 FHCS 1/4-20 x 1½ 4

10 980039482 SHCS #10-32 x 1/4 LG 2

9 980039448 SHCS #4-40 x 1/4 LG 3

8 980039146 NUT HEX PLATED 3/8-16 2

7 980039077 SSS #10-32 x 1/4LG 2

6 980039076 SHCS 1/4-20 x 1IN LG 4

5 980039006 ACTIVATOR BALL MINIATURE 1

4 980039005 VALVE N/C POPPET 1

3 8008680 WASHER LOCK INTERNAL TOOTH #15 2

2 8004423 PIN TOP MOUNT .188x.250x1.813 1

1 8001681 (FS)ELBO MALE 5/32 TUBE TO 032 2

ITEM PART NUMBER DESCIPTION QTY

FIGURE 2.1- RAM MODULE ASSEMBLY 980420107

8

10 9800391588 PIN DRIV-LOK 1/4DX1-1/2LG 1

9 980445024 (B) LIFT CYL ASSY 9/16 PS4 1

8 980435108 BRACKET LIFT CYLINDER SERIES 4 1

7 980435060 PLATE CROSS PIN RAM MOD PS4 1

6 980435059 LINK CLEVIS LIFT CYL PS4 1

5 980435012 RAM PS4 1

4 980039434 SSS 6-32 x 3/16LG 1

3 980039084 NUT HEX PLATED 10-32 1

2 980039078 PIN SPRING 1/8 X 3/8 1

1 980039015 CLEVIS 10-32 BRASS 1

ITEM PART NUMBER DESCRIPTION QTY

FIGURE 2.2- LIFT CYLINDER ASSEMBLY 980420108

9

FIGURE 2.3- POPPET VALVE REPLACEMENT KIT 980445025

10

FIGURE 2.4- RAM BUSHING ADJUSTMENT

11

13 9800391001 SHCS 1/4-20 x 3/8 LG 1

12 980435103 LEVER 18 TO 1 SERIES 4 PRESS 1

11 980435028 SPRING MOUNT PS4 1

10 980435020 HOLDER SPRING LOWER 1

9 980435014 BUSHING LINK SPACER 2

8 980435008 LINK LEVER 2

7 980435007 BLOCK PIVOT 2

6 980420016 PIN DOWEL 3/4 GROOVED 2IN 1

5 980420015 PIN DOWEL 3/4 GROOVED 3IN 1

4 980320038 PIN DOWEL 3/4 GROOVED 4IN 1

3 980039485 PIN DOWEL 1/4-2-1/2.002oversiz 1

2 980039483 SPRING EXTENSION E0650 1

1 980039030 SPIRAL RETAINING RING,EXTERNAL 6

ITEM PART NUMBER DESCRIPTION QTY

FIGURE 2.5- LEVER ASSEMBLY 980420007

12

SECTION 3

CONTROL PANEL ASSEMBLY

13

FIGURE 3.0- CONTROL PANEL

5 8018733 OPTICAL SENSOR INDICATOR 1

4 8014151 Pneumatic Totalizer 1

3 980039016 Set-Up/Cycle Switch 1

2 9800393029 Ram Force/Air Pressure Adjustment 1

1 8014150 Control Panel 1 Item Part Number Description Qty.

14

23 8001884 FITTING Y CON. 5/32 TUBE-TUBE 1 LEGRIS 3140 04 00

22 8018733 OPTICAL SENSOR INDICATOR 1 PAKER PXV-F141

21 8012384 RESTRICTOR AIR .020 ORAFICE BESWICK ENG CC-1010-020-N

20 980039805 WASHER LOCK SPLT RING PLTD #10 4

19 980039745 SHCS #6-32 x 3/4 LG 2

18 9800393029 1-TURN REG 3/8NPT ASSY-4J 1 WILKESON R21-03-000

17 9800392001 BHCS #10-32 x 3/4 LG 4

16 980039158 NUT PANEL 15/32 1 CLIPPARD 11406-1

15 9800391173 RELAY SUB BASE 1 TELEMECANIQUE PZUA187

14 9800391172 RELAY TIME DELAY 1 TELEMECANIQUE PRT-F10

13 9800391020 WASHER LOCK SPLIT RING #6 2

12 980039084 NUT HEX PLATED 10-32 4

11 980039018 FITTING T ADJUSTABLE 1 CLIPPARD 15002-6-BLK

10 980039016 VALVE TOGGLE AIR 1 CLIPPARD MTV-3

9 8014150 CONTROL PANEL , L MODEL 1

8 8014151 TOTALIZER PNEUMATIC COUNTER 1 FESTO PZA-E-C

7 8007748 ELBOW 5/32T X 1/8NPT 1 LEGRIS 3109-04-11

6 8002944 PLUG 1/8"COUPLING 1/4 MNPT 1 CPC MCD 24-04

5 8002799 (FS)PUSHIN TEE 5/32OD 1/8NPT 2 LEGRIS 3108-04-11

4 8001681 (FS)ELBO MALE 5/32 TUBE TO 032 3 LEGRIS 3109-04-20

3 8000450 ELBOW MALE ½ TUBE TO 3/8 NPT 2 LEGRIS 3109-62-18

2 8000313 (FS)FITTING ST THD 5/32TUBE032 1 LEGRIS 3171-04-20

1 8000311 TUBING 5/32IN POLY (QTY.FT) 1

ITEM PART NUMBER DESCRIPTION QTY VENDOR VENDOR P/N

FIGURE 3.1- CONTROL PANEL ASSEMBLY 8018758 *Regulator Repair Kit – P/N 9800393030

Regulator Overlay – P/N 9800393031

15

FIGURE 3.2- TIMER 9800391172 - DISASSEMBLY

16

SECTION 4

PRESS REAR

17

Series 4 Press Rear View

7 8017765 PS4 MAIN CYL W/ MAG RING 1

6 9800393039 VALVE SHUTTLE 5/32"OD 1/8NPT 1

5 9800393037 VALVE 3/8NPT AIR PILOTED 1

4 980039042 FILTER 1/4 NPT 1

3 980039043 REGULATOR 1/4 NPT 1

2 8009577 TEE MALE RUN 5/32TUBE X 1/4NPT 1

1 8015030 VALVE FLOWCNTRL 5/32OD,10/324J 1

ITEM PART NUMBER DESCRIPTION QTY

FIGURE 4. 0 - PRESS REAR VIEW (NUMATICS)

Series 4 Filter Regulator Assembly

18

There are 2 different versions of the assembly. A- Festo Filter Regulator Assembly B- SMC Filter Regulator Assembly

7 8015015 FITTING 1

6 8015012 FILTER 1/4 NPT 1

5 8015010 FST FITTING 1

4 8015016 BRANCHING MODULE 1

3 8015014 FITTING 1

2 8015011 REGULATOR 1/4 NPT 1

1 8015013 FAST PLUG 1

ITEM PART NUMBER DESCRIPTION QTY

FIGURE 4.1(A)FILTER REGULATOR ASSEMBLY – FESTO VERSION

19

7 8019670 TUBING 3/8 POLY CLEAR 1

6 8002844 TEE MALE BRANCH-4J 1

5 8002843 NIPPLE,HEX 1/4 NPT-4J 1

4 8009577 TEE MALE RUN 5/32TUBE X 1/4NPT 1

3 8007141 FIT ELBOW 1/2 TUBE TO 1/4 NPT 1

2 980039043 REGULATOR 1/4 NPT 1

1 980039042 FILTER 1/4 NPT 1

ITEM PART NUMBER DESCRIPTION QTY

FIGURE 4.1(A)FILTER REGULATOR ASSEMBLY – SMC VERSION

⑦

20

Series 4 Press Main Cylinder Assembly

14 9800393039 VALVE SHUTTLE 5/32"OD 1/8NPT4J PNEUMADYNE SV11-125-77 1

13 9800393038 BRACKET MTG-SLOT MNT VALVE-4J NUMATICS# 219-256A 1

12 9800393037 VALVE 3/8NPT AIR PILOTED- 4J NUMATICS# L23PA4520 1

11 9800393036 BRACKET EYE, SER 4J NUMATICS# A500-102 1

10 9800393035 Pin Pivet, Ser 4J / Cotter Pin MSC# 67935049/B-9800393035 C! 1

9 9800393034 ROD CLEVIS-SER 4J NUMATICS# A500-303 1

8 980039627 NIPPLE CLOSE 1/8 NPT IMPERIAL EASTMAN # 112-B-02 1

7 8017765 PS4 MAIN CYL W/ MAG RING NUMATICS# P1EQP-10A1E-BLP2 1

6 8006387 WASHER HARD THK 3/4SZ 13/16ID MCMASTER# 98025A036 1

5 8002848 ELBOW ST 1/8 NPT LEGRIS# 115 L A 1

4 8002847 MUFFLER,3/8 NPT SINTERED BRNZE NUMATICS# P3MN 2

3 8000295 FITTING ½ TUBE TO 3/8 MALE NPT LEGRIS# 3175 62 18 3

2 8000253 TUBING POLY 0.5" IN OD, BLACK SMC# TIUB13B-305 1

1 8000225 ELBOW 1/2 TUBE TO 1/2M NPT LEGRIS# 3109 62 22 2

ITEM PART NUMBER DESCRIPTION MANUFACTURER & P/N QTY

FIGURE 4.2A- MAIN CYLINDER ASSEMBLY – 8017764(NUMATICS)

SOLD AS ASSEMBLY ONLY MAIN CYLINDER SEAL KIT – P/N 8008354 MAIN CYLINDER CUSHION – P/N 8011041

21

SECTION 5

TOOLING CONFIGURATIONS

22

FIGURE 5.0- STANDARD ANVIL AND ANVIL HOLDER

23

FIGURE 5.1- BOTTOM MOUNT REVERSE FLANGED ANVIL HOLDER KIT P/N 980020025

24

FIGURE 5.2- TOP MOUNTED REVERSE FLANGE ANVIL HOLDER

KIT P/N 980020068

KIT INCLUDES: 975200046 Flat Punch, 3” Long 975200722025 Flat Anvil, .25” Long 980020067 Anvil Holder

980420017

ANVIL HOLDER

25

Manual Tooling Guide is Available on www.pemnet.com Additional Tooling Kits: 980420096 – Manual Tooling Nuts & Studs -Metric contains Qty 1 each:

975200048 PUNCH ASSY FLAT 4 INCH 975200034 ANVIL ASSY MANUAL NUT S-4/M3 975200035 ANVIL ASSY MANUAL NUT S-6/M3 975200036 ANVIL ASSY MANUAL NUT S-8/M4 975200037 ANVIL ASSY MANUAL NUT SS-10/M5 975200038 ANVIL ASSY MANUAL NUT S-04/M 970200229300 ANVIL ASSY MANUAL STUD M3 970200019300 ANVIL ASSY MANUAL STUD M4 970200020300 ANVIL ASSY MANUAL STUD M5 970200230300 ANVIL ASSY MANUAL STUD M6 970200231300 ANVIL ASSY MANUAL STUD M8

980420089 – Manual Tooling Nuts & Studs -Unified contains Qty 1 each:

975200048 PUNCH ASSY FLAT 4 INCH 975200034 ANVIL ASSY MANUAL NUT S-4/M3 975200035 ANVIL ASSY MANUAL NUT S-6/M3 975200036 ANVIL ASSY MANUAL NUT S-8/M4 975200037 ANVIL ASSY MANUAL NUT SS-10/M5 975200038 ANVIL ASSY MANUAL NUT S-04/M6 970200006300 ANVIL ASSY MANUAL STUD #4 970200007300 ANVIL ASSY MANUAL STUD #6 970200008300 ANVIL ASSY MANUAL STUD #8 970200009300 ANVIL ASSY MANUAL STUD #10 970200010300 ANVIL ASSY MANUAL STUD #04