17
Notes_06_01 1 of 17 Static Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid steer loader as shown below. At this position, e = 40 inches, = 61.131°, ˙ e = -12 ips, ˙ θ = -0.3625 rad/s. Determine the force on the hydraulic cylinder required to lower an 800 lbf payload attached to point D by a cable. The payload moves with constant velocity at the position shown. You may neglect the effects of friction. The weight of the arm and cylinder are small compared to the payload. Show your work. F CYLINDER __________________________ What corresponding hydraulic pressure would be required for a cylinder with a 3 inch DIA bore? P CYLINDER __________________________ Is this value reasonable? Why? If you include friction between the piston and cylinder wall, will it increase or decrease your computation for pressure. increase decrease Why? A B C e Not to scale AB = 36 inches AC = 42 inches AD = 96 inches = 16° D Payload sin / AB = sin / e = 52.01° = 77.131° 4 M on 4 about A CCW+ -(F C sin ) AC +(P sin() AD = 0 320 psi 2261.9 lbf up/left A = D 2 / 4 = 7.069 in 2 OK, industrial hydraulics often go to 3000 psi pressure pushes up friction force will be up opposing piston motion P D C F 14 y F 14 x A F C 4

Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 1 of 11

Static Force Analysis for Skid Loader - Scalar

A trunnion mount hydraulic cylinder actuates the arm of a skid steer loader as shown below. At this position, e = 40 inches, = 61.131°, e = -12 ips, θ = -0.3625 rad/s.

Determine the force on the hydraulic cylinder required to lower an 800 lbf payload attached to point D by a cable. The payload moves with constant velocity at the position shown. You may neglect the effects of friction. The weight of the arm and cylinder are small compared to the payload. Show your work.

FCYLINDER __________________________

What corresponding hydraulic pressure would be required for a cylinder with a 3 inch DIA bore?

PCYLINDER __________________________

Is this value reasonable? Why?

If you include friction between the piston and cylinder wall, will it increase or decrease your computation for pressure.

increase decrease Why?

What value would you use for the coefficient of friction between the piston and cylinder wall?

_________________________________ Why?

Should your analysis be different if the cylinder were retracting at constant velocity instead of the payload moving at constant velocity?

yes no Why?

Payload

D

Not to scaleAB = 36 inchesAC = 42 inchesAD = 96 inches= 16°

e

C

B

A

sin / AB = sin / e = 52.01° = 77.131°

4

∑M on 4 about A CCW+-(FC sin ) AC +(P sin() AD = 0FC = 2261.9 lbf

2261.9 lbf up/left

320 psi A = D2 / 4 = 7.069 in2

OK, industrial hydraulics often go to 3000 psi

pressure pushes upfriction force will be up opposing piston motion

0.1 lubricated

constant e means θ will not be constant means velocity of the payload will not be constant, therefore must account for acceleration of payload mass

4

FC

A

F14x

F14y

CD

P

Page 2: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 2 of 11

Static Force Analysis for Four Bar - Scalar

M on 4 about D CCW+- F34

x (CD) sin 65.173- F34y (CD) sin 24.827 + FQ (DQ) sin 77 = 0

40.842 F34x + 18.895 F34

y = 4676.98 N

M on 3 about B CCW+- F43

x (BC) sin 13.151 + F43y (BC) sin 76.849 + FP (BP) sin 60 = 0

- 13.651 F43x + 58.426 F43

y = -2987.78 N

F on 4 right + F34x - FQ cos 37.827 + F14

x = 0 F14x = 75.980 N

F on 4 up + F34y - FQ sin 37.827 + F14

y = 0 F14y = 52.360 N

F on 3 right + F43x - FP cos 46.849 + F23

x = 0 F23x = 184.580 N

F on 3 up + F43y + FP sin 46.849 + F23

y = 0 F23y = -39.138 N

M on 2 about A CCW+ - F32x (AB) sin 65 + F32

y (AB) sin 25 + T12 = 0T12 = - 5514.8 N.cm

F on 2 right + F12x + F32

x = 0 F12x = 184.580 N

F on 2 up F12y + F32

y = 0 F12y = -39.138 N

Static Force Analysis for Four Bar - Superposition

37.827QCD = 45 cm

DQ = 24 cmCQ = 21 cm

C

D

77

24.827

65.173

F14x

F14y

65.173

24.827

F34y

F34x

FQ = 200 N76.849

6013.151

PBC = 60 cmBP = 23 cmCP = 37 cm

FP = 150 N

C

B

46.849

13.151

76.849F23

y

F23x

F43x

F43y

65

25

B

A

25

65F12

y

F32x

F32y

AB = 30 cm

F12x

65.173

13.151

D1 1

2

4

3AB = 30 cmBC = 60 cmCD = 45 cmAD = 90 cmBP = 23 cmDQ = 24 cm

FP = 150 N

FQ = 200 N

Q

PB

C

6077

DA 65

[40 . 842 18. 895+13 .651 −58. 426 ]{F34x

F34y

}={4676 .98 N−2987. 78 N } {F34x

F34 y

}={81 .993 N70 .295 N }

Page 3: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 3 of 11

CASE I - F34 parallel to BCM on 4 about D CCW +- F34 sin 101.676º CD + FQ sin 77 º DQ = 0F34 = 106.129 N = F32M on 2 about A CCW ++ F32 sin 128.151º AB + T12 = 0T12 = -2503.75 N.cm

CASE II – F43 parallel to CDM on 3 about B CCW +- F43 sin 101.676º BC + FP sin 60 º BP = 0F43 = 50.849 N

F on 3 //BC right ++ F43 cos 78.324º - FP cos 60 º + F32

//BC = 0F32

//BC = 64.709 N

F on 3 ┴BC up +- F43 sin 78.324º + FP cos 60 º - F32

┴BC = 0F32

┴BC = 80.107 N

M on 2 about A CCW ++ F32

//BC sin 51.849º AB + F32┴BC sin 38.151º AB + T12 = 0

T12 = -3011.14 N.cm

T12 = T12(Case I) + T12(Case II) = -5514.89 N.cm

65.173

13.151 4

3FP = 150 NPB

C60

1

2

AB = 30 cmBC = 60 cmCD = 45 cmAD = 90 cmBP = 23 cmDQ = 24 cm

FQ = 200 N

Q

77

DA 65

1

Q

P

101.676

Q

C

77

F14x

F14y

F34

D

FQ

128.151B

F12x

A

F12y

F32

F32┴BC

F32//BC

78.32413.151

3FP = 150 NP

B

C

60F43

F12y

F32┴BC

38.151

F32//BC

B

F12x

A

51.849

CASE I CASE II

Page 4: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 4 of 11

Static Force Analysis for Four Bar - Matrix

F on 2 right + F12x + F32

x = 0F on 2 up + F12

y + F32y = 0

M on 2 about A CCW + - F32x rB/A

y + F32y rB/A

x + T12 = 0

F on 3 right + F23x + F43

x + FPx= 0

F on 3 up + F23y + F43

y + FPy= 0

M on 3 about P CCW + - F23x rB/P

y + F23y rB/P

x - F43x rC/P

y + F43y rC/P

x = 0

F on 4 right + F34x + F14

x + FQx = 0

F on 4 up + F34y + F14

y + FQx = 0

M on 4 about Q CCW + - F34x rC/Q

y + F34y rC/Q

x - F14x rD/Q

y + F14y rD/Q

x = 0

[1 0 −1 0 0 0 0 0 00 1 0 −1 0 0 0 0 00 0 rB/ A

y −rB/ Ax 0 0 0 0 1

0 0 1 0 −1 0 0 0 00 0 0 1 0 −1 0 0 00 0 −rB /P

y rB /Px rC/ P

y −rC /Px 0 0 0

0 0 0 0 1 0 1 0 00 0 0 0 0 1 0 1 00 0 0 0 −rC /Q

y rC /Qx −rD /Q

y rD /Qx 0

]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 12

}={000

−FPx

−FPy

0−FQ

x

−FQy

0

}FP= 150 N @ 133.151 = - 102.589 + j 109.433 NFQ= 200 N @ 217.827 = - 157.973 - j 122.656 NB/A = 30 cm @ 65 = 12.678 + j 27.189 cmB/P = 23 cm @ 193.151 = -22.396 - j 5.233 cmC/P = 37 cm @ 13.151 = 36.030 + j 8.418 cmC/Q = 21 cm @ 114.827 = -8.817 + j 19.059 cmD/Q = 24 cm @ -65.173 = 10.077 - j 21.782 cm

B

A

65F12y

F32x

F32y

F12x

46.84960

13.151

P

FP = 150 N

C

B

F23y

F23x

F43x

F43y

37.827Q

C

D

77

65.173

F14x

F34y

F34x

FQ = 200 N

F14y

Page 5: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 5 of 11

[1 0 −1 0 0 0 0 0 00 1 0 −1 0 0 0 0 00 0 27 . 189 −12 .678 0 0 0 0 10 0 1 0 −1 0 0 0 00 0 0 1 0 −1 0 0 00 0 5 .233 −22 .396 8 .418 −36 . 030 0 0 00 0 0 0 1 0 1 0 00 0 0 0 0 1 0 1 00 0 0 0 −19.059 −8 .817 21 .782 10 .077 0

]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 12

}={000

102 . 589−109.433

0157 . 973122 . 656

0

}

{F12x

F12y

F23x

F23y

F34x

F34x

F14x

F14y

T 12

}={184 . 59 N -39 .14 N184 . 59 N -39 .14 N82 .00 N70 .29 N

75 .98 N52 .36 N-5514 .89 N . cm

}

Page 6: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 6 of 11

Static Force Analysis for Pushups - Matrix

A person doing pushups is represented with wrists A, elbows B, shoulders C, and toes D. Mass of the torso/legs is 180 lbm.

Use the additional assumptions:a) All muscular effort is provided by triceps as torque T32 across the elbows.b) Angular velocity of link 4 is constant at this positionc) Weight of the arms is negligible compared to weight of the torso/legs.d) Friction is negligible at A, B, C and D.e) No muscular torque is generated at A, C and D.

Determine angular velocity across the elbows 2/3 for the position and velocity provided above.

Determine elbow torque T32 for the position and velocity provided above.

Do the magnitude and direction for your answer seem reasonable? Why?

Rate the last four assumptions and state your reasoning.

b) constant 4 1=poor 2=acceptable for an approximation 3=very good

c) weight of arms is negligible 1=poor 2=acceptable for an approximation 3=very good

d) friction is negligible 1=poor 2=acceptable for an approximation 3=very good

e) no muscle force at A, C, D 1=poor 2=acceptable for an approximation 3=very good

Determine 4 of the torso/legs when the forearm is aligned with the upper arms (2 = 3).

59.14

59.14

30.86

30.86C

B

F23y

F23x

F43x

F43y

74.24W4

74.24

15.76

G4C

F34y

F34x

F14y

G4

2

34

3

C

B

42

C

B

DA

AD = 52 inchAB = 12 inBC = 14 inCD = 57.7 inDG4 = 39 in

2 = 45°3 = 149.14°4 = 164.24°2 = 0.5 rad/sec3 = -1.435 rad/sec4 = -0.387 rad/sec

2/3 = 2 - 3 = +1.935 rad/sec

4 =

direction seems OK approximate solution W4 (DG4) ~ F34y (CD), F34

y ~ 122 lbf ~ F12y

F12y (AB) ~ T32 ~ 1464 in.lbf

T32 = 1351.1 in.lbf CCW

Page 7: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 7 of 11

F on 2 right + F12x + F32

x = 0F on 2 up + F12

y + F32y = 0

M on 2 about A CCW + - (F32x sin 45°) AB + (F32

y sin 45°) AB + T32 = 0

F on 3 right + F23x + F43

x = 0F on 3 up + F23

y + F43y = 0

M on 3 about B CCW + - (F43x sin 30.86°) BC - (F43

y sin 59.14°) BC + T23 = 0

F on 4 right + F34x + F14

x = 0F on 4 up + F34

y + F14y - W4 = 0

M on 4 about D CCW + - (F34x sin 15.76°) CD - (F34

y sin 74.24°) CD + (W4 sin 74.24°) DG4 = 0

45

45

45

B F32x

F32y

A

45

F12y

F12x

F14y

Page 8: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 8 of 11

[1 0 −1 0 0 0 0 0 00 1 0 −1 0 0 0 0 00 0 AB sin 45 ° −AB sin 45 ° 0 0 0 0 10 0 1 0 −1 0 0 0 00 0 0 1 0 −1 0 0 00 0 0 0 BC sin 30 . 86° BC sin 59 .14 ° 0 0 −10 0 0 0 1 0 1 0 00 0 0 0 0 1 0 1 00 0 0 0 −CD sin 15.76 ° −CDsin 74 .24 ° 0 0 0

]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 32

}={0000000

+W 4

−(W 4sin 74 .24 ° )DG4

}[1 0 −1 0 0 0 0 0 00 1 0 −1 0 0 0 0 00 0 8 . 4853 −8. 4853 0 0 0 0 10 0 1 0 −1 0 0 0 00 0 0 1 0 −1 0 0 00 0 0 0 7 .1812 12 . 0179 0 0 −10 0 0 0 1 0 1 0 00 0 0 0 0 1 0 1 00 0 0 0 −15 .6718 −55 . 5309 0 0 0

]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 32

}={0000000

180−6756 .1

}

{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 32

}={−29 . 3 lbf

129. 9 lbf−29 . 3 lbf

129. 9 lbf−29 . 3 lbf

129. 9 lbf29.3 lbf50.1 lbf1351. 1 in .lbf

}

Page 9: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 9 of 11

Static Force Analysis for Slider Crank - Scalar

F on 4 right + + P - F14x sign(VC) - F34

cos = 0

F on 4 up + + F34 sin - F14y = 0

M on 3 F23 = F43

M on 2 about A CCW + + T12 - ( F32 sin() ) R = 0

friction F14x = F14

y

F34=P

(cos φ+sign(V C ) μ sinφ )

F14y

= P sinφ(cosφ+sign(V C ) μ sinφ )

=P tanφ for μ=0

F14x

= μP sinφ(cosφ+sign(V C ) μ sinφ )

F12x

=− P cosφ(cosφ+sign(V C ) μ sinφ )

=−P for μ=0

F12 y

= P sinφ(cos φ+sign(V C ) μ sinφ )

=P tanφ for μ=0

T 12=P R sin(θ+φ )

(cosφ+sign (V C ) μ sinφ )

F12x

F12y

F32

T12

B

A2 C

3

F43

F23

B

C

T12

P

R = ABL = BC

B

A 4

3

2

11

C

+ direction forimpendingVC to right

F14y

F14x

F34

P4

Page 10: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 10 of 11

Static Force Analysis for Slider Crank - Matrix

F on 2 right + F12x + F32

x = 0F on 2 up + F12

y + F32y = 0

M on 2 about A CCW + - (F32x sin) AB + (F32

y cos) AB + T12 = 0

F on 3 right + F23x + F43

x + FQx = 0

F on 3 up + F23y + F43

y + FQy = 0

M on 3 about Q CCW + -(F23x sin) BQ -(F23

y cos) BQ +(F43x sin) CQ +(F43

y cos) CQ = 0

F on 4 right + F14x + F34

x + P = 0F on 4 up + F14

y + F34y = 0

friction F14x = - abs(F14

y) sign(VC)

[1 0 −1 0 0 0 0 0 00 1 0 −1 0 0 0 0 00 0 +AB sin θ −ABcos θ 0 0 0 0 10 0 1 0 −1 0 0 0 00 0 0 1 0 −1 0 0 00 0 −BQ sinφ −BQcos φ +CQ sinφ +CQcos φ 0 0 00 0 0 0 1 0 1 0 00 0 0 0 0 1 0 1 00 0 0 0 0 0 1 +μ sign(V C ) 0

]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 12

}={000

−FQx

−FQy

0−P

00

}

F32x

F12x

F12y

F32y

T12

B

A2

C

Q

QT12

P

B

A 4

3

2

11F23

y

Q

F43x

F43yFQ

x

FQy

C

F23x

3

B 4 P

F14x

F14y

+ direction forimpendingVC to right

F34y

F34x

C

Page 11: Pennsylvania State University - A trunnion mount …€¦ · Web viewStatic Force Analysis for Skid Loader - Scalar A trunnion mount hydraulic cylinder actuates the arm of a skid

Notes_06_01 11 of 11

[ ]{F12x

F12y

F23x

F23y

F34x

F34y

F14x

F14y

T 12

}=¿¿