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(PFKE106) UNIVERSAL REMOTE CONTROL MOHD RUZAIMI BIN MOHD ARIFFIN This thesis is submitted as partial fulfillment of the requirements for the award of the Bachelor Degree of Electrical Engineering (Control and Instrumentation) Faculty of Electrical & Electronics Engineering Universiti Malaysia Pahang NOVEMBER 2007

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Page 1: (PFKE106) UNIVERSAL REMOTE CONTROL MOHD ...umpir.ump.edu.my/id/eprint/374/1/2661.pdfgenerally modulated to around 38 kHz carrier using amplitude shift keying (carrier on or off). The

(PFKE106) UNIVERSAL REMOTE CONTROL

MOHD RUZAIMI BIN MOHD ARIFFIN

This thesis is submitted as partial fulfillment of the requirements for the award of the

Bachelor Degree of Electrical Engineering (Control and Instrumentation)

Faculty of Electrical & Electronics Engineering

Universiti Malaysia Pahang

NOVEMBER 2007

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“All the trademark and copyrights use herein are property of their respective owner.

References of information from other sources are quoted accordingly; otherwise the

information presented in this report is solely work of the author.”

Signature : ……………………………………………

Author : MOHD RUZAIMI BIN MOHD ARIFFIN

Date : 23rd NOVEMBER 2007

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DEDICATION

Specially dedicated to

My beloved parents, brother and sister.

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ACKNOWLEDGMENT

Alhamdulillah, the highest thanks to God because with His Willingness I can

complete the final year project in time.

I would like to express my gratitude to my dedicated supervisor, Mr Raja

Mohd Taufika bin Raja Ismail for guiding this project with clarity and that priceless

gift of getting things done by sharing his valuable ideas as well as his knowledge.

I also would like to thank to all UMP lecturers, electrical technicians, my best

colleagues and forumers from electronicsforum.net for their openhandedly and

kindly guided, assisted, supported and encouraged me to make this project a

reality.

The great cooperation, kindheartedness and readiness to share worth

experiences that have been shown by them will be always appreciated and treasured

by me. Once again, thank you very much.

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ABSTRACT

With most pieces of consumer electronics, from camcorders to stereo

equipment, an infrared remote control is usually always included. Video and audio

apparatus, computers and also lighting installations nowadays often operate on

infrared remote control. There are many different coding systems in use, and

generally different manufacturers use different codes and different data rates for

transmission. A universal remote control was developed by using C language via

serial communication data transfer port. Basically, the Graphical User Interface

(GUI) for the Universal Remote Control program was developed by using Microsoft

Visual C++, the Microsoft application that enables the programmer to create

conventional console and Windows applications. The hardware was interfaced to PC

via the serial communication port. The remote can be operated on any standard TV,

DVD player, satellite receiver and air-conditioner, operate over range of 15 ft, easy

to use, and also reliable.

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ABSTRAK

Hampir kebanyakan peralatan elektrik dan elektronik hari ini, dari perakam

video kepada kelengkapan audio, unit kawalan jauh inframerah turut disertakan.

Peralatan video dan audio, sistem komputer dan pencahayaan rumah pada hari ini

beroperasi berasaskan unit kawalan jauh. Terdapat banyak system kod yang berbeza,

dan pada kebiasaannya pengeluar berlainan menggunakan kod dan kadar data

tranmisi yang berbeza. Sebuah alat kawalan jauh universal telah dibina dengan

menggunakan bahasa program C menerusi terminal data komunikasi serial.Pada

asasnya, antaramuka grafik pengguna untuk program kawalan universal telah

dibangunkan dengan menggunakan perisisan Microrosft Visual C++, sebuah perisian

Microsoft di mana ia membolehkan pemprogram untuk mencipta peraturan konsol

dan aplikasi Windows. Unit perkakasan (penghantar/penerima) dihubungkan ke

komputer melalui terminal komunikasi serial. Unit kawalan ini mampu beroperasi ke

atas pelbagai jenama televisyen, pemain DVD, set penerima satelit, dan penghawa

dingin, boleh beroperasi sehingga jarak 15 kaki, dan mudah dikendalikan.

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TABLE OF CONTENTS

CHAPTER CONTENTS PAGE

CHAPTER 1

CHAPTER 2

TITLE

DECLARATION

DEDICATION

ACKNOWLEDGMENT

ABSTRACT

ABSTRAK

TABLE OF CONTENTS

LIST OF TABLES

LIST OF FIGURES

LIST OF APPENDICES

INTRODUCTION

1.1 Introduction

1.2 Infrared Remote Control

1.3 Problem Statement

1.3.1 Problem Solution

1.4 Project Objectives

1.5 Project Scopes

1.6 Thesis Outline

LITERATURE REVIEW

2.1 Introduction

2.2 IR Remote Theory

2.3 Infra-Red Light

2.4 Modulation

2.5 The Transmitter

2.6 The Receiver

2.7 Universal Remote Control

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1

1

3

3

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CHAPTER CONTENTS PAGE

CHAPTER 3

CHAPTER 4

CHAPTER 5

2.8 Protocols

2.9 Types of Universal Remote Control

2.9.1 Learning Universal Remote Controllers

2.9.2 Lookup Table Universal Remote Controllers

2.10 Project Study

METHODOLOGY

3.1 Introduction

3.2 Title

3.3 Literature Review

3.4 Hardware Specification

3.5 Software Specification

3.6 Designing the Interface Software

3.7 Writing Report

HARDWARE SPECIFICATIONS

4.1 SURC Hardware

4.2 Signal Capture

4.3 Signal Playback

4.4 RS-232 Serial Communication Port

4.4.1 Pinouts

SOFTWARE SPECIFICATIONS

5.1 Overview of Software Implementation

5.2 Algorithm of Developing C Files

5.3 The Application Layout of Visual C++

5.4 Building the GUI Interface Application

5.4.1 SURC GUI Interface

5.5 Compile, Build and Release

13

15

15

16

17

18

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22

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CHAPTER CONTENTS PAGE

CHAPTER 6

CHAPTER 7

5.5.1 Debug

5.5.2 Release

RESULT AND DISCUSSION

6.1 Introduction

6.2 Design of the SURC Hardware

6.3 Design and Analysis of the GUI

6.4 Learning, Storing and Transmitting Process

6.5 Signal Analysis

6.5.1 SHARP TV Remote Controller

6.5.2 JVC DVD Player Remote Controller

6.5.3 HP Laptop Remote Controller

6.5.4 ASTRO Satellite Receiver Controller

6.6 Problems and Troubleshoot

6.6.1 SURC Hardware

6.6.2 SURC Software

CONCLUSION AND RECOMMENDATION

7.1 Introduction

7.2 Conclusion

7.3 Recommendation and Future Expectation

7.3.1 Cost and Commercialization

REFERENCES

APPENDICES

APPENDIX A: Source Code for Visual C++

APPENDIX B: Circuit Diagram

APPENDIX C: GP1UX51QS IR Receiver Datasheet

37

38

40

40

40

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46

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LIST OF TABLES

TABLE TITLE PAGE

Table 2.1

Table 4.1

Table 7.1

Table 7.2

Table 7.3

Sony Control-S protocol

RS-232 serial port pin assignment

Cost for the casing and cabling

Cost for the transceiver circuit

Overall cost for one universal remote control unit

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26

59

60

60

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LIST OF FIGURES

FIGURE TITLE PAGE

Figure 2.1

Figure 2.2

Figure 2.3

Figure 2.4

Figure 2.5

Figure 2.6

Figure 2.7

Figure 2.8

Figure 2.9

Figure 3.1

Figure 3.2

Figure 3.3

Figure 4.1

Figure 4.2

Figure 4.3

Figure 5.1

Figure 5.2

Figure 5.3

Figure 5.4

Figure 5.5

Figure 5.6

Figure 5.7

Figure 5.8

IR light emitted from a RC

Signal modulation

IR LED transistor circuit

IR LED transistor circuit with two diodes in series

Block diagram of an IR receiver

IR receiver

Sony TV pulse signal

Universal learning remote control

Example of lookup table

Block diagram of the proposed solution for the

universal remote control

Transmitting signal flow chart

Flowchart of Methodology

Circuit for capture and timing function

IR transmitter circuit

RS-232 serial port

Basic algorithm for developing the SURC software and

GUI

Choosing the type of project application to be created

Blank workspace

Adding file to Visual C++ project

Blank text file to write program

Library command for learning sub-program

Output command for displaying words and reading

data from serial input

Insert Resource window

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FIGURE TITLE PAGE

Figure 5.9

Figure 5.10

Figure 5.11

Figure 5.12

Figure 5.13

Figure 5.14

Figure 5.15

Figure 5.16

Figure 6.1

Figure 6.2

Figure 6.3

Figure 6.4

Figure 6.5

Figure 6.6

Figure 6.7

Figure 6.8

Figure 6.9

Figure 6.10

Figure 6.11

Figure 6.12

Figure 5.9 Workspace with basic menu box

Configuration window model workspace

Learn window model workspace

The code for linking the program with button in GUI

Main control window design

Building project

Switching from Debug to Release mode

Executing SURC application from Visual C++

Front view of the SURC hardware box

Rear view of the box with top cover opened

Top view of the circuit

Configuration window

Learn window

Main SURC program window

Transmitting IR signal from a remote control unit

Saving a control button

Selecting the type of remote and button code to

transmit

IR LED transmitting pulse code signal

(a) TV “channel up” output signal from remote control

unit

(b) TV “channel up” output signal from SURC

hardware unit

(a) TV “power” output signal from remote control unit

(b) TV “power” output signal from SURC hardware

unit

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FIGURE TITLE PAGE

Figure 6.13

Figure 6.14

Figure 6.15

Figure 6.16

Figure 6.17

Figure 6.18

Figure 6.19

Figure 6.20

(a) DVD player “power” output signal from remote

control unit

(b) DVD player “power” output signal from SURC

hardware unit

(a) DVD player “stop” output signal from remote

control unit

(b) DVD player “stop” output signal from SURC

hardware unit

(a) HP laptop “DVD player” output signal from remote

control unit

(b) HP laptop “DVD player” output signal from SURC

hardware unit

(a) HP laptop “My Picture” output signal from remote

control unit

(b) HP laptop “My Picture” output signal from SURC

hardware unit

(a) HP laptop “Power” output signal from remote

control unit

(b) HP laptop “Power” output signal from SURC

hardware unit

“Power” output signal from ASTRO remote controller

“Info” output signal from ASTRO remote controller

“Guide” output signal from ASTRO remote controller

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LIST OF APPENDICIES

APPENDIX TITLE PAGE

APPENDIX A

APPENDIX B

APPENDIX C

Source Code for Visual C++

Circuit Diagram

GP1UX51QS IR Receiver Datasheet

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CHAPTER 1

INTRODUCTION

1.1 Introduction

This chapter explains about the characteristic of infrared remote control and

how they function. This chapter also explains about the problem statement,

objectives of the project, project scopes and thesis outline.

1.2 Infrared Remote Control

With most pieces of consumer electronics, from camcorders to stereo

equipment, an infrared remote control is usually always included. Video and audio

apparatus, computers and also lighting installations nowadays often operate on

infrared remote control. The carrier frequency of such infrared signals is typically in

the order of around 36 kHz. The control codes are sent in serial format modulated to

that 36 kHz carrier frequency (usually by turning the carrier on and off). There are

many different coding systems in use, and generally different manufacturers use

different codes and different data rates for transmission.

"IR" stands for infrared. Infrared light is invisible since its frequency is below

that of visible red. Otherwise, it is like any other light source, operating under the

same laws of physics. In most cases, the IR signals are produced by an LED source.

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TV remotes send commands only one way, in a low-speed burst for distances

of up to 30 feet. They use directed IR with LEDs that have a moderate cone angle to

improve ease-of-use characteristics. The IR signal sent out by those devices is

generally modulated to around 38 kHz carrier using amplitude shift keying (carrier

on or off). The data rate send is generally in range of 100-2000 bps. There are some

IR systems which use other frequencies and other modulation systems.

IR transmit and receive systems are inexpensive and are generally reliable.

However, interference from other IR sources can be a minor issue. Interference can

come from IR remote controls, IR audio systems (these broadcast an IR signal

continuously) or other IR sources. Interference can also be caused by other light

sources such as fluorescent lights (the ballast can cause IR interference). Sometimes

some electronic ballasts powered light can cause interference problems. In order to

avoid any interference with this kind of equipment, the operating frequency of all

electronic ballasts has to be chosen so that problems in the 36 kHz frequency area are

out of the question.

Many existing IR systems modulate the IR light at around 36-40 kHz (this is

the frequency of the IR carrier and should not to be confused with the actual

frequency of the IR light itself). The possibility of interference is more likely around

the 40 kHz frequencies. One way to limit interference is to use higher IR carrier

frequencies. Some IR systems now use carrier frequencies into the megahertz region.

Generally infrared remote controls are a 32-40 kHz modulated square wave

for communication. This square wave is then send to IR transmitter (IR LED). The

carried frequency is amplitude modulated by the data, usually full on/off type

modulation. The data rate is typically in 50-1000 bit/s range depending on the system

used. Usually the transmitter part is constructed so that the transmitter oscillator,

which is driving the infrared transmitter LED, can be turned on/off by applying a

TTL voltage on the modulation control input (the signal that goes here is usually

serial data from remote control keyboard decoding IC). On the receiver side a

photodiode takes up the signal. The integrated circuit inside a typical receiving chip

is sensitive only around a specific frequency in the 32-40 kHz range. The output is

the demodulated digital input, just what was used to drive the transmitter. The output

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is the demodulated digital input, just what was used to drive the transmitter. Usually

this kind of receivers work so that when IR the carrier is present, this output is high.

When no carrier is detected, the output is low. This type of circuits can usually

transmit a 1-3 kHz digital signal through infra light. When trying to receive IR

signals, leave demodulation to one of the special IC's/modules meant for this and

deal with the data only.

The free air IR data transmission, IR remote control as well as the most

optoelectronic sensors and light barrier systems work with a wavelength between

870nm and 950nm.

The system described above is not the only one IR remote system in use, it is

just the most commonly used one. Asystem that use unmodalated signals of a one

kHz or 100 kHz (and several other frequencies) exist as well.

1.3 Problem Statement

There is no doubt that remote controls are extremely popular and it has

become very hard to imagine a world without them. Nowadays it is not surprise to

see 4 or 5 different remote control units in an average living room. TV, Stereo set,

DVD player, Air-conditioner and a Satellite receiver are among the most popular

devices and each and every one of them has a unique remote control unit. No wonder

that people want to control all these devices with one single universal remote control

unit. Problems also occur when some of the remote unit stops functioning, broke or

lost.

1.3.1 Problem Solution

A universal remote control is going to be develops by using C language via

serial communication data transfer port. Basically, the Graphical User Interface

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(GUI) for the Universal Remote Control program is going to be develop by using

Microsoft Visual C++, the Microsoft application that enables the programmer to

create conventional console and Windows applications. The circuits were constructed

from two modules, one to capture the signal and provide timing functions, and the

second as transmitter placed somewhere near the target equipment. The hardware

was interfaced to PC on the communication port, using the Data lines 1 and Data

lines 5 as input, and Data lines 3 and 5 as output. The remote can be operated on any

standard TV, DVD player, satellite receiver and air-conditioner, operate over range

of 15 ft, easy to use, and also reliable.

1.4 Project Objectives

The objective of this project is to develop a functional universal serial remote

control software or program that will make it possible for all people to control any

brand of their TV, DVD player, Satellite receiver and other remote control based

electrical appliances from their personal computer or notebook.

1.5 Project Scopes

This project was developed by using C language and Microsoft Visual C++

for the Graphical User Interface (GUI). The prototypes can receive and store the data

in the computer memory for every function button that it learn from a remote control

unit, and transmit it back after that.

The program or software for the serial universal remote designed to be run in

Windows.

For this project, the scope of electrical appliances expected to be test and

analysed with standard brand of Television, DVD player, ASTRO satellite receiver

and HP notebook.

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The hardware was constructed from two modules:

(i) Receiver to capture the signal, stores the data, and provides timing

functions.

(ii) Transmitter to resend the data stream under computer control placed

somewhere near the target equipment.

1.6 Thesis Outline

Chapter 1 explains about the characteristic of Robot and its implementation to

the industry and interfacing with the computer. It also explains about project

objectives, problem statement and project scopes.

Chapter 2 explains about the literature review including the applications in

daily life and feedback from users. It also includes review articles of the past project

from other party.

Chapter 3 discuss about the methodology that have been taken to develop this

project. This methodology is important to make sure the project is finish on time.

Chapter 4 focuses on hardware specifications and describe about serial port,

input port in the receiver circuit and output port for transmitter circuit.

Chapter 5 describe about software specifications including Visual C++,

source code (.c) and header files (.h).

Chapter 6 is for result of this project and the discussions. This also including

problem faced while finishing this project.

Chapter 7 concludes this project and the future enhancement that can be done

on this project.

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CHAPTER 2

LITERATURE REVIEW

2.1 Introduction

This chapter review about the remote control, how it works, the protocol, the

universal remote control, types and the software used to program the graphical user

interface (GUI) for Serial Universal Remote Control (SURC).

2.2 IR Remote Control Theory

The cheapest way to remotely control a device within a visible range is via

Infrared light. Almost all-audio and video equipment can be controlled this way

nowadays. Due to this wide spread use the required components are quite cheap, thus

making it ideal for us hobbyists to use IR control for our own projects.

This part of my knowledge base will explain the theory of operation of IR

remote control, and some of the protocols that are in use in consumer electronics.

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2.3 Infra-Red Light

Infrared actually is normal light with a particular colors. Humans can't see

this colors because its wavelength of 950nm is below the visible spectrum. That's one

of the reasons why IR is chosen for remote control purposes, we want to use it but

we're not interested in seeing it. Another reason is because IR LEDs are quite easy to

make, and therefore can be very cheap.

Although humans can't see the Infrared light emitted from a remote control

doesn't mean it can't make it visible. A video camera or digital photo camera can

"see" the Infrared light as shown see in Figure 2.1. By using web cam, point a remote

to it, press any button and see the LED flicker.

Unfortunately for us there are many more sources of infrared light. The sun is

the brightest source of all, but there are many others, like: light bulbs, candles,

central heating system, and even our body radiates infrared light. In fact everything

that radiates heat, also radiates infrared light.

Therefore we have to take some precautions to guarantee that our IR message

gets across to the receiver without errors. [8]

Figure 2.1 IR light emitted from a RC

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2.4 Modulation

Modulation is the answer to make our signal stand out above the noise. With

modulation we make the IR light source blink in a particular frequency. The IR

receiver will be tuned to that frequency, so it can ignore everything else.

You can think of this blinking as attracting the receiver's attention. We

humans also notice the blinking of yellow lights at construction sites instantly, even

in bright daylight.

In Figure 2.2, a modulated signal driving the IR LED of the transmitter on the

left side. The detected signal is coming out of the receiver at the other side.

Figure 2.2 Signal modulation

In serial communication we usually speak of 'marks' and 'spaces'. The 'space'

is the default signal, which is the off state in the transmitter case. No light is emitted

during the 'space' state. During the 'mark' state of the signal the IR light is pulsed on

and off at a particular frequency. Frequencies between 30kHz and 60kHz are

commonly used in consumer electronics.

At the receiver side a 'space' is represented by a high level of the receiver's

output. A 'mark' is then automatically represented by a low level. Note that the

'marks' and 'spaces' are not the 1-s and 0-s we want to transmit. The real relationship

between the 'marks' and 'spaces' and the 1-s and 0-s depends on the protocol that's

being used. More information about that can be found on the pages that describe the

protocols.

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2.5 The Transmitter

The transmitter usually is a battery-powered handset. It should consume as

little power as possible, and the IR signal should also be as strong as possible to

achieve an acceptable control distance. Preferably it should be shock proof as well.

Many chips are designed to be used as IR transmitters. The older chips were

dedicated to only one of the many protocols that were invented. Nowadays very low

power microcontrollers are used in IR transmitters for the simple reason that they are

more flexible in their use. When no button is pressed they are in a very low power

sleep mode, in which hardly any current is consumed. The processor wakes up to

transmit the appropriate IR command only when a key is pressed.

Quartz crystals are seldom used in such handsets. They are very fragile and

tend to break easily when the handset is dropped. Ceramic resonators are much more

suitable here, because they can withstand larger physical shocks. The fact that they

are a little less accurate is not important.

The current through the LED (or LEDs) can vary from 100mA to well over

1A! In order to get an acceptable control distance the LED currents have to be as

high as possible. A trade-off should be made between LED parameters, battery

lifetime and maximum control distance. LED currents can be that high because the

pulses driving the LEDs are very short. Average power dissipation of the LED

should not exceed the maximum value though. You should also see to it that the

maximum peek current for the LED is not exceeded. All these parameters can be

found in the LED's data sheet.

A simple transistor circuit, as shown in Figure 2.3, can be used to drive the

LED. A transistor with a suitable HFE and switching speed should be selected for

this purpose.

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Figure 2.3 IR LED transistor circuit

The resistor values can simply be calculated using Ohm's law. Remember that

the nominal voltage drop over an IR LED is approximately 1.1V.

The normal driver, described above, has one disadvantage. As the battery

voltage drops, the current through the LED will decrease as well. This will result in a

shorter control distance that can be covered. An emitter follower circuit can avoid

this. The 2 diodes in series, as shown in Figure 2.4 will limit the pulses on the base of

the transistor to 1.2V. The base-emitter voltage of the transistor subtracts 0.6V from

that, resulting in a constant amplitude of 0.6V at the emitter. This constant amplitude

across a constant resistor results in current pulses of a constant magnitude.

Calculating the current through the LED is simply applying Ohm's law again.

Figure 2.4 IR LED transistor circuit with two diodes in series

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