PG PLC & Automation, June 2013 AC500 and AC Drives PS553 ...€¦ · © ABB September 10, 2015 Slide 1 2 PG PLC & Automation, June 2013 AC500 and AC Drives PS553-DRIVES Library for

© ABBSlide 1September 10, 2015

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PG PLC & Automation, June 2013

AC500 and AC DrivesPS553-DRIVES Library for AC500


PS553-DRIVES: AC500 Library PackageOverview of the Library

Covers all major AC500 Communication networks for AC drives in industrial applications

Standard speed and torque applications(Motion Control covered by PS552-MC)

Pre-engineered function blocks and visualizations for control and diagnostics

Fast and easy programming

Flexible functionality


PS553-DRIVES: AC500 Library PackageStructure

Overview AC Drives Fieldbus Configuration

Configuration of AC Drives for AC500 Fieldbus Control

Workflow, Configuration Tools, Settings

PS553-DRIVES Library

Update Package, Library details

Fieldbus independent blocks

Modbus RTU: Generic servers / ACSXXX

Modbus TCP

Control Blocks

Help and Documentation

Visualizations, Examples

Benefits










Modbus TCP

Control Blocks



Benefits


Overview AC Drives Fieldbus ConfigurationDedicated Drives

Libraries are released for the following drives:

Industrial:

ACS800, ACS850, ACS880

Machinery:

ACS310, ACS355, ACSM1

HVAC:

ACH550, ACS550

Water:

ACQ810


Overview AC Drives Fieldbus ConfigurationMany different configurations possible

RS485 2wire Modbus RTU

CANopen or PROFIBUS or PROFINET or Modbus TCP

EtherCAT


Overview AC Drives Fieldbus ConfigurationPossible fieldbus connections 1 / 2

Fieldbusses

supported by

AC500

AC500

communication

module

ACS310ACS350

ACS355ACS850 ACQ810 ACSM1 ACS880

ACS580

ACH580

Modbus-RTUonboard or

CM574-RS

FMBA-01

FRSA-00FSCA-01 FSCA-01 FSCA-01 - -

Modbus-RTU

embedded

onboard or

CM574-RS

em-

bedded- embedded embedded - embedded embedded

Modbus TCPonboard or

CM577-ETHFENA-01 FENA-11 FENA-11 FENA-11 FENA-11 FENA-11

Profibus DP CM572-DP - FPBA-01 FPBA-01 FPBA-01 FPBA-01 FPBA-01 FPBA-01

ProfiNet IO CM579-PNIO FENA-01 FENA-11 FENA-11 FENA-11 FENA-11 FENA-11

CANopen CM578-CN FCAN-01 FCAN-01 - FCAN-01 FCAN-01 FCAN-01

EtherCAT CM579-ETHCAT FECA-01 FECA-01 - FECA-01 FECA-01 FECA-01

ACS Drives - AC500 overview fieldbus connectivity.xls

../_USER_DATA/_DrivesPackages/_FLUKE 2/07_Presentations/ACS Drives - AC500 overview fieldbus connectivity.xls


Overview AC Drives Fieldbus ConfigurationPossible fieldbus connections 2 / 2

Fieldbusses

supported by

AC500

AC500

communication

module

ACS550 ACH550 ACS800 DCS800

Modbus-RTUonboard or

CM574-RS- - RMBA-01 RMBA-01

Modbus-RTU

embedded

onboard or

CM574-RSembedded embedded - -

Modbus TCPonboard or

CM577-ETH

RETA-01

RETA-02RETA-01

RETA-01

RETA-02

RETA-01

RETA-02

Profibus DP CM572-DP RPBA-01 RPBA-01RPBA-01

NPBA-12RPBA-01

ProfiNet IO CM579-PNIO RETA-02 RETA-02 RETA-02 RETA-01

CANopen CM578-CN RCAN-01 RCAN-01 RCAN-01 RCAN-01

EtherCAT CM579-ETHCAT RECA-01 - RECA-01 RECA-01

ACS Drives - AC500 overview fieldbus connectivity.xls



Overview AC Drives Fieldbus ConfigurationTypical Configuration Modbus RTU


Overview AC Drives Fieldbus ConfigurationTypical Configuration CANopen

CANopen


Overview AC Drives Fieldbus Configuration TypicalConfiguration PROFIBUS

In CBP V2.3:

Automatic load of

ACSDrivesBase

library if

DriveManager is used


Overview AC Drives Fieldbus ConfigurationTypical Configuration PROFINET

In CBP V2.3:

Automatic load of

ACSDrivesBase

library if

DriveManager is used


Overview AC Drives Fieldbus ConfigurationTypical Configuration Modbus TCP


Overview AC Drives Fieldbus ConfigurationTypical Configuration Ethercat










Modbus TCP

Control Blocks



Benefits


Configuration of AC Drives for AC500 Fieldbus Control Workflow - Steps to make a system run

1. Commissioning of drive

Panel or Drive Tool (Motor data, ID Run, local control)

2. Configuration of drive for fieldbus control

Panel or Drive Tool (activate fieldbus, node-number…)

3. Configuration of AC500 fieldbus

Control Builder Plus

(configure drive as slave, parameter mappings,..)

4. Create programm to control the drive

function block programming

visualization


Configuration of AC Drives for AC500 Fieldbus ControlTools and drive panels

Drive Configuration

ToolsACS800 ACS310

ACS350

ACS355ACS550 ACH550 ACS850 ACQ810 ACSM1 ACS880

ACS580

ACH580

Drive Window

Optical LinkX

Drive Window Light

COM - Serial LinkX X X X

Drive Studio

COM -Serial LinkX X X

Drive Composer

USB Link via PanelX X

Drive control

panels

CDP312R ACS-CP-x ACS-AP-I

Drive Manager

in

Control Builder

Plus

Profibus ProfiNet

*) only Profibus

V2.1 X X X

V2.2 X X X X

V2.3 X X *) X X X X


Configuration of AC Drives for AC500 Fieldbus ControlDrives Settings in Documentations

Fieldbus coupler manuals:

E.g. EN_FPBA01_UM_E.pdf

Quickstart Guides in

PS553-DRIVES package



AC500 Help – ACS Drives Libraries:

E.g. ACS_DRIVES_CTRL_STANDARD_GEN

../_USER_DATA/_DrivesPackages/_FLUKE 2/1SAP191400R0002/PS553-DRIVES/Documentation/AC500 Online Help/English/CAA-Merger-11.chm




AC500 Help – ACS Drives Libraries:

E.g. ACS_COM_MOD_RTU_ENHANCED




Configuration of AC Drives for AC500 Fieldbus ControlDrives Setting Example ACS850 in fieldbus manual


Configuration of AC Drives for AC500 Fieldbus ControlDrives and AC500 Settings in examples and Quickstart guides










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: AC500 Library Package Details of the Update Package

Documentation

in CoDeSys Help

System

Libraries

Examples

& Docu Guides

Included in

Automation Builder

1.0 (CBP V2.3)

../_USER_DATA/_DrivesPackages/_FLUKE 2/1SAP191400R0002

../_USER_DATA/_DrivesPackages/_FLUKE 2/1SAP191400R0002


PS553-DRIVES: AC500 Library PackageHow to get the Update Package

1. Goto Automation Builder Homepage

www.abb.com/automationbuilder

2. Scroll down to “Download…” section

and select “Software”

3. Scroll or search for the

“PS501-UPDA: PS553-DRIVES”

http://www.abb.com/automationbuilder


PS553-DRIVES: AC500 Library PackageDetails of the Library

All drives using “ABB Drives Profile”

Scope:

PS553-DRIVES

AC500-eCo

AC500

Modbus RTU Modbus TCP PROFIBUS PROFINET CANopen EtherCAT

Panel on same

bus / cable

ACS310

ACS355

ACS550

ACH550

ACSM1

ACS800

ACQ810

ACS850

ACS880

= Full CBP/Engineering Integration (Drives Manager)


PS553-DRIVES: AC500 Library PackageDetails of the Library

Networks Libraries Function Blocks

ACSDrivesBase_AC500_V20.lib

ACSDrivesComModRTU_AC500_V20.lib

ACSDrivesComModTCP_AC500_V22.lib

One main

Ctrl-block

for standard

use:

+

Additional

blocks

for simple

Modbus

handling:


PS553-DRIVES: AC500 Library PackageLibraries: ACSDrivesBase_AC500_V20.lib

Basic structures, constants

Control blocks using ABB Drives Profile

Read/Write Modbus blocks for both: RTU and TCP

for Modbus

Fieldbus independent










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: Fieldbus independent blocksACS_DRIVES_CTRL_STANDARD_GEN


PS553-DRIVES: Fieldbus independent blocksDCS_DRIVES_CTRL_GEN


PS553-DRIVES: Fieldbus independent blocksACS_DRIVES_CTRL_STANDARD_GEN

Status word + Control word to be

configured as cyclic data on fieldbus

Fieldbus mapping

Global

variablelist

Functionblock


PS553-DRIVES: Fieldbus independent blocksOne drive control block for all AC500 networks


PS553-DRIVES: Fieldbus independent blocksPROFINET Configuration


PS553-DRIVES: Fieldbus independent blocks PROFINET Configuration


PS553-DRIVES: Fieldbus independent blocksACS_REF_SCALING


PS553-DRIVES: Fieldbus independent blocksACS_REF_SCALING

Scaling

Real <=> FB










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: Modbus RTULibrary: ACSDrivesComModRTU_AC500_V20.lib

Communication blocks for Modbus RTU for ACS drives

Communication blocks for Modbus RTU for generic devices using same

LineToken variable


PS553-DRIVES: Modbus RTUModbus RTU Configuration


PS553-DRIVES: Modbus RTUACS_COM_MOD_RTU_GEN

Classic way using COM_MOD_MAST checking the end of the jobs to start the next one


PS553-DRIVES: Modbus RTUACS_COM_MOD_RTU_GEN

ACS_COM_MOD_RTU_GEN with Read and Write Blocks

ACS_COM_MOD_RTU_GEN_READ_N_PRM

ACS_COM_MOD_RTU_GEN_WRITE_N_PRM

Easy add new servers

or new Read / Write Jobs


PS553-DRIVES: Modbus RTUACS_COM_MOD_RTU

Principle of

ACS_COM_MOD_RTU


PS553-DRIVES: Modbus RTUACS_COM_MOD_RTU

Read cyclic:

Status word,

Actual Speed,

Actual Value2

Configured Valuesin Modbus Reg 40007... Modbus Reg 40030

Write after changes:

Control word,

Reference Speed,

Ref Value2

Drive_Data

READ_VALUES

[1..24]

For ABB Drives

Profile (classic) !

Drive_Data


PS553-DRIVES: Modbus RTUACS3XX_COM_MOD_RTU

Read cyclic:

Status word,

Actual Speed,

Actual Value2



Control word,

Reference Speed,

Ref Value2

Drive_Data

READ_VALUES[1..9]

Still used for compatibility

reasons

ACS_COM_MOD_RTU

could also be used

Drive_Data


PS553-DRIVES: Modbus RTUACS_COM_MOD_RTU_ENHANCED

Read cyclic:

Status word,Actual Speed,Actual Value2



Control word,Reference Speed,Ref Value2


Drive_Data

READ_VALUES[1..24]

For ABB Drives

Profile enhanced !

Drive_Data

WRITE_VALUES[1..12]


PS553-DRIVES: Modbus RTUAdditional Communication Function Blocks

ACS_MOD_READ_N_PRM

Read any Parameter / Actual

Value from the drive

Cyclic reading at steady TRUE

on EN

ACS_MOD_WRITE_N_PRM

Write any Parameter to the drive

One write job at rising edge on

EN

Connect DRIVE_DATA variable

to communication block e.g.

ACS_COM_MOD_RTU


PS553-DRIVES: Modbus RTUAdditional Communication Function Blocks

Read / Write 32 Bit long Parameters / Values from drive

Use additional function to „ACS_MOD_PRM_NUM_32BIT“ to calculate modbus

address of 32 Bit parameters

Concatenate high word and low word according to configured order in drive


PS553-DRIVES: Modbus RTUACS_DRIVES_CTRL_STANDARD



ACS_COM_MOD_RTU


PS553-DRIVES: Modbus RTUDCS_DRIVES_CTRL



ACS_COM_MOD_RTU


PS553-DRIVES: Modbus RTUMain structure for Modbus RTU


PS553-DRIVES: Modbus RTU Modbus RTU Handling and Integration

RTU

LINE_TOKEN variabel (Structure)

Connect all drives and generic devices on the same line

DRIVE_DATA variable (Structure)

Read cyclic: Statusword, Actual Speed, …

Write after changes: Controlword, Reference Speed, …










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: Modbus TCPLibrary: ACSDrivesComModTCP_AC500_V22.lib

Communication blocks for Modbus TCP for ACS drives


PS553-DRIVES: Modbus TCPModbus TCP Configuration


PS553-DRIVES: Modbus TCPACS_COM_MOD_TCP

Read cyclic:

Status word,

Actual Speed,

Actual Value2


Control word,

Reference Speed,

Ref Value2

Drive_Data

For ABB Drives Profile (classic) !

Drive_Data


PS553-DRIVES: Modbus TCPACS_COM_MOD_TCP_ENHANCED

Read cyclic:

Status word,Actual Speed,Actual Value2



Control word,Reference Speed,Ref Value2


For ABB Drives

Profile enhanced !

Drive_Data

WRITE_VALUES[1..12]

Drive_Data

READ_VALUES[1..12]


PS553-DRIVES: Modbus TCPModbus TCP Handling and Integration

TCP

DRIVE_DATA variable (Structure)

Read cyclic: Statusword,

+ other e.g. Actual Speed

Write after changes: Controlword,

+ other e.g. Reference Speed

Number of used

ACS_COM_MOD_TCP_x

must not exceed number of possible TCP

sockets for specific PLC type!

Check has to be made by user










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: Control Function BlocksACS_DRIVES_CTRL_ENG

Engineering Block

Pack Controlword, Unpack Statusword for own setting of bits


PS553-DRIVES: Control Function BlocksACS_DRIVES_CTRL_STANDARD

Standard Control Block

ABB Drives Profil Power-On Statemachine

Reference and actual values in fieldbus equivalent (+/- 20.000, +/- 10.000)


PS553-DRIVES: Control Function BlocksACS3XX_DRIVES_CTRL_BASIC

Special Block for ACS310, ACS350, ACS355, ACS550, ACH550

Includes Standard Control Block

Reads scaling parameters from drive

Reference and actual values in rpm or 0.1Hz


PS553-DRIVES: Control Function BlocksDCS_DRIVES_CTRL

Standard Control Block

ABB Drives Profil Power-On Statemachine

Reference and actual values in fieldbus equivalent (+/- 20.000, +/- 10.000)


PS553-DRIVESBlocks for special Drives

Blocks which can be used only for special drives:

ACS3XX_COM_MOD_RTU &

ACS3XX_DRIVES_CTRL_BASIC

ACS310, ACS355, ACS550, ACH550

DCS_DRIVES_CTRL &

DCS_DRIVES_CTRL_GEN

DCS550, DCS800

ACS_COM_MOD_RTU_ENHANCED

drives using FSCA-01 (enhanced ABB profile)

ACS_COM_MOD_TCP_ENHANCED

drives using FENA-11 or FENA-21 (enhanced ABB profile)










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: Help and DocumentationHelp and Documentation

Online help for Function Blocks

form within CoDeSys

Help\Contents\Target System\AC500/S500\ACS

Drives Libraries

Application and Quickstart Guides in examples folders

PS553-DRIVES\Examples\PS553-DRIVES

\ACSxxx_PM583_PB_PNIO_Ctrl_Std_Gen\Documentation


PS553-DRIVES: Help and DocumentationWizard to select needed blocks – Help file

Online Help of CoDeSys

AC500/S500 – ACSDrives Libraries – Configuration and Selection Guide


PS553-DRIVES: Help and DocumentationWizard to select needed blocks – Excel file




PS553-DRIVES: Help and DocumentationOverview of Modbus data exchange with one block












Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: VisualizationsVisualization for all Blocks Available


PS553-DRIVES: VisualizationsGeneral Creation of a Visualization Element


PS553-DRIVES: ExamplesExample Classic Control


PS553-DRIVES: ExamplesExample Classic Control with Scaling Function


PS553-DRIVES: ExamplesExample project Modbus RTU ACS355










Modbus TCP

Control Blocks



Benefits


PS553-DRIVES: AC500 Library - MarketTrend: Solution selling

Applications: Industrial Speed control applications

Pumping, blending, dosing in food & beverage or chemical; fan and

compressors / compressors and fans in HVAC

Material handling: in production machines

Conveying: In assembly or packing lines

Packaging: bag forming filling, sealing, wrapping machines

Main Segments:

Water & Waste Water

Building Automation

Food & beverage

Assembly line OEMs

Packaging machines OEM


PS553-DRIVES: AC500 Library Advantage of AC500 Drives library

Multiple drives can be connected to one PLC in a simple way via

different networks

One function block for many different drives and busses ensures similar

handling

Modbus RTU: additional support blocks for easy integration

Lower in cost, Standard Modbus interface available in CPU and

some Drives

Simple to use


PS553-DRIVES: AC500 LibraryBenefit of the Solution

System approach with ABB components

e.g. Drives Manager integration for Profibus and Profinet in CBP

Lower risk of implementation: Pretested blocks, example application

Save time: Up and running quickly.

Many different ABB Drives and networks usable in same simple way


PS553-DRIVES: AC500 LibraryBenefit of the AC500 platform

One programming tool

CPU w. onboard Ethernet f. integration to different networks

Webserver for web visualization

Scalability of the PLC: One single PLC platform with scaleable

performance for all application types


PS553-DRIVES: AC500 LibraryBenefit of the AC500 platform

One engineering tool based on the CODESYS

environment

One access point

One project archive

Drive interface libraries

Well adapted user interface

Complies with the IEC 61131-3 programming

standard


PS553-DRIVES: “Move a Motor in Minutes” (M³)Simple integration of major networks and ABB drives

Modbus for General

communications

Profibus for plant communications

CANopen for Machine

communications

Profinet for industrial networking

EtherCAT for Motion networking

Documents

PG PLC & Automation, June 2013 AC500 and AC Drives PS553 ...€¦ · © ABB September 10, 2015 Slide 1 2 PG PLC & Automation, June 2013 AC500 and AC Drives PS553-DRIVES Library for