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ILASS Americas 26th Annual Conference on Liquid Atomization and Spray Systems, Portland, OR, May 2014 Phase Doppler Analysis of Aqueous Film-Forming Foam (AFFF) Firefighting Jets C. P. Menchini *†‡ , G. J. Morris , W. W. Huebsch , and D. S. Dierdorf § Department of Mechanical & Aerospace Engineering West Virginia University Morgantown, WV 26506-6106 USA Engineering Science Division Applied Research Associates, Inc. Panama City, FL 32401-6357 USA Southwest Division § Applied Research Associates, Inc. Albuquerque, NM 87110-1229 USA Abstract Over the past few decades, aircraft rescue firefighting has made technical strides on multiple fronts, particularly in the field of fire suppression agent application and materials research. A study was recently conducted to examine fire- fighting agent application flow behavior and to quantify various flow performance characteristics that differentiate water and aqueous film-forming foam (AFFF) jets. AFFF has been the high performing fuel fire suppression agent of choice for several years based on hydrocarbon and fluorocarbon surface active ingredients. However, its long-term viability has been recently threatened due to the presence of certain constituents recognized by the Environmental Protection Agency as emerging contaminants. Hence, understanding the performance attributes of AFFF is important now more than ever to help develop possible replacement agents. An aqueous firefighting agent application laboratory was specially constructed to carry out 2-D phase Doppler analysis on firefighting jets ranging from 1 to 11 MPa (150 to 1550 lbin -2 ) and 4 to 25 lmin -1 (1 to 6.4 galmin -1 ) at AFFF concentration levels ranging from 0 (pure water) to 9 percent by volume. Results showed AFFF enhanced jet break-up and generated spatially-averaged, mean profile droplet sizes 7 to 38 percent less in diameter compared to water jets, and AFFF jets lagged water jets in terms of axial droplet velocity by as much as 10 percent over those respective ranges. Increasing AFFF concentration levels beyond the manufacturer’s recommended levels for firefighting use did not significantly alter phase Doppler results. The data collected are being used to develop simulation capabilities for aircraft-crash-fire suppression risk assessment models. The next phase of development is to characterize near field, AFFF-surface interactions to better understand agent accumulation mechanics and their influence on aircraft structures engulfed in fire. * Corresponding author: [email protected]

Phase Doppler Analysis of Aqueous Film-Forming … · Surface Age (ms) 1.5% AFFF3% AFFF4% AFFF 6% AFFF9% AFFF12% AFFF. Experimental Set-up Shown in Figure 6, ... The firefighting

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ILASS Americas 26th Annual Conference on Liquid Atomization and Spray Systems, Portland, OR, May 2014

Phase Doppler Analysis of Aqueous Film-Forming Foam (AFFF) Firefighting Jets

C. P. Menchini*†‡, G. J. Morris†, W. W. Huebsch†, and D. S. Dierdorf§

Department of Mechanical & Aerospace Engineering†

West Virginia University†

Morgantown, WV 26506-6106 USA

Engineering Science Division‡

Applied Research Associates, Inc.

Panama City, FL 32401-6357 USA

Southwest Division§

Applied Research Associates, Inc.

Albuquerque, NM 87110-1229 USA

Abstract

Over the past few decades, aircraft rescue firefighting has made technical strides on multiple fronts, particularly in the

field of fire suppression agent application and materials research. A study was recently conducted to examine fire-

fighting agent application flow behavior and to quantify various flow performance characteristics that differentiate

water and aqueous film-forming foam (AFFF) jets. AFFF has been the high performing fuel fire suppression agent

of choice for several years based on hydrocarbon and fluorocarbon surface active ingredients. However, its long-term

viability has been recently threatened due to the presence of certain constituents recognized by the Environmental

Protection Agency as emerging contaminants. Hence, understanding the performance attributes of AFFF is important

now more than ever to help develop possible replacement agents. An aqueous firefighting agent application laboratory

was specially constructed to carry out 2-D phase Doppler analysis on firefighting jets ranging from 1 to 11 MPa (150

to 1550 lbin-2) and 4 to 25 lmin-1 (1 to 6.4 galmin-1) at AFFF concentration levels ranging from 0 (pure water) to 9

percent by volume. Results showed AFFF enhanced jet break-up and generated spatially-averaged, mean profile

droplet sizes 7 to 38 percent less in diameter compared to water jets, and AFFF jets lagged water jets in terms of axial

droplet velocity by as much as 10 percent over those respective ranges. Increasing AFFF concentration levels beyond

the manufacturer’s recommended levels for firefighting use did not significantly alter phase Doppler results. The data

collected are being used to develop simulation capabilities for aircraft-crash-fire suppression risk assessment models.

The next phase of development is to characterize near field, AFFF-surface interactions to better understand agent

accumulation mechanics and their influence on aircraft structures engulfed in fire.

*Corresponding author: [email protected]

Introduction

Aqueous film-forming foam (AFFF) has been the

class B liquid fuel firefighting agent of choice for the air-

craft rescue and firefighting industry for several decades

due to its high performance characteristics governed by

its hydrocarbon and fluorocarbon surfactant ingredients.

Figures 1 and 2 illustrate its use at the live fire research

and training facilities at Tyndall Air Force Base, FL en-

gaged in suppressing two different types of accidental

fire scenarios.

Figure 1. AFFF being dispensed via a high-reach ex-

tendable turret on an aircraft mock-up, 2-D pool fire.

Figure 2. AFFF being dispensed via hand line on an

engine nacelle mock-up, 3-D running fuel fire.

Unfortunately, the long-term viability of AFFF in its cur-

rent composition has been threatened due to the presence

of certain constituents recently recognized by the Envi-

ronmental Protection Agency as emerging contaminants

[1]. Thus, understanding the physical performance at-

tributes of AFFF is critical for developing potential re-

placement and more environmentally friendly agents

with similar capability. Further, a simulation framework

sponsored by the Federal Aviation Administration

(FAA) is being developed to model a comprehensive air-

craft-crash-fire-suppression event. High quality valida-

tion data are needed to support the fire suppression as-

pect of this more involved, multi-tiered effort.

An aqueous firefighting agent application labora-

tory was constructed at West Virginia University (WVU)

to quantify AFFF firefighting jet flow characteristics and

their differentiation from conventional water-only fire-

fighting jets. The present work overviews the physical

nature of AFFF, the WVU laboratory set-up, the data ac-

quisition procedure, and the results from a 2-D phase

Doppler analysis on jets ranging from 1 to 11 MPa (150

to 1550 lbin-2) and 4 to 25 lmin-1 (1 to 6.4 galmin-1) at

AFFF concentration levels ranging from 0 (pure water)

to 9 percent by volume.

Physical Nature of AFFF

Originally referred to as “light water,” AFFF has the

ability to cover a lower density liquid hydrocarbon fuel

surface with a foam layer to act as both a thermal and

evaporative barrier to hinder and ultimately extinguish

combustion. AFFF’s film-forming properties are de-

rived from its ability to sustain a thin film along the hy-

drocarbon fuel surface after the foam layer has collapsed,

exhibiting a unique capacity to self-heal if penetrated by

debris. Water alone is typically unsuccessful at extin-

guishing hydrocarbon fires because the higher density

water tends to sink below the lower density fuel provid-

ing negligible firefighting benefit [2].

Military specification (MIL-SPEC) C301MS 3-per-

cent AFFF manufactured by Chemguard and Williams®,

a subsidiary of Tyco International, was the AFFF con-

centrate used exclusively for the present study. Its con-

stituents and fluid properties are typical of most MIL-

SPEC AFFF formulations. MIL-SPEC AFFF is manu-

factured and distributed in concentrate form in either 3-

percent or 6-percent formulas. The percentage denotes

the volumetric proportion at which AFFF concentrate

must be mixed with water to generate a firefighting agent

solution capable of meeting MIL-SPEC performance cri-

teria [3]. In practice, most modern firefighting agent de-

livery systems allow for variable water-AFFF concen-

trate proportioning to suit specific needs [4]. Table 1

lists the known chemical constituents that make up the

AFFF concentrate used in the present study. Approxi-

mate AFFF concentrate compositions developed by

other manufacturers are listed in the following selected

references [5-8].

Chemical or Trade Name Percent Volume

Butyl carbitolTM 0 – 8

Magnesium sulfate 0.5 – 1.5

Ethylenediane tetra acetic acid 0.5 – 1.5

Hydrocarbon surfactant Proprietary

Fluorocarbon surfactant Proprietary

Table 1. Reported AFFF chemical constituents [9].

AFFF concentrate is primarily made up of an “ac-

tive” blend of hydrocarbon and fluorocarbon surfactants,

also referred to as surface active agents, in percentages

known exclusively to the manufacturer [4]. AFFF sur-

factant molecules prefer to align along a free surface

such that their hydrophilic heads migrate toward water

and their hydrophobic and oleophobic tails migrate to-

ward the fuel surface and air, respectively. Although flu-

orocarbon and hydrocarbon surfactant polar head groups

can exhibit strong similarities, fluorocarbon surfactant

tails are both hydrophobic and oleophobic by nature

whereas hydrocarbon surfactant tails are only hydropho-

bic [5]. Figure 3 illustrates the favorable orientation of

surfactant molecules when AFFF is situated between a

fuel-air interface.

Hydrocarbon fuel (liquid phase)

AFFF surfactant solution

Fluorocarbon

surfactant

Hydrocarbon

surfactant

+-+-Hydrophilic

ionic head

Hydrophobic

organic tail

Hydrophilic

ionic head

Hydrophobic /

oleophobic

organic tail

Air (gas phase)

Figure 3. Conceptual alignment of AFFF surfactants in

an air-water-fuel environment [4, 5].

In dynamic scenarios such as firefighting jets where

AFFF is injected into the atmosphere from a nozzle

breaking up into droplets, the surfactant’s preference to

self-orient becomes a time-dependent process based on

molecular diffusion. In the initial stages of injection into

air, surfactants are randomly distributed. As time pro-

gresses, the surfactant molecules undergo preferential

alignment to create an annular monolayer. The level of

organization the surfactants reach increases as surface

age increases [4]. This molecular process helps define

an instantaneous surface tension at a finite rate, better

known as the dynamic surface tension of the fluid. Fig-

ure 4 depicts this morphology using the cross-section of

a single airborne droplet of AFFF aging with time.

Time

Figure 4. Conceptual alignment of AFFF surfactants in

an airborne liquid jet droplet [4].

AFFF concentrate exhibits many of the same fluid

properties as water, most notably density, boiling point,

and freezing point. It is an order of magnitude more vis-

cous in standard conditions compared to water, but ex-

hibits Newtonian behavior at shear rates consistent with

most firefighting jet flow regimes [9, 10]. AFFF proper-

ties approach the properties of pure water more so once

the concentrate is diluted in typical proportions with wa-

ter to form firefighting agent solution. The greatest prop-

erty contrast is expectedly with surface tension due to the

presence of the hydrocarbon and fluorocarbon surfac-

tants and the molecular behavior previously discussed.

Work conducted by Hyland and Williams shown in Fig-

ure 5 illustrates the effect of AFFF on the dynamic sur-

face tension of the solution as concentration is varied.

Not only do higher AFFF concentrations start at much

lower initial dynamic surface tensions, but they also ap-

proach their equilibrium surface tension value much

more rapidly compared to more diluted solutions. These

trends are very consistent and repeatable for all MIL-

SPEC AFFF compositions [11]. The equilibrium surface

tension value of AFFF is about 17.4 mNm-1 at standard

conditions, and the surface tension of water is constant

at approximately 72.1 mNm-1 [9, 12].

Figure 5. AFFF dynamic surface tension vs. surface

age for various AFFF concentrations [11].

15

25

35

45

55

65

75

1 10 100 1000 10000

Dyn

amic

Su

rfac

e T

en

sio

n

(dyn

es

cm-1

)

Surface Age (ms)

1.5% AFFF 3% AFFF 4% AFFF

6% AFFF 9% AFFF 12% AFFF

Experimental Set-up

Shown in Figure 6, an aqueous firefighting agent ap-

plication laboratory was constructed in a 259-m

(8030-ft) mezzanine space in the WVU Hangar at the

Morgantown, WV Municipal Airport. A firefighting

agent delivery system, nozzle stand, jet containment bed,

and mobilized 2-D phase Doppler particle analyzer

(PDPA) were the main components installed to collect

firefighting jet flow characterization data. Unless other-

wise noted, all features were custom built. A schematic

of the entire laboratory space is shown in Figure 7, and

key laboratory dimensions are shown in Figure 8.

Figure 6. Key laboratory components.

Figure 7. Laboratory layout and key components.

Figure 8. Key laboratory dimensions.

The jet containment bed shown in Figure 9 was a

vinyl-coated polyester 13.73.70.3-m (45121-ft)

spill berm manufactured by Seattle Tarp used conven-

tionally as an environmental barrier for heavy-duty

trucks undergoing maintenance. To manage dilute

AFFF droplet emissions and to help control room humid-

ity, a 221-m3·min-1 (7,800-ft3·min-1) exhaust fan was in-

stalled to exchange laboratory air about every 3.5 min.

A curtained-off jet containment zone was installed along

the rear of the jet containment bed to protect adjacent la-

boratory walls and to help contain spray drift.

Figure 9. The jet containment bed.

The firefighting agent delivery system employed a

variable speed electric motor and reciprocating pump ca-

pable of dispensing approximately 4 to 25 l·min-1 (1 to 6

gal·min-1) of agent from 0 to 21 MPa (0 to 3000 lbf·in-2).

Shown in Figure 10, the delivery system was connected

to a 379-l (100 gal) water tank in addition to a premixed

AFFF tank. Due to available electric motor power con-

straints, nozzle pressures were limited to half the afore-

mentioned range at maximum flow rate. A maximum

axial jet throw and horizontal jet span of about 14 and 3

m (45 and 10 ft), respectively, were achievable within

the bounds of the test facility using standard aqueous

firefighting agent application techniques.

Figure 10. The firefighting agent delivery system.

PDPA Mobile

Data Acquisition

Center

PDPA Traverse

& Track

Jet Containment

Bed

PDPA

Optics

Nozzle

Stand

Agent

Delivery

Unit

Nozzle

Stand

Jet Containment

Zone

Mobile

Data Acquisition

Center

PDPA 3-Axis

Traverse

Sump Pump

Drain Line

PDPA

Optics

Water

Supply

Jet Containment Bed

Traverse

Track

Exhaust

Fan

Jet

Containment

ZoneJet Containment Bed

Nozzle

Lance

TOP VIEW

SIDE VIEW

B

Jet Containment

Zone

C

X

Z

Y

(into the paper)

SIDE VIEW

Jet Containment Bed

Jet Containment Bed

A

A

C D

E

Jet Containment

Zone

TOP VIEW

F

X

Y

Z

(out of the paper)

G

Nozzle

Lance

Nozzle

Lance

Origin

A – 30.5 cm (1 ft) C – 1.22 m (4 ft) E – 3.66 m (12 ft) G – 6.10 m (20 ft)

B – 1.12 m (3.67 ft) D – 13.72 m (45 ft) F – 2.44 m (8 ft)

Jet Containment

Bed

Jet Containment

ZoneTraverse Track

Water

Tank

Firefighting Agent

Delivery Unit

AFFF

Tank

The nozzle stand was fabricated from a

2.41.20.9-m (843-ft) linear rail table that allowed

for three degrees of freedom to position the nozzle and

to provide fine alignment adjustment with respect to the

PDPA. The nozzle assembly stationed atop the nozzle

stand is shown in Figure 11.

Figure 11. The firefighting jet nozzle assembly.

A 6.4-mm (0.25-in) AP4™ Attack Tip (AP4) nozzle

made by Stoneage Waterblast Tools® was used to gener-

ate all firefighting jets. It was chosen due to its precise

manufacturing standards, the availability of a family of

self-similar simple nozzle profiles to span the entire pres-

sure-flow rate performance envelope of interest, and its

capacity to generate adequate foam accumulation on the

ground. The AP4 nozzle was a single bore nozzle with

a step-reducing channel. It is shown in Figure 12 from

multiple angles with D denoting the nozzle diameter.

Figure 12. The AP4 nozzle.

A 2-D PDPA manufactured by TSI, Inc. shown in

Figure 11 was used to acquire axial droplet velocity, ver-

tical droplet velocity, and droplet size data for each fire-

fighting jet [13, 14]. PDPA optics were cantilevered on

a 2-m (6.6 ft) “T” rail connected to a tri-axis traverse

overhanging the jet containment bed and arranged in

back-scatter mode 30 degrees off-set from one another.

To improve measurement confidence, three photo detec-

tors were used to generate a correlation based on two in-

dependent droplet size measurements.

The traverse was rolled on a V-groove track adja-

cent to the jet containment bed to provide measurement

access over its entire length. PDPA system components

were tethered to the traverse by fiber optic and traverse

power cables. The traverse had a local measurement

range of 1 m3, sub-millimeter movement precision, and

was controlled by the PDPA data acquisition software.

Table 2 summarizes key PDPA hardware and soft-

ware settings. Axial and vertical droplet velocity were

recorded on channel one and two using laser beam wave-

lengths () of 514.5 nm and 488 nm, respectively.

Figure 13. PDPA System Components.

Platform

Nozzle Lance

Lateral

Adjustment

Vertical

Adjustment

Nozzle

Side

View

Front

View

Isometric

View

Cross-Section

ViewNozzle Profile

D

PDPA

Computer

Signal

Analyzer

Photo Detector

Module

Oscilloscope

Transmitter

Probe

Optical

Receiver

5 W Argon-Ion LaserBeam Separator

Traverse

Controller

Laser Power

Supply

Setting Value

Transmitter focal length (mm) 1000

Receiver focal length (mm 1000

Slit aperture (m) 150

Min-max diameter (m) 2 - 685

Measuring vol. diameter (mm) 0.370

Measuring vol. length (mm) 8.77

Beam expander ratio (-) 2.11

Bragg cell freq. (MHz) 40

Ch. 1 min/max velocity limit (ms-1) -24.4/175.4

Ch. 2 min/max velocity limit (ms-1) -23.1/185.1

Max. no. of samples 50,000

Time out (s) 20

Band pass filter (Mhz) 2 - 20

Down mix freq. (Mhz) 36

Index of refraction 1.33

Scattering mode Internal reflection

Table 2. Key PDPA hardware and software settings.

Data Acquisition Procedure

Phase Doppler data were acquired at five pressure-

flow rate nozzle settings shown in Figure 14 with respect

to the firefighting agent delivery system performance en-

velope.

Figure 14. Nozzle pressure-flow rate conditions tested.

Results from each nozzle setting numbered in Figure 14

are referred to via their case name listed in Table 3. Wa-

ter and 6-percent AFFF were the primary agent compo-

sitions tested. Six-percent AFFF refers to C301MS pro-

portioned at 6 parts AFFF concentrate and 94 parts wa-

ter. An AFFF concentration sensitivity study was also

conducted at the medium flow, medium pressure nozzle

setting at the quantities shown in Figure 14.

No. Case name

1 Low flow, low pressure

2 Low flow, high pressure

3 Medium flow, medium pressure

4 High flow, low pressure

5 High flow, high pressure

Table 3. Firefighting jet case name description.

For each of the five firefighting jet nozzle condi-

tions, nine to eleven 1-D vertical (z-direction) profiles

were recorded depending on jet reach shown in Figure

15. The axial distance downstream of each profile sta-

tion shown in Figure 15 is listed in Table 4. Locations

where the AFFF concentration study was conducted are

denoted by an asterisk.

Figure 15. Phase Doppler profile measurement

locations.

Vertical profile station no. X-axis location

1 6.4 mm (0.25 in)

2 25.4 mm (1 in)

3* 0.152 m (6in)

4 0.305 m (1 ft)

5* 0.914 m (3 ft)

6 1.52 m (5 ft)

7* 3.05 m (10 ft)

8 4.57 m (15 ft)

9* 6.10 m (20 ft)

10 7.62 m (25 ft)

11 9.14 m (30 ft)

* AFFF Concentration Study

Table 4. Phase Doppler profile measurement locations.

Flow Regime

of Interest

Nozzle

Performance

EnvelopePDPA Test Points

AFFF Concentration Sensitivity Study

(Water, 6% AFFF)

(Water; 3% , 6% , 9% AFFF)

1

2

3

4

5

Jet Containment Bed

X

Y

Z

(out of the paper)

TOP VIEW

Nozzle

Lance

654312 7 8 9 10 11Nozzle

Lance

Jet Containment

Zone

X

Z

Y

(into the paper)

SIDE VIEW

AFFF

Concentration

Study

Locations

OriginPDPA

Measurement

Envelope

Z-direction

Vertical

PDPA

Profiles

Jet Containment Bed

Firefighting

Jet

Region

Jet Containment

Zone

For each profile location, phase Doppler data were

collected first on a fully-developed water jet. Once com-

pleted, the firefighting agent delivery system was manu-

ally transitioned to dispense AFFF while maintaining

current pump speed and nozzle exit velocity. While the

AFFF jet was developing, the PDPA traverse re-traced

its steps in space to repeat the measurement process for

the AFFF jet at the same discrete locations where water

jet data were previously recorded. Twenty-five phase

Doppler point measurements were recorded for each pro-

file. Points were located close together near the jet axial

centerline to resolve steep velocity gradients, and then

rapidly expanded outward to measure as much of the jet

as possible within the range of the traverse measurement

volume while stationed at that particular location on the

track. Uneven, time-sampled data were recorded for

twenty seconds at each point or a combined 50,000 valid

droplet velocity and diameter measurement count,

whichever limit was reached first. Profile locations were

spaced axially in close proximity to the nozzle to capture

large jet velocity gradients, and then expanded further

downstream where change in measured values were less

drastic. Profiles were subject to variation in relative dis-

tance from the ground due to profile relaxation from

droplet dispersion and overall jet sag due to gravity.

Axial droplet velocity (Vd,X) and vertical droplet ve-

locity (Vd,Z) for both the axial and vertical components

were calculated based on the following general equation

for measuring droplet velocity,

Vd = fDoppler (1)

where is the measuring volume fringe spacing and

fDoppler is the measured Doppler frequency. The fringe

spacing is calculated by,

=

2sin(/2)

(2)

where is the laser beam intersection angle at the meas-

uring volume. The droplet diameter (d) is derived based

on the measured phase shift angle () from the following

equation,

360=M

Photo Detector Separation

Receiver Focal Length

d

(3)

where M is the slope of the phase-diameter relationship

based on Mie theory and constants defined by the PDPA

optics and droplet fluid medium [14, 15].

Results

Firefighting jet Reynolds numbers based on nozzle

diameter were fully turbulent on the order of 105 for all

cases considered in the present study. Consistent with

spray types involving hole-type fuel injectors or pressure

atomizers, the AP4 nozzle family was best represented

by a log normal droplet size distribution. Of the log nor-

mal based fitting functions available in the Phase Dop-

pler data acquisition software Flowsizer™, the Nuki-

yama-Tanasawa distribution function provided the best

fit for all phase Doppler firefighting jet points measured.

The Nukiyama-Tanasawa distribution is defined as fol-

lows,

f(d) = d2exp - (bd)q (4)

where f(d) is a number distribution function describing

the number of droplets of a given diameter. The param-

eters b and q are fit variables [14]. The characteristic

droplet size distribution measured is shown in Figure 16

comparing a water and 6-percent AFFF jet over a range

of 25 discrete, equal width droplet size bins. All 50,000

sampled points are shown in Figure 17 illustrating the

droplet diameter versus axial droplet velocity. No sig-

nificant clipping along the phase Doppler upper diameter

measurement range was observed. Water and AFFF jets

have similar distributions except water jets exhibited

larger mean droplet diameters. This pattern was con-

sistent for all firefighting jet pressure-flow rate combina-

tions examined.

Figure 16. Characteristic firefighting jet droplet diam-

eter distribution with accompanying fit.

WATER FIT

6% AFFF FIT

Figure 17. Characteristic firefighting jet raw data sam-

ple of axial droplet velocity vs. droplet diameter distri-

bution.

Figures 18 through 21 depict profile samples from

the medium flow, medium pressure nozzle condition at

x = 6.10 m (20 ft) downstream from the nozzle. These

results show how water and 6-percent AFFF agent verti-

cal 1-D spatial profiles typically compared with one an-

other. Data points are presented in terms of time-aver-

aged axial droplet velocity, vertical droplet velocity,

mean diameter (D10), and Sauter mean droplet diameter

(D32). The horizontal bars shown in the velocity plots

of Figures 18 and 19 indicate the minimum and maxi-

mum ±RMS velocity for each profile. Solid bars are as-

sociated with water jets and dashed bars are associated

with AFFF jets. RMS diameter ranges were approxi-

mately equivalent between water and AFFF jets.

A statistically unbiased order of magnitude estimate

(E) of the deviation between the experimentally time-av-

eraged droplet velocity and diameter values from their

true mean values was found for a select number of points

using autocorrelation techniques. By autocorrelating

each raw signal (), the number of samples it took for

the signal to decorrelate (Ndecorr) was calculated. This

information, the RMS and mean sample data values,

along with the total number of recorded samples (N) was

used to estimate E from the following relationship,

E= RMS

√NNdecorr-1

(5)

Five equally-spaced points out of the total 25 point pro-

file were used to calculate a ±E range for velocity and

mean droplet diameter measurements shown in Figures

18 through 20 [10].

Measurement error was difficult to determine accu-

rately as it was a function of not only hardware resolution

but also spatial system alignment. Taking these factors

into account, velocity measurement uncertainty was typ-

ically less than 0.50 percent of the measured velocity.

Droplet diameter measurement uncertainty had similar

dependencies and was generally less than one percent of

the maximum measurable droplet diameter plus one per-

cent of the actual measured droplet diameter [16].

Figure 18. Vertical (z) profile location vs. mean axial

droplet velocity.

Figure 19. Vertical (z) profile location vs. mean verti-

cal droplet velocity.

Figure 20. Vertical (z) profile location vs. mean drop-

let diameter.

-500

-400

-300

-200

-100

0

100

200

300

400

-2 0 2 4 6 8 10 12

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

Mean Vd,X (ms-1)

WATER

6% AFFFEWATER = 0.27 ms-1

E6% AFFF = 0.35 ms-1

-500

-400

-300

-200

-100

0

100

200

300

400

-3 -2 -1 0 1 2 3

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

Mean Vd,Z (ms-1)

WATER

6% AFFF

EWATER = 0.05 ms-1

E6% AFFF = 0.04 ms-1

-500

-400

-300

-200

-100

0

100

200

300

400

0 10 20 30 40 50 60 70 80 90

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

D10 (m)

WATER

6% AFFF

EWATER = 0.30 m

E6% AFFF = 0.34 m

Figure 21. Vertical (z) profile location vs. Sauter mean

droplet diameter.

Data from each 1-D vertical profile composed of 25

time-averaged discrete points were spatially-averaged to

generate a single mean profile value that could be more

easily reported. This process is illustrated in Figure 22.

The phase Doppler results from all five nozzle settings

have been condensed in this manner to summarize the

global patterns observed in Figures 23 through 30.

Figure 22. A schematic depicting how spatially-aver-

aged, mean profile flow parameter values were defined.

In this group of figures, spatially-averaged water jet

data immediately precede 6-percent AFFF jet data for

axial droplet velocity, vertical droplet velocity, mean

droplet diameter, and Sauter mean droplet results. Dif-

ferentiation among water and AFFF jet velocity results

shown in Figures 23 through 26 was not very remarka-

ble. The greatest discrepancies were measured to be

about 10 percent and 2 percent for axial and vertical

droplet results, respectively. For the majority of vertical

droplet results, differences between water and AFFF jets

were statistically insignificant.

Spatially-averaged, mean profile droplet diameters

for all nozzle pressure-flow rate settings were globally

reduced by about 7 to 38 percent with the addition of

AFFF. Discrete, time-averaged measurement points

within each profile exhibited relative differences by as

much as 25 to 100 percent. This resulted in the most de-

finitive measure of difference between water and AFFF

jets. Low pressure jets exhibited the greatest reduction

in mean droplet size compared to high pressure jets due

to the generation of relatively larger initial droplet diam-

eters with longer airborne residency times. The reduc-

tion in mean droplet size was due to the surface tension-

lowering surfactant additives which decreased local We-

ber numbers and enhanced overall jet break-up. Nozzle

pressure increases also decreased mean droplet diameter,

which was expected as jet atomization and secondary

break-up was further enhanced. The loss in AFFF drop-

let size reduced AFFF droplet mass causing a general

loss of firefighting jet spray momentum. This loss in

momentum caused the aforementioned disparity ob-

served in axial droplet velocity and less so for the vertical

droplet velocity measurements.

Sauter mean droplet diameters followed a similar

trend for three out of the five nozzle settings compared

to the mean droplet diameter results. However, the other

two nozzle settings generated conflicting results. Low

flow, high pressure and medium flow, medium pressure

jets showed AFFF jet Sauter mean droplet sizes ex-

ceeded water jet Sauter mean droplet sizes. A closer in-

spection of full profile data showed a large amount of

scatter between AFFF jet sampling points, particularly in

the far downstream portion of each jet. This indicated a

non-negligible number of non-spherical, bubble-like

AFFF formations much larger than the water droplets

may have been improperly validated by the PDPA skew-

ing Sauter mean droplet diameter results for these partic-

ular jet locations. It should also be noted that very few

(e.g. 10 or less) droplets measured in the upper threshold

of the PDPA measurement envelope in a field of 50,000

data samples were capable of altering Sauter mean drop-

let diameter results by 10 percent or more.

AFFF concentration sensitivity results ranging

from water to 9-percent AFFF showed negligible change

in flow parameters beyond the manufacturer’s recom-

mended proportional mixing level with water for both

velocity and mean droplet diameter measurements. This

was not surprising as there has been little evidence to

show firefighting effectiveness can been significantly in-

creased by an increase in AFFF concentration over man-

ufacturer requirements to meet MIL-SPEC foam gener-

ation performance guidelines. A sample of these profile

results exercised on the medium flow, medium pressure

nozzle condition at x = 6.10 m (20 ft) are shown in Fig-

ures 31 through 34.

-500

-400

-300

-200

-100

0

100

200

300

400

0 100 200 300 400

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

D32 (m)

WATER

6% AFFF

9 10

Mean

Profile Flow

Parameter

Value

Side View

PDPA

Measurement

Envelope

Z-direction

Vertical PDPA

Profiles

Firefighting Jet

Region

Example

Measurement

Location

Figure 23. Mean profile, mean axial droplet velocity

of water jets vs. axial distance downstream.

Figure 24. Mean profile, mean axial droplet velocity

of 6% AFFF jets vs. axial distance downstream.

Figure 25. Mean profile, mean vertical droplet velocity

of water jets vs. axial distance downstream.

Figure 26. Mean profile, mean vertical droplet velocity

of 6% AFFF jets vs. axial distance downstream.

Figure 27. Mean profile, mean droplet diameter of wa-

ter jets vs. axial distance downstream.

Figure 28. Mean profile, mean droplet diameter of 6%

AFFF jets vs. axial distance downstream.

0

10

20

30

40

50

60

70

80

90

0 2000 4000 6000 8000 10000

Me

an P

rofi

le

Mea

n V

d,X

(ms

-1)

XD-1

HIGH FLOW, LOW PRESS

LOW FLOW, LOW PRESS

MED FLOW, MED PRESS

HIGH FLOW, HIGH PRESS

LOW FLOW, HIGH PRESS

0

10

20

30

40

50

60

70

80

90

100

0 2000 4000 6000 8000 10000

Mea

n P

rofi

le D

10

(

m)

XD-1

HIGH FLOW, LOW PRESS

LOW FLOW, LOW PRESS

MED FLOW, MED PRESS

HIGH FLOW, HIGH PRESS

LOW FLOW, HIGH PRESS

0

10

20

30

40

50

60

70

80

90

100

0 2000 4000 6000 8000 10000

Mea

n P

rofi

le D

10

(

m)

XD-1

HIGH FLOW, LOW PRESS

LOW FLOW, LOW PRESS

MED FLOW, MED PRESS

HIGH FLOW, HIGH PRESS

LOW FLOW, HIGH PRESS

Figure 29. Mean profile, Sauter mean droplet diameter

of water jets vs. axial distance downstream.

Figure 30. Mean profile, Sauter mean droplet diameter

of 6% AFFF jets vs. axial distance downstream.

Figure 31. Vertical (z) profile location vs. mean axial

droplet velocity for various AFFF concentrations.

Figure 32. Vertical (z) profile location vs. mean verti-

cal droplet velocity for various AFFF concentrations.

Figure 33. Vertical (z) profile location vs. mean drop-

let diameter for various AFFF concentrations.

Figure 34. Vertical (z) profile location vs. Sauter mean

droplet diameter for various AFFF concentrations.

0

50

100

150

200

250

300

350

400

0 2000 4000 6000 8000 10000

Mea

n P

rofi

le D

32

(

m)

XD-1

HIGH FLOW, LOW PRESS

LOW FLOW, LOW PRESS

MED FLOW, MED PRESS

HIGH FLOW, HIGH PRESS

LOW FLOW, HIGH PRESS

0

50

100

150

200

250

300

350

400

0 2000 4000 6000 8000 10000

Mea

n P

rofi

le D

32

(

m)

XD-1

HIGH FLOW, LOW PRESS

LOW FLOW, LOW PRESS

MED FLOW, MED PRESS

HIGH FLOW, HIGH PRESS

LOW FLOW, HIGH PRESS

-500

-400

-300

-200

-100

0

100

200

300

400

0 2 4 6 8 10 12

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

Mean Vd,X (ms-1)

WATER

3% AFFF

6% AFFF

9% AFFF

-500

-400

-300

-200

-100

0

100

200

300

400

-3 -2 -1 0 1 2 3

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

Mean Vd,Z (ms-1)

WATER

3% AFFF

6% AFFF

9% AFFF

-500

-400

-300

-200

-100

0

100

200

300

400

0 10 20 30 40 50 60 70 80 90

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

D10 (m)

WATER

3% AFFF

6% AFFF

9% AFFF

-20

-15

-10

-5

0

5

10

15

20

0 50 100 150 200 250 300 350 400

Ve

rtic

al (

Z) L

oca

tio

n (

mm

)

D32 (m)

WATER

3% AFFF

6% AFFF

9% AFFF

Conclusions

Although PDPA had its limitations in terms of dis-

crete point measurements, spherical particle assump-

tions, and possessing a finite droplet size measurement

range, all of the firefighting jet flow regimes queried in

the present study provided results of high enough quality

to warrant further, more detailed investigations of AFFF

jets using PDPA. The following key findings were

made:

The AP4 nozzle family generated firefighting jets

with a log-normal droplet size distribution con-

sistent with other hole-type or pressure atomizer

nozzles. The Nukiyama-Tanasawa model provided

the best fit.

Mean droplet size was the primary flow parameter

effected by the addition of AFFF due its surfactant

ingredients reducing surface tension by about a fac-

tor of four. AFFF reduced spatially-averaged, mean

profile droplet sizes from approximately 7 to as

much as 38 percent compared to water jets depend-

ing on nozzle conditions. Lower pressure jets were

more greatly influenced by AFFF compared to

higher pressure jet conditions. Discrete, time-aver-

aged measurement points within each profile exhib-

ited relative differences by as much as 12 to 50 per-

cent. Because droplet size was substantially de-

creased, AFFF jets incurred a greater loss in mo-

mentum compared to water jets which caused veloc-

ities primarily in the axial direction to diminish by

as much as 10 percent.

Increasing AFFF concentration significantly beyond

the manufacturer’s recommended levels did not sig-

nificantly alter in-flight droplet flow parameters.

An increase in AFFF concentration was most notice-

ably observed within Sauter mean diameter results

where a possible growing faction of abnormally

large bubble-like, droplet distortions could more

easily influence a larger sample size.

Future Work

Follow-on work calls for the near field characteriza-

tion of AFFF-surface interactions to better understand

agent (foam) accumulation mechanics and their influ-

ence on aircraft structures engulfed in fire. Work will

also continue on the development of a firefighting agent

application model that takes in to account the effects of

AFFF and its integration into an aircraft-crash-fire sup-

pression risk assessment model.

Acknowledgements

This effort was funded by the FAA Airport and Air-

craft Safety R&D Division via an interagency agreement

with the Air Force Research Laboratory (AFRL) through

federal contract no. FA4819-10-C-0013. Mr. John

Hawk of the AFRL, and Mr. Kristofor Cozart, Mr. Wil-

liam Fischer, and Mr. Steven Wells of Applied Research

Associates, Inc. are acknowledged for their support in

developing laboratory capabilities. Mr. Nicholas Hillen

of WVU is also recognized for his help in laboratory con-

struction and data acquisition.

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