PICKERT & PARTNER - PSM

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PICKERT & PARTNER

PRESENTATION RQM

RQM.REAL-TIME. QUALITY. MANUFACTURING.

+ Integrated software solution for quality management and production management for the production industry

+ Comprehensive and unified solution for all tasks and requirements spanning the whole value chain

+ Multi-tennant, multi-language, flexible, holistic

JUST MAKE IT RIGHT.

11/25/2020© Pickert & Partner GmbH| PQD.1220.1 2

PRODUCT CHARACTERISTICS

INTEGRATED PACKAGE SOLUTION BETWEENERP/PPS AND SHOP FLOOR.


RQM enables ...

+ Compliance & Governance (laws, standards, customer requirements, organization)

+ Replacement of software islands with one integrated solution

+ Support of continual improvement (PDCA)

+ Reduction of quality cost

RQM ...

+ is a standard solution for everyone

+ is developed together with the customers (the RQM community)

+ can be customized in the standard (compatible with future releases)

OVERVIEW RQM:HOLISTIC SOLUTION, MODULAR ENHANCEMENTS


PROJECTAPQP

FMEASYSTEM-FMEA

CONTROL PLAN

INSP. PLANINITIAL SMPL.

PPAP, QDXINCOMING

INSPECTIONCONTROL

CENTER, APS

PDCMDE

APC/IPCTRACEABILITY

PRODUCTIONSPC

COMPLAINTS8D, PORTALS

OUTGOINGINSPECTION

INSPECTIONEQUIPM. MSA

MAINTENANCEASSEMBLY

DCC

EVALUATIONSCAPA DOCUMENTS AUDITSENERGY

MANAGEMENT

STRATEGY INTEGRATIONCOMPLIANCE TECHNOLOGY

COMP./TRAIN.MATRIX

PROCESSDESIGNER

Pickert_Imagepräsentation_Control_2017_en.pptx#10. PowerPoint-Präsentation

PHILOSOPHY


JUST MAKE IT RIGHT.

USABILITY THE RIGHT USER INTERFACE FOR EVERY AUDIENCE AND USER

+ Management+ Action responsibles+ External staff

+ Browser/mobile+ No training required+ Available everywhere

+ Operators+ Appraisers+ Workers

+ Simple dialogs + Keyboard/touchscreen+ Process oriented

+ Planner+ Responsibles+ Key users

+ Standard Windows+ Keyboard or mouse+ All possibilities

11/25/2020© Pickert & Partner GmbH| PQD.1220.1 6•

INTEGRATION STRATEGY

+ Pickert uses only standard technologies for integration

+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.

+ All infrastructures by platform independent technology

THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.


ERP

RQM

Download of masterdata• Material• Customers• Suppliers• Parts lists• ...

Download processingdata• Incoming order• Production orders• Complaints• ...

Upload processingdata• Inspection results• Sample information• Order closing• Complaint cost• ...

INTEGRATION STRATEGYWITH EXISTING MES

+ Pickert uses only standard technologies for integration

+ All ERP systems:e.g. abas, BaaN, Bäurer, infor, JDE, Navision, PSI, SAP, XPPS, etc.

+ All infrastructures by platform independent technology

THE VALUE GROWS WITH EACH SOLVED INTEGRATION TASK.


MES

ERP

RQM

Upload• Inspection results• Data for specific

test reports

Download• Material• Process steps• Customers• Suppliers• Incomings• Complaints Download

• Productionorders

Upload• Sample results

Process integration• Release inspection• Samples• Status and events

•

PROCESS DESIGNERVISUALISE, MANAGE, SUPPORT, INFORM PROCESSES

+ Representation of process maps

+ Representation of processes

+ Hierarchical drilldown from the overview in the details

+ Turtle-like visualization

+ Versioning, sharing, history


COMPETENCE AND TRAINING MATRIXOVERVIEW OF ORGANIZATION, QUALIFICATIONS, SKILLS

+ Own role and function catalogue

+ Monitoring qualifications, responsibilities, skills

+ Identification of training needs, training plans and schedules

+ Documentation of actions, targets, trainings


ACTIONS MANAGEMENT ICOMPLIANCE & ADHERENCE TO REQUIREMENTS

+ Central management of all actions, regardless from source

+ Automated information, reply, delegation

+ Transparent processes

+ Improvement of on-time delivery


ACTIONS MANAGEMENT IIAUTOMATIC CONTROL OF ALL USERS

+ Using a double click, the user is immediately forwarded to the correct module, the required function and the affected data


ACTIONS MANAGEMENT IIIINTEGRATION OF ALL PEOPLE

+ Using the browser-based access, all internal and external people can be integrated without the need of further licenses!


DOCUMENTS MANAGEMENTMANAGEMENT & CONTROL OF ALL DOCUMENTS

+ Capture, management, and distribution of documents

+ Version management with release process

+ Any type of documents

+ Display in browser

+ History


AUDIT MANAGEMENTALL TYPES OF AUDITS: PLAN, EXECUTE, EVALUATE

+ Internal, external audits, system audit, process audits

+ Self-defined question catalogs and rating schemas

+ Easy and fast execution


STANDARD EVALUATIONSFOUNDATION FOR THE WHOLE SYSTEM

+ There are predefined evaluations in all modules that can be accessed by the user without any preparation

+ These evaluations are typical data, results, and KPIs that are needed by everybody, e. g.

+ cpk evaluation

+ Process and machine capability

+ Supplier rating

+ Top 10 complaints

+ etc.


DYNAMIC, SELF-DEFINED EVALUATIONSEVALUATION GENERATOR

+ For any ad-hoc evaluations, own KPIs, drill-down, etc.

+ Consolidation of different data sources (ETL)

+ All data are available in plain text – even foreign data

+ Definition of limit values with event notification

+ Evaluations are available for everybody by using a browser

+ Creation is easy, just four simple steps:


1. Definition of selection 2. Definition of result 3. Graphic layout 4. Report

PROJECT MANAGEMENT AND APQPCOMPLIANCE & ADHERENCE TO REQUIREMENTS

+ Own templates, checklists, projects and subprojects

+ All tasks and actions are tracked using the actions management


FMEAPRODUCT & PROCESS FMEA

+ Extremely simple and fast mindmapping technology acc. to VDA 4.3

+ Referencing and modules, use of feedback from complaints

+ Creation of control plan

+ Reports according to VDA, QS9000

+ Import from APIS IQ-FMEA (MSR format)


PRODUCTION CONTROL PLANSTANDARD PLAN USED AS BASIS

+ Creation of control plan directly from the FMEA by import of CAD files of data from measuring machines

+ Controlled release processes and versioning


INSPECTION PLANSPECIFICATION FOR THE INSPECTIONS

+ Unified specifications for EMBP, WE, FE/SPC, WA

+ Standards, group inspection plans, documents, workflows, statistics, etc.


CAD IMPORTIMPORT OF CHARACTERISTICS, STAMPS & PICTURES

+ Automatic recognition, stamping, and import of characteristics

+ Up to 80% reduced time for inspection planning

+ Higher safety du to automatic import of data


INITIAL SAMPLINGINSPECTION, MANAGEMENT & PPAP

+ Support of presentation levels according to VDA and QS9000 (PSW)

+ Creation of standard reports


INCOMING INSPECTIONIMPROVE WORKFLOWS, REDUCE COSTS, RELIEVE EMPLOYEES

+ Dynamic inspection per characteristic, optimization of workflows

+ Supplier rating, D-report editing in browser

+ Orders from ERP, reconfirm results and decisions


ADVANCED PLANNING AND SCHEDULING (APS)


IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL

+ Dynamic lot inspection, connection of measuring devices

+ Order from ERP, PPS orMES, intermediate reconfirmations


IN-PROCESS INSPECTION & SPCLOT INSPECTIONS & STATISTICAL PROCESS CONTROL

+ Statistics, monitoring functions, capability analysis (online)

+ Reaction on events, integration with machine data and maintenance


GRID-PATTERN INSPECTIONCOORDINATES-BASED & LOCATION-BASED INSPECTIONS

+ Attributive, visual inspection with recording of defects

+ Evaluation of defects in coordinate grid


ASSEMBLYCONSOLIDATION OF ASSEMBLY & QUALITY INSPECTIONS

+ Assembly steps and instructions, product tracer slip

+ Batch numbers and serial numbers are the source for traceability



DEFECTS COLLECTION CHARTINSPECTION CHARTS

+ Manual or online defects collection

+ Quantities, shifts, evaluations


MACHINE DATA ACQUISITIONMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR

+ Single or multi machine handling, quantities, events

+ Self-defined workflows for production control


CONTROL CENTER MACHINE DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR

+ Integration of all machine, quality, and process data

+ Orders from ERP/PPS, response with quantities, serials, batches, ...


CONTROL CENTER QUALITY DATAMONITORING, CONTROL & DATA CAPTURE IN THE SHOP FLOOR

+ Integration of all machine, quality, and process data

+ Displays all quality information: samples, statistics, defects, ...


ENERGY MANAGEMENTREAL-TIME DATA COLLECTION


ENERGY MANAGEMENTREAL-TIME DATA COLLECTION


OUTGOING INSPECTIONCOMPLIANCE & ADHERENCE TO REQUIREMENTS

+ Dynamic inspection per characteristic, optimization of workflows

+ Creation of specific test reports per customer



INSPECTION EQUIPMENT MANAGEMENTMANAGEMENT, CALIBRATION, CAPABILITY

+ All required management functions

+ Monitoring of intervals and measurements during inspection

+ Internal calibration according to VDI/VDE 2618

+ Automatictolerance calculation

+ Determination of capabilities according to QS9000 (MSA) and cg/cgk

+ Full history


MAINTENANCEPREVENTIVE & UNPLANNED MAINTENANCE

+ Full integration with quality inspection and machine data acquisition

+ Management of machines and their components

+ Any number of intervals and maintenance tasks

+ Controlled using the actions management


COMPLAINT MANAGEMENTINTERNAL & EXTERNAL COMPLAINTS

+ Free defined workflows, recognition of repeated defects

+ Acces to FMEA, inspection plans, complaint, incoming inspections


COMPLAINT MANAGEMENTD-REPORTS

+ D-reports are created automatically during editing

+ User-defined templates, customer specific


PRODUCT TRACER & SERVICETHE INTERFACE TO THE CUSTOMER: CRM

+ All information and events per serial number

+ History, device record

+ Entering of complaints, tasks and actions


JUST MAKE ITRIGHT.


OUR CUSTOMERS

THE RQM-COMMUNITY.SOME RQM USERS.


AUTO-KABEL GMBHENERGY MANAGEMENT FOR AUTOMOTIVE INDUSTRY

+ Project information+ Industry: Automotive+ Plants: 9: Germany, Mexico, France, Switzerland, Czech Rep., China+ Staff: 1,400+ Main products: Wire sets+ Start of project: 1999+ Modules: Fully integrated CAQ/MES system+ Workstations: 300

+ Specifics+ Interfaces to SAP and XPPS

+ Multitenancy for all plants

+ Traceability for serial and batch numbers

+ Integration of production equipment with OPC


BECKMAN COULTERWE’RE BETTER TOGETHER

+ Project information+ Industry : Medicine+ Plant: Munich+ Staff: 250+ Main products: Sorter machines for laboratories+ Start of project: 2009+ Modules: Incoming inspection, inspection equipment, assembly+ Workstations: 5

+ Specifics+ FDA requirements

+ Connection of Zeiss-3DMM

+ Validation according to FDA


BUDERUS GUSS GMBHBRAKE DISKS FOR AUTOMOTIVE INDUSTRY

+ Project information+ Industry: Automotive+ Plants: Breidenbach+ Staff: 600+ Main products: Brake disks+ Start of project: 2004+ Modules: all+ Workstations: 58

+ Specifics+ Interface to SAP

+ Foundry-specific special functions

+ Reply of scrap quantities to SAP


DAIMLER AGMERCEDES-BENZ TRUCKS

+ Project information+ Industry: Automotive+ Plants: 4: Gaggenau, Rastatt, Wörth, Akasaray (TR)+ Staff: 7,500+ Main products: Truck gears+ Start of project: 1998+ Modules: all (except FMEA and DOK)+ Workstations: 1,000

+ Specifics+ Biggest known CAQ system worldwide

+ 27 interfaces to 12 external systems

+ 250 measuring machines, 180,000 samples/day

+ 80 WE unloading locations


HAWE HYDRAULIK SESOLUTIONS FOR A WORLD UNDER PRESSURE

+ Project information+ Industry: Machine building+ Plant: Munich and 4 other plants (DE, CN)+ Staff: 1,350+ Main products: Hydraulic manifolds+ Start of project: 2007+ Modules: all+ Workstations: 125

+ Specifics+ Integration with SAP

+ Inspection using Citrix farm

+ Connection of Stotz air measuring columns


HERZOG GMBHPRECISION DRIVES AND GEARS

+ Project information+ Industry: Metal, automotive, electronics+ Plant: 2: Schramberg+ Staff: 420+ Main products: Precision parts for automotive+ Start of project: 2006+ Modules: all (except FMEA and DOK)+ Workstations: 64


+ Citrix farm with thin clients

+ Steinheil shaft measuring system


HOMAG HOLZBEARBEITUNGSYSTEME AG

+ Project information+ Industry: Machine building+ Plants: Schopfloch and three other plants (DE)+ Staff: 1,200+ Main products: Customer-specific wood handling machines+ Start of project: 2000+ Modules: Inspection planning, assembly plan+ Workstations: 34


+ Assembly inspection plan

+ Offline solution for machine maintenance used world-wide


KUNSTSTOFF SCHWANDEN AG

+ Project information+ Industry: Plastics+ Plants: Schwanden, CH+ Staff: 400+ Main products: Casting parts for automotive and consumer products+ Start of project: 2007+ Modules: all+ Workstations: 24

+ Specifics+ Integration with PSI Penta

+ Full use of PDCA closed loop

+ Autonomous workstations


MESA PARTS GMBH & CO. KGTURNING INTO SOLUTIONS

+ Project information+ Industry: Metal+ Plants: 2: Lenzkirch and Nachod (CZ)+ Staff: 700+ Main products: Customer-specific turning parts+ Start of project: 2001+ Modules: all+ Workstations: 150

+ Specifics+ Integration with XPPS

+ 300 machines with data acquisition

+ CAQ/SCADA control panel


HUBERT STÜKEN GMBH & CO. KG

+ Project information+ Industry: Metal+ Plants: Rinteln, USA, Czech Republic, China+ Staff: 700+ Main products: Small and precise deep-drawing parts+ Start of projects: 2002+ Modules: all+ Workstations: 200


+ Orders > 2 bn parts

+ Data synchronisation with 4 plants

+ Enhancement with MDE (in progress)


OVENTROP GMBH & CO KGPREMIUM VALVES & SYSTEMS

+ Project information+ Industry: Valves and Controls for Building Services+ Plants: 2: Olsberg & Brilon (Germany)+ Staff: 800+ Main products: Balancing Valves+ Start of project: 2005+ Modules: all+ Workstations: 164

+ Specifics+ Integration with INFOR

+ CAQ/SCADA control panel

+ In progress: Machine Data Acquisition


PARKERENGINEERING YOUR SUCCESS

+ Project information+ Industry: Various industries and products

+ Plants: Bielefeld + Poland, Bietigheim, Mainz

+ Start of project: 1997, 2000, 2004

+ Modules: all

+ Workstations: 42, 21, 25, in total 88

+ Specifics+ Integration with JDE

+ Multi-tenancy

+ Specific interfaces


RUAG AGAEROSPACE INDUSTRY

+ Project information+ Industry: Aerospace+ Plants: Emmen, Switzerland+ Staff: 250+ Main products: Systems and components for aerospace+ Start of project: 2003+ Modules: FMEA, inspection plan, SPC, complaints, actions+ Workstations: 41


+ Autonomous Tablet PC for inspection

+ 4,000 characteristics in one inspection plan

+ Wenzel measuring machines


SCHULER OHG

+ Project information+ Industry: Metal+ Plants: Gosheim, Germany+ Staff: 250+ Main products: Turning parts+ Start of project: 2001+ Modules: all+ Workstations: 37 + Web

+ Specifics+ Integration with ISSOS Pro

+ Web based actions management for everybody

+ Steinheil shaft measuring system


SKFTHE POWER OF KNOWLEDGE ENGINEERING

+ Project information+ Industry: Metal+ Plants: Schweinfurt, Germany+ Staff: 4,100+ Main products: Bearings+ Start of project: 1997+ Modules: WE, EMP, PMV, FMEA, SPC, AUGE+ Workstations: 110


+ Ca. 200,000 inspection equipments

+ Various measurement systems


WIKSIMPLY THE BEST

+ Project information+ Industry: Household+ Plants: Shenzhen, China+ Staff: 6,500+ Main products: Coffee makers+ Start of project: 2006+ Modules: all+ Workstations: 70


+ Browser-based management evaluations

+ Data capturing from 30 moulding machines

+ Import of 12,000 tester data sets daily



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Pickert & Partner GmbHHändelstr. 1076327 PfinztalGermany Phone: +49 721 6652 0Fax: +49 721 6652 [email protected]/en

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PICKERT & PARTNER - PSM