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1 Pilot plant demonstration of an advanced amine-based post-combustion capture technology for CO 2 capture from power plant flue gases Torsten Stoffregen, Sean Rigby, Stevan Jovanovic and Krish Krishnamurthy GHGT-12 Conference Presentation October 9, 2014 Austin, Texas

Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Page 1: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Pilot plant demonstration of an advanced amine-based post-combustion capture technology for CO2 capture from power plant flue gases Torsten Stoffregen, Sean Rigby, Stevan Jovanovic and Krish Krishnamurthy

GHGT-12 Conference Presentation October 9, 2014 Austin, Texas

Page 2: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Property of Linde LCC 2

The Linde Group Overview Fully integrated gases and engineering company

Leveraging Synergies

2

1879

~$21 billion

~63,000

>100

Linde Engineering

Technology-focused Air Separation

Global #1

Hydrogen/Syn Gas

Global #2

Olefins

Global #2

Natural Gas

Global #3

HyCO Tonnage Plants

>70 plants

ASU Tonnage Plants

>300 plants

Packaged Std Plants

>1,000 plants

Linde Gas - Tonnage

World-class operations

Founded

Sales

Employees

Countries

CO2 Plants

>100 plants

Page 3: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

3 3

Linde offers technology and engineering solutions for all three CCS pathways

Linde Portfolio Technology Process

Pre- combustion

Oxyfuel

Post-combustion

Feedstock CO2

Gasifier ASU Gas cleaning

(Rectisol) CO Shift

CO2 purification & compression

CO2

Boiler ASU DeNOx DeSOx CO2

purification & compression

Feedstock

CO2

Boiler DeNOx DeSOx CO2

capture & compression

Feedstock

1

2

3

Page 4: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

4

Project Overview: Key Drivers

— Post-combustion CO2 capture technology is flexible and can be applied to both new and existing power plants

— Solvent based technologies are today the leading option as they have been commercially applied at large scale in other applications (e.g. natural gas processing, syngas purification)

— Advanced amine based technologies with properly selected solvent can overcome performance and stability issues with the current state-of-the-art reference MEA solvent

— The specific advanced amine based solvent (BASF OASE® blue ) offers key performance benefits (increased CO2 loading, reduced regeneration steam requirements, stable in the presence of oxygen and significant potential for lower capital costs)

Page 5: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Commercial references Linde has a long experience in the field of CO2 handling

Experience in design and erection of different wash processes for CO2 removal

• Linde-Rectisol ®

• BASF Oase technology ®

• Benfield

Long experience in operation of CO2 plants, transport and distribution

• OCAP pipeline (Netherlands)

• Onsite business

• Bulk supply

CO2 Capture and injection

LNG plant for Statoil in Snøhvit/Norway with CO2 capture from natural gas and CO2 re-injection off-shore

CO2 Wash Units

Removal of impurities like Hydrocarbons, Heavy metals, O2, H2O for food grade CO2

CO2 Food Grade Plants CO2 Transport and distribution

5

Page 6: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Equilibria

6

BASF OASE® blue Technology Development Adopted and optimized for PCC applications

Kinetics

Stability

Lab scale Mini plant Pilot: 0.45MWe Pilot: 1.5 MWe

— Ludwigshafen, Germany

— Advanced solvent screening, development, optimization

— Ludwigshafen, Germany — Solvent performance

verification

— 2009, Niederaussem — Process opt., materials &

emissions testing

— 2014, Wilsonville, AL — Design improvements,

emissions confirmation

Page 7: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Linde Engineering Dresden GmbH Source: Kyoto GHGT11 7

Niederaussem Pilot Plant: Main results of Phase I

OASE blue has a 20% lower specific energy consumption

OASE blue has a significant lower solvent circulation rate

Even after six months of operation, the oxidation rate of OASE blue was extremely low

>

Page 8: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Pilot Plant Niederaussem Phase 2 focus: Long term testing , solvent degradation and emissions reduction

Status: Phase I and II (Dec 2013)

> 26,000 hours operation

> 7200 t CO2 captured

availability: 97%

10/9/2014 8

Page 9: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Linde-BASF novel amine-based PCC technology features

Absorber

Treated flue gas

CO2

Reboiler

Desorber

Condenser

Make-up water

Solvent Tank

InterstageCooler

Steam

Advanced emission

control system

Gravity Flow

Interstage Cooler

Optimized Blower

Concept

Optimized Energy

Consumption

High capacity

structured packing

Higher Des. Pres. &

Interstage Heater

Unique reboier

design

Page 10: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

10

Linde-BASF PCC Plant Design for 550 MWe PC Power Plant

Single train PCC design for ~ 13,000 TPD CO2 capture

40-50% reduced plot area to 180m x 120 m

Page 11: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

11

Effect of PCC technology improvementson incremental energy requirement for

power plant w ith CO2 capture and compression

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

NETL-MEA Linde-BASF PCC(LB-1)

Linde-BASF PCC (LB-2)

Incr

emen

tal f

uel r

equi

rem

ent f

or C

O2

capt

ure

and

com

pres

sion

Energy demand for different PCC plants

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Reboiler Duty Cooling Duty Electrical Power

Spec

ific

ener

gy d

eman

d el

emen

ts

NETL-MEA Linde-BASF PCC (LB-1) Linde-BASF PCC (LB-2)

`

Comparative PCC Performance Results Linde-BASF vs Reference DOE/NETL Case*

* Reference Case # 10 of DOE-NETL 2007/1281 Report

Page 12: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Power plant efficiency improvements and LCOE reductions with Linde-BASF PCC technology

Incremental improvements in power plant efficiencyfrom MEA based PCC to LINDE-BASF LB-2 Option

1.76%

1.35%

24.9%

29.4%

1.39%

20%

21%

22%

23%

24%

25%

26%

27%

28%

29%

30%

NETL - MEA AdvancedSolvent

PCCOptimization

(LB-1)

Heat andPower

Integration(LB-2)

LINDE-BASF(LB-2)

Net

HH

V Ef

ficie

ncy

Incremental Reductions in Levelized Cost Of Electricityfrom MEA based PCC to LINDE-BASF LB-2 Option

5.5

5.5

2.3

101.2101.2103.5109.0114.1119.6

5.1

$65

$70

$75

$80

$85

$90

$95

$100

$105

$110

$115

$120

$125

NETL - M

EA

Advan

ced S

olven

t

Proces

s Enh

ance

ments

PCC Opti

mizatio

n (LB

-1)

Heat a

nd Pow

er Int

egrat

ion (L

B-2)

LINDE-B

ASF

LCO

E (2

007$

/MW

hr)

Source: Project DE-FE0007453 Techno-economic analysis of 550 MWe PC power plant with CO2 capture, May 2012.

Page 13: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Module fabrication and installation in shop (Red Bud, IL)

A single completed module Module installation & Assembly

Module design:

1. Six equipment modules (approximately 30 ft x 13 ft x 9 ft).

2. Arranged in three levels, two side by side at each level.

3. Design was to maximize shop fabrication. Off module piping produced by module fabricator.

4. Steel structure above the top module to support absorber (prevent swaying, 90 miles/hr wind design basis)

10/9/2014 13

Page 14: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Columns fabrication in the shop in Decatur, Alabama

Absorber section in fabrication and assembly

Stripper section in fabrication and assembly

- Stripper column fabrication and internals assembly completed. Shipment to site as one piece.

- Absorber columns section fabrication and internals assembly completed. Shipment to site in three sections.

- Absorber column packing and internals for the bottom two sections installed at site.

10/9/2014 14

Page 15: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Site prepared and ready to install equipment and modules (Jan 10, 2014)

10/9/2014 15

Page 16: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

First of 6 modules set in position

10/9/2014 16

Page 17: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Analytical container set in place (left) and module installation completed (right)

10/9/2014 17

Page 18: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Analyzer and controls container

Analyzer and sampling panels

Analytical container fabricated in shop and installed at site

● Pilot plant incorporates significant instrumentation and online analytical measurements

● Batch analysis in conjunction with online measurements allow redundancy checks for mass and energy balances

● Batch sampling and offsite analysis for solvent stability measurements

● Corrosion coupons incorporated to assess effect on materials over the testing duration

10/9/2014 18

Page 19: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Stripper column delivery and installation at site

10/9/2014 19

Page 20: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Absorber bottom section ready for installation

10/9/2014 20

Page 21: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Top section of the absorber lifted into position (left); Column installation complete (right)

10/9/2014 21

Page 22: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Current project status and plans

● Mechanical completion of the 1 MWe pilot plant achieved on July, 2014

● Pre-start up safety review and comprehensive system installation checks against P&ID and design intent performed to identify issues to address prior to start up

● Machine start-up and water recirculation tests were performed in August 2014 to establish functionality and operability of system components.

● Solvent loading and system initial start-up is planned for end November-early December 2014.

● Following stable operations, parametric testing and long duration testing will be implemented.

Linde 1 MWe pilot plant at the NCCC

Page 23: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

Summary and conclusions

─ Linde and BASF are partnering in the development of an advanced PCC technology

incorporating BASF’s novel amine-based process along with Linde's process and

engineering innovations

─ Performance demonstrated and long term stability validated on a 0.45 MWe

lignite fired power plant flue gases

─ Nominal 1 MWe pilot plant in Wilsonville, AL mechanically complete and ready for

initiating tests

─ Techno-economic evaluation has shown that technology offers significant benefits:

─ Optimized solvent results in lower regeneration energy and long term stability

─ Unique process options and large single train capacity plant implementation

with lowered capex

10/9/2014 23

Page 24: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Acknowledgement and Disclaimer

Acknowledgement: This presentation is based on work supported by the Department of Energy under Award Number DE-FE0007453.

Disclaimer: “This presentation was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.”

Page 25: Pilot plant demonstration of an advanced amine-based post …€¦ · GHGT-12 Conference Presentation October 9, 2014 Austin, Texas . Property of Linde LCC 2 The Linde Group Overview

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Thank you for your attention!

Krish R. Krishnamurthy, Linde LLC GHGT-12 Conference October 9, 2014 Austin, Texas