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Pioneering Technologies
www.kemper.eu
1977Foundation of the company
197910 employees
1983Opening of new production-building
1988Foundation of the firstsubsidiaries in France,Austria and in the USA
1991100 employees
1992Move intotoday‘s office
Pioneering Technologies
1991100 employees
2008375 employees
2000New production buildingin Czech Republic
2007New production
building with 10.000 m²
2009Opening of businesssegments automation andsolar technology
WELCOME!
The name KEMPER has been synonymous with pioneering technologies for more than 30 years. In 1977 Gerd Kemper developed and produced his first welding fume extractor in the garage of his Westphalian home town of Vreden. It was the beginning of a success story. In addition to extraction and filter systems as well as extraction tables, automated storage and retrieval systems and a tracking system for photovoltaic systems are also part of the product range today. KEMPER has always been faithful to its commitment to keep reinventing himself and to set new standards with innovations.
CONTENT
The company 4
Extraction technology 6
Extraction tables 8
Protective welding equipment 10
Automation 12
Solar technology 14
Commitment to Quality 16
After-Sales 18
1998New production building
with 4.000 m²
2003150 employees
2006200 employees
2011Foundation of KEMPER STORATEC GmbHin Lünen / Germany
The company
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THE SPECIAL IST FOR SYSTEMATICAIR PURIF ICATION IN THE WORKINGENVIRONMENT.
Using our extraction and filtering equipment, we make sure that operators can still breathe in clean air. With an extensive range of health and safety equipment, we can provide protection against UV / IR radiation, heat, sparks and weld splatter, benefiting not only the operator but also the machinery and the environment.
These days, KEMPER stands for more than just clean air and safety in metalworking. Since 2008, we have been supplying the KEMPER INTELLISTORE® storage and retrieval system, an innovative, modular facility for the intelligent storage of sheet metal.
Unlike conventional solutions, the system does not work with drawers, but provides access to the metal sheets individually, both when storing and retrieving from stock. The advantages are a more efficient use of storage capacity thanks to higher stock storage levels, more flexible use of compartments and faster handling.
Since the beginning of 2009, we have been making use of our years of experience in plant construction and our core competency in metalworking to develop tracking systems for photovoltaic modules. KemTRACK determines the exact position of the sun from the location, date and time and thus ensures that the solar cells always have the optimum orientation.
Compared to fixed installations, increases in power output of up to 40 percent can be achieved. To ensure our products’ high technical standards,we invest continually in research and development.
We also work with universities, research institutesand technical monitoring agencies. And with some success: we developed the KEMPER INTELLISTORE® storage and retrieval system in cooperation with the Fraun-hofer Institute for Material Flow and Logistics (IML), receiving the VDI Innovation Award in Spring 2009. In addition to its headquarters in Vreden, KEMPER now maintains other production facilities in Lünen (Germany), Shanghai (China) and Prague (Czech Republic).
In addition, we have ten subsidiaries and a large number of business partners throughout the world. The heart of our business is and remains our head-quarters in Vreden. We will continue to develop and produce our products here in the future.
Clean air and safety at work: these have been the goal at KEMPER since the company wasfounded in 1977. Hazardous smoke and pollutants are generated during welding and cuttingin the metal industry.
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Extraction technology
The extraction of hazardous fumes and pollutants at the welding workplace is often neglected. As a con-sequence it is especially easy for workers to breathe in harmful dust particles. KEMPER’s various extrac-tor models offer the right solution for every welding situation.
Our products range from small, mobile devicesto large, permanently installed extraction and filtersystems. Furthermore you have the option of choosing between mechanical, electrostatic and self-cleaning filters as well as models with one or two exhaust arms.
Small, mobile devices like the KEMPER Dusty stand out on account of their minimal weight and versatility, but they are still very powerful. Two strong turbines provide an excellent extraction efficiency and high static pressure.
The KEMPER 8000 and 9000 systems wereespecially developed for use in laser and plasmacutting as well as for the installation of centralextraction systems. Their outstanding design and technology as well as excellent extraction and filter efficiency make them the benchmark for all extraction and filter systems on the market today.
GREAT PERFORMANCE ON THE NANO SCALE.
The welding process generates hazardous fumes and pollutants. KEMPER extraction and filter systems ensure that these are captured and extracted right at the place of origin. Even extreme-ly small particles penetrating pulmonary alveoli (alveolar dust particles) can be extracted almost completely.
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Effect of the exhaust hood The shape of the KEMPER exhaust hood is designed to generate an oblong vacuum field that matches the shape of a welded seam. The exhaust hood is attached to the exhaust arm so that it can be turned by 360°.
KEMPER Filter-Table The Filter-Table with its integrated filter systemis an effective solution for extracting harmful particles generated during the welding and cutting process.
KEMPER Dusty Ultra-light, flexible and powerful. Two strongturbines provide an excellent extractionefficiency and high static pressing, makingit universally suitable for many differentapplications.
Still going strongwhere other filters fail.
When deciding on an extraction and filter system, the most important criterion is the filters’ efficiency. This is why KEMPER uses ePTFE membrane filters which can still filter out ultra-fine particles of up to0,1 μm and less. This is the only way to capture even the smallest particles and effectively protect workers from harmful particles entering their lungs.
Furthermore, System 8000 devices are IFA (BGIA) tested. They comply with statutory regulations and are therefore suitable for recycling the air back into the workplace, even when processing high-alloy steels.
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Extraction tables
Cutting metals is a highly problematic and energy-intensive process. One of the main reasons for thisis the dust and slag generated in the process.To allow for a more even and efficient capturing, KEMPER uses the technique of surface extraction. The special design of the extraction tables allows the dust generated during cutting to be evenly vacuumed from the surface of the table. This leads to an efficient and safe extraction of the generated dust particles without sparks getting into the filters.
To make cutting more flexible, the KEMPERextraction tables consist of individual modules,allowing for almost any size. The individualmodules in turn are subdivided into segments.A segment controller allows you to only open thesection above which the metal is being cut. Thisresults in optimal extraction while saving energy.In addition, various cutting supports allow for acustomized and therefore improved cutting quality.
SUPERFICIAL , THAT WAS YESTERDAY.
Cutting metals generates dust and slag. Compared to ordinary extraction tables,KEMPER extraction tables allow for a more even and efficient extraction.
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Flame cutting tables
In comparison to conventional extraction tables,KEMPER extraction tables make it possible to havea more uniform and more efficient exhaustion. The tables consist of individual modules, allowing virtually any size to be built. All tables have a segment control that only opens the section just above where cutting is taking place. This gives the best possible extraction and saves on energy costs.
KemTab Basic
In the familiar KEMPER quality, KemTab Basic cutting tables are the intelligent and inexpensive solution for cutting tasks with plate thickness of up to 75 mm. Due to the specified standard widths and lengths the Basic table can be produced more economically than conventional tables. The standard package includes mechanical segment control, material support and slag boxes.
KemTab Vibro
The KemTab Vibro enables tasks to be carried out using a cutting performance of in excess of 400 Amperes and a plate thickness of over 250 millimeters. It functions via a vibration conveyer that transports the slag to the end of the table, where they are collected in a container and can be removed. The result is substantially better utiliza-tion of the cutting system and higher efficiency.
KemTab Aqua
The KemTab Aqua was especially designed for Plasma Cutting. By cutting sheet metal under water, the cutting dust can be absorbed extensively and the noise will be considerably reduced. The very low distortion levels and a high quality in cutting are two more advantages of the KemTab Aqua.
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Protective welding equipment
READY FOR ANY APPLICATION.
Whether it is UV/IR radiation, heat, sparks or welding spatter: workers are exposed to numerous hazards during welding and cutting. KEMPER products are designed to meet any requirements and offer the right solution for any application.
Respirator systems, protective visors, goggles,glasses and clothing ensure the safety of workers. Depending on the application, welding protection strips and curtains as well as sound absorbing ele-ments can be used to protect against dust, drafts, moisture, sparks and welding spatter.
Protecting the workers is of enormous importance during welding and cutting.Therefore KEMPER offers an extensive range of industrial safety products.
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KEMPER autodark®
and autoflow XP® –effective eye and respiratoryprotection
The human eye is very sensitive and therefore needs special protection. KEMPER autodark® visors offer the right solution. These visors darken automatically in only 0,00008 seconds. Furthermore, they featurea microcontroller that sets precise dark shades.
If welding, cutting or grinding takes place in extre-mely confined spaces, it is not always possible to extract the harmful particles. Protective respiratory systems like the KEMPER autoflow XP® ensure an air supply that is free of harmful substances even under these conditions.
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STORE SHEETS INTELL IGENTLY
At our place of business in Lünen, Westphalia we work with high pressure to fulfill all needs and tailor our systems to the clients. 20 years of know-how make sure that our clients can trust on a reliable system. We offer individual and customized solu- tions that reach from real life periphery for the handling and the transport from different goods to extensive control-, warehouse management and automation concepts.
Our core competence is space saving storage and automatic supply of goods.Even after your purchase you can rely on us, because continuous maintenance accounts for power conser-vation of your storage systems and reduces the risk of downtimes.
KEMPER STORATEC offers clients complete solutions for storage supply of goods.
Storage and automation technology
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Sheet metal storage systemsKEMPER STORATEC sheet metal storage systems can be used for every application in sheet metal hand-ling. Our storage system INTELLISTORE® completely works without drawers and handles every sheet indivi-dually. Every shelf is able to carry 4,5 t of material.
Our traditional sheet metal storage systems are half or fully automated. We offer stationary single or double racks up to single and double row systems. The systems can be upgraded by loading / unloading stations, vacuum loading systems for machines and lots more.All our sheet metal storage systems are modularly designed and upgradeable without any difficulty.
Depalletizing systemsKEMPER STORATEC depalletizing systems allow for a professional depalletizing of small-, mid- and large format sheet packages. Our standard systems are designed for pallets with a weight of 3 t; of course we can realize bigger, customized loads. The Hand-ling is fully or semi-automated.
Storage systems for long materialKEMPER STORATEC storage systems for long material are available as stationary single / double tower or as multiple lane system and suit for the storage of long material up to a length of 8 m and a loading weight from up to 3 t. The opened or closed storage containers can also store goods from high quality and such with a sensitive surface. Other dimensions or a higher load are no problem for us.
Storage systems for pallets and boxesAs loading equipment for KEMPER STORATEC Storage systems for pallets and boxes it is possible to use Euro pallets, system boxes or customized equipment. Storage systems for pallets and boxes are designed for a load capacity up to 1 t; of course we can realize customized solutions. Typical as for all KEMPER STORATEC Storage systems is the modular design and the easy upgrade.
The KEMPER STORATEC product range:
▪ Storage systems for sheet metal▪ Storage systems for pallets and boxes▪ Storage system for long material▪ Handling and depalletizing▪ Warehouse management
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Solar technology
Advantages in a nutshell:
▪ State-of-the-art production techniques ensure the highest quality and workmanship.▪ The modular design guarantees space-saving, economical transport and simple assembly.▪ Our own installation and service teams ensure security in planning and managing your projects.▪ Durable and industry tested drives and controls.▪ Solid, torsion-free construction as a long-term investment.
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USING ENERGY MORE EFFIC IENTLY.
A solar energy system is a long-term investment.The same can be said for our tracking systems.The construction is torsion-free, especially robust and long-lasting. At the same time we were aiming for an extremely modular system. All elements can be fixed with screws, allowing for very easy installation on the one hand while the tracking systems take up very little space and can be transported in standard containers throughout the world in no time at all. Optionally the frame can also be delivered welded and pre-assem-bled.
The used industrial drives are durable, low mainte-nance and especially stable.
The astronomical control of the two drives has innova-tive functions and ensures an increased power output by up to 40 %. The position of the sun is determined via the location, date and time and the surface of the module is optimally aligned with the sun.
This principle has the advantage of functioningindependent of prevailing weather conditions.Software algorithms prevent modules fromobscuring each other at low irradiation angles.
Several controls can be linked, connected to wind sensors and remotely controlled via a bus system.
Our many years of experience in mechanical engineering has been incorporatedinto the development of the two-axis tracking system.
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Commitment to Quality
PERFECTION DOWN TO THE LAST DETAIL .The highest standard of quality is a trademark of KEMPER, making us go beyond merelycomplying with regular standards.
Extraction and filter systems for the metal-working industry must be flexible, reliable and above all robust.
That’s why all filter systems at KEMPER have always been made of sheet-steel housings and other high-quality components.
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Innovative Production Techniques
Not only our own product development, but also a high vertical integration ensures the first-class quality and high reliability of our products.
KEMPER has its own metal processing with state-of-the-art machinery as well as a fully automated powder coating machine, allowing us to quickly respond to in-dividual customer wishes while maintaining the quality of our products at the same time.
Tested Safety
Products designed to ensure safety at work and pro-tect persons must be of special quality and reliability.
We are aware of this and pay special attention toensuring that all products we offer are tested andcertified according to applicable safety regulationsand standards.
However, merely complying with standards is not enough for us. Many of our products are better than guidelines or regulations require. We want you, as our customer, to have the greatest confidence in the safety of our products.
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After-Sales-Service
OUR SERVICES.We want you to be satisfied with our products for a long time.This is why we are offering you further services for the time after your purchase.
KEMPER products excel in their first-rate quality. However, trade association regulations define extrac-tion and filter systems as safety-relevant facilities that require regular testing and maintenance. This is requi-red by law. That’s why we recommend a maintenance contract for your extraction and filter systems which ensures annual testing and maintenance of your facili-ties in accordance with statutory provisions.
We provide you with comprehensive support from day one. We already subject your facilities to a first visual
inspection after 50 hours of operation, after which we provide maintenance services at regular intervals. If necessary, we also exchange worn parts or filter cartridges. In case of malfunctions we come to your place in no time at all and eliminate them as quickly as possible. A full-service contract includes all travel expenses, replacement filters as well as parts subject to wear and replacement parts.
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KEMPER BusinessClub
As a member of the KEMPER BusinessClub you can collect points with each purchase and convert them into prizes! Not only can you enjoy our favourable purchasing conditions this way, but you also get an additional discount in the form of great prizes.
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DeutschlandKEMPER GmbHVon-Siemens-Str. 20 | D-48691 VredenTel. +49(0)2564/68-0 | Fax +49(0)2564/[email protected] | www.kemper.eu
KEMPER Solar GmbHVon-Siemens-Str. 20 | D-48691 VredenTel. +49(0)2564/68-132 | Fax +49(0)2564/[email protected] | www.kemper-solar.eu
KEMPER Solarinvest GmbHVon-Siemens-Str. 20 | D-48691 VredenTel. +49(0)2564/68-132 | Fax +49(0)2564/[email protected] | www.kemper-solarinvest.eu
KEMPER STORATEC GmbHScharnhorststraße 7 | D-44532 LünenTel. +49(0)/23 06 / 3 06 10 - 0 | Fax +49(0)23 06 / 3 06 10 - [email protected] | www.kemper-storatec.eu
EspañaKEMPER IBÉRICA, S.L.Av. Riera Principal, 8 | E-08328 Alella/BarcelonaTel. +34-902 109 454 | Fax +34-902 109 [email protected] | www.kemper.es
FranceKEMPER sàrlZI du Ried | F-67590 Schweighouse sur ModerTél. +33(0)388072980 | Fax +33(0)[email protected] | www.kemper.fr
ChinaKEMPER Exhaust System(Shanghai) Co. Ltd.No. 20-22 Lane 19, Ganghe Road | Xidu Industry ZoneFengxian | Shanghai 201401 | P.R. of ChinaTel. +86(21)6715 9900 | Fax +86(21)6715 6690
IndiaKEMPER Extraction & FiltrationSystems India Pvt. Ltd.Plot No. 52 | Udyog Vihar | Phase VI | Sector -37 |Gurgaon - 122001 | Haryana, IndiaTel. +91 124 4121 600 Fax +91 124 4121 [email protected] | www.kemper-india.com
United KingdomKEMPER (U.K.) Ltd.Venture Court | 2 Debdale Road | WellingboroughNorthamptonshire | NN8 5AATel. +44(0)1327/872909 | Fax +44(0)1327/[email protected] | www.kemper.co.uk
NederlandKEMPER B.V.Postbus 83 | NL-7140 AB GroenloVerkoopkantoorTel. +49-2564/68-137 | Fax +49-2564/[email protected] | www.kemper-bv.nl
Česká RepublikaKEMPER spol. s r.o.Pyšelská 393 | CZ-257 21 Poříčí nad SázavouTel. +420/317 798 000 | Fax +420/317 798 [email protected] | www.kemper.cz
United StatesKEMPER America, Inc.5910 Shiloh Road East | Suite 110 | Alpharetta, GA 30005Tel. 770/4167070 | Fax 770/[email protected] | www.kemperamerica.com1-800-756-5367
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Conception and design:UNODESIGN, Essenwww.unodesign.de
TextSputnik, Münsterwww.sputnik3000.de
Editorial staff:KEMPER GmbH, Vredenwww.kemper.eu
Print:Rehms Druck GmbH, Borkenwww.rehmsdruck.de
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