PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Pipe Fit - Split Repair Sleeve

Split sleeves are widely used for making repairs to a variety of high or low pressure and high or low temperature pipelines, containing oil, water, gas, steam and chemical fluids.

The clamp halves are joined by bolts to form a high integrity pressure vessel around the damaged or leaking pipe. Sealing is provided by elastomer seals of the highest quality selected for compatibility with the pipeline fluid and operating temperature.

The Split sleeves may also be welded after installation to provide a permanent repair. It may be completely seal-welded with the pipe line in operation.

!!!!!!for!on!shore!installa-on!!!!!!!for!off!shore!installa-on,!with!zinc!anodes!and!marine!epoxy!coa-ng!!!!!!weldable,!with!heat!insula-ng!gaskets!!!!!!with!girder!rings,!if!required

Standard, on shore type With girder rings installed Off shore type, with zinc anode

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

SafetyThe clamps are fully compensatory pressure vessels, hydrostatically tested to 1.3 times the rated working pressure (as per ASME Section VIII Div.1 clause UG-99)

All Clamps are equipped with a 1” NPT vent port.

Design Criteria and Industry StandardsAll split sleeves are tested in accordance with the API Specification 6H, “Specification for End Closures, Connectors, and Swivels”, ASME BOILER AND PRESSURE VESSEL CODE, Section VIII; and with ANSI standards B-31.3, B31.4, & B31.8, where applicable.Certification: EN 10204 3.1

Ease of Installation and MaintenanceAll split sleeves are designed to be installed with the most common tools available and are readily field repairable, including full seal replacement.

EconomySplit Sleeve Repair Clamps are designed utilizing the latest technology, allowing optimization of design techniques and materials, resulting in lower weight, reduced bending tendencies, and a more economical

ANSI pressure classes 300, 400, 600, 900 and 1500

Design based on: ASME Sec. VIII, API 6H , ANSI B31.4, B31.8 and Split Sleeve Software 3S)

Design control and stress analysis with Finite Element Package

Body materials: A216 WCB, A216 WCC, A352 LCC, A516 Gr.70 (Suitable for normally corrosive services)

Stud material: A193 Gr. B7Nut material: A 194 Gr. 2H

Coating: Yellow Epoxy Polyamide, standard or Marine epoxy

The highest quality NBR or VITON elastomer seal precisely compatible with the line fluid and ambient temperature will be installed into the split sleeves.

NBR temperature range is from - 20 ̊C to + 80 ̊CHNBR temperature range is from - 20 ̊C to + 150 ̊CVITON temperature range is from - 20 ̊C to + 200 ̊C

Gaskets are replaceable without any special tools.

Girder rings can be installed upon cleints request.

Double Row Sealing (DRS) design is also available. This special design is more suitable for where probableleakage is much costly or dangerous; such as gaseous services & offshore applications.

Weldable split sleevesAll clamps can be fully prepared for welding after installation (welding procedure is available on request).

Heat insulators (parallel to the seals) protect the seals from heat during the welding of the sleeves to the pipe .

Clamps with longer lengths available on request.

This type of split sleeve is designed to be used in hydrogen sulfide (H2S) bearing hydrocarbon service.

For sour services, the body material will meet NACE MR0175

Split Sleeve Material SpecificationsDesign Features and Methods

Split Sleeves are compatible with sour environment

Certification and Testing

Non destructive testing (NDT):100 % magnetic particle inspection (MPI) for stiffener to shell weld (fillet)100 % ultrasonic testing of vent plug welds100 % MPI of hinge welds

Hydrotest as per ASME Section VIII Div.1 clause UG-99

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

E sales@romaconpetro.com

40 40#1/2 8

42 42#1/2 8

56 56#1/2 8

12 13#1/4 5#1/2

14 14#1/2 8

16 16#1/2 8

34 34#1/2 8

36 36#1/2 8

38 38#1/2 8

48 48#1/2 8

18 18#1/2 8

20 20#1/2 8

22 22#1/2 8

24 24#1/2 8

26 26#1/2 8

28 28#1/2 8

30 30#1/2 8

32 32#1/2 8

4 5 5#1/4

6 7#1/8 5#1/4

8 9#1/8 5#1/2

10 11#1/4 5#1/2

APIPipe#Size(inches)

Insidediameter"A"#inches

AcAvesealing#length"B"#inches

Standard'Sizes

Body#(shell) A516#Gr.#70

Stud#Bolts A193#Gr.#B7

Gaskets NBR#or#Viton

Nuts A194#Gr.#2H

(Marine)#EpoxyCoaAng

general drawing for an off shore split sleeve with zinc anode and girder rings

Standard#Clamp#Components

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

!!!!!!Opera'ng!pressure!ANSI!300!/!ansi!600!/!ansi!600

Data!sheet:

Material:Body-:- ASTM-A516-Grade-70S7ffeners:- ASTM-A105Fasteners: ASTM-A-193-B7-(red-p@e-coated)Nuts: ASTM-A194-2H--(red-p@e-coated)Rubber-gaskets: NBR,-VITONCoa7ng:- Epoxy-coa7ng-Ral-1003-yellow,-

50-–-200-micronGirder-rings: Standard-without

Non-destruc7ve-tes7ng:100-%-MPI-for-S7ffener-to-Shell-weld-(fillet)100-%-U.T.-of-plug-welds-(fillet)100-%-MPI-of-hinge-welds-(fillet)Hydrotest-as-per-API-6H-(1.3-x-opera7ng-pressure)

Design-calcula7on:ASME-Sec.-VIII-Div.-I,-Cer7fica7on-EN-10204-3.1

Size,-pipe-diameter-and-quan7ty:Elbow-45-degrees 2''-–-28''Elbow-90-degrees 2''-–-28''

Romacon!Petro!Split!Sleeve,!ELBOW

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

E sales@romaconpetro.com

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Pipe MatePipe Reinforcement Sleeve

!!!!!!Product(descrip-on

Pipe!mates!are!designed!to!reinforce!non1leaking,!weakened,!dented!or!damaged!pipelines!while!the!line!remains!on!stream.!Supplied!for!any!specified!pressure,!wall!thickness!and!class.!Supplied!in!various!lengths!and!materials!as!specified!by!the!client.!!Length!up!to!3.000!mm

((((((((((((Material(specifica-ons

Pipe!mates!are!manufactured!from!steel!plate!ASTM!A516!Gr.70!(Equivalent!to!A572!Gr.!50)!or!material!acc.!to!API!SL!x!65.!Longitudinal!buP1welding!is!required!for!all!applicaQons!and!back1up!strips!are!furnished.!For!pressure!containing!applicaQons,!the!sleeve!must!be!fully!seal1welded!to!the!pipeline.

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

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Standard(Clamp(Components

Body%(shell) A516%Gr.%70%or%API%5L%x%65

Back%strip A36

basic drawing reinforcement sleeve

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

E sales@romaconpetro.com

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Pipe TightPipe Coupling

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PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Flange FitFlange Repair Clamp

Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

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!!!!!!Stops!leaks!in!flange!gaskets

Flange'Fit'Repair'Rings'are'designed'for'easy'installa2on.'

No'special'surface'prepara2on'is'required'prior'to'installa2on.'

The' product' can' be' installed' by' your' own' personnel' and' can' be' used'mul2ple'2mes.

Bolt' leakage' is' stopped' by' the' injec2on' of' a' suitable' sealant' fluid' via'sufficient'injec2on'sockets.

In'case'of'a'small'gap'between'the'line'flanges,'gaskets'can'be'installed'for'temporarily'sealing'prior'and'during'injec2on.

Detailed' design' is' done' based' on' line' temperature,' design' temperature'and'design'pressure.

In' order' to' be' able' to' quote' the' correct' product,' please' download' and'complete'the'Flange'Fit'Data'Sheet'from'our'website'and'send'it'to'us.

Standard!Clamp!Components

Body' ASTM'A516'

Stud'Bolts A193'Gr.'B7

Gaskets NBR'(others'available'on'request)

Nuts A194'Gr.'2H

Material!specifica6ons

PIPELINE REPAIR PRODUCTS FOR HIGH PRESSURE PIPES IN THE OIL- GAS- AND PETROCHEMICAL INDUSTRY

Needle Clamp

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Offices and factory:Kerkdijk-Zuid 11a5492 HW Sint OedenrodeThe Netherlands

T +31 88 765 44 50F +31 88 765 44 51

E sales@romaconpetro.com

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