PIPING DESIGNTRAINING

WORKSHOP

PIPING DESIGNTRAINING

WORKSHOP

LEVEL I TRAINING

LEVEL I TRAINING

Course ObjectivesCourse Objectives

To give participants a clear understanding of:To give participants a clear understanding of:

The Piping Design work group structure

The work flow through the Piping Design work groups

Piping Design phases of work for the typical project

Major functions of the Piping Design Department

Key input requirements to the Piping Design work phases

Key work products of the Piping Design work groups

Application of automation tools to the Piping Design work process

Course Objectives (cont.)Course Objectives (cont.)

To give participants a clear understanding of:To give participants a clear understanding of:

Working with Piping Group

• Pipe Stress, Structural, Mechanical / Process and Instrument engineering groups work closely with piping.

• Need good flow of engineering data transferred between groups for a successful project.

• Piping group can be helpful to provide an understanding of how a project develops and the interfaces between groups.

• Schedule of deliverables from piping are high profile within project and client.

PHASE I

Piping Discipline

PHASE I

Piping Discipline

LEVEL I TRAINING

LEVEL I TRAINING

Typical Organization Reporting Chain (cont)

Typical Organization Reporting Chain (cont)

LeadEngineer

Mark Doing

LeadEngineer

Dan Howard

LeadEngineer

Jody Zaruba

LeadEngineer

Irving Carter

Designer Designer Designer Designer

StructuralLead

Designer

David BlazeMike Prior

3DModel

Manager

Ben Sprueill

PipingLead

Designer

Randy YoungWalter ClinchGeorge Bucic

ElectricalLead

Designer

Jim Yates

Instr.Lead

Designer

Dwight Gardner

PDCProject Design

CoordinatorPaul Post

Phases of WorkPhases of Work

Conceptual Phase

Preliminary Phase

Detailed Design Phase (Execute)

Construction Support Phase (Follow On)

Scope of Conceptual PhaseScope of Conceptual Phase

Development of Equipment Layouts, PFDs

Development of Conceptual Model (optional)

Budget and schedule development

Provide Input into Construction Execution Planning

Input Requirementsto Conceptual PhaseInput Requirementsto Conceptual Phase

Project Scope, Schedule, Budget Data and Design Requirements client furnished data

Process/Mechanical Engineering Input-sketches & Mark-up drawings

Process/Mechanical Engineering Input – Paper doll equipment & layouts

Process/Mechanical Engineering sketches & P&ID mark-ups

Structural Engineering Input to Topsides Structure

Process/Mechanical Engineering Input to Main Pipe Sizing & Preliminary Equipment Sizing

Input Requirements to Conceptual Phase (cont.)

Input Requirements to Conceptual Phase (cont.)

Conceptual Phase FlowchartConceptual Phase FlowchartPROJECT SCOPE

SCHEDULE / BUDGETDATA & DESIGNREQUIREMENTS

CLIENT FURNISHEDDATA

LESSONSLEARNED

STANDARDS&

PROCEEDURES

PROCESS/MECHANICALENGINEERING INPUT-

SKETCHES & MARK-UPPFDs

STRUCTURALENGINEERING INPUT-

TOPSIDESSTRUCTURES

CONCEPT

PROCESS/MECHANICALENGINEERING INPUT-

PAPER DOLLEQUIPMENT & LAYOUTSIN

PU

TA

CT

IVIT

YO

UT

PU

T

PROJECTKICK-OFFMEETING

DEVELOP(DISCIPLINE)

DESIGNSCOPE OF

WORK

REVIEWOF

DESIGNBASIS

DEVELOPPFDs

CONCEPTUALMODEL(PDMS)

PROJECTSCOPING

REVIEW OFSTANDARDS

ANDPROCEEDURES

DEVELOP(DISCIPLINE)

DESIGNBASIS

DOCUMENT

PRELIM.HAZOP

2-D LAYOUTSAS

REQUIRED

PFDs FOREACH

PROCESSCONCEPT

2-D & 3-D VISUAL AIDS ASREQUIRED TO SUPPORT CLIENT/

MUSTANG RESOLUTION OFPROCESS/MECHANICAL &STRUCTURAL CONCEPTS.

MODEL REVIEW SESSIONS ASREQUIRED

INPUT TOPROJECT

CONTROLS-DELIVERABLESLIST, BUDGETESTIMATE &SCHEDULE

CONCEPTUALENGINEERINGDELIVERABLES

& REPORT

PRELIMINARY SCOPE OFWORK DELIVERABLES LIST ACTIVITIES BUDGET SCHEDULE

REQUIREMENTS

DESIGNBASIS

DOCUMENT(DISCIPLINE)

CONCEPTUALENGINEERING

REVIEW

Scope of Preliminary PhaseScope of Preliminary Phase

Establish equipment, building and structure locations

Define physical attributes of steel structures

Establish pipe and electrical major rack locations,

Elevations, width and major loads for structural

Initiate 3D model per project requirements

Preliminary Phase FlowchartPreliminary Phase FlowchartCONCEPTUALENGINEERINGDELIVERABLES

& REPORT

PROCESS/MECHANICALENGINEERING

SKETCHES & P&IDMARK-UPS

STRUCTURALENGINEERING

INPUT TOTOPSIDES

STRUCTURE

INSTRUMENT/ELECTRICAL TO CABLETRAYS, J.B.’s, CONTROLPANELS & ELECTRICAL

BUILDING

PROCESS/MECHANICALENGINEERING INPUT

PIPING SPECS

INP

UT

AC

TIV

ITY

OU

TP

UT

UPDATEPDFs

PRELIMINARY DESIGN MODEL(COORDINATE MODEL HIERARCHY,

NAMING & EXECUTION WITHOTHER DISCIPLINES

DEVELOPP&IDs ANDLINE LIST

REFINESCOPE

OFWORK

PRELIMINARYENGINEERING

REVIEW

PROCESS/MECHANICALENGINEERING INPUT TO

MAIN PIPE SIZING &PRELIMINARY

EQUIPMENT SIZING

SAFETYSYSTEMS

DESIGNED &ADDRESSED

MATERIALHANDLINGSTUDIES

MMS,USGC,ABS,DNV & LLOYDS

REQUIREMENTSDEFINED - HSEREGULATORY

CONSTRUCTABILITY/INSTALLATION STUDIES

OPERATIONS/MAINTENANCE REVIEW

CONSTRUCTABILITY& INSTALLATION

STUDIES

PIPINGSTUDIES

ENTER PIPINGSPECIFICATIONS

INTO MODEL

DEVELOP LISTS OF ALL LINES REQUIRINGPIPE STRESS ANALYSIS AND PRODUCE

PRELIMINARY PIPE STRESS ISOMETRICS

PFDs & P&IDs ASREQUIRED TO SUPPORT

CLIENT/MUSTANGRESOLUTION OF

PROCESS/MECHANICALCONCEPTS

MATERIALHANDLING

STUDIES ASREQUIRED

EQUIPMENT LAYOUTS & PIPINGSTANDARD DETAILS, 3-D VISUALAIDS AS REQUIRED TO SUPPORTCLIENT/MUSTANG RESOLUTION

OF PROCESS/MECHANICAL &STRUCTURAL CONCEPTS. MODELREVIEW SESSIONS AS REQUIRED

UPDATE INPUT TOPROJECT CONTROLS-DELIVERABLES LIST,BUDGET ESTIMATE &PROJECT SCHEDULE

PRELIMINARYPIPE STRESS

ANALYSISREPORT

PRELIMINARY MTOREPORTS AS

REQUIRED

PRELIMINARYENGINEERING WEIGHT

& C.G. REPORT

PRELIMINARYENGINEERING

DELIVERABLES &REPORT

EXAMPLEPACKAGE OF

DRAWINGDELIVERABLES

PRODUCEPRELIMINARY MTO &

WEIGHT INFORMATION

SAFETYEQUIPMENT& ESCAPE

ROUTEDRAWING ASREQUIRERD

Scope of DetailedEngineering PhaseScope of Detailed

Engineering Phase Route all lines

Complete 3-D model of equipment, piping and supports and integrate with models produced by other engineering disciplines

Conduct Model Reviews (internal and with client) to ensure integrity of design and compliance with scope and client requirements

IFC issue of isometric pipe drawings (electronic transfer when applicable)

IFC P&IDs, Equipment Layouts and Piping plans

Input Requirements for Detailed Design Phase

Input Requirements for Detailed Design Phase

Project Deliverables List, Budget and Schedule

Vendor Data Review Drawings

Final review from client, Mustang and partner of multi-discipline vendor data

Detailed Engineering Phase Flowchart

Detailed Engineering Phase Flowchart

INP

UT

AC

TIV

ITY

OU

TP

UT

UPDATES TO SAFETY SYSTEMS,MATERIAL HANDLING,

OPERATIONS, CONSTRUCTION,INSTALLATION, PACKAGING,

PROCUREMENT & REGULATORYREQUIREMENTS

INPUT FROMPROJECT PARTNERS

TO EQUIPMENTPACKAGES, HULLOR SPAR DESIGN,

ECT.

CLIENT,MUSTANG AND

PARTNERCOMMENTS FROMMODEL REVIEWS

FINAL REVIEWFROM CLIENT,MUSTANG ANDPARTNER OF

MULTI-DISCIPLINEVENDOR DATA

EXAMPLEPACKAGE OF

DRAWINGDELIVERABLES

VENDORDATA

REVIEW

VESSELOUTLINE

DRAWINGS

IDENTIFY LINES THATREQUIRE DETAILEDPIPE STRESS ANDPRODUCE PIPING

STRESS ISOMETRICS

FINALIZEMTO &

WEIGHTTAKE-OFFSMTO &

WEIGHTTAKE-OFFS

ISSUE FORDESIGN

PFDs, ANDP&IDs

(DESIGNFREEZE)

UPDATES TO STRUCTURALENGINEERING ON EQUIPMENT

LOCATIONS, MAJORENGINEERED PIPE SUPPORTS,

SECONDARY AND TERTIARYSTEEL REQUIREMENTS

3-D VISUAL AIDS TO SUPPORTCLIENT, MUSTANG AND

PARTNER ENGINEERINGPARTICIPATION IN DETAILEDDESIGN PROCESS - MODEL

REVIEW AS REQUIRED

IFBPACKAGE

FINALPIPE

STRESSANALYSISREPORT

IFCPACKAGE

LESSONSLEARNED

OFFSHOREHOOK-UP &

COMMISSIONINGPACKAGE

FINAL SCOPE OF WORK DELIVERABLES LIST ACTIVITIES BUDGET SCHEDULE

REQUIREMENTS

WEIGHTAND C.G.REPORTSTO CLIENT

ASREQUIRED

FINALWEIGHTAND C.G.REPORT

AS-BUILTOFFSHOREHOOK-UP &

COMMISSIONINGPACKAGE

AS-BUILTIFC

PACKAGE

PACKAGETO

ARCHIVES

REVIEWCOMMENTSTO VENDOR

DATA

INPUT TO PROJECT PARTNERSAND HSE GROUP FOR ACCESSCORRIDORS, ESCAPE ROUTES,

SAFE HAVENS, MATERIALHANDLING, ECT.

REVIEW AND APPROVE

PERFORM FINAL PIPESTRESS ANALYSIS

AND FINAL PIPESTRESS ANALYSIS

REPORT

INPUT TO PROJECTPARTNERS FOR

EQUIPMENTPACKAGES, HULL ORSPAR DESIGN, ECT.

INPUT TO VESSEL GROUPFOR NOZZLE ELEVATIONSAND ORIENTATIONS, PIPEGUIDES & SUPPORTS AND

LADDER & PLATFORMELEVATIONS

CLIENT, MUSTANG ANDPARTNER MARK-UPS

OF PRELIMINARYENGINEERING

DELIVERABLES, PFDsAND P&IDs

PROJECTDELIVERABLESLIST, BUDGET

AND SCHEDULE

VENDORDATA

REVIEWDRAWINGS

INPUT FROMVESSELGROUP

UPDATES FROMPROCESS/MECHANICALENGINEERING TO PFDs,

P&IDS, SPECIALTYITEMS, ECT.

UPDATESFROM

STRUCTURALENGINEERING

UPDATES FROMELECTRICAL/INSTRUMENTENGINEERING TO CABLE

TRAYS, JUNCTION BOXES,CONTROL PANELS,

INSTRUMENT DATA, ECT.

CLIENT,MUSTANG

AND PARTNERREVIEW OF

BID PACKAGE

FINAL INPUT FROMCLIENT, MUSTANG

AND PARTNERPROCESS/

MECHANICALENGINEERING REVIEW

FINAL INPUT FROMCLIENT, MUSTANG

AND PARTNERELECTRICAL/INSTRUMENT

ENGINEERING REVIEW

FINAL REVIEWFROM CLIENT,MUSTANG AND

CONSTRUCTION/INSTALLATIONCONTRACTOR

AS-BUILTCOMMENTS

FROMCONSTRUCTION/

INSTALLATIONCONTRACTOR

FINAL INPUT FROMCLIENT, MUSTANG

AND PARTNERSTRUCTURALENGINEERING

REVIEW

UPDATEP&IDs AND

PFDs

INITIATEDESIGNLEVEL

PROJECTSCHEDULING

INITIATE QA/QCCLASH

MANAGEMENT

STARTDETAILDESIGN

CHECKINGOF MODEL

PREPAREAND ISSUE

IFBPACKAGE

FINALUPDATE OF

LINELISTPFDs AND

P&IDs

COMPLETEDETAILDESIGN

CHECKING OFMODEL

PREPAREIFC

DRAWINGS

PREPARE ANDISSUE

OFFSHOREHOOK-UP AND

COMMISSIONINGPACKAGE

UPDATE AND REISSUEDESIGN PACKAGE PERCONSTRUCTION AND

INSTALLATION AS-BUILTCOMMENTS

PROJECTCLOSE-OUT

UPDATE AND REISSUE HOOK-UPAND COMMISSIONING PACKAGE

PER CONSTRUCTION ANDINSTALLATION CONTRACTOR

AS-BUILT COMMENTS

3-D MODEL

Key Work ProductsKey Work Products

General Arrangements

Equipment Layouts

Material Specifications

Design Specifications

Conceptual Electronic Model (optional)

Key Work Products (cont.)Key Work Products (cont.)

Vessel Orientations

Planning Studies

Design 3-D CADD Model

Isometrics

Piping Plans

Other Work ProductsOther Work Products

Piping Material Take-offs

Input to Project Execution Plan

Manhour Budgets

Input to Project Schedules

Input to Comments on Vendor Supplied Equipment and Components

Types of ModelsTypes of Models

Conceptual – Developed in earliest stages of conceptual phase to aid in visualization of the plot

Detailed Mode – A true 3-D representation of the design from which drawings and material quantities can be extracted

Software Tools UsedSoftware Tools Used

In-house Plan Generator

In-house Support Drawing Generator

MS Access - Used for ISO & Support Tracking, Line List

AutoCAD – P&IDs, Equipment Layouts, Misc. Details

PDMS (Plant Design Management System) – Piping, Structural, Electrical, Instrumentation

PDS (Plant Design System) – Piping, Structural, Electrical, Process Plant Projects

Pro-E – Main Steel, Girders, Truss work