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P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 9/20/05 Authorized By: Assembly Instructions: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA Pages 1-16 AY25 Rev 1

P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

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Page 1: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 1DATE: 9/20/05 Authorized By:

Assembly Instructions:

3317283 KIT-MFG-ENG SHDN DSL

M&FS SWA

Pages 1-16

AY25 Rev 1

Page 2: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3316178 / 3316175 Tools: Flat-Blade Screwdriver

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 2DATE: 9/20/05

Get (1) HARNESS-ENG SHUTDOWN ARMA (3316178) and (1) SWITCH-MURPHY SHUTDOWN ARMA (3316175) with package of connectors and hardware included. On side of switch as shown, use double connector in package to connect first two terminals on right side. Connect White wire on right side, Brown wire second from right and Blue wire third from right. Use screws in package to secure ring connectors to terminals. Tighten.

3316178 3316175

White wire

Double connector

Brown wire

Blue wire

Page 3: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Tools: Flat-Blade Screwdriver

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 3DATE: 9/20/05

Turn switch over. Connect Black wire to “G” ground terminal on right. Connect Red wire to “B” battery terminal on left. Secure wires to

terminals with screws from hardware package. Tighten.

Black wire

Red wire

Page 4: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Tools: ½” Wrench

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 4DATE: 9/20/05

Drill 3/8” hole in console next to driver’s seat, as shown. Apply decal included with switch to hole, as shown. Insert switch button through hole from inside console as shown at right. Secure with nut included with switch. Tighten.

Page 5: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3316220

Tools: ½” Wrench

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 5DATE: 9/20/05

Get (1) BOOT-COVER MURPHY SWITCH (3316220) and apply on switch button as shown. Secure with included nut. Tighten.

3316220

Page 6: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3302267

Tools: Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 6DATE: 9/20/05

Run HARNESS-ENG SHUTDOWN ARMA forward from inside console, as shown at left, following existing hoses and harnesses through firewall. Secure to existing hoses and harnesses with (8) TIES-WIRE 8.00 IN. (3302267). Tighten ties and cut off excess ends.

3302267

Page 7: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3500226 / 3303253

Tools: Wire Terminal Tool / Crimper / Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 7DATE: 9/20/05

Run Red and Black wires from harness forward through firewall, as shown above left. Cut 2’ of WIRE-16 AWG RED (3500226). Strip one end and install (1) TERMINAL-MALE SPADE (3303253). Plug male spade terminal into female terminal on Red wire, as shown above right.

Red and Black wires

35002263303253

Page 8: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3400710

Tools: Wire Terminal Tool / Crimper / Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 8DATE: 9/20/05

Run Red wire across fire wall, under wire ties securing existing cables and hoses, to fuse panel, as shown at left. Strip end of wire and install (1) TERMINAL-FEMALE 14-16 GA INSUL (3400710), as shown above.

3400710

Page 9: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3300445 / 3400255 Tools: Wire Terminal Tool / Crimper / Wire Cutters / 7/16” Wrench

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 9DATE: 9/20/05

Plug Red wire into fuse panel, second from top on left, as shown above left. Plug (1) FUSE-30 AMP (3300445) into fuse panel, opposite Red wire. Install (1) TERMINAL-RING 14-16 WIRE #10 (3400255) on end of Black wire from HARNESS-ENG SHUTDOWN ARMA. Remove bolt in firewall with existing ground wire, as shown above right, and add ring terminal with Black wire to bolt. Replace bolt, secure with existing nut and tighten.

3300445Red wire

3400255

Black wire

Page 10: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3315539

Tools: Wire Terminal Tool / Crimper / Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 10DATE: 9/20/05

Pull Blue and White wires from HARNESS-ENG SHUTDOWN ARMA over into engine compartment. Cut Blue wire and install (1) CONNECTOR-NYL INS BUTT 16/22GA (3315539). Strip end of Red wire from existing engine wire harness and crimp in other end of CONNECTOR-NYL INS BUTT, as shown above right, connecting Blue wire to Red wire.

3315539

Red wire

Blue wire

Page 11: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Tools: 5/16” Nut Driver / Adjustable Wrench 12mm Socket / Ratchet Extension Air Ratchet

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 11DATE: 9/20/05

Disconnect hose from end of air cleaner for access, as shown at left. If necessary, bend lift ring on end of engine out of way, as shown at left. Remove bolt from top of engine next to air cleaner, as shown above right.

Page 12: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3313288

Tools: Thread Sealant / 9/16” Deep Well Socket / Extension / Ratchet

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 12DATE: 9/20/05

Get (1) SWITCH-WATER TEMP SHUTDOWN KBA (3313288). Apply pipe dope to threads. Insert switch into engine where bolt was removed. Tighten.

3313288

Page 13: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3400710

Tools: Wire Terminal Tool / Crimper / Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 13DATE: 9/20/05

Strip end of White wire from HARNESS-ENG SHUTDOWN ARMA and install (1) TERMINAL-FEMALE 14-16 GA INSUL (3400710), as shown above. Plug white wire into post on top of SWITCH-WATER TEMP SHUTDOWN KBA, as shown at bottom right.

White wire

3400710

Page 14: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3400261 / 3334348 / 3304040

Tools: Thread Sealant / 9/16” Wrench / Wirecutters / Pliers / Electrical Tape

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 14DATE: 9/20/05

Disconnect wire and remove vaporizer switch from engine. Apply pipe dope to threads of (1) FTG-HOSE BARB 1/4 MPT TO 3/8 (3400261) and screw into (1) FTG-BRASS TEE (3334348). Screw fittings into engine and tighten. Screw vaporizer switch into one side of FTG-BRASS TEE. Screw (1) SWITCH-OIL PRESSURE SW 75 (3304040) into other side of FTG-BRASS TEE. Tighten with pliers.

3400261

3334348

Vaporizer switch

3304040

Cut off end of White wire in HARNESS-ENG SHUTDOWN ARMA at end of conduit, as shown above. Secure White wire inside conduit with electrical tape, as shown below.

White wire

Page 15: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3400710

Tools: Wire Terminal Tool / Crimper

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 15DATE: 9/20/05

Reconnect Red wire to vaporizer switch, as shown at right. Install (1) TERMINAL-FEMALE 14-16 GA INSUL (3400710) on end of Brown wire from HARNESS-ENG SHUTDOWN ARMA and plug into end of SWITCH-OIL PRESSURE SW 75, as shown at right.

3400710

Brown wire

Red wire

Page 16: P:\ISO 9001 2000\Work Instructions\Assembly\Options\ARMADILLO SWEEPER OPTIONS\10X ARMADILLO SWEEPER OPTIONS MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA

Parts: 3302267

Tools: 5/16” Nut Driver / Wire Cutters

MODEL: 3317283 KIT-MFG-ENG SHDN DSL M&FS SWA DOCUMENTED BY: John MyersPAGE NUMBER: 16DATE: 9/20/05

Reconnect hose clamps and hose on air cleaner and tighten, as shown at top left. Use (3) TIES-WIRE 8.00 IN. (3302267) to secure HARNESS-ENG SHUTDOWN ARMA on both sides of engine.

3302267