Plans

DRAWNCHECKEDENG APPRMGR APPR

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERS

ANGLES X.X2 PL X.XX 3 PL X.XXX

NAME DATE

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FILE NAME: TD-BT-FULLSET.dft

www.offroadvw.net SHEET 1 OF 21

W TAYLOR 02/02/11 TAYLOR DESIGNSW TAYLOR 02/02/11

0TD-BT-

750KG ATM BOX / BIKE TRAILER

1

ISOMETRIC VIEW PLAN VIEW

SIDE VIEWREAR VIEW

GENERAL ARRANGEMENT - BOX CONFIG.

BOX TRAILER SPECIFICATIONSTARE MASS: 280kg (WITH SPARE TYRE)ATM: 750kgMAX. PAYLOAD: 470kgTYRE SIZE: 205/65 R15

1500 NOM.2300

11501

8

0

0

F

R

A

M

E




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2

GENERAL ARRANGEMENT - BIKE CONFIG.

ISOMETRIC VIEW

PLAN VIEW

SIDE VIEWREAR VIEW




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3

MAIN COMPONENTS - EXPLODED VIEW

ALUMINIUM DECK

FRONT GATE

AXLEASSEMBLY

BIKE INSERT

COUPLING

JOCKEY WHEEL

STORAGE BOXES

WHEEL ARCHES

WHEELS

REAR GATE

205/65 R15

SMALL SWIVEL TYPE

TROJAN 2 BOLT COUPLINGPART #616202

TRAILER FRAME

NOTES:1. ALUMINIUM DECK TO BE ATTACHED TO TRAILERFRAME USING CLOSED END RIVETS AND SIKA-FLEX

TROJAN LED TAIL LIGHTSPART #2385




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4

2 x 40mm PINTLE HINGES

SMALL COMPRESSION LATCH

BOX LID

MAIN BOX

BOX LATCH END

BOX HINGE END

NOTES:1. BOX ENDS TO BE WELDED TO THE MAIN BOX2. BOX MATERIAL 2mm ALUMINIUM PLATE3. 2 LEFT HAND AND 2 RIGHT HAND BOXES REQUIRED

STORAGE BOX ARRANGEMENT




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5

STORAGE BOX - MAIN BOX DETAILS

FLAT PROFILE - MAIN BOX

PLAN VIEW

FRONT VIEWSIDE VIEW

250 660

4

0

0

9

7

2

5

1

5

2

A

DETAIL A

1

0

17

1

0

8

7

,

8

6

660

2mm ALUMINIUM PLATE4 REQ'D




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6

STORAGE BOX - BOX LID DETAILS

PLAN VIEW

FRONT VIEW SIDE VIEW

FLAT PROFILE - BOX LID

596

2

8

7

6

3

1

,

2

2

322,22

7 28,5 48,528,5

71

2

5

34

1

0

HOLES TO SUIT M6HINGE BOLTS

2

1

NOTES:1. 2 LEFT HAND AND 2 RIGHT HAND BOX LIDSREQUIRED (FOLDED IN OPPOSITE DIRECTIONS)





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7

STORAGE BOX - BOX END DETAILS

PLAN VIEW

FRONT VIEW SIDE VIEW

NOTES:1. 2 LEFT HAND AND 2 RIGHT HAND BOXES REQUIRED(ENDS TO BE FOLDED IN OPPOSITE DIRECTIONS)

FLAT PROFILE - BOX LATCH END

FLAT PROFILE - BOX HINGE END

3

9

6

245

4

2

2

8

,

5

1

2

8

,

5

2

8

,

5

28






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8

WHEEL ARCHES

PLAN VIEW

FRONT VIEW

FLAT PROFILE - WHEEL ARCH

SIDE VIEW

880

99,71

2

0

5

5

3

6

9

,

2





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0TD-BT-


9

AXLE ASSEMBLY

AXLE ASSEMBLY

TRAILER HUBS WITH BEARINGS5 X 120mm PCD COMMODORE HUBS7/16" STUDSJ132-20 MAG WHEEL NUTS (www.niceproducts.com.au)

710mm EYE TO EYE SPRINGS

SHACKLE LEAF MOUNTING KIT

39mm ROUND AXLELENGTH 71"




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10

ISOMETRIC - REAR GATE

FRONT & REAR GATE - ARRANGEMENT

EXPLODED VIEW

PLAN VIEW

FRONT VIEWSIDE VIEW

9

9

9

9

GATE MAIN PANEL

INFILL PLATE

CLOSURE PLATE

GUSSET PLATES

UTE HINGE

HINGE SUPPORT PLATE

LICENSE PLATE(REAR GATE ONLY)

2 X M5 BOLTS FOR GATE LOCATIONIN RAMP MODE

SLOT THIS END FORLICENSE PLATE LIGHT(REAR GATE ONLY) ISOMETRIC - FRONT GATE

HINGES MOUNTED LOWERTHAN ON REAR GATE

HINGES MOUNTED HIGHERTHAN ON FRONT GATE

TAIL LIGHT NOTCHESON REAR GATE ONLY




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11

FRONT & REAR GATE - MAIN PANELFLAT PROFILE - GATE PANELS

PLAN VIEW

FRONT VIEWSIDE VIEW1 3

5

8

,

8

2

299,82

SLOT ONE END FORLICENSE PLATE LIGHT(REAR GATE ONLY)

NOTES:1. GATE MATERIAL IS 3mm ALUMINIUM CHECKER PLATE2. GATE TO BE FOLDED WITH TREAD PLATE PATTERNFACING OUTWARDS3. 1 FRONT GATE AND 1 REAR GATE PANEL REQUIRED

2

3

5

1294

39

6mm ALUMINIUM PLATE1 FRONT AND 1 REAR REQ'D




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12

FRONT & REAR GATE - INFILL PANEL

PLAN VIEW

FRONT VIEW - REAR GATESIDE VIEW

FRONT VIEW - FRONT GATE

FLAT PROFILE - INFILL PANEL

REAR GATE FRONT GATE

NOTES:1. PANEL MATERIAL IS 2mm ALUMINIUM PLATE2. 1 FRONT AND 1 REAR PANEL REQUIRED

1

2

8

8

286,28

2

2

9

1288

36

6

4

6

0

2

5

,

5560

560

5

4

5

0

HOLE DIAMETER TOSUIT UTE HINGE ATTACHMENT NUTSERT

6mm ALUMINIUM PLATE1 FRONT AND 1 REAR REQ'D




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13

FRONT & REAR GATE - SMALL PARTSREAR CLOSURE PLATEFRONT CLOSURE PLATE

GUSSETS

FRONT VIEWSIDE VIEW

FLAT PROFILE - FRONT HINGE SUPPORTFLAT PROFILE - REAR HINGE SUPPORT

PLAN VIEW


6mm ALUMINIUM PLATE16 REQ'D 2mm ALUMINIUM PLATE

2 REQ'D

1

0

5

117,78

1

8

,

5

6034

1

0

5

R 5

1002

1

6

4539,69R

60

R10

80 80

2

3

5

R38

,5

1

1

9

,

5

1

1

5

,

5

6

2

5

8

35

R 8

HOLE ON FRONT HINGESUPPORT ONLY



O20

20

3

0




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14

ALUMINIUM DECK - ARANGEMENT

ISOMETRIC - DECK REAR ISOMETRIC - DECK FRONT

PLAN VIEW

SIDE VIEWREAR VIEW

FRONT VIEW

403,5

803

3

4

0

,

5

2

4

0

2300

RECESSED FOLDINGTIE DOWN POINTS(CUT DECK TO SUIT)

UTE GATE HINGE

LOCATE HINGESTO SUIT GATES

NOTES:1. FRONT UTE GATE HINGES ARE MOUNTED LOWER ON THE MAIN FRAME TO ALLOW FRONT GATE TO FOLDDOWN FLUSH WITH THE DECK2. LOCATE HINGES AND ANTI-RATTLE CATCHES TO SUIT FINISHED GATE (TO ENSURE ALIGNMENT)3. LOWER TRIM PIECES TO BE ATTACHED AFTER DECK IS MOUNTED ON TRAILER FRAME

MAIN DECK

REAR END PLATE

FRONT END PLATE

ANTI-RATTLE CATCHES

FRONT LOWER TRIM

REAR LOWER TRIM

REAR TIE DOWN LUGS FRONT TIE DOWN LUGS

1304




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15

PLAN VIEW

FRONT VIEWSIDE VIEW

FLAT PROFILE - DECK

ISOMETRIC VIEW

3mm ALUMINIUM CHECKER PLATE2 REQ'D

5

0

*

2300

652

2

4

0

7

1

*

2

4

0

0

N

O

M

I

N

A

L

1200 NOMINAL

250

NOTES:1. * FINAL RETURN LENGTHS WILL DEPEND ONBEND RADIUS OF FOLDING DEVICE AND ACTUALPLATE DIMENSIONS2. 50mm END RETURNS MAY NEED TO BEWELDED IF INNER BEND RADIUS EXCEEDSFRAME SHS OUTSIDE RADIUS

ALUMINIUM DECK - DECK DETAILS




NAME DATE

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16

FLAT PROFILE - END PLATES

PLAN VIEW

FRONT VIEWSIDE VIEW

PLAN VIEW

FRONT VIEWSIDE VIEW

3mm ALUMINIUM CHECKER PLATE1 OF EACH REQ'D

263

7

1

*

263

7

1

*

REAR LEFT REAR RIGHT

FRONT LEFT FRONT RIGHT

2

9

0

2

9

0

DRILL TO SUIT GATE LOCATION

7

HINGENOTCH

R 38

43 100

1

1

2

,

5

ALUMINIUM DECK - END PLATES

328,27

2

9

0

NOTES:1. * TO SUIT DECK RETURN




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17

ALUMINIUM DECK - SMALL PARTS

FLAT PROFILE - LOWER TRIM3mm ALUMINIUM CHECKER PLATE

1 OF EACH REQ'D

REAR LEFT REAR RIGHT

FRONT LEFT FRONT RIGHT

315,95

1

2

4

,

9

5

REAR TIE DOWN LUGS

6

FRONT TIE DOWN LUGS

617,5

17,5

2

2

,

5

2

2

,

5

7

8

,

5

2

7

0



PLAN VIEW

FRONT VIEWSIDE VIEW

PLAN VIEW

FRONT VIEWSIDE VIEW FRONT LOWER TRIMS

REAR LOWER TRIMS

63,43

70,43

O15

O15

6565

258

258




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18

2

1

3 6

11

9

8

7

10

4

5

13

18

19

1412

15

22

16

16

20

ItemNumber

Title Quantity

1 50 x 2.0 SHS - 1800 Long 2

2 50 x 2.0 SHS - 1200 Long 4

3 50 x 2.0 SHS - 2200 Long 2

4 75 PFC Draw Bar - Jockey Wheel Side 1

5 75 PFC Draw Bar 1

6 50 x 2.0 SHS - 250 Long 4

7 50 x 3.0 EA - 240 Long 4

8 50 x 3.0 EA - 240 Long, End Bevelled Right 2

9 50 x 3.0 EA - 240 Long, End Bevelled Left 2

10 50 x 3.0 EA - 876 Long 2

11 50 x 2.0 SHS - 400 Long 3

12 Draw Bar Brace 1

13 75 PFC Draw Bar End Cap 2

14 Coupling Bolt Plate 1

15 Front Cap for Draw Bar 1

16 Latching Plate for Gate as Bike Ramp 1

17* Set of Gussets for Latching Plate 1

18 Hold Down Plates for Bike Insert 2

19 Fish Plate Set for Suspension 1

20 Bracket for Rear Lights 2

21* Mount for Front Gate Hinge 2

22 Gusset for Front Gate Hinge Mount 2

NOTES:1. ENTIRE TRAILERFRAME TO BE STEEL.

TRAILER FRAME - GENERAL ARRANGEMENT

PLAN VIEW662 876 662

400 400 400 400 400

2

5

0

1

3

0

0

2

5

0

1

2

5

1411 NOMINALDRAW BAR TO CLEAR LEAF MOUNTS

HINGE MOUNTS TO SUITGATE HINGE LOCATIONS

BB

SECTION B-B150

CC

SECTION C-C

110

LATCHING PLATE FOR GATEAND GUSSET

FRONT GATE HINGE MOUNTAND GUSSET

28




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TITLE

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19

TRAILER FRAME - SMALL PARTS

FLAT PROFILE - DRAW BAR BRACE

PLAN VIEW

FRONT VIEWSIDE VIEW

LATCHING PLATE GUSSET LATCHING PLATE FOR GATE IN RAMP POSITION

BIKE INSERT HOLD DOWN

LIGHT BRACKET

FISH PLATES FOR SUSPENSION

FRONT HINGE MOUNT FRONT HINGE GUSSET3mm STEEL PLATE

2 REQ'D3mm STEEL PLATE

2 REQ'D

3mm STEEL PLATE2 REQ'D





615,73

2

8

0

,

0

9

6

8

,

9

1

7

3

,

9

8

61

36,2


43 TYPICAL

1300

2

5

1

0

25

2

9

,

5

25

28

74

1

6

8

,

5

40

1

3

,

5

6

8

6

2

7

,

5

2

7

,

5

3

0

60

30

1

5

,

2

5 31,13

3

2

,

1

192

5

0

6

0

R 5




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TITLE

SIZEA3

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20

PLAN VIEW

FRONT VIEWSIDE VIEW

BIKE INSERT FOR TRAILER

6

9

8

3

1

7

5

4

ItemNumber

Title Quantity

1 Wheel Channel 3

2* 25 x 3 Flat - 500 Long, Tie Braces forChannels

6

3 48x40 x 3.0 C - 1200 Long, Main Support 1

4 50x25 x 3.0 C - 770 Long, Side to Side Brace 1

5 50x25 x 3.0 C - 200 Long, Wheel ChannelBrace

2

6 50 x 6 Flat - 320 Long, Capping Plate 1

7 Outer Bike Tie Down Point 2

8 Front Bike Tie Down Point 2

9 33 X 3.5 CHS - 50 Long, Crush Tubes 2

BIKE INSERT - GENERAL ARRANGEMENT

900

450

300

60

913

230

793

NOTES:1. ALL BIKE INSERT PARTS TO BE ALUMINIUM

ALUMINIUMTOTAL MASS 7kg

203 97

O14




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21

BIKE INSERT - PARTSFLAT PROFILE - WHEEL CHANNEL


PLAN VIEW

FRONT VIEW

D

D

SECTION D-D

PLAN VIEW

FRONT VIEWSIDE VIEW

FLAT PROFILE FLAT PROFILECENTER BIKE

TIE DOWN POINT6mm ALUMINIUM PLATE

2 REQ'D

OUTER BIKETIE DOWN POINT6mm ALUMINIUM PLATE

2 REQ'D

6

PLAN VIEW

FRONT VIEWSIDE VIEW

7

9

7

,

8

4

287,22

60

126

8

2

650

R60

R 60

2

9

9

9

3

,

9

6

7070

9

3

,

3

8

65

68

6

7

0

7

0

O15

2

2

,

5

O15

2

2

,

5

33,0532,52

FRONT VIEW

PLAN VIEW120

199

O 14

23

OUTER CHANNEL BRACE50X25 X 3.0 C

2 REQ'D

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