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Plans and Status toward SMR Development and Deployment
in Japan
Taiju [email protected], International Cooperation Gr.Sector of Fast Reactor and Advanced Reactor R&DJapan Atomic Energy Agency (JAEA)
Second Meeting of the Technical Working Group for Small and Medium-sized or Modular Reactor (TWG-SMR, IAEA), 8-11 July 2019
Strategic Energy Plan in Japan
2030 2050
Reducing emission of Greenhouse Gases by 26%
by 80%(From “Low Carbon”
to “Non-Carbon”)Ratio of electricity gen.
(FY2010→FY2016):Renewables(10%→16%)Nuclear (26%→2%)Fossil (64%→82%)
→22-24%→22-20%→ 56%
Ratio of Non-fossil fuel energy should be increased to achieve the above-mentioned target
Energy Saving 35% morePromotion of Hydrogen, Battery and Distributed Energy System
Approved by the Cabinet in July, 2018
Increase of renewable energy and utilization of H2 toward 2050 are stated in cabinet decision; Long-term Strategy as a Growth Strategy Based on the Paris Agreement (tentative name) (June 2019 Cabinet Decision) JAEA Translation
2
Greenhouse gas emissions & reduction goals in Japan
Ref. : Website of Ministry of Environment, Japan
GHG emission in Japan (Prompt report of FY2017)
• The emission reduction in FY2017 : -8.4% compared to FY2013
• Reduction of GHG emission from power generation, transportation, and steelmakingis important.
• From 13 steelmaking plants: 12%
Breakdown of GHG emission in Japan
3
Application of nuclear energy besides power generation is necessary in addition to increased use of renewable energy in order to achieve the long-term goal of GHG emission reduction.
SMR will play a key role for this issue.
• Ada pta bility to nucle a r fue l cycle
• Com bina t ion with FR
11 < HTGR> Co o p e ra t io n w it h fo r e ig n p a r t n e r s
11 < HTGR> De m o n s t r a t io n in Ja p a n
• H2 product ion• High e fficie ncy GT
ge ne ra t ion
• Sa fe ty• Ste a m supply a nd
ST ge ne ra t ion
• Sa fe ty• High e fficie ncy GT
ge ne ra t ion• Ha rm ony with RE• H2/ he a t supply
Sa fe ty a nd e conom y He a t u t iliza t ion
Sa fe ty, e conom y a nd ha rm ony with RE
Ada pta bility to nucle a r fue l cycle
Fu t u r e p la n s
• pla n t conce pt• e nha nce m e n t of e conom y • a da pta bility to nucle a r fue l cycle
Gr id
Ha r m o n iza t io n s ys t e m
11 < FR> S t u d y o n p r o m is in g SMR co n ce p tPu m a na ge m e n tRe duct ion of HLW • core conce pt
• e conom y e nha nce m e nt• m e rit of hybrid sys te m with HTGR,
e tc.• Hybrid nucle a r
sys te m with HTGR, e tc.
• Colloca t ion with fue l cycle fa cility
• Sa fe ty• Econom y• Pu burn ing / bre e ding• Wa ste re duct ion a nd a nn ih ila t ion
a s m a jor powe r supply source
• Ex p lo r e d e ve lo p m e n t p a r t n e r a n d p r o je c t t o u s e JAEA’s fa c ilit y In troduce Ja pa ne se e xce lle n t
HTGR sys te m a nd te chnologie s P r o p o s e in t e r n a t io n a l jo in t
p r o je c t u s in g HTTR, e t c . St a n d a r d iz a t io n o f SDC
La u n ch n e w in t e r n a t io n a l jo in t d e ve lo p m e n t p r o je c tUt iliz a t io n o f HTTR ( co s t s h a r e p r o je c t )
Ex p lo r e d e ve lo p m e n t p r o je c t
Ex p lo r e d e ve lo p m e n t p r o je c t 4
SMR development plan in JAEA
Fu t u r e p la n s
Fu t u r e p la n s
Major specification of Japan’s first HTGR
Major specificationThermal power 30 MWFuel Coated fuel particle /
Prismatic block typeCore material GraphiteCoolant HeliumInlet temperature 395°COutlet temperature 950°C Pressure 4 MPa
Containment vessel
Reactor pressure vessel
Intermediate heat
exchanger(IHX)
Hot- gas duct
HTTR(High Temperature Engineering Test Reactor)
Graphite-moderated and helium-cooled VHTR
Fuel Rods Graphite Block
First criticality : 1998Full power operation : 200150 days continuous 950oC operation : 2010Loss of forced cooling test at 9MW : 2010
5
Reactor physics
Very High Temperature Reactor Critical Assembly (VHTRC)
Thermo-hydraulics
Conceptual design
System integrity design
Basic design
Detail design
Application and permission of construction
Construction
F i rs t c r i t i ca l i t y
Reactor thermal power(30MW)Reactor outlet coolant temperature 850oC
Reactor outlet coolant temperature 950oC
850oC/30 days operation
950oC/50 days operation
Safety demonstration test
1973
1969~
1980
1974~
1984
1981~
1985~
1988198919901991~19971998
2001
20022004
2007
2010
Research development and design
~
Construction of Reactor
Start of loss of forced cooling test
Research and development
Fuel / material
In-pile Gas Loop(OGL-1)
Outside and inside of the HTTR
H T T R
2014New regulation standard issuedConfirmation of conformity of the standard toward restart
First in the world
History of HTTR
HENDEL (Helium Engineering Demonstration Loop)
Time (h)
Flow
rate
(%)
0 1 2 3 4 5 6
Tripping gas circulators → Core cooling flow rate reached zero.Core cooling flow rate Results of test
Reactor powerResults of test
Analysis
Maximum fuel temperatureAnalysis
100500
Pow
er(%
)
30150
1600
800
0Tem
p.(o C
)
Safety demonstration testsUSA France Germany Korea Czech Hungary
OECD/NEA project
Japan
No CR reactivity control. No core cooling. Reactor is kept stable naturally with only physical phenomena.
6
Strategic Energy Plan (July 2018 Cabinet Decision)Under international cooperation, GOJ also facilitates R&D of technologies that serves the safetyimprovement of nuclear use such as high-temperature gas-cooled reactors, which are expected tobe utilized in various industries including hydrogen production and which have an inherent safety.
Policies of HTGR Development in Japan
Provisional Translation
Growth Strategy 2018 (June 2018 Cabinet Decision)The government also will advance research and development for the future by utilizing test reactorsthat include an experimental fast reactor and a high temperature gas-cooled reactor.
JAEA Translation
Strategic Roadmap for Hydrogen and Fuel Cells(March 12, 2019 Agency for Natural Resources and Energy)We will consider all possibilities: not only energy resources such as fossil energy and sunlight thatare already used for hydrogen production, but also utilization of innovative technologies that can beused for hydrogen production such as high temperature geothermal energy, ocean energy, spacesunlight, high temperature gas-cooled reactor, etc.
JAEA Translation
Long-term Strategy as a Growth Strategy Based on the Paris Agreement (tentative name)
(June 2019 Cabinet Decision)Target: Reducing hydrogen production cost to less than 1/10Examples of hydrogen production technology: high efficiency water electrolysis, …., thermochemical
hydrogen production using solar heat, industrial waste heat, etc. (IS Process)
JAEA Translation
7
HTGR offers wide range of applications (heat, electricity, H2)
HTGR
Intermediateheat exchanger Steam
generator
Efficient heat utilizationWaste heat utilization
Process steam supply
High-temperature steamsupply system
Electricity supply
Electric generation system(Using gas & steam turbine)
950℃~
750℃
Hydrogen supply
950℃
・District heating・Desalination・Hot water aquaculture・Heating cultivation
Hydrogen production
・Fuel-cell car・Hydrogen reduction
iron-making・Chemical production
・People’s livelihood・Private electric generation
・Chemical industry・Petroleum refining
750℃~
550℃
500℃~
600℃
Cooler
200℃
150℃
Fuel:U, Pu, Th, MOX
900℃~
850℃
8
Hybrid system with renewable energy
1Constant power to grid
Hydrogen production
Renewable power variation may be absorbed by simple and efficient load following of HTGR power and additional hydrogen cogeneration
GTHTR300C
Hydrogen production system
hydrogen
Thermo-chemical water splitting process (IS process) or steam methane reforming process for hydrogen production
Fuel cell vehicles
Iron making
GTHTR300C
High temperature steam for industry
Process heat can be supplied to chemical plant, petroleum refining plant, etc. and power can be produced by steam turbine
ElectricityProcess heat
Chemical plantHTR50S
Multipurpose cogeneration
Hydrogen, desalination, electricity, etc
Cogeneration (power generation, hydrogen production, desalination, etc. ) can achieve 80% of heat utilization rate
GTHTR300C hydrogen town
Various HTGR Systems
HTGR, owing to high temperature capability, can yield high efficiency (up to 50% in powergeneration, and 80% for heat utilization rate), resulting in competitive economics. It may besited near demand areas due to its excellent safety.
9
Elapsed time [hour]
46
0
1
0
Power output
Simulation for daily load variation
IHX heat to H2 plant
Reactor thermal power
Nor
mal
ized
va
lue
Effic
ienc
y [%
]
Coo
lant
pre
ssur
e [M
Pa]
8
0
4
IHX
bypa
ss fl
ow [k
g/s]
200
0
100
0 4 8 12 16 20 24
Nuclear power generating efficiency
Inventory valve (IV) control
Bypass valve(BV) control
H2 plant
Precooler
Recuperator
Power generation rate control
Heat supply rate control
Control flowCoolant flow
IHX
Renewable energy power plant
Reactor
Core
Power synthesis
Constant power
Electric grid
Coolant inventory Bypass flow rate
Power output
Power output
Generator
Gas turbine
Power-to-heat ratio control
Power control
BV
IV
Corethermal inertia
Reactor
Core heat capacitance 370 MJ/oC
1. H. Sato & X. Yan, Study of an HTGR and renewable energy hybrid system for grid stability, Nucl. Eng. Des., 343, 178-186 (2019).2. X. Yan, et al., GTHTR300 as SMR for nuclear-renewable hybrid system, SMR 2019 Conference, February 14, 2019, Prague, Czech Republic.
Reactor responds to renewable (solar/wind) power generation variation at long time scale (on the order of hour ~ day) Adjusting power/H2 production ratio Reactor thermal power not changed
Power generation efficiency is constant.
Operational Flexibility - Renewable Hybrid (1) -
10
H2 plant
Precooler
Recuperator
Power generation rate control
Heat supply rate control
Control flowCoolant flow
IHX
Renewable energy power plant
Reactor
Core
Power synthesis
Constant power
Electric grid
Coolant inventory Bypass flow rate
Power output
Power output
Generator
Gas turbine
Core heat capacitance 370 MJ/oC
Elapsed time [min]Simulation for load fluctuation
Reactor responds to renewable (wind/solar) power generation fluctuation at short time scale (on the order of sec ~ min). Utilize core thermal inertia Control coolant pressure Not adjust reactor thermal (fission) power
Power generation efficiency is constant.
Power-to-heatratio control
Power control
BV
IV
Corethermal inertia
Reactor
1. H. Sato & X. Yan, Study of an HTGR and renewable energy hybrid system for grid stability, Nucl. Eng. Des., 343, 178-186 (2019).2. X. Yan, et al., GTHTR300 as SMR for nuclear-renewable hybrid system, SMR 2019 Conference, February 14, 2019, Prague, Czech Republic.
Pres
sure
[M
Pa] 8
0
4Coolant pressure control
100
Turbine power change ± 20%
Reactorthermal power
Nor
mal
ized
val
ue
0
46
0
Effic
ienc
y [%
]
0 2 4 6 8
Nuclear power generating efficiency
5
Operational Flexibility - Renewable Hybrid (2) -
11
12
HTTR
(1) Reactor technology
Technology of fuel, graphite, superalloy and experience of operation and maintenance.Safety evaluation by NRA has almost been
completed.
(3) Innovative HTGR design
GTHTR300
GTHTR300 for electricity generation, cogeneration and nuclear/renewable energy hybrid system
HTGR with thorium fuelClean Burn HTGR for plutonium burning Establishment of safety design philosophy
R&D of gas turbine technologies such as high-efficiency helium compressor, shaft seal, and maintenance technology
In January 2019, 150 hours of hydrogen production with the rate of 0.03m3/h was achieved.
30 MWt and 950oC prismatic core advanced test reactor (Operation started in 1998) He compressor
Hydrogen facility
(4) HTTR-GT/H2 test
Connection of a helium gas turbine and hydrogen production system with the HTTR.
Basic design for the HTTR-GT/H2 test has been completed.
HTTR
HeliumGas turbine
H2 facility
(2) Gas turbine and H2 technology
12
HTGR and Heat Application Technologies in JAEA
H2 production technology development
High-temp.heat of HTGR400oC 900oCH2
H2O
I2
I2
H2+ 2HI H2SO4 SO2 + H2O
1/2O2 +
2HI + H2SO4
I2 + SO2 + 2H2O
Decomposition of hydrogen iodide (HI)
Decomposition of sulfuric acid
SO2+
H2O
O2Bunsen reaction
Production of hydrogen iodide and sulfuric acid
Water
I S
Bunsen
Control pa ne ls
HI decom
position
H2 SO
4 decompositon
H2 Production Test Facility(non-nuclear) Process• Electric heating
Component materialsLiquid phase • Fluoroplastic lining• Glass lining• Silicon carbide (SiC)• Graphite(impervious)
Gaseous phase • Hastelloy C-276• JIS SUS316
Verification of integrity of components and stability of hydrogen production
Thermo-chemical water splitting Iodine-Sulfur (IS) Process
The 150-hour and 30 L/h continuous H2 production was performed with integration of 3 sections in January 2019.
13
The Cabinet formulated the fundamental concepts in the Roadmap. Decisions at the Inter-Ministerial Council for Nuclear Power on Dec. 21, 2018
The significance of Fast Reactor (FR) development in Japan. Effective use of U resources, reduction of high-level
radioactive waste, and potential toxicity. An appropriate FR will start its operation at the appropriate
time in the mid-21st century. The major roles of the policy on the nuclear technology: To primarily ensure the highest level of safety To develop approaches by which uncertainties in the future
can be flexibly dealt with
Strategic Roadmap of Fast Reactor Development (1)
BackgroundIn 2016, the Cabinet established the policy on the fast reactor development, stating that Japan will build the Strategic Roadmap that specifies development activities to be conducted over the next 10 years.
14
Action plans for nuclear energy development Build the technology base and innovate the technology toward
the practical use of fast reactors with international cooperation. The development process can be divided into three phases: Phase 1: Promotion of competition (First ~five years )
The government promote the competition of various innovative technology among private sectors.
Phase 2: Narrowing down and focusing on the technology(from ~2024)The government, JAEA, and electric utilities, in cooperation with the manufacturers, will narrow down the technology that will be possibly adopted.
Phase 3: Examination of critical issues and process of the developmentThe development process will be examined when all the relevant parties have arrived at a consensus about the selection.
Strategic Roadmap of Fast Reactor Development (2)
15
Roadmap to be implemented 5 years later (Evaluation)
≈
10 years later
Bilateral collaboration on R&D of Major Technologies of FR; Evaluation methods, Safety measures, System and component designs
GIF, IAEA: international standardization of codes and standards, safety design criteria
Study of selected design concepts (Phase II)
Innovative technologies to be collected from the public to advance fast reactor concepts (Phase I)
R&Ds for selected design conceptsGlobal standardization to
be promotedDesign basis to the
concepts to be providedRegulatory bodies
Experiments and studies using irradiation test facilities (e.g. Joyo), PIE facilities, hot labo, AtheNa, and liquid metal test facilities
2. Codes & standards to be met by design by making practical use of the evaluation system.
1. Integrated evaluation method (a risk-informed system for plant life-cycle design) including design support tools.
3. Safety technologies that rapidly improves the safety of fast reactor design concepts.
Global standardization Development by joint works
De ve lopm e nt of Te chnology Ba se
16
Strategic Roadmap of Fast Reactor Development (3)
10:00-11:30, Sept. 18th, 2019Room M7, M Building, Ground Floor, VIC
Title: The path to the global deployment of SMR based on Japanese HTGR technology and the expectation from the global nuclear community
-Toward forging international partnership-
Agenda (Draft)10:00- Opening and Welcome Remarks
SMR development and deployment plan in Japan 10:15- Panel discussion; Deployment of HTGR as SMR
HTGR development in Japan and excellent HTGR technology basis obtained from design, construction and operation of a test reactor HTTR
Deployment activity in each country and expectation to Japanese HTGR technologyRequirement on HTGR for power generation and heat utilization, Expectation to
Japanese HTGR technology, Attractive points and hurdles for HTGR deployment, etc.11:15- Future international cooperation for HTGR deployment
IAEA’s potential to launch a new framework towards HTGR deployment by using Japanese technologies
Possible cooperative R&D theme by using JAEA’s facilities11:25- Closing Remarks
IAEA side event on SMR deployment
Welcome!!
17
Summary
Reduction of CO2 emission is a crucial subject. Increase of renewable energy and utilization of H2 toward 2050 are stated in cabinet decision.
JAEA’s SMR development plan focuses on HTGR and FR. JAEA explores foreign partners to deploy SMR based on Japanese HTGR technologies.
Strategic roadmap of FR development was launched on December 2018.
Welcome to the JAEA’s side event on SMR deployment.10:00-11:30, Sept. 18th, 2019Room M7, M Building, Ground Floor, VIC
18
19
Development and deployment plans of HTGR
2020 2050
Construction of commercial reactor (GT, SR)Construction of demonstration reactor (GT, IS)
2030 2040
Construction of demonstration reactor (GT, SR)Design of demonstration reactor(GT, IS)Demonstration tests for component (IS)
Design of demonstration reactor (GT, SR)Demonstration tests for component (GT, SR )
Private Com
pany
HTTR-IS testConfirmation of fuel/material performance under commercial reactor condition
HTTR-GT testConfirmation of fuel/material performance under commercial reactor conditionSupport of establishing design/ material standardDevelopment of basic technologies for IS process
JAEA
Technology of Steam generator, Steam system connecting technology
High burnup fuel, High performance core
System with inherent safety Establishment of safety
standard for steam connecting technology
HTTR-GT/H2 test
HTTR
GT facility
Hydrogen production facility
※GT:Gas Turbine, SR:Steam reformer, IS:IS process
Research reactor
Demonstration reactor
International collaboration
Design of GT, fuel, and IS facility, core, heat flow and seismic design, support of safety evaluationProvision of HTTR-GT/H2 test data and technical knowledgeTraining of operator
20