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Plant Facility Diagnosis & Optimized Management Platform
ExRBM launched by Futuremain is a patented software platformfor facility diagnosis and optimized management.
Easy,Accurate
High Investment
Returns
Innovative Smart-Factory
ExRBM is the future of plant facility management.
Diagnosis & Optimization
Now, Make Technology Work For You.
ExRBM is a smart technology that converges professional engineering technology and IT.This advanced facility optimization technology will change your plant and facility remarkably.
You do not need to change anything about the machinery or infrastructure of your plant.All you need to do is just manage. Make your technology work for you.
Facility Optimization and Diagnosis Made Easier and More Accurate!
ExRBM is a software platform that can optimize both defect diagnosis and management of process and facility.Many companies face di�culties in facility-related decision-making due toinsu�cient time and data or excessive over�ow of data.
Wrong decisions bring about loss of time and facility.
ExRBM works as a perfect solution to these issues as it helps make faster and wiserdecisions by enabling correct diagnosis and usage of the obtained information.
A Single Platform Generates Various Values.
The one platform of ExRBM facilitates comprehensive plant management, starting from facility diagnosis to optimized management as well as future crisismanagement through prediction and preservation.
Each module of the platform monitors the conditions of facility and process, quickly carries out the diagnosis of defects when they occur, and enables predictionand preservation of facility by predicting life time and defects.
ExRBM reproduces facility condition data as more valuable and usable facility information,and provides a function to use them as statistics by saving all information and data.ExRBM removes uncertain future risk factors through the statistical analysis of stored datafor you to create your future as planned.
Precise diagnosis through analysis of defect mechanisms analysisthat no other software has been able to achieve
Facility defects lead to suspension of facility operation, and prolonged suspension of facility operation causes tremendous damage. A facility has a very complicated structure and various defect mechanisms, so it requires clear, in-depthdiagnosis with many di�erent possibilities taken into consideration. Thus, it takes much time to setup an appropriate diagnosis measure.
ExRBM performs professional diagnosis on facility defects through diagnosis algorithms formed by carefully analyzing numerous defect mechanisms based on theknowledge and data inputs of facility experts with more than 30 years of experience. As a result, it supports you to make fast and accurate decisions. In addition, it suggests appropriate response measures for defects, thereby reducing the time requirement for facility repair. This in turn can minimize the suspensionrate of facility operation as the �nal outcome.
Unlimited Expandability & Compatibility
ExRBM was designed to be used as a platform by technicians such as facility engineers, process engineers, maintenance managers, facility repair technicians, reliability technicians, etc. in diverse industries for any process and complicated facilities.
ExRBM is compatible with other systems such as SCADA, real-time monitoring system, optimized management system, etc. and can expect to generate high synergy e�ect when it is interconnected with these systems.
ExRBM has been developed �exibly so that it can be customized to any needs and demands of present and future customers.
ExRBM Features
Evolution from Simple Data to Valuable Information
Diagnosis Becomes Easier and Faster.
Going beyond merely collecting facility data, ExRBM provides a smart platform to create various values through the use of appropriate facility data.
It enables prediction and preservation of facility and process as it captures facility conditions using the collected data and predicts the life time and defects of the facility in advance.
Convenient Access atAnytime, Anywhere
ExRBM platform allows you to access data anytime, anywhere through a web browser. Its design is sturdy and stable, so it can be used without any crash with other programs.
ExRBM was developed with careful scrutiny and e�ortsto prevent problems such as system breakdown or crash from disrupting your plant operations.
Also, the clear mechanism of Futuremain’s own patented diagnosis-specialized algorithm is applied to enable more precise and accurate diagnosis of facility defects. The diagnosis results and stored facility information can be checked easily by each plant, process, and unitfacility through the statistics management module.
The information recreated and valuated through ExRBM platform can be built into a company’s big data system, and based on such information, the e�ciency of facility optimized management can be maximized in the future. In addition, the data built by the platform is provided to the company’s integrated managementsystem through the internal computer network, so it can be used for the company’s business management.
ExRBM also enables prediction and preservation to setup a response measure in advance before a serious malfunction occurs, which can enhance the operating e�ciency, safety and reliability of the facility, reduce maintenance cost, energy cost, and operation cost, and increase facility stability at the same time,there by contributing to the overall improvement of plant productivity.
Main Functions of ExRBMLet us introduce the main functions of ExRBM, a smart solution that enables integrated and optimized facility management for the smart plants of future.
Evaluation of Facility Conditions : Evaluates the facility condition based on the vibration quantity
ExRBM provides a function of measuring and evaluating the vibration quantity of facility and divides the facility conditions based on 4-standards, including the international ISO standards and the domestic standards.
Bearing vibration evaluation (ISO-10816)
Bearing Vibration Evaluation Result
Large-scale land steam turbine generator set exceeding 50MWIndustrial machine having over 15kw of rated output
Large-scale machine (300kW~50kW), electric machine (Shaft height H = 315mm or more)
Medium-scale machine (15kW~30kW) electric machineCentrifugal, mixed or axial �ow pump (15kW or more, actuator separated from the multi-blade impeller)
Centrifugal, mixed or axial �ow pump (15kW or more, actuator connected with the multi-blade impeller)
Gas turbine-driven set
Facility
Facility
Input
Search
initialization Result
Result
Facility Search
RPMRated Revolutions
Vibration velocity
BearingVibration Evaluation
ShaftVibration Evaluation
BearingVibration Evaluation
NEMAVibration Evaluation
KSVibration Evaluation
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Excessive faulty
Print Save Close
Defect Frequency Calculation : Calculates the defect frequency of facility components
Based on the input speci�cations of the facility components, ExRBM calculates the defect frequency to help with the early detection of facility defects.
Planet-gear Fault Frequency Calculation
Planet-gear Fault Frequency Calculation Result (Hz)
Planet-gear Frequency
Faults Frequency
Fault Frequency Calculation
Bearing
Simple Gear
Planet Gear
Fan / Blade
Belt
Motor
Facility
Input1
Input2
initialization Result
SearchFacility Search Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Gear Shaft No.
Gear Shaft No.
Input-Revolution
Output-Revolution
Input Revolution
Gear Set No.
Planet geartype
No. of ToothInput Condition
Total Gear Rate
Print Close
Facility Faults Diagnosis : Precisely analyzes the characteristics of vibrations occurring from the facility and quickly diagnoses facility defects.
Aided by the algorithm based on the analysis data of precise vibration frequency and expert knowledge, ExRBM accurately diagnoses facility faults and suggests an appropriate measure, helping non-experts respond quickly and properly to faults.
Faults Diagnosis (Example Page)
Faults Diagnosis Reault
Faults Diagnosis
Faults Diagnosis
SearchFacility Search Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Facility
Power Frequency Power Frequency
Bearing Frequency Bearing Frequency Bearing Frequency Bearing Frequency
Power Frequency Power Frequency
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Print Save Close
Next Result
FaultResult
Causesof
Fault
Solution&
Maintenance
1. It occurs from a rotating machine that uses the journal bearing and mainly occurs in a machine prone to the oil wheel phenomenon.2. Oil wheel frequency has unstable vibration caused by self-excited circumduction at twice the risk speed.
1. Use the tilting pad bearing.2. Adjust the rotation machine to drive at less than half of the risk speed.3. Make sure there is no excessive in�ow vibration from outside.
Facility Defect Prediction : Predicts the defect and lifespan o�acility and calculatesthe lifespan of the bearings
ExRBM analyzes the various factors that in�uence facility defects such as the installation & load condition and the lubrication state, predicting the defect type andcalculating the life time of facility and bearings to predict and prevent possible issuesand preserve the facility.
Faults PredictionFaults Prediction
Faults Prediction
Bearing LifespanCalculate
Machinery Lifespan Estimate
SearchFacility Search Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Futuremain Co., Ltd. > Busan Plant > FD Fan No.3 > Motor
Reset Result
Estimation of Bearing Life-span
Replacement within 6-month Order spare parts
Estimation of Life-span Result
Facility
Facility
Result
RemarkAction PlanRisk Index
Close
Sliding Bearing Faults
Gear Faults
Seal Faults
Coupling Faults
Belt Faults
Motor Faults
Pump Faults
Fan / Blower Faults
Centrifugal Compressor Faults
Reciprocating Air Compressor
Turbine Faults
Ball-and-roller Bearing
1. Processing failure
2. Tolerance failure
3. Assembly & Installation failure
4. Material selection fault
5. Rotor system failure
6. Pre-load failure
7. Seal fault
8. Alignment defect
9. Storage condition or handling defect
10. Normal installation
Manufacturing &Installation
Load Condition
LubricationCondition
Environment & Operating Condition
A One-Stop Solution for takes Care of Everything from Facility Defect Diagnosis to Prediction!
You can easily and quickly identify the facility condition through the warning on the facility monitoring status board.
Just by click, ExRBM can diagnose faults accurately if there is an abnormal symptom in the facility
Suggests measures against the defect to respond quickly to facilityfaults engaging only internal manpower.
Futuremain Co., Ltd. > Busan Plant
Turbine & Generator Simulator
Provides the Functions of Accurate Data Statistical Analysis and One-Click Report Output.
ExRBM provides the statistics analysis function that enables use of the valuablebig-data of the facility which is stored automatically and built into the database andgenerates an automatic report for one-click output. By doing so, it helps work to be easier and more e�cient.
Faults Diagnosis Reault
Facility
Futuremain Co., Ltd.Copmany
Date/Time
Report Term Report Day
Machine
Manager Name
Futuremain Co., Ltd. > Busan Plant
Daily Condition Report
Search
Search
Search
Save Close
FaultResult
Causes
of
Fault
Solution&
Maintenance
Facility Condition Statistics
Facility Statistics Report
Busan Plant Turbine No.3
Turbine No.3 A:New Machine B: Shorttermoperaton
C: Longtermoperaton D: Damage
1. It occurs from a rotating machine that uses the journal bearing and mainly occurs in a machine prone to the oil wheel phenomenon.2. Oil wheel frequency has unstable vibration caused by self-excited circumduction at twice the risk speed.
1. Use the tilting pad bearing.2. Adjust the rotation machine to drive at less than half of the risk speed.3. Make sure there is no excessive in�ow vibration from outside.
You can realize a signi�cant investment e�ectwithin a year of installing ExRBM installation.
Amazing rate of investment return
ExRBM enhances facility stability and ensures your safety.A single abnormal symptom, or one small, weird symptom can
paralyze an entire system.
Also, an unforeseen breakdown of facility brings about economic loss
and could lead to an accident or serious disaster.
ExRBM prevents an unexpected suspension and breakdown of
facility operation through predictionand preservation,
and reduces facility defects that can a�ect people and the surrounding environment.
Optimization of Repair Costs
ExRBM can monitor facility conditions, realizing reduced maintenance costs to repair
the facility when it has a minor problem.
It suggests measures through the diagnosis of facility defects
and the analysis of fundamental cause, enabling fast and accurate repair without trials and errors.
Furthermore, it optimizes repair costs through an e�cient
maintenance plan that carries out repair only when necessary.
E�cient Cooperation by Sharing Data
Just move your data.You do not need to move.
You can enable fast, e�cient, and true cooperation
by conveniently sharing important data among the interrelated departments.
Also, you can have theintegrated management of
facility and plant through statistics.
It also increases the hidden potential rate of return.
Improved Reliability of Facility Operation Rate
A healthy facility means a facility that can be operated at any
time when necessary. To run a healthyfacility,
it must be possible to initiatea quick response when the facilityis showing an abnormal symptom.
When an abnormal symptom or
defect is found, ExRBM suggests a measure by quickly diagnosing the problem and identifying the
cause before it causes the suspension of facility operation
that leads to costly loss. By doing so, ExRBM improves the
operation rate and reliability of the facility, protecting the company
from tremendous loss occurring from the suspension of facility
operation.
Your work becomes simpler.
Improved PotentialRate of Return through Increased Productivity
Through productivity increase which is another way of increasing a company’s pro�t, ExRBM enables
a company to increase its pro�t.
ExRBM’s ‘One Click’ module enables fast and accurate
diagnosis of facility faults andsuggests appropriate repair
measures to respond quickly to defects.
By doing so, it allows the problem to be solved before the facility is
suspended depending on the circumstances or cuts downon the period of suspension,
thereby reducing the idle period.
Customized Automatic Facility Management
Customized facility management and automatic report writing!
ExRBM provides the statistics
management function, for each facility condition, defect frequency,
and facility type.
Through management of the statistical data, the frequency
and condition of defects can bechecked at once for each facilityand plant for more e�cient and
customized management.
Also, the platform takes care ofthe di�cult task of report writing!
The report output function automatically creates and
outputs a report.
We will provide various services and support for healthy operation of the customers’process andfacility.
Consigned Facility Management Service
By enabling all services from platform installation to facility condition management, defect diagnosis and prediction, to appropriate response, ExRBM provides a consigned facility management service that enables e�ective and economical operation and management of facility. The consigned facility management service through the ExRBM platform enables specialized and stable facility management and develops a database of all facility information generated through the consigned facility management, which is then provided your company. Your company can access and check the data any time 24/7, 365 days. The facility and process related data stored through the statistics management service facilitates the formulation of prediction, preservation, and maintenance plans and future strategies of a plant and company and makes it easier. The consigned management service brings to light the fundamental cause and suggests appropriate response measure; one of our professional engineers is assigned to accurately diagnose the facility defects once they occur. A professional facility consulting report is provided every month to ensure that your company facility is always run at the optimal conditions. ExRBM provides the ideal solution for companies that need e�cient and professional management of facility,or want to appropriately use the collected data andbe built their own database.
Experience ExRBM that stands out from the existing consigned facility management services!
Evaluation of Opportunities and Risk Factors
You do not need to worry about whether all the newly adopted systems are used e�ciently.
System Installation
Futuremain’s ExRBM is not merely a software program. It will eliminate the crashes and errors with other systems during the whole installation process of essential parts and the integration and adjustment of other automatization control systems and the monitoring system, and even modify the machine environment. In addition, we also systematically support all technologies so that ExRBM can be used without any inconvenience.
Provides Diagnosis Report and Consultation
You can receive a facility and process consulting report by the professional facility diagnosis engineer of Futuremain every month. Also, if a facility defect occurs or if diagnosis or repair is necessary, our consulting team will directly visit you and provide precise diagnosis and maintenance consultation on the defect.
Provides Professional Training
We provide high quality training service including facility-related professional knowledge and diagnostic methods, etc. covering all aspects from the basic usage to all functions of each module of ExRBM, a platform software, so that you can use all functions e�ectively and correctly.
Our engineer will also identify where the highest performance can be realized andmake sureit is applied. Also, by identifying the risk factors andutilizing all opportunity factorsand synergy e�ects that can be obtained from using ExRBM, a safe and healthy facility can be maintained consistently. This will help your facilities and processes realize the highest performance.
Once ExRBM is applied, our professional consulting team will visit you directly and closelyexamine the facility and maintenance status to �gure out which process or facility can generate the highest e�ciency.
ExRBM always strives for the optimization of customer asset management.
Futuremain Co., LTd.#711,Gwanggyo Business Center, Gwanggyo-ro 156, Yeongtong gu, Suwon, Gyeonggido, Korea